CN107952477A - Application of the multi-stage porous SAPO molecular sieve in methanol to olefins reaction - Google Patents

Application of the multi-stage porous SAPO molecular sieve in methanol to olefins reaction Download PDF

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CN107952477A
CN107952477A CN201610895837.6A CN201610895837A CN107952477A CN 107952477 A CN107952477 A CN 107952477A CN 201610895837 A CN201610895837 A CN 201610895837A CN 107952477 A CN107952477 A CN 107952477A
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molecular sieve
reaction
porous structure
sapo molecular
hierarchical porous
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CN107952477B (en
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杨贺勤
刘志成
高焕新
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
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Sinopec Shanghai Research Institute of Petrochemical Technology
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    • B01J29/84Aluminophosphates containing other elements, e.g. metals, boron
    • B01J29/85Silicoaluminophosphates [SAPO compounds]
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Abstract

The present invention relates to application of the hierarchical porous structure SAPO molecular sieve in reaction for preparing light olefins from methanol, mainly solves the problems, such as that prior art SAPO molecular sieve is used for poor-performing in methanol to olefins reaction.The present invention hydrolyzes under the conditions of 20 DEG C~100 DEG C by using the mixture of template R1, structure directing agent R2, water, phosphorus source, silicon source and silicon source and obtains colloidal sol, is then placed in reaction kettle and carries out crystallization;Sample is washed after crystallization, dried and is roasted to obtain the technical solution of multi-stage porous SAPO molecular sieve, preferably solves the problems, such as this, in the industrial production available for hierarchical porous structure molecular sieve.

Description

Application of the multi-stage porous SAPO molecular sieve in methanol to olefins reaction
Technical field
The present invention relates to a kind of hierarchical porous structure SAPO molecular sieve, preparation method, and its in reaction for preparing light olefins from methanol In application.
Background technology
SAPO-34 molecular sieves are the molecular sieves of the silicoaluminophosphate series of U.S. combinating carbide company (UCC) exploitation, it has There are suitable acidity and pore passage structure, larger specific surface area, preferable absorption property and heat endurance and hydrothermal stability, It can be described as promoting the optimal catalyst of methanol-to-olefins reaction process at present.It is however, typical gas-solid heterogeneous as one React, easily carbon distribution is produced because of inside and outside diffusional resistance in SAPO-34 molecular sieve pore passages, plus the strongly exothermic spy of reaction itself Property, so as to cause rapid catalyst deactivation.
To solve problem above, Recent study person takes a series of means from the different angle such as pore structure and crystalline size To improve the performance of catalyst, result of study shows:The SAPO-34 molecular sieves of hierarchical porous structure are conducive to carrying for catalytic performance Height, particularly mesoporous presence, it is conducive to shorten the diffusion path of reactant and product molecule, weakens the limitation of diffusion (Selvin R., Hsu H.L, Her T.M.Catalysis Communications [J], 2008,10,169;Bi Y.Sh., L ü G.X..Chem.J.Chinese Universities [J], 2009,30 (1), 129), it is anti-in MTO reactions to improve it Coking deactivation ability is so as to extend catalyst life.At present, the report in relation to hierarchical porous structure SAPO-34 molecular sieves is less, main There are following methods:Chen Lu etc. use multi-functional long chain organic silanes have for mesoporous template one-step synthesis multistage pore canal and Compared with SAPO-34 molecular sieves (the Chemical Journal of Chinese Universities such as Chen Lu, Wang Runwei, fourth pair, 2010,31 (9) of low in acidity:1693- 1696.).Zhu and Liu et al. have studied has micropore-mesopore multistage using kaolin and SBA-15 as raw material hydro-thermal one-step synthesis method Structure SAPO-34 molecular sieves (Zhu Jie, Gui Yu, Wang Yao, et al.Chem.Commun., 2009,3282- 3284;Liu Yuanlin,Wang Lingzhi,Zhang Jinlong,et al.Microporous and Mesoporous Materials 145(2011)150-156)。
It is combined by organic formwork agent R1 and nano carbon black R2 in addition, CN105460945A discloses one kind and prepares multi-stage porous The technical solution of structure SAPO molecular sieve, successfully prepares while has mesoporous and micropore SAPO molecular sieve material, but institute Obtain the mesoporous intracrystalline pore for zeolite crystal of material.Although the presence of intracrystalline pore has delayed carbon distribution, but cannot thoroughly solve Certainly inside diffusional resistance and the carbon distribution that produces.Relative to intracrystalline pore, the SAPO molecular sieve for having perforation mesoporous has preferable diffusion, But the preparation at present with the mesoporous SAPO molecular sieve of perforation is still one of difficult point in synthesis field.It can be seen from the above that exploitation one Kind preparation process is simple, the preparation side of hierarchical porous structure aluminium silicophosphate molecular sieve environmentally friendly and with preferable mass-transfer performance Method is realization and expands the key point of its practical application.
