CN107964413A - A kind of automation dehydration device before the cracking suitable for damaged tire - Google Patents

A kind of automation dehydration device before the cracking suitable for damaged tire Download PDF

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Publication number
CN107964413A
CN107964413A CN201711440373.0A CN201711440373A CN107964413A CN 107964413 A CN107964413 A CN 107964413A CN 201711440373 A CN201711440373 A CN 201711440373A CN 107964413 A CN107964413 A CN 107964413A
Authority
CN
China
Prior art keywords
furnace
drying oven
dehydration device
conveyer belt
squeezing tank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711440373.0A
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Chinese (zh)
Inventor
尹凤福
徐衍辉
韩清新
闫磊
李林
汪传生
边慧光
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Qingdao University of Science and Technology
Original Assignee
Qingdao University of Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Qingdao University of Science and Technology filed Critical Qingdao University of Science and Technology
Priority to CN201711440373.0A priority Critical patent/CN107964413A/en
Publication of CN107964413A publication Critical patent/CN107964413A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/10Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal from rubber or rubber waste
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • C10B53/07Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of solid raw materials consisting of synthetic polymeric materials, e.g. tyres
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B57/00Other carbonising or coking processes; Features of destructive distillation processes in general
    • C10B57/08Non-mechanical pretreatment of the charge, e.g. desulfurization
    • C10B57/10Drying
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10Feedstock materials
    • C10G2300/1003Waste materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock
    • Y02P20/143Feedstock the feedstock being recycled material, e.g. plastics

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
  • Processing Of Solid Wastes (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The present invention relates to the moisture removal device of damaged tire cracking, discloses the automation dehydration device before a kind of cracking suitable for damaged tire.The device includes squeezing tank, conveyer belt, drying oven, electromagnetic heater and pyrolysis furnace;Wherein, two thread spindles for being located at same level parallel arrangement are set in squeezing tank, and two thread spindles cross squeezing tank and can rotate against, and the both ends of conveyer belt connect squeezing tank and drying oven respectively;Drying oven includes nonmetallic thermal insulation furnace body and the stainless steel furnace core being arranged in furnace body, furnace core inner wall is circumferentially welded with the fillet of screw, damaged tire is travelled forward by the rotation of furnace core along the track of the fillet of screw, induction coil is wound on furnace body outer wall, induction coil is electrically connected with electromagnetic heater, and drying oven is connected with pyrolysis furnace.The equipment safety is reliable, makes it possible tire pyrolysis process full-automation continuous production, and heat conversion is of a relatively high.

