CN107950744A - A kind of thickness adjustable material filling gluten process equipment and the technique for processing gluten - Google Patents
A kind of thickness adjustable material filling gluten process equipment and the technique for processing gluten Download PDFInfo
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- CN107950744A CN107950744A CN201711259452.1A CN201711259452A CN107950744A CN 107950744 A CN107950744 A CN 107950744A CN 201711259452 A CN201711259452 A CN 201711259452A CN 107950744 A CN107950744 A CN 107950744A
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- Prior art keywords
- pipe
- gluten
- extruding pipe
- extruding
- finished product
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Links
- 239000000463 material Substances 0.000 title claims abstract description 73
- 108010068370 Glutens Proteins 0.000 title claims abstract description 69
- 235000021312 gluten Nutrition 0.000 title claims abstract description 69
- 238000000034 method Methods 0.000 title claims abstract description 43
- 230000008569 process Effects 0.000 title claims abstract description 23
- 230000003028 elevating effect Effects 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 27
- 238000003756 stirring Methods 0.000 claims description 25
- 239000011265 semifinished product Substances 0.000 claims description 24
- 150000001875 compounds Chemical class 0.000 claims description 19
- 239000000843 powder Substances 0.000 claims description 17
- 239000007864 aqueous solution Substances 0.000 claims description 16
- 239000000047 product Substances 0.000 claims description 15
- 239000003795 chemical substances by application Substances 0.000 claims description 14
- 238000013329 compounding Methods 0.000 claims description 13
- 235000013312 flour Nutrition 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 12
- 238000001816 cooling Methods 0.000 claims description 9
- 238000009931 pascalization Methods 0.000 claims description 9
- 239000000654 additive Substances 0.000 claims description 8
- 229920001285 xanthan gum Polymers 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 7
- 239000002994 raw material Substances 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 6
- 230000000996 additive effect Effects 0.000 claims description 6
- -1 diacetyl tartarate Chemical compound 0.000 claims description 5
- 238000004806 packaging method and process Methods 0.000 claims description 5
- 150000003839 salts Chemical class 0.000 claims description 5
- 238000010008 shearing Methods 0.000 claims description 5
- 235000013599 spices Nutrition 0.000 claims description 5
- 230000001954 sterilising effect Effects 0.000 claims description 5
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 claims description 4
- PQZWGYJCBMXIGN-UHFFFAOYSA-M C(C(O)C)(=O)[O-].[Na+].C(CCCCCCCCCCCCCCCCC)(=O)C=C=O Chemical compound C(C(O)C)(=O)[O-].[Na+].C(CCCCCCCCCCCCCCCCC)(=O)C=C=O PQZWGYJCBMXIGN-UHFFFAOYSA-M 0.000 claims description 4
- 229920002907 Guar gum Polymers 0.000 claims description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 4
- 241000209140 Triticum Species 0.000 claims description 4
- 235000021307 Triticum Nutrition 0.000 claims description 4
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 claims description 4
- 239000002253 acid Substances 0.000 claims description 4
- 239000003963 antioxidant agent Substances 0.000 claims description 4
- OGBUMNBNEWYMNJ-UHFFFAOYSA-N batilol Chemical class CCCCCCCCCCCCCCCCCCOCC(O)CO OGBUMNBNEWYMNJ-UHFFFAOYSA-N 0.000 claims description 4
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 4
- 239000000665 guar gum Substances 0.000 claims description 4
- 235000010417 guar gum Nutrition 0.000 claims description 4
- 229960002154 guar gum Drugs 0.000 claims description 4
- 235000012907 honey Nutrition 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 4
- 239000011734 sodium Substances 0.000 claims description 4
- 229910052708 sodium Inorganic materials 0.000 claims description 4
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 claims description 4
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 239000000498 cooling water Substances 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 244000131522 Citrus pyriformis Species 0.000 claims description 2
- 125000001931 aliphatic group Chemical group 0.000 claims description 2
- 235000009508 confectionery Nutrition 0.000 claims description 2
- 239000004519 grease Substances 0.000 claims description 2
- 239000001334 starch sodium octenyl succinate Substances 0.000 claims description 2
- 235000013826 starch sodium octenyl succinate Nutrition 0.000 claims description 2
- 240000004160 Capsicum annuum Species 0.000 claims 1
- 239000004576 sand Substances 0.000 claims 1
- 239000011162 core material Substances 0.000 description 30
- 235000013305 food Nutrition 0.000 description 9
- 239000003921 oil Substances 0.000 description 9
- 235000019198 oils Nutrition 0.000 description 9
- 238000010586 diagram Methods 0.000 description 5
- 240000008574 Capsicum frutescens Species 0.000 description 4
- 235000011194 food seasoning agent Nutrition 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 229920002472 Starch Polymers 0.000 description 3
- 235000021552 granulated sugar Nutrition 0.000 description 3
- 150000002632 lipids Chemical class 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000008107 starch Substances 0.000 description 3
- 235000019698 starch Nutrition 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- KCYQMQGPYWZZNJ-BQYQJAHWSA-N hydron;2-[(e)-oct-1-enyl]butanedioate Chemical compound CCCCCC\C=C\C(C(O)=O)CC(O)=O KCYQMQGPYWZZNJ-BQYQJAHWSA-N 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000011812 mixed powder Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000001509 sodium citrate Substances 0.000 description 2