The content of the invention
The first technical problem to be solved by the present invention is that existing SAPO molecular sieve is used for methanol to olefins reaction neutrality Can be poor the problem of.The present invention provides a kind of new hierarchical porous structure SAPO molecular sieve, which has preferable diffusivity Can, it is functional in methanol to olefins reaction.
The two of technology to be solved by this invention are to provide a kind of hierarchical porous structure of one of new solution technical problem The preparation method of SAPO molecular sieve.
The three of technology to be solved by this invention are to provide a kind of hierarchical porous structure of one of new solution technical problem The purposes of SAPO molecular sieve.
To solve one of above-mentioned technical problem, the technical solution adopted by the present invention is as follows:A kind of hierarchical porous structure SAPO points Son sieve, it is characterised in that micropore size is distributed as 0.3~0.7 nanometer;Transgranular mesoporous pore size is distributed as 2~60 nanometers;Compare surface Product is 250~1350m2·g-1;Pore volume is 0.09~2.5cm3·g–1;It is described it is transgranular it is mesoporous be transgranular through hole.
The transgranular through hole refers to that mesopore orbit is located at crystals, and aperture is directly connected with crystal outer.
In above-mentioned technical proposal, preferable technical solution is distributed as 0.31~0.65 nanometer for micropore size;Mesoporous pore size It is distributed as 2.5~48 nanometers;Specific surface area is 300~1200m2·g-1;Pore volume is 0.1~2.3cm3·g–1.It is above-mentioned to solve The two of technical problem, the technical solution adopted by the present invention is as follows:A kind of preparation method of hierarchical porous structure SAPO molecular sieve, including Following steps:
A) template R1 is handled in an acidic solution;
B) by water, phosphorus source, silicon source, silicon source and structure directing agent R2 be added separately to a) obtained by mixed solution in, -20 DEG C~100 DEG C under the conditions of, hydrolysis obtains silicon phosphorus aluminum oxide colloidal sol, wherein, phosphorus source is by theoretical generation P2O5Gauge, silicon source are according to reason By generation Al2O3Gauge, silicon source are by theoretical generation SiO2Gauge, mixture weight are than composition:R1/Al2O3=0.001~1.0; R2/Al2O3=0.1~10;H2O/Al2O3=2.56~30.79;SiO2/Al2O3=0.1~0.8;P2O5/Al2O3=0.08~ 2.0;
C) above-mentioned silicon phosphorus aluminum oxide is placed in reaction kettle, the crystallization 0.1~4 day at 90 DEG C~220 DEG C;Reaction terminates Sample is washed afterwards, dry and roasting obtains hierarchical porous structure SAPO molecular sieve;
Silicon source is selected from Ludox, positive quanmethyl silicate, tetraethyl orthosilicate, positive silicic acid orthocarbonate, four butyl ester of positive silicic acid or At least one of Ludox;Silicon source is in aluminium isopropoxide, boehmite, aluminium oxide, aluminum nitrate, aluminium chloride or aluminum sulfate At least one;Phosphorus source is selected from phosphoric acid, ammonium phosphate, diammonium hydrogen phosphate, ammonium hydrogen phosphate, potassium phosphate, dipotassium hydrogen phosphate, phosphoric acid hydrogen At least one of potassium, sodium phosphate, disodium hydrogen phosphate or dibastic sodium phosphate.
In above-mentioned technical proposal, template R1 is selected from least one of nano-carbon materials such as carbon nanotubes in step a). The effect of carbon nanotubes is to aid in the formation of transgranular through hole.
In above-mentioned technical proposal, in step a) acid solution in hydrochloric acid, nitric acid, phosphoric acid, citric acid, sulfuric acid at least It is a kind of.
