CN107956487A - A kind of automatic interior mould bases equipment and its construction method suitable for piping lane construction - Google Patents
A kind of automatic interior mould bases equipment and its construction method suitable for piping lane construction Download PDFInfo
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- CN107956487A CN107956487A CN201711271457.6A CN201711271457A CN107956487A CN 107956487 A CN107956487 A CN 107956487A CN 201711271457 A CN201711271457 A CN 201711271457A CN 107956487 A CN107956487 A CN 107956487A
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- 238000010276 construction Methods 0.000 title claims abstract description 54
- 230000007246 mechanism Effects 0.000 claims abstract description 74
- 230000009471 action Effects 0.000 claims abstract description 6
- 230000003028 elevating effect Effects 0.000 claims description 25
- 238000005183 dynamical system Methods 0.000 claims description 9
- 230000007423 decrease Effects 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims description 2
- 230000003014 reinforcing effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000338 in vitro Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000009416 shuttering Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/04—Lining with building materials
- E21D11/10—Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
- E21D11/102—Removable shuttering; Bearing or supporting devices therefor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/20—Hydro energy
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- Architecture (AREA)
- Structural Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Civil Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention discloses a kind of automatic interior mould bases equipment and its construction method suitable for piping lane construction, automatic interior mould bases equipment includes interior mould bases, moving cart and control system, the walking of control system control moving cart and the flexible reinforcing of interior mould bases extension type I-beam.The moving cart of the present invention can deliver interior mould bases to the construction station specified, and the support jack and extension type I-beam for the automatic loading and unloading mechanism cooperation interior mould bases for passing through moving cart, be automatically performed the placement expansion action of interior mould bases.The present invention is manipulated using control system, is effectively improved in the prior art the situation that personnel labor intensity is big, security risk is more, low construction efficiency and cost input are high, is realized the function of automated construction.
Description
Technical field
The present invention relates to piping lane construction field, it is specifically a kind of automatic interior mould bases equipment suitable for piping lane construction and its applies
Work method.
Background technology
At present, existing underground pipe gallery pouring construction device and method thereof are：Manually scaffold support template is built to pour
Construction method, or integrated mould bases trolley construction method.Had the following disadvantages with upper type：First, manually build scaffold
Support shuttering pouring construction, there are labor intensity is high, security risk is big, low production efficiency and high production cost；Second, use
Integrated mould bases trolley, more Bench mould support trolley coordinative constructions, input cost is high, and spot dispatch is difficult；3rd, integrated mould bases platform
Car interchangeability is poor, mould bases damage after can not quick-replaceable, influence construction speed, though sectoral integration mould bases trolley has size tune
Function is saved, but can not meet the piping lane demand of different structure form.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of automatic interior mould bases equipment suitable for piping lane construction and its apply
Work method, can be effectively improved of high cost, production efficiency in the prior art and equipment recycling rate of waterused is low and labor intensity is big
Situation, there is simple in structure, function admirable.
The technical scheme is that：
A kind of automatic interior mould bases equipment suitable for piping lane construction, includes interior mould bases, moving cart and control system；
The moving cart includes trolley body, and the driving traveling wheel being arranged on trolley body bottom, is arranged at trolley
Dynamical system and multigroup automatic loading and unloading mechanism on body；The driving traveling wheel is connected with dynamical system；The trolley
The upper surface of body is support platform, and multigroup automatic loading and unloading mechanism is both secured in the support platform of trolley body, often
Two peaces that group automatic loading and unloading mechanism includes the horizontal guide rail being fixed in support platform, is slideably positioned on horizontal guide rail
Assembling platform, two elevating mechanisms being fixed on each mounting platform and be fixed on each elevating mechanism top stull positioning connect
Mouthful, the horizontal guide rail of multigroup automatic loading and unloading mechanism is arranged in parallel from the front end of trolley body to rear end；
The interior mould bases include top plate supporting frame body, two side plate supporting frames, the top being fixed on top plate supporting frame body
Plate, two side plates being individually fixed on respective side plate bracing frame body and multiple extension type I-beams being arranged in parallel, it is described
The bottoms of two side plate supporting frames be both provided with multiple support jacks, the extension type I-beam includes vertically
Column and the upper extension type stull be fixed on vertical column and lower extension type stull, upper extension type stull and under can stretch
The stull of contracting formula is horizontal structure and overlaps up and down, and the top of each vertical column of extension type I-beam reaches can
The top of telescoping cross brace and be fixedly connected with top plate supporting frame body, two horizontal ends of upper extension type stull and under it is scalable
Two horizontal ends of formula stull are fixedly connected with two side plate supporting frames, upper extension type stull and lower extension type stull
Carry out driving two side plate supporting frames and corresponding side plate synchronously to carry out telescopic moving during telescopic moving；
The each lower extension type stull of the interior mould bases, which is set up, is positioned at the corresponding one group of automatic loader and unloader of moving cart
On two stull locating interfaces of structure, driven when the lower extension type stull carries out telescopic moving corresponding one group it is automatic
Two mounting platforms of charging crane move on corresponding horizontal guide rail；
The bottom of multiple support jacks is both provided with proximity sensor, the proximity sensor, support jack,
The driving mechanism of traveling wheel, two elevating mechanisms on each mounting platform is driven to be electrically connected with control system.
