CN107942979B - Flexible production line manufacturing execution system and method - Google Patents
Flexible production line manufacturing execution system and method Download PDFInfo
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- CN107942979B CN107942979B CN201711183480.XA CN201711183480A CN107942979B CN 107942979 B CN107942979 B CN 107942979B CN 201711183480 A CN201711183480 A CN 201711183480A CN 107942979 B CN107942979 B CN 107942979B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 819
- 238000000034 method Methods 0.000 title claims abstract description 203
- 230000008569 process Effects 0.000 claims abstract description 128
- 238000012544 monitoring process Methods 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims description 74
- 238000007689 inspection Methods 0.000 claims description 42
- 238000012790 confirmation Methods 0.000 claims description 30
- 238000003860 storage Methods 0.000 claims description 17
- 238000012545 processing Methods 0.000 claims description 15
- 238000004891 communication Methods 0.000 claims description 9
- 238000004590 computer program Methods 0.000 claims description 9
- 230000010354 integration Effects 0.000 claims description 5
- 238000012360 testing method Methods 0.000 claims description 5
- 238000007726 management method Methods 0.000 description 91
- 230000006870 function Effects 0.000 description 11
- 238000010586 diagram Methods 0.000 description 10
- 238000012423 maintenance Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 230000013011 mating Effects 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 230000008520 organization Effects 0.000 description 3
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- 230000008901 benefit Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000007405 data analysis Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
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- 239000002699 waste material Substances 0.000 description 2
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- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/60—Electric or hybrid propulsion means for production processes
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- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- General Factory Administration (AREA)
Abstract
The present invention proposes a kind of flexible production line manufacturing execution system and method, the system includes product-based bom flow BOM and process management module, production plan management module, production plan execution module, data acquisition and supervisor control SCADA module, include: the state and fault message of equipment acquisition monitoring submodule acquisition manufacturing equipment, dispatches state of the submodule based on manufacturing equipment and fault message is scheduled the task between warehouse management system WMS and truss arm-and-hand system；The status information of the workpiece on each work step is recorded, to be managed to the workpiece in flexible production line manufacture course of products for acquiring wireless radio frequency discrimination RFID signal in manufacture course of products in product tracking submodule.It can be realized the informationization and digital management of flexible production line product manufacturing implementation procedure through the invention, so that the administration detail at Workshop Production scene is more transparent, it is able to ascend the lean degree and standardization level of production model, improves production capacity and execution efficiency.
Description
Technical field
The present invention relates to machining cylinder block technical field more particularly to a kind of flexible production line manufacturing execution system and methods.
Background technique
Management mode and resources of production the ability configuration of Workshop Production are insufficient and the factors such as organization of production means fall behind,
As the important bottleneck for restricting production development.The management mode and resources of production ability of machining cylinder block flexible production line configure not
The factors such as foot and organization of production means are backward, it has also become restrict the important bottleneck of machining cylinder block flexible production line development.It is related
In technology, since model task is to the particular/special requirement of production equipment, production capacity is improved by increasing resources of production.
Under this mode, the lean and standardization level of production model be not high, and the promotion of production capacity is ineffective.
Summary of the invention
The present invention is directed to solve at least some of the technical problems in related technologies.
For this purpose, can be realized flexibility an object of the present invention is to provide a kind of flexible production line manufacturing execution system
Product of production line manufactures the informationization and digital management of implementation procedure, so that the administration detail at Workshop Production scene is more transparent,
It is able to ascend the lean degree and standardization level of production model, improves production capacity and execution efficiency.
It is another object of the present invention to propose a kind of flexible production line manufacture execution method.
Third object of the present invention is to propose a kind of flexible production line manufacture executive device.
Fourth object of the present invention is to propose a kind of non-transitorycomputer readable storage medium.
5th purpose of the invention is to propose a kind of computer program product.
In order to achieve the above objectives, the flexible production line manufacturing execution system that first aspect present invention embodiment proposes, comprising:
Product-based bom flow BOM and process management module, for the first instruction to be received in manufacture course of products on flexible production line, and
According to the first instruction creation product and product component information, the second instruction is received, according to the second instruction configuration pair
Process route that the product is processed, process, work step, and loading part corresponding with the product and quality inspection record
Information；Production plan management module, for product and product component information and the process route, process, work based on creation
Step and the corresponding loading part generate production order and corresponding flexible production line production plan information, and to described flexible raw
Producing line production plan information carries out a point card and handles, and will a point card treated that flexible production line production plan information is distributed to work
Industry plan execution module；The production plan execution module, for receiving the flexible production line production plan information, and to institute
It states flexible production line production plan information to be shown, and receives operative employee and execute the flexible production line production plan information
Each of the completion report data that is fed back after work step, to carry out pipe to manufacture course of products on the flexible production line
Reason；Data acquisition and supervisor control SCADA module, comprising: equipment acquires monitoring submodule, for acquiring the product system
The state and fault message of manufacturing equipment during making, wherein the manufacturing equipment includes one of following or a variety of: can be compiled
Journey logic controller PLC, lathe, automated guided vehicle AGV, stereo garage and manipulator；Submodule is dispatched, in institute
It states in manufacture course of products, state and fault message based on the manufacturing equipment are mechanical to warehouse management system WMS and truss
Task between hand system is scheduled；Submodule is tracked in product, for acquiring less radio-frequency in the manufacture course of products
It identifies RFID signal, the status information of the workpiece on each described work step is recorded, to the flexible production line product manufacturing
Workpiece in the process is managed.
The flexible production line manufacturing execution system that first aspect present invention embodiment proposes, by according to product and product group
Part information, process route, process, the work step of processing, and loading part corresponding with product and quality inspection record information generate
Produce order and corresponding flexible production line production plan information, and will a point card treated flexible production line production plan information
It distributes to production plan execution module, receives the completion report data that operative employee is fed back, acquire and manufactured in manufacture course of products
The state and fault message of equipment, state and fault message based on manufacturing equipment are mechanical to warehouse management system WMS and truss
Task between hand system is scheduled, and is acquired wireless radio frequency discrimination RFID signal in manufacture course of products, is recorded each work
The status information of workpiece in step can be realized flexible life to be managed to the workpiece in flexible production line manufacture course of products
The informationization and digital management of producing line product manufacturing implementation procedure, so that the administration detail at Workshop Production scene is more transparent, energy
The lean degree and standardization level for enough promoting production model, improve production capacity and execution efficiency.