In above-mentioned technical proposal, acid solution processing in step a) is specifically, 0-100 DEG C of stirring 0.5-48h.By template The effect that R1 is handled in an acidic solution is to aid in the formation of transgranular through hole.
In above-mentioned technical proposal, mixture weight is selected from than composition in step b):R1/Al2O3=0.02~0.9;R2/ Al2O3=0.5~20;H2O/Al2O3=3.00~13.00;SiO2/Al2O3=0.15~0.60;P2O5/Al2O3=0.1~1.9 Between.
In above-mentioned technical proposal, structure directing agent R2 preferred solutions are tetraethyl oxyammonia, tetrem bromide in step b) Change at least one of ammonium, triethylamine or ethylenediamine.
In above-mentioned technical proposal, crystallization temperature is 130~200 DEG C in step c), and crystallization time is 0.2~3 day.
To solve the two of above-mentioned technical problem, the technical solution adopted by the present invention is as follows:
A kind of method of methanol-to-olefins reaction, is 300~650 DEG C in reaction temperature using methanol as raw material, reaction Meter pressure is 0.01MPa~1MPa, and reaction weight space velocity is 0.1~6h-1, under conditions of water/raw material weight ratio is 0~6, raw material Contacted by catalyst bed with catalyst, reaction generation low-carbon alkene, catalyst used is hierarchical porous structure SAPO molecules Sieve, its micropore size are distributed as 0.31~0.65 nanometer;Mesoporous pore size is distributed as 2.5~48 nanometers;Specific surface area for 300~ 1200m2·g-1;Pore volume is 0.1~2.3cm3·g–1。。
In above-mentioned technical proposal, preferable technical solution is that reaction temperature is 350~600 DEG C;Reacting meter pressure is 0.1MPa~0.8MPa;When reaction weight space velocity is 0.2~5 small-1;Water/raw material weight ratio is 0.1~5.
At present, the molecular sieve of hierarchical porous structure is concentrated mainly on Si-Al molecular sieve, for the silicon phosphorus aluminium of hierarchical porous structure The preparation method report of Zn-Al-P-Si-oxide molecular sieve is less.The present invention first by carbon nanotubes carry out acid treatment, then by with Silicon source, phosphorus source and template are mixed to get with the mesoporous aluminium silicophosphate molecular sieve of perforation, and by adjusting the ruler in carbon pore footpath The very little multi-stage porous molecular screen material with perforation duct that can obtain different pore size.This method preparation process is simple, easily Control, crystallinity is high, achieves preferable technique effect.
At present, the fireballing problem of generally existing catalyst inactivation in methanol to olefins reaction.This is mainly due to catalysis Agent diffusion is poor, causes caused by easy carbon distribution.Carbon distribution mainly influences the activity of catalyst in terms of two:On the one hand it is that carbon distribution covers The active sites of lid catalyst cause to inactivate;On the other hand it is the duct of clogged with soot catalyst so that reactant can not be diffused into Catalyst duct can not be diffused out up to active sites or product.The present invention is using the SAPO molecular sieve of hierarchical porous structure as methanol The catalyst of alkene processed, contacts since its meso-hole structure is conducive to reactant molecule with the activated centre of catalyst, while also has The duct of catalyst is quickly diffused out beneficial to reaction product, so as to reduce the generation of carbon deposit, its catalytic performance is catalyzed than ever Agent, which has, to be obviously improved, while by adjusting reaction condition, the selectivity and yield that make propylene significantly improve, and is achieved preferable Technique effect.
Brief description of the drawings
Fig. 1 is【Embodiment 1】The TEM figures of obtained hierarchical porous structure SAPO molecular sieve.
Fig. 2 is【Embodiment 1】The XRD diagram of obtained hierarchical porous structure SAPO molecular sieve.
Below by embodiment, the invention will be further elaborated.
Embodiment
【Embodiment 1】
Carbon nanotubes is stirred into 24h for 40 DEG C in the acid solution containing hydrochloric acid, obtains uniform mixed solution A, then By 12.3 grams of aluminium isopropoxides, 45 grams of deionized waters, 60 grams of tetraethyl ammonium hydroxides (25% weight), 5.5 grams of phosphoric acid (85% weights Amount), 6 grams of Ludox (40% weight) be added sequentially in mixed solution A, be stirred at room temperature 24 it is small when obtain synthesis SAPO- The crystallization liquid of 34 molecular sieves;Ageing 24h is stirred at room temperature in prepared crystallization liquid, the crystallization liquid being aged loads with poly- In the crystallizing kettle of tetrafluoroethene liner, when crystallization 6 is small at 180 DEG C;
The weight ratio of each component is:R1/Al2O3=0.1;TEAOH/Al2O3=10;H2O/Al2O3=7;SiO2/Al2O3 =0.4;P2O5/Al2O3=1.1.