The driving traveling wheel includes deflecting roller group and drive wheel group, the deflecting roller group include be fixed on it is small
Balance bracket on car body and two steering front wheels being respectively arranged on balance bracket both ends, the drive wheel group include
There are two vertical support plates being fixed in trolley body, two are individually fixed on corresponding support plate medial surface and with subtracting
The stepper motor of fast device, two respectively on the outside of corresponding support plate and the driving trailing wheel that is connected with stepper motor, described two
Stepper motor of the platform with retarder is connected the driving mechanism to form driving traveling wheel with dynamical system, and two carry retarder
Stepper motor is electrically connected with control system, drives the traffic direction of traveling wheel to operate two stepper motor differentials by control system
Operation is realized.
The dynamical system selects gasoline engine generator, and the gasoline engine generator is fixed on the rear end of trolley body.
The elevating mechanism selects the jack of decelerating motor driving.
The stull locating interface includes the supporting block being fixed on elevating mechanism, and the top of the supporting block is set
It is equipped with inner tank mouths, the periphery that the top of supporting block is located at inner tank mouths is provided with stull limited bayonet, and the lower extension type is horizontal
Support is arranged in inner tank mouths and is positioned in stull limited bayonet.
The side plate supporting frame includes multiple parallel crossbeams and multiple parallel vertical beams, and the vertical beam is consolidated
Surely the inner side of crossbeam is connected to, the side plate is fixed on the outside of corresponding side plate supporting frame crossbeam, each side plate support
The bottom of the multiple vertical beams of frame body is both provided with the support jack described in one.
The upper extension type stull and lower extension type stull include an inner sleeve, two outer tubes and stretch
Contracting driving mechanism, an inner sleeve are fixedly connected with corresponding vertical column, the outer ends of two outer tubes with side plate supporting rack
The a certain vertical beam of body is fixedly connected, and the both ends of described two inner sleeves are extend into the inner end of two outer tubes respectively,
Telescoping drive mechanism drives direction movement of the outer tube to inner sleeve to realize inside contracting for side plate supporting frame, telescoping drive mechanism band
The overhanging of side plate supporting frame is realized in opposite direction movement of the dynamic outer tube to inner sleeve；Two of the lower extension type stull
Outer tube is set up respectively to be positioned on two stull locating interfaces of the corresponding one group of automatic loading and unloading mechanism of moving cart.
The public one group of telescoping drive mechanism of upper extension type stull of multiple extension type I-beams, described is more
The public one group of telescoping drive mechanism of lower extension type stull of a extension type I-beam, every group of telescoping drive mechanism include
Horizontally disposed leading screw, the multiple sliding blocks being arranged on leading screw and multiple pull rods, and two pull rods, institute are connected with a sliding block
The leading screw stated pass through multiple extension type I-beams vertical column, and the leading screw supporting with upper extension type stull, with can
The supporting leading screw of telescoping cross brace is connected realization with a driving motor and rotates, and the driving motor is connected with control system
Realize and manipulate, any sliding block on the leading screw corresponds to a upper extension type stull or lower extension type stull, each two
The inner of pull rod is fixedly connected with a corresponding sliding block, and extension type is gone up in the outer end of two pull rods with corresponding one respectively
The vertical beam of two outer tube outer ends of stull or lower extension type stull connection is fixedly connected；I.e. when the driving motor drives
When leading screw rotates, multiple sliding blocks go up extension type stull simultaneously towards or backwards to corresponding one or lower extension type stull moves
It is dynamic；When multiple sliding blocks are moved towards corresponding one upper extension type stull or lower extension type stull, on each sliding block
Two pull rods promote vertical beam to be displaced outwardly, i.e., outside the entirety that side plate supporting frame is realized in opposite direction movement of the outer tube to inner sleeve
Stretch；When multiple sliding blocks are moved backwards to corresponding one upper extension type stull or lower extension type stull, on each sliding block
Two pull rods pull vertical beam to move inward, i.e., in the entirety that side plate supporting frame is realized in direction movement of the outer tube to inner sleeve
Contracting.