In order to achieve the above objectives, the flexible production line that second aspect of the present invention embodiment proposes manufactures execution method, comprising:
The first instruction is received in manufacture course of products on flexible production line, and according to the first instruction creation product and product component
Information receives the second instruction, with the product is processed according to the second instruction configuration process route, process, work
Step, and loading part corresponding with the product and quality inspection record information；Product and product component information based on creation,
And the process route, process, work step and the corresponding loading part generate production order and corresponding flexible production line operation
Plan information, an and point card is carried out to the flexible production line production plan information and is handled, and will a point card that treated is flexible raw
Producing line production plan information is distributed to production plan execution module；The flexible production line production plan information is received, and to institute
It states flexible production line production plan information to be shown, and receives operative employee and execute the flexible production line production plan information
Each of the completion report data that is fed back after work step, to carry out pipe to manufacture course of products on the flexible production line
Reason；Acquire the state and fault message of manufacturing equipment in the manufacture course of products, wherein the manufacturing equipment includes in following
It is one or more: programmable logic controller (PLC) PLC, lathe, automated guided vehicle AGV, stereo garage and manipulator；?
In the manufacture course of products, state and fault message based on the manufacturing equipment are to warehouse management system WMS and truss machine
Task between tool hand system is scheduled；Wireless radio frequency discrimination RFID signal in the manufacture course of products is acquired, institute is recorded
The status information of the workpiece on each work step is stated, to carry out pipe to the workpiece in the flexible production line manufacture course of products
Reason.
The flexible production line that second aspect of the present invention embodiment proposes manufactures execution method, by according to product and product group
Part information, process route, process, the work step of processing, and loading part corresponding with product and quality inspection record information generate
Produce order and corresponding flexible production line production plan information, and will a point card treated flexible production line production plan information
It distributes to production plan execution module, receives the completion report data that operative employee is fed back, acquire and manufactured in manufacture course of products
The state and fault message of equipment, state and fault message based on manufacturing equipment are mechanical to warehouse management system WMS and truss
Task between hand system is scheduled, and is acquired wireless radio frequency discrimination RFID signal in manufacture course of products, is recorded each work
The status information of workpiece in step can be realized flexible life to be managed to the workpiece in flexible production line manufacture course of products
The informationization and digital management of producing line product manufacturing implementation procedure, so that the administration detail at Workshop Production scene is more transparent, energy
The lean degree and standardization level for enough promoting production model, improve production capacity and execution efficiency.
In order to achieve the above objectives, the flexible production line that third aspect present invention embodiment proposes manufactures executive device, special
Sign is, comprising: processor；Memory for storage processor executable instruction；Wherein, the processor is configured to:
The first instruction is received in manufacture course of products on flexible production line, and according to the first instruction creation product and product component
Information receives the second instruction, with the product is processed according to the second instruction configuration process route, process, work
Step, and loading part corresponding with the product and quality inspection record information；Product and product component information based on creation,
And the process route, process, work step and the corresponding loading part generate production order and corresponding flexible production line operation
Plan information, an and point card is carried out to the flexible production line production plan information and is handled, and will a point card that treated is flexible raw
Producing line production plan information is distributed to production plan execution module；The flexible production line production plan information is received, and to institute
It states flexible production line production plan information to be shown, and receives operative employee and execute the flexible production line production plan information
Each of the completion report data that is fed back after work step, to carry out pipe to manufacture course of products on the flexible production line
Reason；Acquire the state and fault message of manufacturing equipment in the manufacture course of products, wherein the manufacturing equipment includes in following
It is one or more: programmable logic controller (PLC) PLC, lathe, automated guided vehicle AGV, stereo garage and manipulator；?
In the manufacture course of products, state and fault message based on the manufacturing equipment are to warehouse management system WMS and truss machine
Task between tool hand system is scheduled；Wireless radio frequency discrimination RFID signal in the manufacture course of products is acquired, institute is recorded
The status information of the workpiece on each work step is stated, to carry out pipe to the workpiece in the flexible production line manufacture course of products
Reason.
The flexible production line that third aspect present invention embodiment proposes manufactures executive device, by according to product and product group
Part information, process route, process, the work step of processing, and loading part corresponding with product and quality inspection record information generate
Produce order and corresponding flexible production line production plan information, and will a point card treated flexible production line production plan information
It distributes to production plan execution module, receives the completion report data that operative employee is fed back, acquire and manufactured in manufacture course of products
The state and fault message of equipment, state and fault message based on manufacturing equipment are mechanical to warehouse management system WMS and truss
Task between hand system is scheduled, and is acquired wireless radio frequency discrimination RFID signal in manufacture course of products, is recorded each work
The status information of workpiece in step can be realized flexible life to be managed to the workpiece in flexible production line manufacture course of products
The informationization and digital management of producing line product manufacturing implementation procedure, so that the administration detail at Workshop Production scene is more transparent, energy
The lean degree and standardization level for enough promoting production model, improve production capacity and execution efficiency.
In order to achieve the above objectives, fourth aspect present invention embodiment proposes a kind of non-transitory computer-readable storage medium
Matter enables the terminal to execute a kind of flexible production line when the instruction in the storage medium is executed by the processor of terminal
Manufacture execution method, which comprises receive the first instruction in manufacture course of products on flexible production line, and according to described
First instruction creation product and product component information, receive the second instruction, to instruct configuration to the product according to described second
Process route, process, the work step processed, and loading part corresponding with the product and quality inspection record information；Base
Production is generated in the product and product component information of creation and the process route, process, work step and the corresponding loading part
Order and corresponding flexible production line production plan information, and a point Ka Chu is carried out to the flexible production line production plan information
Reason, and will a point card treated that flexible production line production plan information is distributed to production plan execution module；It receives described soft
Property production line operation plan information, and the flexible production line production plan information is shown, and receive operative employee and hold
The completion report data fed back after each of row flexible production line production plan information work step, to described soft
Property product on production line manufacturing process is managed；The state of manufacturing equipment and failure in the manufacture course of products is acquired to believe
Breath, wherein the manufacturing equipment includes one of following or a variety of: programmable logic controller (PLC) PLC, lathe, homing guidance
Transport vehicle AGV, stereo garage and manipulator；In the manufacture course of products, state and failure based on the manufacturing equipment
Information is scheduled the task between warehouse management system WMS and truss arm-and-hand system；Acquire the manufacture course of products
Middle wireless radio frequency discrimination RFID signal records the status information of the workpiece on each described work step, to the flexible production
Workpiece in line manufacture course of products is managed.