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 description 2
- 235000002566 Capsicum Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 210000003205 muscle Anatomy 0.000 description 1
- 235000012149 noodles Nutrition 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- WYMSBXTXOHUIGT-UHFFFAOYSA-N paraoxon Chemical compound CCOP(=O)(OCC)OC1=CC=C([N+]([O-])=O)C=C1 WYMSBXTXOHUIGT-UHFFFAOYSA-N 0.000 description 1
- 238000009527 percussion Methods 0.000 description 1
- 239000002304 perfume Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 235000011888 snacks Nutrition 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 210000002435 tendon Anatomy 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J1/00—Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
- A23J1/12—Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from cereals, wheat, bran, or molasses
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/20—Extruding
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Manufacturing & Machinery (AREA)
- Biochemistry (AREA)
- Confectionery (AREA)
- Formation And Processing Of Food Products (AREA)
Abstract
The invention discloses a kind of thickness adjustable material filling gluten process equipment, it includes the first screw extruder, and the first screw extruder termination is provided with extruding pipe, and core pipe, core pipe tail end connection lifting pipe, lifting pipe socket feeding tube are provided with extruding pipe；Feeding tube upper end connects the second screw extruder；Elevating mechanism is provided with extruding pipe；Shaft is provided with core pipe；Helical blade is provided with shaft；Shaft tail end is provided with impeller, and shaft front end is provided with material guiding plate；Material transport hole is provided with material guiding plate；Core pipe nose threads are connected with mounting head, and mounting head front end is provided with annular edge, and material guiding plate is provided centrally with spline hole seat；Hiding groove is provided with the inner wall of extruding pipe upper end；Extruding pipe front end is provided with adjustment disk, and adjustment disk side is inserted in extruding pipe；Adjust plate edge and be provided with section holes.It can process the gluten of exit spiral type note core, adjust gluten size shape, improve variation and the structure diversification of gluten taste.
Description
Technical field
The invention belongs to gluten processing technique field, and in particular to a kind of thickness adjustable material filling gluten process equipment and add
The technique of work gluten.
Background technology
Gluten be China a kind of prepared food, traditional spicy prepared food of Hunan formula（Also known as gluten, plate muscle）, it is that one kind is mixed with lipid
Conjunction powder is raw material, passes through face snack food made of extruder.Its process is：Added in lipid mixed powder suitable
The raw materials such as water, salt, after stirring evenly, using screw extruder, are cured, and the product produced is according to certain ratio
Example, size are cut, then are mixed with compound seasoners such as vegetable oil, capsicums, and packaging of finally weighing, is produced with certain toughness
Instant leisure food.
Existing gluten food generally adds directly mixing after dispensing using lipid mixed powder and is squeezed into single structure again
It is rod-shaped, cause its taste to cure, mouthfeel is similar, as the improvement of people's living standards, people are gradually to this single mouth
The gluten food of taste loses edible interest.
The content of the invention
The purpose of the present invention is in view of the above problems, providing a kind of filler spicy hot noodles tendons food production equipment and processing gluten
Technique, it can realize processing exit spiral type note core gluten, can quick regulation gluten size and shape, realize gluten note core shape
The variation adjusting of shape, substantially increases variation and the structure diversification of gluten taste.
In order to achieve the above object, the technical solution adopted by the present invention is：A kind of thickness adjustable material filling gluten process equipment, it
Including the first screw extruder, the first screw extruder termination is provided with extruding pipe, and core pipe is provided with the extruding pipe,
The core pipe tail end connects lifting pipe, forms L shape；The lifting pipe upper end extends out through extrusion pipe outer wall and movable sleeve
It is connected on feeding tube lower end；The feeding tube upper end connects the second screw extruder；The extruding pipe upper end is provided with control lifting
The elevating mechanism that pipe moves up and down；Shaft is provided with the core pipe；Helical blade is provided with the shaft；The shaft tail
End extends out and is provided with impeller, and the shaft front end is provided with material guiding plate；It is provided with the material guiding plate off-centered
Material transport hole；The core pipe nose threads are connected with mounting head, and the mounting head front end is provided with annular edge, and the material guiding plate is located at
On the inside of annular edge, the material guiding plate is centrally disposed to be useful for being connected with the rotating shaft spline hole seat；On the inner wall of the extruding pipe upper end
It is provided with the hiding groove for hiding core pipe and impeller；Extruding pipe front end side is provided with rotatable adjustment disk, described
Adjustment disk side is inserted in extruding pipe；The plate edge that adjusts is evenly arranged with the section holes coordinated with extruding pipe in a ring.