The both ends of the leading screw have been fixedly connected with control handle, are manually operable, and during assembling, are also convenient for adjustment up and down
Screw synchronous acts；The leading screw supporting with upper extension type stull, distinguish with the supporting leading screw of lower extension type stull
It is sequentially connected by two driving-chain wheel sets and driving motor.
A kind of construction method of automatic interior mould bases equipment suitable for piping lane construction, includes following steps：
（1）, on prefabricated piping lane bottom plate, lifting first is put into moving cart, behind moving cart adjustment position, is parked in pipe
On the appropriate location of corridor bottom plate；
（2）, hanging device all interior mould bases are placed on piping lane bottom plate, moving cart by control system control enter first
When inside interior mould bases, in moving cart the elevating mechanism of multigroup automatic loading and unloading mechanism just jack up first interior mould bases it is multiple under can
Telescoping cross brace, multiple support jacks of the side plate supporting frame bottom of control system control at this time are packed up, first interior mould bases
It is overall steadily to fall in moving cart；
（3）, by first interior mould bases of moving cart carrying to construction station after, extension type I-beam drive side plate supporting frame
Overhanging, the mounting platform of trolley is servo-actuated on horizontal guide rail, until two side plates extend construction station；
（4）, the elevating mechanism of multigroup automatic loading and unloading mechanism begins to decline action in moving cart, more when dropping to certain position
The proximity sensor of a support jack bottom sends enabling signal to control system, control system control side plate supporting frame bottom
Multiple support jacks at end stretch out, and top plate is raised to operating position, while by interior mould bases support on the ground；
（5）And then moving cart returns to parked position, continue second interior mould bases of carrying and go to construction station expansion to place, with
This analogizes, and after trolley completes several interior mould bases expansion placement and related preparation, carries out pouring construction；
（6）, building body intensity to be poured it is up to standard after, moving cart from back to front successively demoulds multiple interior mould bases, stripping operation
Step and step（3）With（4 ）Expansion place step on the contrary, i.e. extension type I-beam drive side plate supporting frame inside contract, from
And two side plates inside contract, then the elevating mechanism of multigroup automatic loading and unloading mechanism just jacks up the multiple of interior mould bases and stretches in moving cart
Contracting formula I-beam, multiple support jacks of the side plate supporting frame bottom of control system control at this time are packed up, the top plate demoulding, internal model
Frame integrally steadily falls in moving cart, is carried out after being placed by the expansion of moving cart carrying interior mould bases to next construction station
Expansion is placed, and as circulation, is constructed.
Advantages of the present invention：
The moving cart of the present invention can deliver interior mould bases to the construction station specified, and the automatic loading and unloading mechanism for passing through moving cart
Coordinate the support jack and extension type I-beam of interior mould bases, be automatically performed the placement expansion action of interior mould bases；The present invention's
Moving cart is realized with interior mould bases by the stull locating interface of special designing to be docked and disengages, and is moved easily trolley fast and stable
Ground is transported through and installs to multiple interior mould bases；The support jack of the present invention is opened automatically using the signal of proximity sensor
It is dynamic, support is quickly placed easy to interior mould bases；The dynamical system of the present invention selects gasoline engine generator, and instead of makes on general trolley
Storage battery, is conducive to the cruising ability and environmental suitability of trolley in the construction process；The present invention is by multiple scalable
The sidepiece of interior mould bases is fixedly connected by formula I-beam, ensure that integrally-built stability, and interior mould bases are fixed on side plate support
Side plate on frame body can realize overhanging and inside contract according to the flexible of I-beam, so as to fulfill interior mould bases overhanging reinforcing and inside contract de-
Mould；The present invention is coordinated by the elevating mechanism of moving cart and the bottom jack of interior mould bases, realizes the rising of interior mould bases backform
Reinforce and decline the demoulding；The telescoping drive mechanism of extension type stull and lower extension type stull is using a driving in the present invention
Motor realizes driving, the synchronism of stretching motion is ensure that, easy to the accurate positionin of extension type I-beam entirety.The present invention adopts
Manipulated with control system, effectively improve in the prior art that personnel labor intensity is big, security risk is more, low construction efficiency
And the situation that cost input is high, realize the function of automated construction.