Description

A kind of automation dehydration device before the cracking suitable for damaged tire
Technical field
The present invention relates to damaged tire cracking moisture removal device, more particularly to it is a kind of suitable for damaged tire cracking before from Dynamicization dehydration device.
Background technology
The method of China's processing damaged tire has following several:Tyre rebuilding, recycling, scrap rubber granulation, thermal cracking etc., its The best mode that middle processing cannot regenerate damaged tire is high temperature pyrolysis.Thermal cracking refers to that under conditions of high temperature and pressure give up wheel The biochemical reaction of fetal hair, macromolecular chain are interrupted, generate micro-molecular gas, gas again by condensation and etc., become fuel oil Collect;In cracking process, as temperature raises, the moisture in tire evaporates at first, becomes gas and is present in pyrolysis furnace In, when gas finally condenses, vapor is condensed in oil tank with together with air-fuel mixture.Therefore, it is mingled with the fuel oil of condensation Substantial amounts of moisture, component mixes, and influences oil quality.
Moisture in present technical finesse fuel oil, generally there is two methods;The first is the mode for taking reprocessing, i.e., Fuel oil is extracted, moisture removal is gone using the method for the water-oil separatings such as physical reaction, the method can not only influence fuel oil Quality, water-oil separating is carried out in moisture process is removed using various organic solvents, and finished product combustion can be also influenced while of high cost The quality of oil;Second method is that opening drain tap discharges vapor, the method when cracking furnace temperature reaches 100 degree There are safety factor, at the same as other other mode of heatings there are heat conversion it is relatively low the problem of;In addition, both Method can not make tire pyrolysis process full-automatic continuous.Therefore, find a kind of safe process and remove cracked oil Moisture, on not influencing tire pyrolysis whole-course automation continuous production, and the quality of raising product oil is of great significance.
The content of the invention
In order to solve dewatering process of the prior art there are insecurity, heat conversion it is low and can not achieve it is complete from The problem of dynamic continuous, the present invention provides the automation dehydration device before a kind of cracking suitable for damaged tire.
In order to solve the above-mentioned technical problem, the present invention uses following technical scheme:
A kind of automation dehydration device before cracking suitable for damaged tire, including squeezing tank, conveyer belt, drying oven, electromagnetism Heater and pyrolysis furnace;Wherein, two thread spindles for being located at same level parallel arrangement, two thread spindles are set in squeezing tank Cross squeezing tank and can rotate against, the both ends of conveyer belt connect squeezing tank and drying oven respectively;Drying oven includes nonmetallic Thermal insulation furnace body and the stainless steel furnace core being arranged in furnace body, furnace core inner wall are circumferentially welded with the fillet of screw, the rotation that damaged tire passes through furnace core Turning to travel forward along the track of the fillet of screw, induction coil is wound on furnace body outer wall, induction coil is electrically connected with electromagnetic heater, Drying oven is connected with pyrolysis furnace.
The shape of squeezing tank provided by the invention is not specifically limited, preferably, can be by the opening above squeezing tank It is arranged to be in inverted trapezoidal, facilitates damaged tire to enter squeezing tank.
Every thread spindle provided by the invention is connected by flat rubber belting with the first motor respectively, and being connected by flat rubber belting to prevent Thread spindle is stuck when extruding tire and burns out motor, and two the first motors control each connected screw thread axially opposite direction respectively Rotation, by the mutual extruding of thread spindle, the moist part that inside tires contain is extruded damaged tire, and damaged tire is from two thread spindles Top enters, lower section extrusion.
Preferably, the diameter of two thread spindles is 100mm, the spacing of two thread spindles is 150mm, is subject to tire Enough extruding forces.
Preferably, having a flange every 40cm on conveyer belt, conveyer belt forms the mesh space of square shape, to keep away Exempt from damaged tire to drop in course of conveying;One end of conveyer belt is connected with the bottom discharge mouth of squeezing tank, the other end and drying The feed inlet of stove is connected;Conveyer belt is set with the horizontal 45 degree of angles, and conveyer belt can be driven by special conveying translator, Rotate clockwise.
Preferably, the both ends of the furnace core of drying oven are connected with supporting support and the second motor respectively by support shaft;It is dry The furnace core of dry stove is connected by support shaft with the second motor, and the second motor can be made to drive furnace core rotation.Furnace core rotating speed is controlled, into And control the speed of conveying tire.The driving furnace core rotation of second motor drives the fillet of screw to be rotated to equidirectional, makes damaged tire edge The track for the fillet of screw travels forward, and damaged tire can pass through control system or manual operation after drying oven evaporating water Make furnace core discharge port position just corresponding with the feed inlet of pyrolysis furnace, the damaged tire in drying oven enters cracking in pyrolysis furnace.
Preferably, automation dehydration device further includes the temperature controller on the outside of electromagnetic heater, electromagnetic heater Soft start interface and temperature controller normally closed contact point connect, the temperature in drying oven is maintained between 100-125 DEG C;It is dry Installation temperature sense piece in stove furnace core, sensing chip senses the temperature in drying oven, and passes to temperature controller, when temperature reaches 125 DEG C, contact point disconnects, and the soft start interface for the electromagnetic heater being attached thereto disconnects, electromagnetic heater current interruption, stops adding Heat;When temperature drops to 100 DEG C, temperature controller contact point closure, electromagnetic heater works, it is ensured that the temperature in drying oven begins It is maintained at eventually between 100-125 DEG C, moisture is existed as water vapor always.
What no concrete restriction of the material of nonmetallic thermal insulation furnace body, can be common plastic, thermal-insulation furnace body, can also It is other non-metallic insulation material furnace bodies.