Further, the location hole identical with section hole number is evenly arranged with the adjustment disk in a ring；It is described to squeeze
Go out pipe end side and be provided with positioning screw, the positioning screw lower end is inserted into location hole.
Further, the extruding pipe front end also spiral winding has cooling tube, the cooling tube connection cooling water source and water
Pump.
Further, the elevating mechanism includes the mounting bracket being arranged on lifting pipe；It is vertically arranged on the mounting bracket
There is adjusting screw rod, the adjusting screw rod lower end props up extruding pipe upper end wall.
Further, the extruding pipe side wall sets organic frame, and cut-out motor, the cut-out electricity are provided with the rack
Machine front end is provided with rotating blade, and the rotating blade is located at extruding pipe outlet.
Further, the extruding pipe outlet is provided with blanking ring, and blade is provided between the blanking ring and extruding pipe
Groove；The rotating blade is located in insert groove.
Further, the material transport hole no less than two is evenly arranged with the material guiding plate in a ring.
A kind of technique of thickness adjustable material filling gluten process equipment processing gluten, it includes following procedure of processing：
1) mixed aqueous solution is prepared：It is count by weight percentage that Distilled glycerin monostearate 40-50%, single, double aliphatic acid is sweet
Grease 25-30%（It is water-soluble）, diacetyl tartarate diand monoglycerides 9-10%, stearoylketene sodium lactate 9-10%, guar gum 6-
8%th, xanthans 1-2% is mixed to get compounding modifying agent；Match 0.23-0.25 parts of compounding modifying agent addition 7.4- in parts by weight
In 7.6 parts of warm water, 65-75 DEG C of water temperature, rapid stirring makes dispersed, then by 1.7-1.9 portions of salt, is added to compounding
In modifying agent aqueous solution, stirring is uniformly mixed it, and mixed aqueous solution is made；
2) raw material powder mixes：24-28 portions of wheat flours are added in mixer, cover mixer sealing cover, start stirring switch
5s, is compacted powder, prevents after adding water, water is oozed out from discharge port；
3) knead dough：Mixed aqueous solution to be poured into the mixer in step 2, covers sealing cover, starting switch, rotates forward 6s,
6s is reversely rotated, gluten is formed to prevent equidirectional stirring, in the state of stirring, opens discharge port, flour is discharged, after mixing
Flour into fluffy dough；
4) heart or squeezing, maturing are noted：Adjustment disk is rotated, gluten cross sectional shape is determined, loose dough is conveyed through automatic powder filling line
To the first screw extruder, the rotating speed of screw rod is controlled honey to be transported in the second screw extruder in 200-250r/min；
Material is subject to shearing and the squeezing action of high intensity in extruder, molten state is formed under high temperature, high pressure, then under high pressure
Extruded at extruding pipe, and the semi-finished product of gauge length are cut into by rotating blade, obtain note core type just finished product；
5) cool down, cut：First finished product is cooled to 35-40 DEG C on the conveyor belt, and the semi-finished product of gauge length are cut into by cutter；
6）, prepare compound seasoner：Match in parts by weight, the heat by 1.6-1.8 parts of chilli powders with 170 DEG C of 9.1-10.5 parts
Oil is handled, and will add 1.2-1.4 parts of antioxidants, 3.9-4.5 part cold oil of 0.05-0.07 compound additives is added to it
In, after being allowed to cool, add 1.2-1.4 parts of essence；The compound additive includes：Xanthans, sodium carboxymethylcellulose, lemon
Lemon acid sodium, starch Sodium Octenyl Succinate, its mass ratio are 5-8：3-5：0.2-0.3：0.2-0.3.
7）, spice seasoning：Semi-finished product are transported in blender through conveyor, treat that semi-finished product reach regulation weight in blender
After amount, conveyer belt is automatically stopped charging, and by spraying mode while stirring, compound seasoner is sprayed on semi-finished product, then spreads
Upper white granulated sugar particle；
8）, packaging, sealing：Seasoned semi-finished product are packed and sealed, obtain finished product；
9）, sterilizing：Handled using high hydrostatic pressure processing or ultrasonic technique；The high hydrostatic pressure processing, pressure are：500-
550mpa, time 3-5min, temperature are room temperature.