Brief description of the drawings
Fig. 1 is the structure diagram of automatic interior mould bases equipment of the invention.
Fig. 2 is the top perspective view of moving cart of the present invention.
Fig. 3 is the face upwarding stereogram of moving cart of the present invention.
Fig. 4 is the structure diagram of the mounting platform of automatic loading and unloading mechanism of the present invention, elevating mechanism and stull locating interface.
Fig. 5 is the structure diagram of stull locating interface of the present invention.
Fig. 6 is the longitudinal section of the interior mould bases of the present invention.
Fig. 7 is the structure diagram of one group of telescoping drive mechanism of the invention.
Embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without making creative work
Embodiment, belongs to the scope of protection of the invention.
See Fig. 1, a kind of automatic interior mould bases equipment suitable for piping lane construction, includes interior mould bases, moving cart 1 and control
System；
See Fig. 2-Fig. 5, moving cart includes trolley body 11, the driving traveling wheel being arranged on 11 bottom of trolley body, if
The gasoline engine generator 17 being placed on trolley body rear end and four groups of automatic loading and unloading mechanisms；Driving traveling wheel include deflecting roller group and
Drive wheel group, deflecting roller group include the balance bracket 12 being fixed in trolley body 11 and are respectively arranged in 12 liang of balance bracket
Two steering front wheels 13 on end, drive wheel group include two vertical support plates 14 being fixed in trolley body 11, and two
Platform is individually fixed on corresponding 14 medial surface of support plate and the stepper motor 15, two with retarder is respectively positioned at corresponding support
The outside of plate 14 and the driving trailing wheel 16 being connected with stepper motor 15, two stepper motors 15 and gasoline engine generator for carrying retarder
17 connections form the driving mechanism of driving traveling wheel, drive the traffic direction of traveling wheel to operate two stepper motors by control system
The operation of 15 differentials is realized；The upper surface of trolley body 11 is support platform, and four groups of automatic loading and unloading mechanisms are both secured to trolley body
In 11 support platform, every group of automatic loading and unloading mechanism includes the horizontal guide rail 18 being fixed in support platform, slides setting
In two mounting platforms 19 on horizontal guide rail 18, two elevating mechanisms 110 being fixed on each mounting platform 19（Slow down electricity
The jack of machine driving）With the stull locating interface 111 for being fixed on each 110 top of elevating mechanism, four horizontal guide rails 18 from
The front end of trolley body 11 to rear end is arranged in parallel；Wherein, Fig. 4 is seen, stull locating interface 111, which includes, is fixed on elevating mechanism
Supporting block 112 on 110, the top of supporting block 112 are provided with inner tank mouths 113, and the top of supporting block 112 is located at inner tank mouths 113
Periphery be provided with stull limited bayonet 114；
See Fig. 1, Fig. 6 and Fig. 7, interior mould bases include 21, two side plate supporting frames of top plate supporting frame body, are fixed on top plate supporting
24, two side plates 25 being individually fixed on respective side plate bracing frame body of top plate on frame body and four are arranged in parallel scalable
Formula I-beam；Side plate supporting frame includes nine parallel crossbeam 22 vertical beams 23 parallel with four, and four vertical beams 23 are solid
Surely the inner side of nine crossbeams 22 is connected to, side plate 25 is fixed on the outside of corresponding nine crossbeams 22 of side plate supporting frame, each
The bottom of four vertical beams 23 of side plate supporting frame is both provided with a support jack 26；
Extension type I-beam includes vertical column 27 and is fixed on the upper extension type stull 28 on vertical column 27 with
Extension type stull 29, upper extension type stull 28 and lower extension type stull 29 is horizontal structures and overlap up and down, often
The top of a vertical column 27 of extension type I-beam reach the top of extension type stull and with top plate supporting frame body
21 are fixedly connected；
Upper extension type stull 28 and lower extension type stull 29 include 210, two outer tubes 211 of an inner sleeve and stretch
Contracting driving mechanism, inner sleeve 210 are fixedly connected with corresponding vertical column 27, the outer ends of two outer tubes 211 with side plate branch
The a certain vertical beam 23 of support body is fixedly connected, and the both ends of inner sleeve 210 extend into the inner end of two outer tubes 211 respectively
In；
28 public one groups of telescoping drive mechanisms of upper extension type stull of four extension type I-beams, four extension type I-shapeds
29 public one groups of telescoping drive mechanisms of lower extension type stull of beam, every group of telescoping drive mechanism include horizontally disposed silk
Thick stick 212, four sliding blocks 213 being arranged on leading screw 212 and eight pull rods 214, and two pull rods are connected with a sliding block 213
214, leading screw 212 passes through the vertical column 27 of multiple extension type I-beams, and the both ends of leading screw 212 have been fixedly connected with manipulation
