Disclosure of Invention
In order to solve the defects of the prior art, the invention aims to provide an inorganic material coated phase-change microcapsule composite phase-change coating, and a preparation method and application thereof.
The purpose of the invention is realized by the following technical scheme:
an inorganic material coated phase-change microcapsule composite phase-change coating; the phase change coating comprises phase change microcapsules coated by inorganic materials, elastic emulsion and water; the phase change microcapsule comprises a core material and a wall material; the core material comprises a phase-change material, and the wall material is an inorganic material; the enthalpy retention rate of the phase change microcapsules coated by the inorganic material is 20-99%; the average grain diameter of the phase-change microcapsule is 0.1-100 microns.
According to the present invention, the phase change coating may further include one or more of a dispersant, a wetting agent, a thickener, and a preservative.
According to the invention, the phase change coating comprises the following composition in percentage by weight:
wherein the sum of the components in the composition is 100 percent.
Preferably, the phase change coating comprises the following composition in percentage by weight:
wherein the sum of the components in the composition is 100 percent.
Preferably, the enthalpy retention rate of the phase change microcapsule coated by the inorganic material is 75-99%.
Preferably, the enthalpy retention rate of the phase change microcapsule coated by the inorganic material is 75-95%.
Preferably, the enthalpy retention rate of the phase change microcapsule coated by the inorganic material is 80-93%.
Preferably, the average particle size of the phase-change microcapsule coated by the inorganic material is 1-10 microns.
Preferably, the average particle size of the phase-change microcapsule coated by the inorganic material is 2-5 microns.
In the invention, the enthalpy retention rate of the phase-change microcapsule coated by the inorganic material is consistent with the coating rate and the core material content, and can be calculated by melting enthalpy or crystallization enthalpy, and the calculation method comprises the following steps:
enthalpy retention rate (coating rate) core material content (delta H)m/ΔHm0×100%;
The content of wall materials is 100 percent to the content of core materials;
wherein, Δ Hm0Is the phase transition point enthalpy, Δ H, of the core material of the phase transition microcapsulemIs the enthalpy value of the phase change point of the phase change microcapsule.
According to the invention, the phase-change material is a solid-liquid phase-change material, and comprises at least one of alcohol compounds, organic acid compounds, ester compounds and alkane compounds.
Preferably, the alcohol compound is at least one selected from the group consisting of glycerol, erythritol, dodecanol, tetradecanol, hexadecanol, and erythritol.
Preferably, the organic acid compound is at least one selected from caprylic acid, capric acid, lauric acid, myristic acid, palmitic acid, stearic acid, lauric acid, palmitic acid, and stearic acid.
Preferably, the ester compound is at least one selected from the group consisting of cellulose laurate and cetyl stearate.
Preferably, the alkane compound is at least one selected from paraffin (melting point 14-80 ℃), aromatic hydrocarbon, and aliphatic hydrocarbon (carbon number 8-100).
According to the invention, the inorganic material comprises SiO2、TiO2、SnO2、ZrO2And Al2O3At least one of (1).
According to the invention, the phase change temperature of the inorganic material coated phase change microcapsule is 14-52 ℃; preferably 20 to 40 ℃.
According to the invention, the latent heat of phase change of the inorganic material coated phase change microcapsule is 30J/g to 240J/g, preferably 100J/g to 230J/g, and preferably 110J/g to 220J/g.
According to the invention, the elastic emulsion is chosen from pure acrylate elastic emulsions (such as T)gAcrylate elastic emulsion at a temperature of less than-20 ℃) and silicone acrylate elastic emulsion.
The invention also provides a preparation method of the inorganic material coated phase-change microcapsule composite phase-change coating, which comprises the following steps:
(1) under high-speed stirring, uniformly mixing water, and optionally a thickening agent, a wetting agent, a dispersing agent and a preservative; obtaining a mixed system;
(2) and adding the phase-change microcapsule and the elastic emulsion coated with the inorganic material into the mixed system under low-speed stirring, and uniformly stirring to obtain the phase-change coating compounded by the phase-change microcapsule coated with the inorganic material.
According to the present invention, in the step (1), the number of revolutions of the high speed stirring is 2000rpm to 5000 rpm.