The non-transitorycomputer readable storage medium that fourth aspect present invention embodiment proposes, by according to product and production
Product module information, process route, process, the work step of processing, and loading part corresponding with product and quality inspection record information
Generate production order and corresponding flexible production line production plan information, and will a point card treated flexible production line production plan
Information is distributed to production plan execution module, receives the completion report data that operative employee is fed back, and is acquired in manufacture course of products
The state and fault message of manufacturing equipment, state and fault message based on manufacturing equipment are to warehouse management system WMS and truss
Task between arm-and-hand system is scheduled, and is acquired wireless radio frequency discrimination RFID signal in manufacture course of products, is recorded each
The status information of workpiece on a work step, with the workpiece in flexible production line manufacture course of products is managed can be realized it is soft
Property product of production line manufacture implementation procedure informationization and digital management so that the administration detail at Workshop Production scene is more saturating
It is bright, it is able to ascend the lean degree and standardization level of production model, improves production capacity and execution efficiency.
In order to achieve the above objectives, fifth aspect present invention embodiment proposes a kind of computer program product, when the meter
When instruction in calculation machine program product is executed by processor, a kind of flexible production line manufacture execution method, the method packet are executed
It includes: receiving the first instruction in manufacture course of products on flexible production line, and according to the first instruction creation product and product
Module information receives the second instruction, with the product is processed according to the second instruction configuration process route, work
Sequence, work step, and loading part corresponding with the product and quality inspection record information；Product and product component based on creation
Information and the process route, process, work step and the corresponding loading part generate production order and corresponding flexible production line
Production plan information, an and point card is carried out to the flexible production line production plan information and is handled, and will a point card that treated is soft
Property production line operation plan information is distributed to production plan execution module；The flexible production line production plan information is received, and
The flexible production line production plan information is shown, and receives operative employee and executes the flexible production line production plan
The completion report data fed back after each of information work step, with to manufacture course of products on the flexible production line into
Row management；Acquire the state and fault message of manufacturing equipment in the manufacture course of products, wherein the manufacturing equipment include with
It is one of lower or a variety of: programmable logic controller (PLC) PLC, lathe, automated guided vehicle AGV, stereo garage, and it is mechanical
Hand；In the manufacture course of products, state and fault message based on the manufacturing equipment are to warehouse management system WMS and purlin
Task between frame arm-and-hand system is scheduled；Wireless radio frequency discrimination RFID signal in the manufacture course of products is acquired, is remembered
The status information of the workpiece on each described work step is recorded, to carry out to the workpiece in the flexible production line manufacture course of products
Management.
The computer program product that fifth aspect present invention embodiment proposes, by according to product and product component information,
Process route, process, the work step of processing, and loading part corresponding with product and quality inspection record information generate production order
With corresponding flexible production line production plan information, and will a point card treated that flexible production line production plan information is distributed to work
Industry plan execution module receives the completion report data that operative employee is fed back, and acquires the shape of manufacturing equipment in manufacture course of products
State and fault message, state and fault message based on manufacturing equipment to warehouse management system WMS and truss arm-and-hand system it
Between task be scheduled, acquire manufacture course of products in wireless radio frequency discrimination RFID signal, record the work on each work step
The status information of part can be realized flexible production line product to be managed to the workpiece in flexible production line manufacture course of products
The informationization and digital management of manufacture implementation procedure are able to ascend life so that the administration detail at Workshop Production scene is more transparent
The lean degree and standardization level of production mode improve production capacity and execution efficiency.
The additional aspect of the present invention and advantage will be set forth in part in the description, and will partially become from the following description
Obviously, or practice through the invention is recognized.
Detailed description of the invention
Above-mentioned and/or additional aspect and advantage of the invention will become from the following description of the accompanying drawings of embodiments
Obviously and it is readily appreciated that, in which:
Fig. 1 is the structural schematic diagram for the flexible production line manufacturing execution system that one embodiment of the invention proposes；
Fig. 2 is the structural schematic diagram for the flexible production line manufacturing execution system that another embodiment of the present invention proposes；
Fig. 3 is the sub-modular structure schematic diagram of flexible production line manufacturing execution system in the embodiment of the present invention；
Fig. 4 is the flow diagram for the flexible production line manufacture execution method that one embodiment of the invention proposes；
Fig. 5 is the flow diagram for the flexible production line manufacture execution method that another embodiment of the present invention proposes；
Fig. 6 is the flow diagram for the flexible production line manufacture execution method that another embodiment of the present invention proposes.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end
Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached
The embodiment of figure description is exemplary, and for explaining only the invention, and is not considered as limiting the invention.On the contrary, this
The embodiment of invention includes all changes fallen within the scope of the spiritual and intension of attached claims, modification and is equal
Object.
Fig. 1 is the structural schematic diagram for the flexible production line manufacturing execution system that one embodiment of the invention proposes.
Referring to Fig. 1, which includes: product-based bom flow (Bill of Material, BOM) and process management mould
Block 101, production plan management module 102 and production plan execution module 103, data acquisition and supervisor control SCADA
Module 104, wherein
In the present invention, which includes: product-based bom flow BOM and process management module 101, in flexibility
The first instruction is received in product on production line manufacturing process, and according to the first instruction creation product and product component information, is received
Second instruction, to configure process route, process, the work step processed to product according to the second instruction, and it is corresponding with product
Loading part and quality inspection record information.
Wherein, manufacture course of products on flexible production line may be implemented in product-based bom flow BOM and process management module 101
BOM data, process route data are realized in the maintenance of middle bill of materials BOM and the management of Product Process route, process, work step
Standardization and structuring, for instructing the execution of product manufacturing Task on flexible production line, it is thereby achieved that flexible production line
The informationization and digital management of upper manufacture course of products.
First instruction creates product and product component information for triggering flexible production line manufacturing execution system 100.
First instruction can be by the way of the system integration or the mode of reception user's craft typing triggers generation
's.
Second instruction configures the technique road processed to product for triggering flexible production line manufacturing execution system 100
Line, process, work step, and loading part corresponding with product and quality inspection record information.
Second instruction can be by the way of the system integration or the mode of reception user's craft typing triggers generation
's.