Handle 215, supporting leading screw 212, the leading screw 212 supporting with lower extension type stull 29 lead to respectively with upper extension type stull 28
Two driving-chain wheel sets 216 are crossed with being sequentially connected with driving motor 217, any sliding block 213 on leading screw 212 corresponds to can on one
Telescoping cross brace 28 or lower extension type stull 29, inner fixed with a corresponding sliding block 213 of each two pull rod 214 connect
Connect, the outer end of two pull rods 214 goes up two of 28 or lower extension type stull 29 of extension type stull with corresponding one respectively
The vertical beam 23 of 211 outer end of outer tube connection is fixedly connected；I.e. when driving motor 217 to drive leading screw 212 to rotate, multiple sliding blocks
213 move simultaneously towards or backwards to corresponding one upper 28 or lower extension type stull 29 of extension type stull；When multiple sliding blocks
213 towards corresponding one upper 28 or lower extension type stull 29 of extension type stull move when, two on each sliding block 213
Pull rod 214 promotes vertical beam 23 to be displaced outwardly, i.e. side plate supporting frame is realized in opposite direction movement of the outer tube 211 to inner sleeve 210
Entirety it is overhanging；When multiple sliding blocks 213 are moved backwards to corresponding one upper 28 or lower extension type stull 29 of extension type stull
When, two pull rods 214 on each sliding block 213 pull vertical beam 23 to move inward, i.e. outer tube 211 is to the direction of inner sleeve 210
Movement realizes that the entirety of side plate supporting frame inside contracts.
The each lower extension type stull 29 of interior mould bases, which is set up, is positioned at the corresponding one group of automatic loader and unloader of moving cart
On two stull locating interfaces 111 of structure, the outer tube 211 of extension type stull instantly 29 driven during telescopic moving and corresponded to
Two mounting platforms 19 of one group of automatic loading and unloading mechanism moved on corresponding horizontal guide rail 18；
The bottom of multiple support jacks 26 is both provided with proximity sensor, two stepper motors 15 with retarder, each
Two elevating mechanisms 110, proximity sensor, support jack 26 on mounting platform 19, driving motor 217 are and control system
It is electrically connected.
A kind of construction method of automatic interior mould bases equipment suitable for piping lane construction, includes following steps：
（1）, on prefabricated piping lane bottom plate, lifting first is put into moving cart 1, after moving cart 1 adjusts position, is parked in
On the appropriate location of piping lane bottom plate；
（2）, hanging device all interior mould bases are placed on piping lane bottom plate, moving cart by control system control enter first
When inside interior mould bases, the elevating mechanism 110 of multigroup automatic loading and unloading mechanism just jacks up the multiple of first interior mould bases in moving cart 1
Lower extension type stull 29, multiple support jacks 26 of the side plate supporting frame bottom of control system control at this time are packed up, and first
A interior mould bases integrally steadily fall in moving cart 1；
（3）, by 1 carrying of moving cart, first interior mould bases to construction station after, extension type I-beam drive side plate supporting rack
Stretch in vitro, the mounting platform 19 of trolley is servo-actuated on horizontal guide rail 18, until two side plates 25 extend construction station；
（4）, the elevating mechanism 110 of multigroup automatic loading and unloading mechanism begins to decline action in moving cart, when dropping to certain position,
The proximity sensor of multiple 26 bottoms of support jack sends enabling signal to control system, control system control side plate supporting rack
Multiple support jacks 26 of body bottom stretch out, and top plate 24 is raised to operating position, while by interior mould bases support on the ground；
（5）And then moving cart 1 returns to parked position, continue second interior mould bases of carrying and go to construction station expansion to place, with
This analogizes, and after trolley completes several interior mould bases expansion placement and related preparation, carries out pouring construction；
（6）, building body intensity to be poured it is up to standard after, moving cart 1 from back to front successively demoulds multiple interior mould bases, stripping operation
Step and step（3）With（4）Expansion place step on the contrary, i.e. extension type I-beam drive side plate supporting frame inside contract, from
And two side plates 25 inside contract, then the elevating mechanism 110 of multigroup automatic loading and unloading mechanism just jacks up the more of interior mould bases in moving cart 1
A extension type I-beam, multiple support jacks 26 of the side plate supporting frame bottom of control system control at this time are packed up, top plate
The demoulding, interior mould bases integrally steadily fall in moving cart 1, the exhibition by 1 carrying interior mould bases of moving cart to next construction station
Open postpone carries out expansion placement, as circulation, constructs.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of changes, modification, replace
And modification, the scope of the present invention is defined by the appended.