Beneficial effects of the present invention：
1st, relative to traditional gluten process equipment, the present invention can process a kind of gluten of spiral note core, in common gluten
The interior screw type core material of injection, substantially increases the taste of gluten, and the core material injected is spiral, promotes the chewy texture of gluten
More preferably, stretching is more flexible, further increases the mouthfeel of gluten.
2nd, the present invention can quickly realize the adjusting of gluten size and shape at the same time, and difference can be selected by rotating adjustment disk
The section holes of size and shape coordinate with extruding pipe so that the gluten of extrusion can be different size of round tube shape, can also
For polygonal shape, in addition Pentagram shape can, improve the variation of gluten shape.
3rd, the variation adjusting of the invention that can realize gluten note core shape, as a result of detachable mounting head and detachably
Material guiding plate, therefore enterprise can replace the material guiding plate of varying number material transport hole and different size material transport hole as needed, realize
More spiral note core and different size of note core, improve the mouthfeel variation and vision variation of gluten.
4th, the present invention is used as a kind of instant gluten, nutrient health, oil suction fully, it is good mouthfeel, flexible.Product water holding,
Water conservation, property are good, can reach water and oil balance, improve age of starch be raw again harden with mouthfeel caused by water oil separation, dry, hair wastes
Phenomena such as, during product storage, it can continue to keep the soft bullet of mouthfeel and fresh perfume (or spice).
5th, the present invention uses specific compound seasoner raw material, the composition of composition, wherein with the addition of specifically compound add
Add agent, mutually collaboration, seasoning can be played the role of, while can also prevent oil, water separation, water and oil is maintained at for a long time
Together, the quality guarantee period can be greatly prolonged.
6th, the present invention uses high hydrostatic pressure processing, carries out low temperature sterilization to packaged gluten, overcomes traditional
Technological deficiency, is current industry blank.
7th, the present invention is using specific compounding modifying agent, can water conservation, protect soft, make gluten flexible, it is in good taste.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the present invention.
Fig. 2 is that adjustment disk and rotating blade are installed on the overlooking the structure diagram on extruding pipe in the present invention.
Fig. 3 is the end structure illustration of adjustment disk and rotating blade on extruding pipe.
Fig. 4 is the component structure diagram that the present invention realizes spiral note core.
Fig. 5 is part A enlarged structure schematic diagrams in Fig. 4.
Fig. 6 is core pipe exit end face schematic diagram.
Fig. 7 is the inside top figure that material guiding plate is installed in mounting head.
In figure：1st, the first screw extruder；2nd, extruding pipe；3rd, installation lid；4th, lifting pipe；5th, mounting bracket；6th, adjusting screw rod；
7th, feeding tube；8th, the second screw extruder；9th, core pipe；10th, rack；11st, motor is cut off；12nd, rotating blade；13rd, blanking ring；
14th, insert groove；15th, adjustment disk；16th, positioning screw；17th, section holes；18th, location hole；21st, groove is hidden；22nd, cooling tube；91st, leaf
Wheel；92nd, shaft；93rd, helical blade；94th, material guiding plate；95th, material transport hole；96th, mounting head；97th, annular edge；98th, spline hole seat.
Embodiment
In order to make those skilled in the art more fully understand technical scheme, below in conjunction with the accompanying drawings to the present invention into
Row is described in detail, and the description of this part is only exemplary and explanatory, should not there is any limitation to protection scope of the present invention
Effect.
As shown in Fig. 1-Fig. 7, concrete structure of the invention is：In order to achieve the above object, the technical solution adopted by the present invention
It is：A kind of thickness adjustable material filling gluten process equipment, it includes the first screw extruder 1,1 termination of the first screw extruder
Extruding pipe 2 is provided with, core pipe 9 is provided with the extruding pipe 2,9 tail end of core pipe connects lifting pipe 4, forms L shape；Institute
4 upper end of lifting pipe is stated to extend out through 2 outer wall of extruding pipe and be actively socketed on 7 lower end of feeding tube；7 upper end of feeding tube connects
Logical second screw extruder 8；2 upper end of extruding pipe is provided with the elevating mechanism that control lifting pipe 4 moves up and down；The core pipe
Shaft 92 is provided with 9；Helical blade 93 is provided with the shaft 92；92 tail end of shaft extends out and is provided with leaf
Wheel 91,92 front end of shaft is provided with material guiding plate 94；Off-centered material transport hole 95 is provided with the material guiding plate 94；It is described
9 nose threads of core pipe are connected with mounting head 96, and 96 front end of mounting head is provided with annular edge 97, and the material guiding plate 94 is located at ring
The inner side of shape side 97, the centrally disposed spline hole seat 98 for being useful for being connected with shaft 92 of the material guiding plate 94；2 upper end of extruding pipe
The hiding groove 21 for hiding core pipe 9 and impeller 91 is provided with inner wall；The 2 front end side of extruding pipe is provided with rotatable
Adjustment disk 15,15 side of adjustment disk are inserted in extruding pipe 2；15 edge of adjustment disk is evenly arranged with and squeezes in a ring
The section holes 17 that outlet pipe 2 coordinates.