Two thread spindle parallel arrangements, two the first motors control thread spindle, make two thread spindle phases respectively in squeezing tank To rotation, damaged tire is extruded by the mutual of thread spindle, and damaged tire is compressed, and is extruded the internal moisture contained, is fallen on extruding On conveyer belt below case;Conveyer belt is driven by conveying translator, and conveyer belt moves in the direction of the clock, by damaged tire from extruding Case delivers into the furnace core of drying oven, and drying oven furnace core inner wall is circumferentially welded with the fillet of screw, and furnace core is driven by motor to be rotated, special Helicitic texture promote damaged tire to travel forward, the alternating current of AC power passes through after electromagnetic heater, is converted into frequency For 20-40KHz high-frequency high-voltages, the high-frequency high-voltage current changed at a high speed passes to induction coil, can be produced inside induction coil Raw alternate magnetic force line, drying oven furnace core pass through alternate magnetic force line as magnetizer, and the countless small vortex of its internal generation, makes stove Itself generates heat at a high speed, is evaporated damaged tire contained humidity in furnace core, only furnace core generates heat in itself, and heat conversion is very high, can reach More than 95%;Damaged tire starts to crack after drying oven evaporating water, into pyrolysis furnace.
It is provided by the invention it is a kind of suitable for damaged tire cracking before automation dehydration device, damaged tire enter pyrolysis furnace it Before, by extruding and dry two-step method, the most of moisture contained by damaged tire is got rid of, makes the wheel fetal fluids into pyrolysis furnace Point content is greatly reduced, and makes the quality of cracking product more preferably;It is pre- that the dehydration device makes the damaged tire into pyrolysis furnace carry out in advance Heat treatment, saves the energy that cracking consumes, while eliminate the prior art to make vapor by opening the drain tap of pyrolysis furnace Insecurity caused by discharge;Product fuel oil carries out water-oil separating without using various organic solvents, and finished fuel need not Organic solvent separation moisture is reused, makes the use of product oil safer, and makes tire pyrolysis process full-automatic continuous Production is possibly realized;And experiment proves, is compared with other other common mode of heatings, the heat conversion of the device is of a relatively high (heat conversion can reach more than 95%).
Brief description of the drawings
Fig. 1 is the structure diagram of automation dehydration device provided by the present invention;
Fig. 2 is the structure diagram of thread spindle provided by the present invention;
Fig. 3 is the profile of drying oven provided by the invention;
Fig. 4 is the schematic diagram that drying oven provided by the present invention produces small vortex.
Description of reference numerals:1st, squeezing tank, 2, conveyer belt, 3, drying oven;4th, electromagnetic heater;5th, pyrolysis furnace;6th, screw thread Axis;7th, flat rubber belting;8th, the first motor;9th, furnace body;10 furnace cores;11st, temperature controller;12nd, induction coil;13rd, the second motor;14th, passage Switch;15th, support shaft;16th, supporting support;17th, high-tension current;18th, alternate magnetic force line;19th, translator is conveyed.
Embodiment
The invention discloses the automation dehydration device before a kind of cracking suitable for damaged tire, those skilled in the art can be with Present disclosure is used for reference, is suitably modified parts to realize.In particular, all similar substitutions and modifications are to ability It is it will be apparent that they are considered as being included among the present invention for field technique personnel.The method of the present invention and application are Through being described by preferred embodiment, related personnel substantially can not depart from present invention, in spirit and scope to this Methods and applications described in text are modified or suitably change with combining, to realize and using the technology of the present invention.
In order to enable those skilled in the art to be better understood from the present invention, with reference to embodiment and attached drawing pair The present invention is described in further detail.
As shown in Figs. 1-3, the present invention provides the automation dehydration device before a kind of cracking suitable for damaged tire, including squeeze Press case 1, conveyer belt 2, drying oven 3, electromagnetic heater 4, temperature controller 11 and pyrolysis furnace 5;Wherein, two positions are set in squeezing tank 1 In the thread spindle 6 of same level parallel arrangement, 1 liang of wall of squeezing tank opens up through hole respectively, and two thread spindles 6 pass through through hole and horizontal stroke Squeezing tank 1 is worn, while is supported by squeezing tank 1, two thread spindles 6 are by flat rubber belting 7 and are arranged on squeezing tank one or both sides The first motor 8 connect, two the first motors 8 control two thread spindles 6 to rotate against, and the diameter of two thread spindles 6 is 100mm, the spacing between two thread spindles 6 is 150mm;Conveyer belt 2 can be driven by conveying translator 19, and the one of conveyer belt 2 End is connected with the bottom discharge mouth of squeezing tank 1, and the other end is connected with the feed inlet of drying oven 3;Drying oven 3 includes nonmetallic Thermal insulation furnace body 9 and stainless steel furnace core 10,10 both ends of furnace core are by support shaft 15 respectively with supporting support 16 and with second Motor 13 connects, and the inner wall of furnace core 10 is circumferentially welded with the fillet of screw, drives furnace core to drive thread spindle rotation Lai defeated by the second motor 13 Send damaged tire.Induction coil 12 is wound on the outer wall of dry furnace body 9, induction coil 12 is electrically connected with electromagnetic heater 4.Electromagnetism Heater 4 is connected with the temperature controller 11 on the outside of electromagnetic heater, soft start interface and the temperature controller 11 of electromagnetic heater 4 Normally closed contact point connection.As shown in figure 4, the alternating current of AC power is by converting high-frequency high-voltage after electromagnetic heater 4 Stream 17, high-frequency high-voltage current 17 passes to induction coil 12, and alternate magnetic force line 18, drying oven can be produced inside induction coil 12 Furnace core 10 passes through alternate magnetic force line as magnetizer, and the countless small vortex of its internal generation, makes stove generate heat at a high speed in itself;It is dry Stove 3 is connected with pyrolysis furnace 5, and channel switch 14 can be set on communicating pipe.
In a preferred embodiment, the opening of the top of squeezing tank 1 is arranged to be in inverted trapezoidal;On conveyer belt 2 every 40cm has a flange, and conveyer belt forms the mesh space of square shape;Conveyer belt is set with the horizontal 45 degree of angles;It is dry Temperature sense piece can also be installed, sensing chip senses the temperature in drying oven, and passes to temperature controller 11 in stove 3.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications also should It is considered as protection scope of the present invention.