Claims (10)
- A kind of 1. automatic interior mould bases equipment suitable for piping lane construction, it is characterised in that：Include interior mould bases, moving cart and control System processed；The moving cart includes trolley body, and the driving traveling wheel being arranged on trolley body bottom, is arranged at trolley Dynamical system and multigroup automatic loading and unloading mechanism on body；The driving traveling wheel is connected with dynamical system；The trolley The upper surface of body is support platform, and multigroup automatic loading and unloading mechanism is both secured in the support platform of trolley body, often Two peaces that group automatic loading and unloading mechanism includes the horizontal guide rail being fixed in support platform, is slideably positioned on horizontal guide rail Assembling platform, two elevating mechanisms being fixed on each mounting platform and be fixed on each elevating mechanism top stull positioning connect Mouthful, the horizontal guide rail of multigroup automatic loading and unloading mechanism is arranged in parallel from the front end of trolley body to rear end；The interior mould bases include top plate supporting frame body, two side plate supporting frames, the top being fixed on top plate supporting frame body Plate, two side plates being individually fixed on respective side plate bracing frame body and multiple extension type I-beams being arranged in parallel, it is described The bottoms of two side plate supporting frames be both provided with multiple support jacks, the extension type I-beam includes vertically Column and the upper extension type stull be fixed on vertical column and lower extension type stull, upper extension type stull and under can stretch The stull of contracting formula is horizontal structure and overlaps up and down, and the top of each vertical column of extension type I-beam reaches can The top of telescoping cross brace and be fixedly connected with top plate supporting frame body, two horizontal ends of upper extension type stull and under it is scalable Two horizontal ends of formula stull are fixedly connected with two side plate supporting frames, upper extension type stull and lower extension type stull Carry out driving two side plate supporting frames and corresponding side plate synchronously to carry out telescopic moving during telescopic moving；The each lower extension type stull of the interior mould bases, which is set up, is positioned at the corresponding one group of automatic loader and unloader of moving cart On two stull locating interfaces of structure, driven when the lower extension type stull carries out telescopic moving corresponding one group it is automatic Two mounting platforms of charging crane move on corresponding horizontal guide rail；The bottom of multiple support jacks is both provided with proximity sensor, the proximity sensor, support jack, The driving mechanism of traveling wheel, two elevating mechanisms on each mounting platform is driven to be electrically connected with control system.
- A kind of 2. automatic interior mould bases equipment suitable for piping lane construction according to claim 1, it is characterised in that：Described Driving traveling wheel includes deflecting roller group and drive wheel group, and the deflecting roller group includes the balance being fixed in trolley body Stent and two steering front wheels being respectively arranged on balance bracket both ends, the drive wheel group include two be fixed on it is small Vertical support plate on car body, two stepping electricity for being individually fixed on corresponding support plate medial surface and carrying retarder Machine, two respectively on the outside of corresponding support plate and the driving trailing wheel that is connected with stepper motor, described two carry retarder Stepper motor be connected with dynamical system to be formed driving traveling wheel driving mechanism, two with retarder stepper motors with Control system is electrically connected, and is driven the traffic direction of traveling wheel to operate two stepper motor differential operations by control system and is realized.
- A kind of 3. automatic interior mould bases equipment suitable for piping lane construction according to claim 1, it is characterised in that：Described Dynamical system selects gasoline engine generator, and the gasoline engine generator is fixed on the rear end of trolley body.
- A kind of 4. automatic interior mould bases equipment suitable for piping lane construction according to claim 1, it is characterised in that：Described Elevating mechanism selects the jack of decelerating motor driving.