According to the invention, in the step (2), the rotation speed of the low-speed stirring is 200rpm to 400 rpm.
The invention also provides application of the phase change microcapsule composite phase change coating coated by the inorganic material, which can be used in the fields of building materials, technical products and the like.
Preferably, the phase change coating can be used for ceilings and walls, and can also be made into artware.
The invention has the beneficial effects that:
the invention provides an inorganic material coated phase-change microcapsule composite phase-change coating and a preparation method and application thereof. The phase change coating compounded by the phase change microcapsules coated by the inorganic material comprises the phase change microcapsules coated by the inorganic material, water and elastic emulsion; the phase change microcapsule comprises a core material and a wall material; the core material comprises a phase-change material, and the wall material is an inorganic material; the enthalpy retention rate of the phase change microcapsules coated by the inorganic material is 20-99%; the average grain diameter of the phase-change microcapsule is 0.1-100 microns; the inorganic material used by the phase-change microcapsule coated by the inorganic material is not combustible, so that the phase-change microcapsule coated by the inorganic material has better safety performance compared with the phase-change microcapsule coated by the organic material. The phase-change microcapsule composite phase-change coating coated with the inorganic material, which is prepared by the invention, not only can play a role in protection and decoration, but also can realize regulation and control of indoor temperature through heat storage, so that the indoor temperature fluctuation of a house coated with an inner wall coating is small (can be controlled to be 2-4 ℃), the energy consumption is reduced, and the heat-preservation effect is good. The preparation process of the phase-change coating is green and environment-friendly, the industrial preparation is easy to realize, and the process cost is reduced.
Detailed Description
As mentioned above, the present invention provides an inorganic material coated phase change microcapsule composite phase change coating, which comprises inorganic material coated phase change microcapsules, an elastic emulsion, and water; the phase change microcapsule comprises a core material and a wall material; the core material comprises a phase-change material, and the wall material is an inorganic material; the enthalpy retention rate of the phase change microcapsules coated by the inorganic material is 20-99%; the average grain diameter of the phase-change microcapsule is 0.1-100 microns.
In the invention, the preparation method of the phase-change microcapsule coated by the inorganic material comprises the following steps:
1) preparing a dispersed phase, including dispersing an inorganic substance reaction precursor in a molten phase-change material;
2) preparing a continuous phase, including dissolving an emulsifier in a polar solvent;
3) dispersing the dispersed phase prepared in the step 1) in the continuous phase prepared in the step 2), and forming emulsion through emulsification under the action of an emulsifier;
4) carrying out interface reaction on the emulsion prepared in the step 3) at normal temperature or under a heating condition to prepare the phase-change microcapsule coated by the inorganic material.
Wherein, in the step 1), the inorganic substance reaction precursor comprises R1CnH2n-M1(R2)m(R3)3-mOr R1CnH2n-M2(R2)p(R3)2-pAt least one of; wherein M is1Is Si, Ti, Sn or Zr, M2Is Al; m, n and p are integers, n is more than or equal to 0 and less than or equal to 127, m is more than or equal to 0 and less than or equal to 3, and p is more than or equal to 0 and less than or equal to 2; the R is1Selected from H, fatty alkyl, phenyl, epoxy, -OCyH2y+1Vinyl, amino, -CN, -NHCONH2、-Cl、-NH(CH2)2NH22, 3-epoxypropoxy, methacryloxy or mercapto; r2、R3Identical or different, independently of one another, from the group-Cl, -CH3、-OCH2Ph、-OCyH2y+1or-OC2H4OCH3(ii) a said-OCyH2y+1Wherein y is an integer of 1 to 20.
Preferably, the inorganic reaction precursor comprises at least one of titanate coupling agent, silicate coupling agent, stannate coupling agent, zirconate coupling agent and aluminate coupling agent.
More preferably, the inorganic reactive precursor comprises at least one of tetra-n-butyl titanate, tetra-isopropyl titanate, ethyl orthosilicate, epoxypropyltrimethoxysilane, phenyltriethoxysilane, aminopropyltrimethoxysilane, phenyltrimethoxysilane, n-octyltriethoxysilane, tetrabutyl stannate, NW-2 stannate coupling agent, tetrabutyl zirconate, triisopropyl aluminate, and tribenzyl aluminate.