Claims (8)

1. the automation dehydration device before a kind of cracking suitable for damaged tire, including squeezing tank, conveyer belt, drying oven, electromagnetism add Hot device and pyrolysis furnace;Wherein, two thread spindles for being located at same level parallel arrangement, two thread spindle horizontal strokes are set in squeezing tank Wear squeezing tank and can rotate against, the both ends of conveyer belt connect squeezing tank and drying oven respectively;Drying oven includes nonmetallic guarantor Warm furnace body and the stainless steel furnace core being arranged in furnace body, furnace core inner wall are circumferentially welded with the fillet of screw, the rotation that damaged tire passes through furnace core Travel forward along the track of the fillet of screw, induction coil is wound on furnace body outer wall, induction coil is electrically connected with electromagnetic heater, is done Dry stove is connected with pyrolysis furnace.
2. automation dehydration device as claimed in claim 1, it is characterised in that:Every thread spindle passes through flat rubber belting and first respectively Motor connects.
3. automation dehydration device as claimed in claim 1, it is characterised in that:The diameter of two thread spindles is 100mm, and two The spacing of root thread spindle is 150mm.
4. automation dehydration device as claimed in claim 1, it is characterised in that:There is a flange every 40cm on conveyer belt, The mesh space of square shape is formed on conveyer belt.
5. automation dehydration device as claimed in claim 1, it is characterised in that:One end of conveyer belt and the bottom of squeezing tank go out Material mouth is connected, and the other end is connected with the feed inlet of drying oven;Conveyer belt is set with the horizontal 45 ° of angles.
6. automation dehydration device as claimed in claim 1, it is characterised in that:Installation temperature sense piece in dry furnace body; The both ends of the furnace core of drying oven are connected with supporting support and the second motor respectively by support shaft.
7. automation dehydration device as claimed in claim 1, it is characterised in that:Automation dehydration device is further included installed in electricity Temperature controller on the outside of magnetic heater, the soft start interface of electromagnetic heater and the normally closed contact point of temperature controller connect, electromagnetic heating Device connects power supply.
8. automation dehydration device as claimed in claim 1, it is characterised in that:Nonmetallic thermal insulation furnace body is plastic, thermal-insulation stove Body.
CN201711440373.0A 2017-12-27 2017-12-27 A kind of automation dehydration device before the cracking suitable for damaged tire Pending CN107964413A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711440373.0A CN107964413A (en) 2017-12-27 2017-12-27 A kind of automation dehydration device before the cracking suitable for damaged tire

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711440373.0A CN107964413A (en) 2017-12-27 2017-12-27 A kind of automation dehydration device before the cracking suitable for damaged tire

Publications (1)

Publication Number Publication Date
CN107964413A true CN107964413A (en) 2018-04-27

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01202406A (en) * 1988-02-08 1989-08-15 Toshiba Mach Co Ltd Dehydration and drying method of rubbery polymer with biaxial extruding machine
JP3009234U (en) * 1994-09-20 1995-04-04 ハイフリック株式会社 Dryer
CN105087040A (en) * 2015-08-11 2015-11-25 山东里阳环保能源科技有限公司 Waste tire low-temperature atmospheric-pressure thermal cracking production line and production technology thereof
CN106513419A (en) * 2016-11-13 2017-03-22 中科钢研节能科技有限公司 Waste and old tire colloidal particle cracking system and method
CN207793175U (en) * 2017-12-27 2018-08-31 青岛科技大学 A kind of automation dehydration device being suitable for before damaged tire cracking

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01202406A (en) * 1988-02-08 1989-08-15 Toshiba Mach Co Ltd Dehydration and drying method of rubbery polymer with biaxial extruding machine
JP3009234U (en) * 1994-09-20 1995-04-04 ハイフリック株式会社 Dryer
CN105087040A (en) * 2015-08-11 2015-11-25 山东里阳环保能源科技有限公司 Waste tire low-temperature atmospheric-pressure thermal cracking production line and production technology thereof
CN106513419A (en) * 2016-11-13 2017-03-22 中科钢研节能科技有限公司 Waste and old tire colloidal particle cracking system and method
CN207793175U (en) * 2017-12-27 2018-08-31 青岛科技大学 A kind of automation dehydration device being suitable for before damaged tire cracking

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Application publication date: 20180427