- A kind of 5. automatic interior mould bases equipment suitable for piping lane construction according to claim 1, it is characterised in that：Described Stull locating interface includes the supporting block being fixed on elevating mechanism, and the top of the supporting block is provided with inner tank mouths, branch The periphery that the top of bracer is located at inner tank mouths is provided with stull limited bayonet, and the lower extension type cross frame is arranged on inner tank mouths Above and it is positioned in stull limited bayonet.
- A kind of 6. automatic interior mould bases equipment suitable for piping lane construction according to claim 1, it is characterised in that：Described Side plate supporting frame includes multiple parallel crossbeams and multiple parallel vertical beams, and the vertical beam is fixedly connected on crossbeam Inner side, the side plate are fixed on the outside of corresponding side plate supporting frame crossbeam, each multiple vertical beams of side plate supporting frame Bottom is both provided with the support jack described in one.
- A kind of 7. automatic interior mould bases equipment suitable for piping lane construction according to claim 6, it is characterised in that：Described Upper extension type stull and lower extension type stull include an inner sleeve, two outer tubes and telescoping drive mechanism, and one A inner sleeve is fixedly connected with corresponding vertical column, and a certain vertical beam of the outer ends of two outer tubes with side plate supporting frame is consolidated Fixed connection, the both ends of described two inner sleeves are extend into the inner end of two outer tubes respectively, telescoping drive mechanism band Inside contracting for side plate supporting frame is realized in direction movement of the dynamic outer tube to inner sleeve, and telescoping drive mechanism drives outer tube to inner sleeve The overhanging of side plate supporting frame is realized in the opposite direction movement of pipe；Two outer tubes of the lower extension type stull are set up respectively It is positioned on two stull locating interfaces of the corresponding one group of automatic loading and unloading mechanism of moving cart.
- A kind of 8. automatic interior mould bases equipment suitable for piping lane construction according to claim 7, it is characterised in that：Described The public one group of telescoping drive mechanism of upper extension type stull of multiple extension type I-beams, multiple extension type I-shapeds The public one group of telescoping drive mechanism of lower extension type stull of beam, every group of telescoping drive mechanism include horizontally disposed silk Thick stick, the multiple sliding blocks being arranged on leading screw and multiple pull rods, and two pull rods are connected with a sliding block, the leading screw passes through The vertical column of multiple extension type I-beams, and the leading screw supporting with upper extension type stull, match somebody with somebody with lower extension type stull The leading screw of set is connected realization with a driving motor and rotates, and the driving motor is connected realization manipulation, institute with control system Any sliding block on the leading screw stated corresponds to a upper extension type stull or lower extension type stull, and the inner of each two pull rod is Be fixedly connected with a corresponding sliding block, the outer ends of two pull rods respectively with corresponding one upper extension type stull or under can stretch The vertical beam of two outer tube outer ends connection of contracting formula stull is fixedly connected；I.e. when the driving motor drives leading screw to rotate, Multiple sliding blocks go up extension type stull simultaneously towards or backwards to corresponding one or lower extension type stull is moved；When multiple sliding blocks When being moved towards corresponding one upper extension type stull or lower extension type stull, two pull rods on each sliding block promote perpendicular Beam is displaced outwardly, i.e. opposite direction movement of the outer tube to inner sleeve realizes that the entirety of side plate supporting frame is overhanging；When multiple sliding blocks When being moved backwards to corresponding one upper extension type stull or lower extension type stull, two pull rods on each sliding block pull perpendicular Beam moves inward, i.e. direction movement of the outer tube to inner sleeve realizes that the entirety of side plate supporting frame inside contracts.
- A kind of 9. automatic interior mould bases equipment suitable for piping lane construction according to claim 8, it is characterised in that：Described The both ends of leading screw have been fixedly connected with control handle；The leading screw supporting with upper extension type stull and lower extension type The supporting leading screw of stull is sequentially connected by two driving-chain wheel sets and driving motor respectively, realizes synchronization action.