In the step 1), the inorganic material is at least one selected from titanium dioxide, silicon dioxide, zirconium dioxide, tin dioxide and aluminum trioxide.
Preferably, the inorganic material is selected from at least one of titanium dioxide, silicon dioxide, and aluminum trioxide.
In the step 1), the phase change material is a solid-liquid phase change material, and may include at least one of an alcohol compound, an organic acid compound, an ester compound, and an alkane compound.
Preferably, the alcohol compound is at least one selected from the group consisting of glycerol, erythritol, dodecanol, tetradecanol, hexadecanol, and erythritol.
Preferably, the organic acid compound is at least one selected from caprylic acid, capric acid, lauric acid, myristic acid, palmitic acid, stearic acid, lauric acid, palmitic acid, and stearic acid.
Preferably, the ester compound is at least one selected from the group consisting of cellulose laurate and cetyl stearate.
Preferably, the alkane compound is at least one selected from paraffin (melting point 14-80 ℃), aromatic hydrocarbon, and aliphatic hydrocarbon (carbon number is 8-100, such as n-octadecane).
In the step 1), the mass ratio of the inorganic substance reaction precursor to the phase-change material is 1: 0.1-100; preferably 1:1 to 50.
In the step 2), in order to regulate and control the hydrolysis-condensation speed of the inorganic substance reaction precursor, the pH value of the continuous phase is regulated by acid or alkali to 1-14, preferably 2-12.
Preferably, the choice of the acid or the base and the concentration thereof are not particularly limited and may be applied to the reaction system of the present invention. Illustratively, the acid is selected from at least one of hydrochloric acid, sulfuric acid and nitric acid, and the base is selected from at least one of sodium hydroxide, potassium hydroxide and ammonia water.
In the step 2), the emulsifier comprises sodium salt hydrolysate of ethylene methyl ether-maleic anhydride copolymer, sodium salt hydrolysate of isobutylene-maleic anhydride copolymer, sodium salt hydrolysate of styrene-maleic anhydride copolymer, sodium salt hydrolysate of ethylene-maleic anhydride copolymer, copolymer obtained by copolymerizing acrylic acid or methacrylic acid with styrene, ethylene, vinyl alcohol, vinyl acetate, methacrylamide, isobutylene, acrylate, methacrylate or acrylonitrile, polyvinylbenzene sulfonic acid, sodium polyvinylbenzene sulfonate, emulsifier OP-5, emulsifier OP-10, Tween20 (Tween20), Tween60 (Tween60), Tween80 (Tween80), polyethylene glycol octylphenyl ether X-100(Triton X-100), sodium dodecyl sulfate, sodium dodecyl benzene sulfonate, At least one of hexadecyl trimethyl ammonium bromide and dioctyl sodium sulfosuccinate.
In the step 2), the polar solvent comprises at least one of water, methanol, ethylene glycol, propylene glycol, glycerol, tetrahydrofuran and N, N-dimethylformamide.
In the step 3), the volume ratio of the dispersed phase to the continuous phase is 1: 1-100; preferably 1:1 to 50.
In the step 3), the dosage of the emulsifier is 0.5-30% of the mass of the emulsion, and preferably 1-20%.
In the step 3), the emulsification can be high-speed shearing emulsification or ultrasonic emulsification; the shearing speed of the high-speed shearing emulsification is within the range of 1000-25000 r/min, and the shearing time is within the range of 0.5-30 min; the ultrasonic frequency during ultrasonic emulsification is within the range of 1000 Hz-40000 Hz, and the ultrasonic emulsification time is within the range of 10 minutes-60 minutes.
In the step 4), the reaction temperature of the interfacial reaction is 20-90 ℃, and the reaction time is 0.5-72 hours.
The method further comprises a post-processing step, wherein the post-processing step specifically comprises the following steps: and (3) carrying out centrifugation or suction filtration on the phase change microcapsule mixed system mixed with the inorganic material coating to obtain a solid phase product, washing and drying to obtain the inorganic material coated phase change microcapsule.
Preferably, when a centrifugal method is selected to obtain a solid-phase product, the centrifugal speed is 3000-15000 rpm, and the centrifugal time is 2-30 minutes; when a solid-phase product is obtained by selecting a suction filtration method, the aperture of the filter paper for suction filtration is 50-500 mu m.