Optionally, in one embodiment of the invention, referring to fig. 2, the system 100 further include:
Shop material management module 105, for receiving operation when operative employee executes flexible production line production plan information
The neck material information of work input, and the application instruction for getting corresponding material is generated according to neck material information, and in operative employee according to Shen
After neck material please be instruct to finish, neck material confirmation is carried out according to the neck material confirmation instruction of operative employee's input.
Wherein, shop material management module 105 is for the neck material demand in product manufacturing workshop, neck material letter on flexible production line
Breath etc. is managed collectively.
Optionally, in one embodiment of the invention, referring to fig. 2, the system 100 further include:
Task monitoring management module 106, it is every in flexible production line production plan information for being executed to operative employee
One work step carries out condition monitoring, and shows to condition monitoring result.
Wherein, Task monitoring management module 106 is by executing in flexible production line production plan information operative employee
Each work step carry out condition monitoring, and to condition monitoring result carry out display and early warning, further ensured flexible production
The informationization that line manufacturing execution system 100 manages promotes production capacity and execution efficiency.
Optionally, in one embodiment of the invention, referring to fig. 2, the system 100 further include:
Quality inspection management module 107, for the product quality demand pair previously according to product manufacturing on flexible production line
It examines item to be defined, based on completion report data and item is examined to examine the product of manufacture course of products on flexible production line
Test, and obtain the information of substandard product in inspection result trial is single to be generated according to information, and to the single state of trial into
Row monitoring.
Further, quality inspection management module 107 can also be pre-configured with examination requirements constraint condition, for example, it is desired to
The process specially examined, which does not carry out specially examining, then cannot then carry out record scrap products for scrapping work order labeled as completion.
Optionally, in one embodiment of the invention, referring to fig. 2, the system 100 further include:
Manufacture resource management module 108, for carrying out pipe to the manufacturing recourses in manufacture course of products on flexible production line
Reason, and being managed using validity period to manufacturing recourses, and the inventory of manufacturing recourses is managed, wherein manufacture money
Source includes: frock tool, equipment measurer, main material auxiliary material.
Optionally, by way of the system integration or receiving the mode of user's craft typing and believing product and product component
Breath, process route, process, work step are modified.
Optionally, production plan execution module 103, further includes:
Multimedia show submodule 1031, for the given process details in manufacture course of products on flexible production line into
Row multimedia show.
Production plan suspends submodule 1032, for during operative employee executes flexible production line production plan information
When generating disturbing phenomenon, pause control is carried out to currently performed work step.
Optionally, shop material management module 105, comprising:
Material matched sub-block 1051 carries out the confirmation message of neck material confirmation for reading shop material management module,
In, it include: material mark in confirmation message, and matching confirmation is carried out to practical the led material of operative employee based on material mark.
In the present invention, which includes: production plan management module 102, for product and product based on creation
Module information and process route, process, work step and corresponding loading part generate production order and corresponding flexible production line operation
Plan information, an and point card is carried out to flexible production line production plan information and is handled, and will a point card treated flexible production line
Production plan information is distributed to production plan execution module 102.
Wherein, production plan management module 102 can be realized from production department, enterprise and receive product and product component information simultaneously
Generate flexible production line production plan information, by flexible production line manufacturing execution system 100 carry out in batches, split carry out operation
The maintenance of plan.
In the present invention, which includes: production plan execution module 103, by receiving based on flexible production line operation
Information is drawn, and flexible production line production plan information is shown, and receives operative employee and executes flexible production line operation meter
The completion report data fed back after each of information work step is drawn, to carry out to manufacture course of products on flexible production line
Management.
Wherein, production plan execution module 103 be plant operations work directly facing flexible production line production plan information,
Complete the functional module reported, while will record the process data in implementation procedure.
Further, during process executes, process can be constrained and go into operation mode, for example, previous process does not go into operation
Next procedure cannot go into operation, and further promote the information system management effect of manufacture course of products on flexible production line.
In the present invention, which includes: data acquisition and supervisor control SCADA module 104, wherein
Data acquisition and supervisor control SCADA module 104, comprising:
Equipment acquires monitoring submodule 1041, believes for acquiring the state of manufacturing equipment and failure in manufacture course of products
Breath, wherein manufacturing equipment includes one of following or a variety of: programmable logic controller (PLC) PLC, lathe, homing guidance transport
Vehicle AGV, stereo garage and manipulator.
Submodule 1042 is dispatched, in manufacture course of products, state and fault message based on manufacturing equipment to be to storehouse
Task between base management system WMS and truss arm-and-hand system is scheduled.
Submodule 1043 is tracked in product, for acquiring wireless radio frequency discrimination RFID signal in manufacture course of products, is recorded
The status information of workpiece on each work step, to be managed to the workpiece in flexible production line manufacture course of products.
Optionally, in some embodiments, referring to fig. 2, data acquisition and supervisor control SCADA module, further includes:
Data communication submodule 1044, for controlling the data communication between manufacturing equipment and each submodule.
Yield and counting display sub-module 1045, for by being set to data acquisition and supervisor control SCADA mould
Graphical interfaces on block, to total actual production of each manufacturing equipment under current shift, target output, realistic objective hourly
Yield, and the production information progress real-time display under previous shift.
Fault alarm submodule 1046, for acquiring manufacturing equipment, warehouse management system WMS and truss arm-and-hand system
Fault alarm information, and alert data report is generated based on fault alarm information, and database is written into alert data report
In.
Optionally, which can also include: system management module 109, which is used for workshop base
Plinth data are managed, such as organization department, the information such as personnel；Shop Calendar is managed, is added to resources of production manufacture default
Work day is gone through；System proprietary limit is managed, and authority distribution is carried out according to role；Report management: where report can be
It is generated by quality inspection management module 107, comprising: the monthly report of product: for carrying out the moon to product on flexible production line
Spend data statistic analysis；Equipment task managerial report: it is carried out for carrying out task statistics to manufacturing equipment each in flexible production line
Data analysis, balances the task between each manufacturing equipment；Time data report: for uniting to product manufacturing working hour on flexible production line
Meter carries out data analysis；Waste product information report: for carrying out data point to the waste product in manufacture course of products on flexible production line
Analysis；Task warning reports: condition monitoring analysis and early warning is carried out for the production task to product on flexible production line.
System management module 109 can be also used for carrying out system log record, the change of record system data and system operatio
Equal log informations；Information management in standing: as system Mail function, while can on flexible production line in manufacture course of products from
It moves to short message in related personnel dispatching station；Document management: it is deposited for carrying out structuring to flexible production line either inside document
Storage.