Preferably, the location hole 18 identical with 17 quantity of section holes is evenly arranged with the adjustment disk 15 in a ring；Institute
State 2 termination side of extruding pipe and be provided with positioning screw 16,16 lower end of positioning screw is inserted into location hole 18.
Preferably, 2 front end of extruding pipe also spiral winding has a cooling tube 22, the cooling tube 22 connect cooling water source and
Water pump.
Preferably, the elevating mechanism includes the mounting bracket 5 being arranged on lifting pipe 4；It is vertically arranged on the mounting bracket 5
There is adjusting screw rod 6,6 lower end of adjusting screw rod props up 2 upper end wall of extruding pipe.
Preferably, 2 side wall of extruding pipe sets organic frame 10, and cut-out motor 11 is provided with the rack 10, described
11 front end of cut-out motor is provided with rotating blade 12, and the rotating blade 12 is located at extruding pipe 2 and exports.
Preferably, the outlet of extruding pipe 2 is provided with blanking ring 13, is provided between the blanking ring 13 and extruding pipe 2
Insert groove 14；The rotating blade 12 is located in insert groove 14.
Preferably, the material transport hole 95 no less than two is evenly arranged with the material guiding plate 94 in a ring.
When the present invention is specifically used：
The food materials principal goods material of gluten is mixed by the first screw extruder 1, and material is subject to high intensity in screw extruder
Shearing and squeezing action, form molten condition at high temperature under high pressure, be then squeezed into extruding pipe 2, in extruding pipe 2 forward
When mobile, the core material food materials in the second screw extruder 8 are squeezed into feeding tube 7, then are flowed into lifting pipe 4, then from liter
Drop pipe 4 is entered in core pipe 9；Percussion is produced to impeller 91 when principal goods material flows in extruding pipe 2, promotes impeller 91 to produce
Rotation, impeller 91 drive material guiding plate 94 to rotate by shaft 92, and the material transport hole 95 on material guiding plate 94 is in the bias of material guiding plate 94
Position, in 94 rotary course of material guiding plate, core material is endlessly exported from material transport hole 95, is formed spiral output trajectory, is injected into
In principal goods material；The gluten material that injection is completed continues to flow forward, and when accommodating section by cooling tube 22, gluten material is begun to cool down
Get off solidification, continue to be moved along, during by section holes 17 on adjustment disk 15, gluten cross sectional shape is determined by section holes 17,
Then proceed to be moved along, extend out, cut-out motor 11 drives rotating blade 12 to rotate, and would extend out next one section one section
Gluten cuts into regular length, forms the gluten bar of gluten certain length., can be with by adjusting the rotary speed of cut-out motor 11
Adjust the gluten length cut out.
Wherein user can be by unclamping positioning screw 16 after, rotate adjustment disk 15, to realize different gluten cross sectional shapes
Selection, the section hole shape on adjustment disk 15 can be different size of circle, polygonal shape, Pentagram shape etc.；Choosing
After selecting, determine that positioning screw 16 passes through the location hole 18 of the correspondence section holes 17, and fix.
Material guiding plate 94 employs detachable structure, the fixing screws at 94 center of material guiding plate is unloaded, then mounting head 94 is twisted
After lower, material guiding plate 94 can both depart from shaft 92, realize the replacement of material guiding plate 94, and the material transport hole 95 on material guiding plate 94 can also be set
Put multiple, be such as symmetrical arranged two, in this way, double screw shape can be formed by the core material that conveying disk 94 is extruded so that produce
Double helix core material is formed in the gluten come, not only shape is good-looking, and taste is also more diversified.