- 10. a kind of construction method of automatic interior mould bases equipment suitable for piping lane construction according to claim 1, its feature It is：Include following steps：（1）, on prefabricated piping lane bottom plate, lifting first is put into moving cart, behind moving cart adjustment position, is parked in pipe On the appropriate location of corridor bottom plate；（2）, hanging device all interior mould bases are placed on piping lane bottom plate, moving cart by control system control enter first When inside interior mould bases, in moving cart the elevating mechanism of multigroup automatic loading and unloading mechanism just jack up first interior mould bases it is multiple under can Telescoping cross brace, multiple support jacks of the side plate supporting frame bottom of control system control at this time are packed up, first interior mould bases It is overall steadily to fall in moving cart；（3）, by first interior mould bases of moving cart carrying to construction station after, extension type I-beam drive side plate supporting frame Overhanging, the mounting platform of trolley is servo-actuated on horizontal guide rail, until two side plates extend construction station；（4）, the elevating mechanism of multigroup automatic loading and unloading mechanism begins to decline action in moving cart, more when dropping to certain position The proximity sensor of a support jack bottom sends enabling signal to control system, control system control side plate supporting frame bottom Multiple support jacks at end stretch out, and top plate is raised to operating position, while by interior mould bases support on the ground；（5）And then moving cart returns to parked position, continue second interior mould bases of carrying and go to construction station expansion to place, with This analogizes, and after trolley completes several interior mould bases expansion placement and related preparation, carries out pouring construction；（6）, building body intensity to be poured it is up to standard after, moving cart from back to front successively demoulds multiple interior mould bases, stripping operation Step and step（3）With（4 ）Expansion place step on the contrary, i.e. extension type I-beam drive side plate supporting frame inside contract, from And two side plates inside contract, then the elevating mechanism of multigroup automatic loading and unloading mechanism just jacks up the multiple of interior mould bases and stretches in moving cart Contracting formula I-beam, multiple support jacks of the side plate supporting frame bottom of control system control at this time are packed up, the top plate demoulding, internal model Frame integrally steadily falls in moving cart, is carried out after being placed by the expansion of moving cart carrying interior mould bases to next construction station Expansion is placed, and as circulation, is constructed.
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| CN201711271457.6A CN107956487B (en) | 2017-12-05 | 2017-12-05 | Automatic inner formwork equipment suitable for pipe gallery construction and construction method thereof |
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| CN201711271457.6A CN107956487B (en) | 2017-12-05 | 2017-12-05 | Automatic inner formwork equipment suitable for pipe gallery construction and construction method thereof |
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| CN107956487B CN107956487B (en) | 2023-06-23 |
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| CN109706963A (en) * | 2019-01-21 | 2019-05-03 | 海门市帕源路桥建设有限公司 | The installation of piping lane box type telescopic internal model, unloading, conveying intelligent platform |
| CN109706964A (en) * | 2019-01-21 | 2019-05-03 | 海门市帕源路桥建设有限公司 | A method of piping lane construction is carried out using mobile platform |
| CN111636479A (en) * | 2020-05-25 | 2020-09-08 | 中铁隧道集团二处有限公司 | Internal mold rack for pipe gallery construction |
| CN111691456A (en) * | 2020-05-25 | 2020-09-22 | 中铁隧道集团二处有限公司 | Use method of internal formwork rack for pipe gallery construction |
| CN111733872A (en) * | 2020-05-27 | 2020-10-02 | 中铁隧道集团二处有限公司 | Pipe gallery construction method |
| CN111749269A (en) * | 2020-05-25 | 2020-10-09 | 中铁隧道集团二处有限公司 | Method for carrying out pipe gallery lining construction by combining inner formwork with lifting trolley |
| CN111749270A (en) * | 2020-05-25 | 2020-10-09 | 中铁隧道集团二处有限公司 | Concrete pipe gallery internal mold positioning and demolding method |
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| CN107956487B (en) | 2023-06-23 |
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Address after: Wangjiang Road in Baohe District of Hefei city of Anhui Province, No. 96 230023 Applicant after: CHINA TIESIJU CIVIL ENGINEERING GROUP Co.,Ltd. Applicant after: FUJIAN EANTE NEW BUILDING MATEIRALS CO.,LTD. Applicant after: NANJING KENYO PRECISION MACHINE MANUFACTURE CO.,LTD. Address before: 230023 technical center of China Railway four Bureau, No. 96 Wangjiang East Road, Anhui, 618, Hefei Applicant before: CHINA TIESIJU CIVIL ENGINEERING GROUP Co.,Ltd. Applicant before: FUJIAN EANTE NEW BUILDING MATEIRALS Co.,Ltd. Applicant before: NANJING KENYO PRECISION MACHINE MANUFACTURE Co.,Ltd. |
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