The system 100 can also include: technological procedure display module 110, and technological procedure display module 110 is based on flexible raw
The process structure tree output products technological procedure file of producing line manufacturing execution system 100.
Online assignment instructs module 111, for generating the billboard chain including technique content according to Product Process SOP documentation
It connects, technique content includes process structure, process flow chart, operation description, the mating table of spare part, process resource and threedimensional model.
Flexible production line manufacturing execution system 100 in the present embodiment, realizes the digitization of shop Planning, so that
Each post personnel by computer terminal process for producing task so that production plan be able to it is transparent, to make holding for production plan
Row rate is improved, and forms the data of structuring, provides extremely strong convenience for the retrieval, retrospect and extraction of Task data
Property.
It as an example, is the submodule of flexible production line manufacturing execution system in the embodiment of the present invention referring to Fig. 3, Fig. 3
Block structure schematic diagram, with no restriction to this.The flexible production line manufacturing execution system, including A product-based bom flow BOM and technique
Management module, B production plan management module, C production plan execution module, D shop material management module and the monitoring of E Task
Management module, K data acquisition and supervisor control SCADA module, wherein K data acquisition and supervisor control SCADA mould
Block include: K1 equipment acquisition monitoring submodule, K2 scheduling submodule, K3 product track submodule, K4 data communication submodule,
With no restriction to this.
Wherein, A product-based bom flow BOM and process management module are for realizing in manufacture course of products on flexible production line
The management of BOM and process data realize data sharing, data distribution and realize product on flexible production line on uniform data source
The maintenance of BOM and process data in manufacturing process.A product-based bom flow BOM and process management module include following subfunction mould
Block: the management of A1 manufacturing BOM, the management of A2 technological procedure, the management of A3 process work step, A4 are packed into part management, A5 quality inspection management.
Wherein, A1 manufacturing BOM management, for the BOM structure tree of Management Flexibility product on production line, to components, standard
Part, material data are safeguarded.
Specifically, the management of A1 manufacturing BOM is based on product type and establishes structural data, will periodically be produced by technologists
The BOM data of product component uploads to flexible production line manufacturing execution system, is controlled by permission based on model, allows relevant work
Skill technical staff can check in system, manage model product data.
In the actual application of the flexible production line manufacturing execution system, which is managed by the product life cycle
Reason (product lifecycle management, PLM) is transmitted in the flexible production line manufacturing execution system.
The management of A2 technological procedure is for being managed and safeguarding to the technological procedure data in Technological Process Management system, work
Skill technical staff establishes technology data according to model, for being used as technique on flexible production line in manufacture course of products
Guide data.
Specifically, which supports the Process Planning that product is created in the management of A2 technological procedure
Journey defines version and batch information, and the main workshop information processed etc. for specifying the technological procedure.
A3 process work step management is for carrying out process and work step data maintenance to technique.
Specifically, which can create process information in already present technological procedure,
It defines operation number, process content, use the information such as equipment, working hour.It is also possible to the work step to process is defined in detail,
It simultaneously can be with the multimedia messages of maintenance procedures work step, preferably to instruct to produce on flexible production line by picture and simulation video
Product operative employee processes.
A4 be packed into part management be used for maintenance items PBOM information, by with process opening relationships, guidance constraint ingredient link
Data constraint and instruct worker's assembling process to prevent misloading neglected loading.
Specifically, the flexible production line manufacturing execution system by process select BOM present in material information, with
Process opening relationships, and specified quantity formation process inventory (Process Bill of Material, PBOM) data.
A5 quality inspection management is defined section model for defining examination requirements and matching requirements, and for measured value
It encloses.
Specifically, it is defined in processing route with examination requirements and the process of matching requirements by technologists
Quality inspection item is specifically executed by execute-in-place work and inspection by matching requirements and examination requirements.
B production plan management module is for realizing the technical factors such as product manufacture, process, work step on flexible production line
Structuring, and realize summarize technical factor automatically to generate two-dimensional technological procedure file.B production plan management module can be with
For example including following sub-function module: B1 production plan receive, B2 production plan in batches, B3 production plan scheduled production, B4 operation meter
Draw issue, B5 production plan cancel.
Wherein, B1 production plan receive for shop Planning interface and definition be managed.
Specifically, B1 production plan, which receives, provides definition, the typing management of production order, carries out pair with external system
It connects.
B2 production plan is used for production plan in batches and is managed in batches.
Specifically, B2 production plan provides the function in batches to production plan in batches, and workshop management person can be according to operation
Plan urgency level, mating progress act production plan in batches.
B3 production plan scheduled production is used to carry out full Process Operative Plan arrangement according to process route.
Specifically, which provides the function that process rank scheduled production is carried out to production plan
Can, according to working hour, carries out working procedure level resources of production and specify, form scheduled production scheme.
B4 production plan is issued for scheduled production result to be issued to production scene.
Specifically, which provides the mode of a variety of scheduled production scheme storages, according to practical need
Ask the production scene that corresponding scheduled production scheme is issued to flexible production line in a manner of executing work order.
The cancellation of B5 production plan generates disturbing phenomenon during providing a kind of pair of flexible production line production plan information
Processing mode.
Specifically, during flexible production line production plan information, due to various reasons such as technical papers mistake, object
Expect mating mistake, worker processes fault, and system can be completed to plan to withdraw from scene dynamic when production plan being caused to need to cancel
Make.
C production plan execution module is for going into operation to Production Scheduling Problem, the operation such as completion.
In one embodiment of the invention, C production plan execution module includes following sub-function module: C1 production plan
It receives, C2 production plan executes, C3 production plan feedback, the pause of C4 production plan, the confirmation of C5 material.
Wherein, C1 production plan receives the interface for providing to operative employee and getting, receive one's own job order.
Specifically, C1 production plan is received for according to operative employee's personal information or operative employee and equipment subordinate relation,
The belonging to the operative employee in job order of the task is pushed, operative employee carries out confirmation reception to task.
C2 production plan execute for being gone into operation to job order, reporting operations.
Specifically, C2 production plan, which is executed, gets work order information according to employee, and it is excellent should will currently to complete work order information progress
Change push, operative employee selects work order information to carry out the operation that goes into operation, and system checks work order, and check item is for example, previous process
Whether complete, the equipment it is whether occupied, inspection pass through after, work order state is changed to go into operation, after operative employee is to product completion of processing,
Production plan report is carried out, to quantity performed, the information such as working hour carry out system typing.