The method specifically comprises the following steps:
a) dispersing an inorganic substance reaction precursor into a molten solid-liquid phase-change material to obtain a uniform dispersion system, and taking the dispersion system as a dispersion phase;
b) adding an emulsifier into water, dispersing to obtain a uniform dispersion system, taking the dispersion system as a continuous phase, and simultaneously adjusting the pH value of the continuous phase by using acid or alkali;
c) mixing the dispersed phase and the continuous phase, and forming emulsion through emulsification under the action of an emulsifier;
d) carrying out interface reaction at normal temperature or under heating condition to obtain phase change microcapsule coated by inorganic wall material;
e) and separating, washing and drying to obtain the phase change microcapsule dry powder coated by the inorganic wall material.
In the present invention, the phase change microcapsule coated with an inorganic material and the preparation method thereof are described in the patent application entitled "an inorganic material coated phase change microcapsule and the preparation method and application thereof" filed by the applicant on the same day, and the entire contents of the invention are incorporated herein as the disclosure of the present invention.
In the invention, the phase change microcapsule coated by the inorganic material is added, so that the coating, which is a common building material, has the characteristics of heat preservation and energy storage, thereby realizing the energy saving of the building.
In the present invention, the dispersant is not particularly limited, and may be applied to the system of the phase change coating material of the present invention. Illustratively, the dispersant is selected from at least one of ammonium or sodium polyacrylate salts. The addition of the dispersing agent is beneficial to improving the dispersing performance of the solid material.
In the present invention, the wetting agent is not particularly limited, and may be applied to the system of the phase change coating material of the present invention. Illustratively, the wetting agent is at least one selected from the group consisting of polyhydric alcohol polyoxyethylene ether, sodium isopropyl naphthalene sulfonate, and alkyl naphthalene sulfonate. The addition of the wetting agent can reduce the surface tension of the coating.
In the present invention, the thickener is not particularly limited, and may be suitably used in the system of the phase change coating material of the present invention. Illustratively, the thickener is at least one selected from cellulose and polyurethane. The addition of the thickening agent can adjust the viscosity of the paint.
In the present invention, the preservative is not particularly limited, and may be applied to the system of the phase change coating material of the present invention. Illustratively, the preservative is at least one selected from benzoic acid, sodium benzoate, sorbic acid and potassium sorbate. The addition of the preservative can inhibit the coating from decomposing microorganisms, and prevent the coating from demulsification and deterioration.
The invention will be further illustrated with reference to the following specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Furthermore, it should be understood that various changes or modifications can be made by those skilled in the art after reading the description of the present invention, and such equivalents also fall within the scope of the invention.
Example 1
(1) Preparation of inorganic material coated phase-change microcapsule
10g of tetrabutyl titanate, 2g of aminopropyltrimethoxysilane and 1g of phenyltrimethoxysilane were added to 30g of n-octadecane, and the mixture was thoroughly mixed to obtain an oil phase. 2.5g of sodium lauryl sulfate was added to 50g of water as an aqueous phase, and the pH of the aqueous phase was adjusted to 2.5 with hydrochloric acid having a concentration of 2 mol/L. Mixing oil phase and water phase, emulsifying by ultrasonic wave for 30min, transferring the obtained emulsion into a three-neck bottle, and reacting for 12 h at 70 ℃ under mechanical stirring. And separating, washing and further drying to obtain the inorganic material coated phase change microcapsule dry powder.
The phase change temperature of the prepared inorganic material coated phase change microcapsule is 25.05 ℃, and the phase change latent heat is 124J/g.
(2) Components and content of phase change coating
Weighing the following components in parts by weight:
the dispersant is particularly polyacrylic acid ammonium salt;
the wetting agent is specifically polyhydric alcohol polyoxyethylene ether;
the thickening agent is cellulose;
the antiseptic is sorbic acid;
the elastic emulsion is acrylate emulsion with TG less than-20 ℃.
(3) Preparation of phase change coatings
1) Under high-speed stirring (the revolution is 2000rpm), uniformly mixing water, a thickening agent, a wetting agent, a dispersing agent and a preservative according to the mass percentage; obtaining a mixed system;
2) and adding the phase-change microcapsule and the elastic emulsion coated with the inorganic material into the mixed system according to the mass percent under the condition of low-speed stirring (the revolution is 250rpm), and uniformly stirring to obtain the phase-change coating compounded by the phase-change microcapsule coated with the inorganic material.