Embodiment one：
A kind of technique of thickness adjustable material filling gluten process equipment processing gluten, it includes following procedure of processing：
1) mixed aqueous solution is prepared：Count by weight percentage by Distilled glycerin monostearate 40%, single, double fatty acid glycerine
Ester 25%（It is water-soluble）, diacetyl tartarate diand monoglycerides 9%, stearoylketene sodium lactate 9%, guar gum 6%, xanthans 1% it is mixed
Conjunction obtains compounding modifying agent；Match in parts by weight and add 0.23 part of compounding modifying agent in 7.4 parts of warm water, 65 DEG C of water temperature,
Rapid stirring, makes dispersed, then by 1.7 portions of salt, is added in compounding modifying agent aqueous solution, stirring makes its mixing equal
It is even, mixed aqueous solution is made；
2) raw material powder mixes：24 portions of wheat flours are added in mixer, cover mixer sealing cover, start stirring switch 5s,
Powder is compacted, is prevented after adding water, water is oozed out from discharge port；
3) knead dough：Mixed aqueous solution to be poured into the mixer in step 2, covers sealing cover, starting switch, rotates forward 6s,
6s is reversely rotated, gluten is formed to prevent equidirectional stirring, in the state of stirring, opens discharge port, flour is discharged, after mixing
Flour into fluffy dough；
4) heart or squeezing, maturing are noted：Adjustment disk 15 is rotated, determines gluten cross sectional shape, loose dough is defeated through automatic powder filling line
Send and to the first screw extruder 1, control the rotating speed of screw rod honey to be transported in the second screw extruder 8 in 200r/min；
Material is subject to shearing and the squeezing action of high intensity in extruder, molten state is formed under high temperature, high pressure, then under high pressure
Extruded at extruding pipe 2, and the semi-finished product of gauge length are cut into by rotating blade 12, obtain note core type just finished product；
5) cool down, cut：First finished product is cooled to 35 DEG C on the conveyor belt, and the semi-finished product of gauge length are cut into by cutter；
6）, prepare compound seasoner：Match in parts by weight, by 1.6 parts of chilli powders with 9.15 parts 170 DEG C of deep fat
Reason, will add 1.2 parts of antioxidants, 3.9 parts of cold oil of 0.05 compound additive are added thereto, and after being allowed to cool, add
1.2 parts of essence；The compound additive includes：Xanthans, sodium carboxymethylcellulose, sodium citrate, octenyl succinic acid starch
Sodium, its mass ratio are 5：3：0.2：0.2.
7）, spice seasoning：Semi-finished product are transported in blender through conveyor, treat that semi-finished product reach regulation weight in blender
After amount, conveyer belt is automatically stopped charging, and by spraying mode while stirring, compound seasoner is sprayed on semi-finished product, then spreads
Upper white granulated sugar particle；
8）, packaging, sealing：Seasoned semi-finished product are packed and sealed, obtain finished product；
9）, sterilizing：Handled using high hydrostatic pressure processing or ultrasonic technique；The high hydrostatic pressure processing, pressure are：500mpa,
Time is 3min, and temperature is room temperature.
Embodiment two：
A kind of technique of thickness adjustable material filling gluten process equipment processing gluten, it includes following procedure of processing：
1) mixed aqueous solution is prepared：Count by weight percentage by Distilled glycerin monostearate 50%, single, double fatty acid glycerine
Ester 30%（It is water-soluble）, diacetyl tartarate diand monoglycerides 10%, stearoylketene sodium lactate 10%, guar gum 8%, xanthans 2%
It is mixed to get compounding modifying agent；Match in parts by weight and add 0.25 part of compounding modifying agent in 7.6 parts of warm water, water temperature 75
DEG C, rapid stirring makes dispersed, then by 1.9 portions of salt, is added in compounding modifying agent aqueous solution, stirring makes its mixing
Uniformly, mixed aqueous solution is made；
2) raw material powder mixes：28 portions of wheat flours are added in mixer, cover mixer sealing cover, start stirring switch 5s,
Powder is compacted, is prevented after adding water, water is oozed out from discharge port；
3) knead dough：Mixed aqueous solution to be poured into the mixer in step 2, covers sealing cover, starting switch, rotates forward 6s,
6s is reversely rotated, gluten is formed to prevent equidirectional stirring, in the state of stirring, opens discharge port, flour is discharged, after mixing
Flour into fluffy dough；
4) heart or squeezing, maturing are noted：Adjustment disk 15 is rotated, determines gluten cross sectional shape, loose dough is defeated through automatic powder filling line
Send and to the first screw extruder 1, control the rotating speed of screw rod honey to be transported in the second screw extruder 8 in 250r/min；
Material is subject to shearing and the squeezing action of high intensity in extruder, molten state is formed under high temperature, high pressure, then under high pressure
Extruded at extruding pipe 2, and the semi-finished product of gauge length are cut into by rotating blade 12, obtain note core type just finished product；
5) cool down, cut：First finished product is cooled to 40 DEG C on the conveyor belt, and the semi-finished product of gauge length are cut into by cutter；
6）, prepare compound seasoner：Match in parts by weight, by 1.8 parts of chilli powders with 10.5 parts 170 DEG C of deep fat
Reason, will add 1.4 parts of antioxidants, 4.5 parts of cold oil of 0.07 compound additive are added thereto, and after being allowed to cool, add
1.4 parts of essence；The compound additive includes：Xanthans, sodium carboxymethylcellulose, sodium citrate, octenyl succinic acid starch
Sodium, its mass ratio are 8：5：0.3：0.3.