Products therefrom is washed, centrifugation, 110 DEG C dry to obtain solid sample, XRD the result shows that, products obtained therefrom SAPO-34 Molecular screen primary powder.TEM is shown in that Fig. 1, XRD are shown in Fig. 2.
【Embodiment 2~14】
According to【Embodiment 1】Each Step By Condition, hierarchical porous structure molecular sieve is made, simply feed change (table 1) The parameters such as proportioning, Template Types, are specifically listed in table 1.The product of synthesis through characterization illustrate its result have with【Embodiment 1】、 The similar crystal structure of product, its specific physico-chemical parameter are shown in Table 2.
Table 1
Table 2
【Embodiment 15】
Using fixed-bed catalytic reactor, reactor is stainless steel tube, and methanol is carried out to catalyst prepared by embodiment 1 Reaction for preparing light olefins activity rating is converted, investigating process conditions used is:Loaded catalyst 0.5g, reaction temperature are 450 DEG C, reaction pressure 0.1MPa, water/raw material weight ratio is 0.25, weight space velocity 1h-1.Full product on-line analysis.Examination The results are shown in Table 3.
Table 3
【Embodiment 16~18】
According to【Embodiment 32】The catalyst that process conditions used prepare embodiment 3 carries out methanol and converts low-carbon alkene processed Hydrocarbon reaction activity rating, simply changes reaction temperature, and appraisal result is as shown in table 4.
Table 4
【Embodiment 19~21】
According to【Embodiment 15】The catalyst that process conditions used prepare embodiment 1 carries out methanol and converts low-carbon alkene processed Hydrocarbon reaction activity rating, simply changes reaction pressure, and appraisal result is as shown in table 5.
Table 5
【Embodiment 22~24】
According to【Embodiment 15】The catalyst that process conditions used prepare embodiment 1 carries out methanol and converts low-carbon alkene processed Hydrocarbon reaction activity rating, simply changes weight space velocity, and appraisal result is as shown in table 6.
Table 6
【Embodiment 25~27】
According to【Embodiment 15】The catalyst that process conditions used prepare embodiment 1 carries out methanol and converts low-carbon alkene processed Hydrocarbon reaction activity rating, simply changes water/raw material weight ratio, and appraisal result is as shown in table 7.
Table 7
【Comparative example 1】It is catalyst with traditional SAPO-34 molecular sieves
First by 12.3 grams of aluminium isopropoxides, 5.5 grams of phosphoric acid (85% weight), 45 grams of deionized waters, 60 grams of tetraethyl hydrogen-oxygens Change ammonium (25% weight), 6 grams of Ludox (40% weight) are added sequentially in 45 grams of deionized waters, stir evenly postposition at room temperature In reaction kettle, crystallization 1 day at 180 DEG C;Sample is washed after reaction, dry and roasting obtains traditional SAPO points Son sieve.
According to【Embodiment 15】Prepared by the catalyst (A) and conventional method that process conditions used prepare embodiment 1 Catalyst (B) carries out methanol to olefins reaction activity rating.Appraisal result is as shown in table 8.
As shown in table 8
【Comparative example 2】SAPO-34 molecular sieves prepared by few step (a) are catalyst
According to【Embodiment 15】The catalyst (A) and few step (a) that process conditions used prepare embodiment 1 prepare institute Obtained material carries out methanol to olefins reaction activity rating for catalyst (B).Appraisal result is as shown in table 9.
As shown in table 9
【Comparative example 3】Template in step a is that SAPO-34 molecular sieves prepared by nanometer carbon black are catalyst
According to【Embodiment 15】Template in catalyst (A) and step (a) that process conditions used prepare embodiment 1 Agent is that to prepare obtained material be that catalyst (B) carries out the evaluation of C4 olefins by catalytic cracking reactivity to nanometer carbon black.Examination knot Fruit is as shown in table 10.