C3 production plan is fed back for feeding back to the problems in production plan implementation procedure.
It specifically, can also be interim to adjust to the disqualified upon inspection information in production plan production process, technique notification information
The problems such as spending information report in system, and the description information of different problems can be uploaded and be deposited by way of attachment
Storage.
C4 production plan is suspended for carrying out pause control to production schedules.
C5 material confirms for confirming to material information used in product processing.
Further, as an example, flexible production line manufacturing execution system in Fig. 3, further includes: F quality inspection pipe
Manage module, G manufacture resource management module, H system management module, I statement management module, J system function module, wherein each
Module may include such as the sub-function module in Fig. 3, with no restriction to this.
In the present embodiment, by according to product and product component information, process route, process, the work step of processing, Yi Jiyu
The corresponding loading part of product and quality inspection record information generate production order and corresponding flexible production line production plan information,
And will a point card treated that flexible production line production plan information distributes to production plan execution module, receive operative employee and fed back
Completion report data, acquire manufacture course of products in manufacturing equipment state and fault message, the state based on manufacturing equipment
The task between warehouse management system WMS and truss arm-and-hand system is scheduled with fault message, acquires product manufacturing mistake
Wireless radio frequency discrimination RFID signal in journey records the status information of the workpiece on each work step, to flexible production line product
Workpiece in manufacturing process is managed the informationization that can be realized flexible production line product manufacturing implementation procedure and digitlization pipe
Reason, so that the administration detail at Workshop Production scene is more transparent, is able to ascend the lean degree and standardization level of production model,
Improve production capacity and execution efficiency.
Fig. 4 is the flow diagram for the flexible production line manufacture execution method that one embodiment of the invention proposes.
Referring to fig. 4, this method comprises:
S401: the first instruction is received in manufacture course of products on flexible production line, and product is created according to the first instruction
And product component information, receive the second instruction, with product is processed according to the second instruction configuration process route, process,
Work step, and loading part corresponding with product and quality inspection record information.
S402: product and product component information and process route, process, work step and corresponding loading part based on creation
Production order and corresponding flexible production line production plan information are generated, and a point card is carried out to flexible production line production plan information
Processing, and will a point card treated that flexible production line production plan information is distributed to production plan execution module.
S403: receiving flexible production line production plan information, and show to flexible production line production plan information, with
And receive operative employee and execute the completion report data fed back after each of flexible production line production plan information work step,
To be managed to manufacture course of products on flexible production line.
S404: the state and fault message of manufacturing equipment in acquisition manufacture course of products, wherein manufacturing equipment includes following
One of or it is a variety of: programmable logic controller (PLC) PLC, lathe, automated guided vehicle AGV, stereo garage and manipulator.
S405: in manufacture course of products, state and fault message based on manufacturing equipment to warehouse management system WMS with
Task between truss arm-and-hand system is scheduled.
S406: wireless radio frequency discrimination RFID signal in acquisition manufacture course of products records the workpiece on each work step
Status information, to be managed to the workpiece in flexible production line manufacture course of products.
Optionally, in some embodiments, referring to Fig. 5, this method further include:
S501: the data communication between manufacturing equipment and each submodule is controlled.
S502: by being set to data acquisition and the graphical interfaces in supervisor control SCADA module, each manufacture is set
Standby total actual production, target output, realistic objective yield hourly under current shift, and the production under previous shift
It measures information and carries out real-time display.
S503: acquisition manufacturing equipment, the fault alarm information of warehouse management system WMS and truss arm-and-hand system, and base
Alert data report is generated in fault alarm information, and alert data report is written in database.
S504: when operative employee executes flexible production line production plan information, receiving the neck material information of operative employee's input, and
The application instruction for getting corresponding material is generated according to neck material information, and after operative employee instructs neck material to finish according to application,
Neck material confirmation is carried out according to the neck material confirmation instruction of operative employee's input.
S505: executing each of flexible production line production plan information work step to operative employee and carry out condition monitoring, and
Condition monitoring result is shown.
S506: inspection item is defined previously according to the product quality demand of product manufacturing on flexible production line, is based on
Completion report data and inspection item test to the product of manufacture course of products on flexible production line, and obtain in inspection result
The information of substandard product is to generate trial list according to information, and the state single to trial is monitored.
S507: the manufacturing recourses in manufacture course of products on flexible production line are managed, and manufacturing recourses are made
It is managed with validity period, and the inventory of manufacturing recourses is managed, wherein manufacturing recourses include: frock tool, equipment
Measurer, main material auxiliary material.
Optionally, by way of the system integration or receiving the mode of user's craft typing and believing product and product component
Breath, process route, process, work step are modified.
S508: multimedia show is carried out to the given process details in manufacture course of products on flexible production line.
S509: when generating disturbing phenomenon during operative employee executes flexible production line production plan information, to current
The work step of execution carries out pause control.
S510: the confirmation message that shop material management module carries out neck material confirmation is read, wherein include: in confirmation message
Material mark, and matching confirmation is carried out to practical the led material of operative employee based on material mark.
It as an example, is that the flexible production line that another embodiment of the present invention proposes manufactures the side of execution referring to Fig. 6, Fig. 6
The flow diagram of method, comprising the following steps:
S03, production plan management, Job-Shop person are based on the monthly demand of enterprise's production plan, mating details and combine vehicle
Between field condition, production plan is created, for needing production plan in batches, carries out fractionation pipe by input quantity
Reason.
S04, process data are specified, and plant process technical staff is based on production plan, process data preparation are carried out, to corresponding
Figure number, batch, version confirmed.
S05, material data are got, and are carried out material data confirmation based on production plan Job-Shop and are carried out neck material, prepare
Production.
S06, production plan scheduled production, dispatcher's combined process technical data carry out full working procedure level scheduled production to production plan.
S07, the confirmation of scheduled production scheme, final scheduled production result are issued to scene after confirmation.
S08, production plan receive, and operative employee's login system checks one's own work order task, carries out getting confirmation.
S09, production plan go into operation, and operative employee selects work order task to carry out the operation that goes into operation.
S10, production plan feedback, according to field condition, operative employee feeds back task, by report data typing of completing
System.
S11, production plan handover carry out production plan handover according to the affiliated manufacturing recourses of next procedure.
S12, production plan completion, after all process steps completion, production plan carries out completion operation, and operative employee carries out working hour remittance
Report.