7）, spice seasoning：Semi-finished product are transported in blender through conveyor, treat that semi-finished product reach regulation weight in blender
After amount, conveyer belt is automatically stopped charging, and by spraying mode while stirring, compound seasoner is sprayed on semi-finished product, then spreads
Upper white granulated sugar particle；
8）, packaging, sealing：Seasoned semi-finished product are packed and sealed, obtain finished product；
9）, sterilizing：Handled using high hydrostatic pressure processing or ultrasonic technique；The high hydrostatic pressure processing, pressure are：550mpa,
Time is 5min, and temperature is room temperature.
It should be noted that herein, term " comprising ", "comprising" or its any other variant are intended to non-row
His property includes, so that process, method, article or equipment including a series of elements not only include those key elements, and
And other elements that are not explicitly listed are further included, or further include as this process, method, article or equipment institute inherently
Key element.
Specific case used herein is set forth the principle of the present invention and embodiment, the explanation of above example
It is only intended to help the method and its core concept for understanding the present invention.The above is only the preferred embodiment of the present invention, should
When pointing out, due to the finiteness of literal expression, and objectively there are unlimited concrete structure, for the common skill of the art
For art personnel, without departing from the principle of the present invention, some improvement, retouching or change can also be made, can also incited somebody to action
Above-mentioned technical characteristic is combined by rights；These improve retouching, change or combination, or the not improved structure by invention
Think and technical solution directly applies to other occasions, be regarded as protection scope of the present invention.
Claims (8)
1. a kind of thickness adjustable material filling gluten process equipment, it includes the first screw extruder（1）, first screw extruder
（1）Termination is provided with extruding pipe（2）, it is characterised in that the extruding pipe（2）Inside it is provided with core pipe（9）, the core pipe（9）Tail
End connection lifting pipe（4）, form L shape；The lifting pipe（4）Upper end passes through extruding pipe（2）Outer wall extends out and movable sleeve
It is connected on feeding tube（7）Lower end；The feeding tube（7）Upper end connects the second screw extruder（8）；The extruding pipe（2）Upper end is set
It is equipped with control lifting pipe（4）The elevating mechanism moved up and down；The core pipe（9）Inside it is provided with shaft（92）；The shaft（92）
On be provided with helical blade（93）；The shaft（92）Tail end extends out and is provided with impeller（91）, the shaft（92）Before
End is provided with material guiding plate（94）；The material guiding plate（94）On be provided with off-centered material transport hole（95）；The core pipe（9）Front end
It is threaded with mounting head（96）, the mounting head（96）Front end is provided with annular edge（97）, the material guiding plate（94）Positioned at ring
Shape side（97）Inner side, the material guiding plate（94）It is centrally disposed to be useful for and shaft（92）The spline hole seat of connection（98）；It is described to squeeze
Outlet pipe（2）It is provided with the inner wall of upper end for hiding core pipe（9）And impeller（91）Hiding groove（21）；The extruding pipe（2）Before
Side side is provided with rotatable adjustment disk（15）, the adjustment disk（15）Side is inserted in extruding pipe（2）It is interior；The adjustment disk
（15）Edge is evenly arranged with a ring and extruding pipe（2）The section holes of cooperation（17）.
A kind of 2. thickness adjustable material filling gluten process equipment according to claim 1, it is characterised in that the adjustment disk
（15）On be evenly arranged with a ring and section holes（17）The identical location hole of quantity（18）；The extruding pipe（2）Termination side
It is provided with positioning screw（16）, the positioning screw（16）Location hole is inserted into lower end（18）It is interior.
A kind of 3. thickness adjustable material filling gluten process equipment according to claim 1, it is characterised in that the extruding pipe
（2）Front end also spiral winding has cooling tube（22）, the cooling tube（22）Connect cooling water source and water pump.
A kind of 4. thickness adjustable material filling gluten process equipment according to claim 1, it is characterised in that the elevating mechanism
Including being arranged on lifting pipe（4）On mounting bracket（5）；The mounting bracket（5）On be vertically arranged with adjusting screw rod（6）, the tune
Save screw rod（6）Lower end props up extruding pipe（2）Upper end wall.