As shown in table 10

Claims (9)

1. a kind of hierarchical porous structure SAPO molecular sieve, it is characterised in that micropore size is distributed as 0.3~0.7 nanometer;It is transgranular mesoporous Pore-size distribution is 2~60 nanometers;Specific surface area is 250~1350m2·g-1;Pore volume is 0.09~2.5cm3·g–1;It is described transgranular Mesoporous is transgranular through hole.
2. hierarchical porous structure SAPO molecular sieve according to claim 1, it is characterised in that micropore size is distributed as 0.31~ 0.65 nanometer;Mesoporous pore size is distributed as 2.5~48 nanometers;Specific surface area is 300~1200m2·g-1;Pore volume for 0.1~ 2.3cm3·g–1
3. a kind of preparation method of the hierarchical porous structure SAPO molecular sieve described in claim 1, comprises the following steps:
A) template R1 is handled in an acidic solution;
B) by water, phosphorus source, silicon source, silicon source and structure directing agent R2 be added separately to a) obtained by mixed solution in, -20 DEG C~ Under the conditions of 100 DEG C, hydrolysis obtains silicon phosphorus aluminum oxide colloidal sol, wherein, phosphorus source is by theoretical generation P2O5Gauge, silicon source are by theoretical raw Into Al2O3Gauge, silicon source are by theoretical generation SiO2Gauge, mixture weight are than composition:R1/Al2O3=0.001~1.0;R2/ Al2O3=0.1~10;H2O/Al2O3=2.56~30.79;SiO2/Al2O3=0.1~0.8;P2O5/Al2O3=0.08~2.0;
C) above-mentioned silicon phosphorus aluminum oxide is placed in reaction kettle, the crystallization 0.1~4 day at 90 DEG C~220 DEG C;It is right after reaction Sample is washed, dry and roasting obtains hierarchical porous structure SAPO molecular sieve;
Silicon source is selected from Ludox, and positive quanmethyl silicate, tetraethyl orthosilicate, positive silicic acid orthocarbonate, four butyl ester of positive silicic acid or silicon are molten At least one of glue;Silicon source in aluminium isopropoxide, boehmite, aluminium oxide, aluminum nitrate, aluminium chloride or aluminum sulfate extremely Few one kind;Phosphorus source is selected from phosphoric acid, ammonium phosphate, diammonium hydrogen phosphate, ammonium hydrogen phosphate, potassium phosphate, dipotassium hydrogen phosphate, potassium hydrogen phosphate, phosphorus At least one of sour sodium, disodium hydrogen phosphate or dibastic sodium phosphate.
4. the preparation method of hierarchical porous structure SAPO molecular sieve according to claim 3, it is characterised in that template in step a) Agent R1 is carbon nanotubes.
5. the preparation method of hierarchical porous structure SAPO molecular sieve according to claim 3, it is characterised in that mixing in step b) Thing weight ratio forms:R1/Al2O3=0.02~0.9;R2/Al2O3=0.5~20;H2O/Al2O3=3.00~13.00; SiO2/Al2O3=0.15~0.60;P2O5/Al2O3=0.1~1.9.
6. the preparation method of hierarchical porous structure SAPO molecular sieve according to claim 3, it is characterised in that structure in step c) Directed agents R2 is selected from least one of tetraethyl oxyammonia, tetraethylammonium bromide, triethylamine or ethylenediamine.
7. the preparation method of hierarchical porous structure SAPO molecular sieve according to claim 3, it is characterised in that crystallization in step c) Temperature is 130~200 DEG C, and crystallization time is 0.2~3 day.
8. a kind of method of methanol-to-olefins reaction, is 300~650 DEG C in reaction temperature using methanol as raw material, reaction table Pressure is 0.01MPa~1MPa, and reaction weight space velocity is 0.1~6h-1, under conditions of water/raw material weight ratio is 0~6, raw material leads to Cross catalyst bed to contact with any one of claim 1~2 catalyst, reaction generation low-carbon alkene, catalyst used For hierarchical porous structure SAPO molecular sieve.
9. the method for methanol-to-olefins reaction according to claim 8, it is characterised in that reaction temperature is 350~600 ℃;Reaction meter pressure is 0.1MPa~0.8MPa;When reaction weight space velocity is 0.2~5 small-1;Water/raw material weight ratio for 0.1~ 5。
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