S13, production plan are examined, and according to quality requirement, carry out the examination and test of products and product quality data inputting.
S14, product qualification storage, can issue inspection certificate after the examination and test of products is qualified, carry out storage processing.
S15, equipment acquisition monitoring.
Acquire the state and fault message of manufacturing equipment in manufacture course of products, wherein manufacturing equipment includes in following
It is one or more: programmable logic controller (PLC) PLC, lathe, automated guided vehicle AGV, stereo garage and manipulator.
S16, scheduler module.
In manufacture course of products, state and fault message based on manufacturing equipment are to warehouse management system WMS and truss
Task between arm-and-hand system is scheduled.
S17, data communication.
Data communication between manufacturing equipment and each submodule is controlled.
S18, it is tracked in product.
Wireless radio frequency discrimination RFID signal in manufacture course of products is acquired, the state letter of the workpiece on each work step is recorded
Breath, to be managed to the workpiece in flexible production line manufacture course of products.
In addition, other composition modules of flexible production line manufacturing execution system and its effect are for this in the embodiment of the present invention
All be for the technical staff in field it is known, in order to reduce redundancy, this will not be repeated here.
It should be noted that the explanation in earlier figures 1- Fig. 3 embodiment to flexible production line manufacturing execution system embodiment
Illustrate the flexible production line manufacture execution method for being also applied for the embodiment, realization principle is similar, and details are not described herein again.
In the present embodiment, by according to product and product component information, process route, process, the work step of processing, Yi Jiyu
The corresponding loading part of product and quality inspection record information generate production order and corresponding flexible production line production plan information,
And will a point card treated that flexible production line production plan information distributes to production plan execution module, receive operative employee and fed back
Completion report data, acquire manufacture course of products in manufacturing equipment state and fault message, the state based on manufacturing equipment
The task between warehouse management system WMS and truss arm-and-hand system is scheduled with fault message, acquires product manufacturing mistake
Wireless radio frequency discrimination RFID signal in journey records the status information of the workpiece on each work step, to flexible production line product
Workpiece in manufacturing process is managed the informationization that can be realized flexible production line product manufacturing implementation procedure and digitlization pipe
Reason, so that the administration detail at Workshop Production scene is more transparent, is able to ascend the lean degree and standardization level of production model,
Improve production capacity and execution efficiency.
In order to realize above-described embodiment, the present invention also proposes a kind of non-transitorycomputer readable storage medium, works as storage
When instruction in medium is executed by the processor of terminal, enable the terminal to execute a kind of flexible production line manufacture execution method,
Method includes:
The first instruction is received in manufacture course of products on flexible production line, and according to the first instruction creation product and product
Module information receives the second instruction, to configure process route, process, the work step processed to product according to the second instruction, with
And loading part corresponding with product and quality inspection record information；
Product and product component information and process route, process, work step and corresponding loading part based on creation generate life
Order and corresponding flexible production line production plan information are produced, and a point card is carried out to flexible production line production plan information and is handled,
And will a point card treated that flexible production line production plan information is distributed to production plan execution module；
Flexible production line production plan information is received, and flexible production line production plan information is shown, Yi Jijie
The workmanship that brings drill to an end executes the completion report data fed back after each of flexible production line production plan information work step, with right
Manufacture course of products is managed on flexible production line；
Acquire the state and fault message of manufacturing equipment in manufacture course of products, wherein manufacturing equipment includes in following
It is one or more: programmable logic controller (PLC) PLC, lathe, automated guided vehicle AGV, stereo garage and manipulator；
In manufacture course of products, state and fault message based on manufacturing equipment are to warehouse management system WMS and truss
Task between arm-and-hand system is scheduled；
Wireless radio frequency discrimination RFID signal in manufacture course of products is acquired, the state letter of the workpiece on each work step is recorded
Breath, to be managed to the workpiece in flexible production line manufacture course of products.
Non-transitorycomputer readable storage medium in the present embodiment, by adding according to product and product component information
Process route, process, the work step of work, and loading part corresponding with product and quality inspection record information generate production order and
Corresponding flexible production line production plan information, and will a point card treated that flexible production line production plan information is distributed to operation
Plan execution module, receive the completion report data that operative employee is fed back, acquires the state of manufacturing equipment in manufacture course of products
With fault message, state and fault message based on manufacturing equipment are between warehouse management system WMS and truss arm-and-hand system
Task be scheduled, acquire manufacture course of products in wireless radio frequency discrimination RFID signal, record the workpiece on each work step
Status information, can be realized flexible production line product system to be managed to the workpiece in flexible production line manufacture course of products
The informationization and digital management of implementation procedure are made, so that the administration detail at Workshop Production scene is more transparent, is able to ascend production
The lean degree and standardization level of mode improve production capacity and execution efficiency.
In order to realize above-described embodiment, the present invention also proposes a kind of computer program product, when in computer program product
Instruction when being executed by processor, execute a kind of flexible production line manufacture execution method, method includes:
The first instruction is received in manufacture course of products on flexible production line, and according to the first instruction creation product and product
Module information receives the second instruction, to configure process route, process, the work step processed to product according to the second instruction, with
And loading part corresponding with product and quality inspection record information；
Product and product component information and process route, process, work step and corresponding loading part based on creation generate life
Order and corresponding flexible production line production plan information are produced, and a point card is carried out to flexible production line production plan information and is handled,
And will a point card treated that flexible production line production plan information is distributed to production plan execution module；
Flexible production line production plan information is received, and flexible production line production plan information is shown, Yi Jijie
The workmanship that brings drill to an end executes the completion report data fed back after each of flexible production line production plan information work step, with right
Manufacture course of products is managed on flexible production line；
Acquire the state and fault message of manufacturing equipment in manufacture course of products, wherein manufacturing equipment includes in following
It is one or more: programmable logic controller (PLC) PLC, lathe, automated guided vehicle AGV, stereo garage and manipulator；
In manufacture course of products, state and fault message based on manufacturing equipment are to warehouse management system WMS and truss
Task between arm-and-hand system is scheduled；
Wireless radio frequency discrimination RFID signal in manufacture course of products is acquired, the state letter of the workpiece on each work step is recorded
Breath, to be managed to the workpiece in flexible production line manufacture course of products.