A kind of 5. thickness adjustable material filling gluten process equipment according to claim 1, it is characterised in that the extruding pipe
（2）Side wall sets organic frame（10）, the rack（10）On cut-out motor is installed（11）, the cut-out motor（11）Front end is set
It is equipped with rotating blade（12）, the rotating blade（12）Positioned at extruding pipe（2）Outlet.
A kind of 6. thickness adjustable material filling gluten process equipment according to claim 5, it is characterised in that the extruding pipe
（2）Outlet is provided with blanking ring（13）, the blanking ring（13）With extruding pipe（2）Between be provided with insert groove（14）；The rotation
Rotor piece（12）Positioned at insert groove（14）It is interior.
A kind of 7. thickness adjustable material filling gluten process equipment according to claim 1, it is characterised in that the material guiding plate
（94）On be evenly arranged with material transport hole no less than two in a ring（95）.
8. the technique of gluten is processed using a kind of thickness adjustable material filling gluten process equipment of claim 1-7 any one of them,
It is characterized in that, it includes following procedure of processing：
1）Prepare mixed aqueous solution：It is count by weight percentage that Distilled glycerin monostearate 40-50%, single, double aliphatic acid is sweet
Grease 25-30%（It is water-soluble）, diacetyl tartarate diand monoglycerides 9-10%, stearoylketene sodium lactate 9-10%, guar gum 6-
8%th, xanthans 1-2% is mixed to get compounding modifying agent；Match 0.23-0.25 parts of compounding modifying agent addition 7.4- in parts by weight
In 7.6 parts of warm water, 65-75 DEG C of water temperature, rapid stirring makes dispersed, then by 1.7-1.9 portions of salt, is added to compounding
In modifying agent aqueous solution, stirring is uniformly mixed it, and mixed aqueous solution is made；
2）Raw material powder mixes：24-28 portions of wheat flours are added in mixer, cover mixer sealing cover, start stirring switch
5s, is compacted powder, prevents after adding water, water is oozed out from discharge port；
3）Knead dough：Mixed aqueous solution to be poured into the mixer in step 2, covers sealing cover, starting switch, rotates forward 6s,
6s is reversely rotated, gluten is formed to prevent equidirectional stirring, in the state of stirring, opens discharge port, flour is discharged, after mixing
Flour into fluffy dough；
4）Note the heart or squeezing, maturing：Rotate adjustment disk（15）, gluten cross sectional shape is determined, by loose dough through automatic powder filling line
It is delivered to the first screw extruder（1）, control the rotating speed of screw rod that honey is transported to the second screw extruding in 200-250r/min
Machine（8）In；Material is subject to shearing and the squeezing action of high intensity in extruder, molten state is formed under high temperature, high pressure, so
Afterwards under high pressure from extruding pipe（2）Place's extrusion, and by rotating blade（12）The semi-finished product of gauge length are cut into, obtain the note heart
The first finished product of formula；
5）Cooling, cutting：First finished product is cooled to 35-40 DEG C on the conveyor belt, and the semi-finished product of gauge length are cut into by cutter；
6）Prepare compound seasoner：Match in parts by weight, the heat by 1.6-1.8 parts of chilli powders with 170 DEG C of 9.1-10.5 parts
Oil is handled, and will add 1.2-1.4 parts of antioxidants, 3.9-4.5 part cold oil of 0.05-0.07 compound additives is added to it
In, after being allowed to cool, add 1.2-1.4 parts of essence；The compound additive includes：Xanthans, sodium carboxymethylcellulose, lemon
Lemon acid sodium, starch Sodium Octenyl Succinate, its mass ratio are 5-8：3-5：0.2-0.3：0.2-0.3；
7）Spice seasons：Semi-finished product are transported in blender through conveyor, after semi-finished product reach predetermined weight in blender,
Conveyer belt is automatically stopped charging, by spraying mode while stirring, compound seasoner is sprayed on semi-finished product, then sprinkle white sand
Sugared particle；
8）Packaging, sealing：Seasoned semi-finished product are packed and sealed, obtain finished product；
9）Sterilizing：Handled using high hydrostatic pressure processing or ultrasonic technique；The high hydrostatic pressure processing, pressure are：500-
550mpa, time 3-5min, temperature are room temperature.
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| CN201711259452.1A CN107950744B (en) | 2017-12-04 | 2017-12-04 | Filler gluten processing equipment with adjustable thickness and gluten processing technology |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711259452.1A CN107950744B (en) | 2017-12-04 | 2017-12-04 | Filler gluten processing equipment with adjustable thickness and gluten processing technology |
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| CN107950744B CN107950744B (en) | 2023-12-22 |
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Cited By (1)
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| CN107950744B (en) | 2023-12-22 |
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