The results of the performance tests of the phase change coatings are listed in table 2.
Examples 2 to 4
(1) Preparation of inorganic material coated phase-change microcapsule
The same as in example 1.
(2) Components and content of phase change coating
The phase change coating was selected with the same composition as in example 1, except that the phase change coating had different composition contents.
(3) Preparation of phase change coatings
The component contents of the phase change coating are listed in table 1 and the performance test results of the phase change coating are listed in table 2, as in example 1.
Example 5
(1) Preparation of inorganic material coated phase-change microcapsule
10g of ethyl orthosilicate, 0.5g of aminopropyltrimethoxysilane and 0.5g of phenyltrimethoxysilane are added into 30g of n-hexadecane and fully mixed to form an oil phase. 1g of tween80 was added to 50g of water as an aqueous phase, and the pH of the aqueous phase was adjusted to 4 with 2mol/L hydrochloric acid. Mixing oil phase and water phase, emulsifying by ultrasonic wave for 30min, transferring the obtained emulsion into a three-neck bottle, and reacting for 12 h at 70 ℃ under mechanical stirring. And separating, washing and further drying to obtain the inorganic material coated phase change microcapsule dry powder.
The phase change temperature of the prepared inorganic material coated phase change microcapsule is 20.1 ℃, and the latent heat of phase change is 133J/g.
(2) Components and content of phase change coating
Weighing the following components in parts by weight:
the dispersant is particularly polyacrylic acid ammonium salt;
the wetting agent is specifically polyhydric alcohol polyoxyethylene ether;
the thickening agent is specifically polyurethanes;
the antiseptic is potassium sorbate;
the elastic emulsion is organic silicon acrylate emulsion with TG less than-20 ℃.
(3) Preparation of phase change coatings
The same as in example 1.
Examples 6 to 9
(1) Preparation of inorganic material coated phase-change microcapsule
The same as in example 5.
(2) Components and content of phase change coating
The phase change coating was selected with the same composition as in example 5, except that the phase change coating had different composition contents.
(3) Preparation of phase change coatings
The component contents of the phase change coating are listed in table 1 and the performance test results of the phase change coating are listed in table 2, as in example 1.
Table 1 shows the component contents of the phase change coating materials of examples 1 to 9
|
Elastic emulsion
|
Water (W)
|
Microcapsules
|
Dispersing agent
|
Wetting agent
|
Thickening agent
|
Preservative
|
Example 1
|
36
|
40
|
20
|
1
|
1
|
1
|
1
|
Example 2
|
36
|
38
|
22
|
1
|
1
|
1
|
1
|
Example 3
|
38
|
36
|
22
|
1
|
1
|
1
|
1
|
Example 4
|
33
|
38
|
25
|
1
|
1
|
1
|
1
|
Example 5
|
38
|
40
|
20
|
0.5
|
0.5
|
0.5
|
0.5
|
Example 6
|
36
|
40
|
22
|
0.5
|
0.5
|
0.5
|
0.5
|
Example 7
|
36
|
35
|
25
|
1
|
1
|
1
|
1
|
Example 8
|
33
|
35
|
30
|
0.5
|
0.5
|
0.5
|
0.5
|
Example 9
|
40
|
40
|
20
|
0
|
0
|
0
|
0 |
Table 2 shows the results of the performance tests of the phase change coatings of examples 1 to 9
|
Latent heat of phase change (J/g)
|
Example 1
|
30.2
|
Example 2
|
33.3
|
Example 3
|
33.5
|
Example 4
|
36.3
|
Example 5
|
29.8
|
Example 6
|
33.6
|
Example 7
|
36.9
|
Example 8
|
41.5
|
Example 9
|
29.5 |
As can be seen from Table 1 and Table 2, the properties of the coating are not affected by adjusting the addition of the phase-change microcapsules within a certain range, and the latent heat of phase change of the phase-change coating tends to increase with the increase of the addition of the microcapsules.
The embodiments of the present invention have been described above. However, the present invention is not limited to the above embodiment. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.