Computer program product in the present embodiment, by according to product and product component information, the process route of processing,
Process, work step, and loading part corresponding with product and quality inspection record information generate production order and corresponding flexible life
Producing line production plan information, and will a point card treated that flexible production line production plan information distributes executes mould to production plan
Block receives the completion report data that operative employee is fed back, and acquires the state and fault message of manufacturing equipment in manufacture course of products,
State and fault message based on manufacturing equipment adjust the task between warehouse management system WMS and truss arm-and-hand system
Degree acquires wireless radio frequency discrimination RFID signal in manufacture course of products, records the status information of the workpiece on each work step, with
Workpiece in flexible production line manufacture course of products is managed and can be realized flexible production line product manufacturing implementation procedure
Information-based and digital management is able to ascend the lean of production model so that the administration detail at Workshop Production scene is more transparent
Degree and standardization level improve production capacity and execution efficiency.
It should be noted that in the description of the present invention, term " first ", " second " etc. are used for description purposes only, without
It can be interpreted as indication or suggestion relative importance.In addition, in the description of the present invention, unless otherwise indicated, the meaning of " multiple "
It is two or more.
Any process described otherwise above or method description are construed as in flow chart or herein, and expression includes
It is one or more for realizing specific logical function or process the step of executable instruction code module, segment or portion
Point, and the range of the preferred embodiment of the present invention includes other realization, wherein can not press shown or discussed suitable
Sequence, including according to related function by it is basic simultaneously in the way of or in the opposite order, Lai Zhihang function, this should be of the invention
Embodiment person of ordinary skill in the field understood.
It should be appreciated that each section of the invention can be realized with hardware, software, firmware or their combination.Above-mentioned
In embodiment, software that multiple steps or method can be executed in memory and by suitable instruction execution system with storage
Or firmware is realized.It, and in another embodiment, can be under well known in the art for example, if realized with hardware
Any one of column technology or their combination are realized: having a logic gates for realizing logic function to data-signal
Discrete logic, with suitable combinational logic gate circuit specific integrated circuit, programmable gate array (PGA), scene
Programmable gate array (FPGA) etc..
Those skilled in the art are understood that realize all or part of step that above-described embodiment method carries
It suddenly is that relevant hardware can be instructed to complete by program, the program can store in a kind of computer-readable storage medium
In matter, which when being executed, includes the steps that one or a combination set of embodiment of the method.
It, can also be in addition, each functional unit in each embodiment of the present invention can integrate in a processing module
It is that each unit physically exists alone, can also be integrated in two or more units in a module.Above-mentioned integrated mould
Block both can take the form of hardware realization, can also be realized in the form of software function module.The integrated module is such as
Fruit is realized and when sold or used as an independent product in the form of software function module, also can store in a computer
In read/write memory medium.
Storage medium mentioned above can be read-only memory, disk or CD etc..
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example
Point is included at least one embodiment or example of the invention.In the present specification, schematic expression of the above terms are not
Centainly refer to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be any
One or more embodiment or examples in can be combined in any suitable manner.
Although the embodiments of the present invention has been shown and described above, it is to be understood that above-described embodiment is example
Property, it is not considered as limiting the invention, those skilled in the art within the scope of the invention can be to above-mentioned
Embodiment is changed, modifies, replacement and variant.
Claims (22)
1. a kind of flexible production line manufacturing execution system characterized by comprising
Product-based bom flow BOM and process management module refer to for receiving first in manufacture course of products on flexible production line
It enables, and according to the first instruction creation product and product component information, receives the second instruction, to be matched according to second instruction
Set process route, process, the work step processed to the product, and loading part corresponding with the product and quality inspection
Record information；
Production plan management module, for product and product component information and the process route, process, work based on creation
Step and the corresponding loading part generate production order and corresponding flexible production line production plan information, and to described flexible raw
Producing line production plan information carries out a point card and handles, and will a point card treated that flexible production line production plan information is distributed to work
Industry plan execution module；
The production plan execution module, for receiving the flexible production line production plan information, and to the flexible production
Line production plan information is shown, and is received operative employee and executed each of described flexible production line production plan information
The completion report data fed back after work step, to be managed to manufacture course of products on the flexible production line；
Data acquisition and supervisor control SCADA module, comprising:
Equipment acquires monitoring submodule, for acquiring the state and fault message of manufacturing equipment in the manufacture course of products,
In, the manufacturing equipment includes one of following or a variety of: programmable logic controller (PLC) PLC, lathe, automated guided vehicle
AGV, stereo garage and manipulator；
Submodule is dispatched, in the manufacture course of products, state and fault message based on the manufacturing equipment to be to storehouse
Task between base management system WMS and truss arm-and-hand system is scheduled；
Submodule is tracked in product, for acquiring wireless radio frequency discrimination RFID signal in the manufacture course of products, described in record
The status information of workpiece on each work step, to be managed to the workpiece in the flexible production line manufacture course of products.
2. flexible production line manufacturing execution system as described in claim 1, which is characterized in that the data acquisition is controlled with monitoring
System SCADA module processed, further includes:
Data communication submodule, for controlling the data communication between the manufacturing equipment and each submodule；
Yield and counting display sub-module, for by being set to the data acquisition and supervisor control SCADA module
Graphical interfaces, total actual production of each manufacturing equipment under current shift, target output, realistic objective hourly are produced
Amount, and the production information progress real-time display under previous shift；
Fault alarm submodule, for acquiring the manufacturing equipment, the warehouse management system WMS and truss arm-and-hand system
Fault alarm information, and alert data report is generated based on the fault alarm information, and the alert data report is write
Enter in database.
3. flexible production line manufacturing execution system as described in claim 1, which is characterized in that further include:
Shop material management module, for receiving institute when the operative employee executes the flexible production line production plan information
The neck material information of operative employee's input is stated, and generates the application instruction for getting corresponding material according to the neck material information, and in institute
It states operative employee and instructs neck to expect after finishing according to the application, neck material is carried out according to the neck material confirmation instruction of operative employee input
Confirmation.
4. flexible production line manufacturing execution system as described in claim 1, which is characterized in that further include:
Task monitoring management module, it is every in the flexible production line production plan information for being executed to the operative employee
One work step carries out condition monitoring, and shows to condition monitoring result.
5. flexible production line manufacturing execution system as described in claim 1, which is characterized in that further include:
Quality inspection management module, for the product quality demand previously according to product manufacturing on flexible production line to examine item into
Row definition, based on the completion report data and it is described examine item to the product of manufacture course of products on the flexible production line into
Performing check, and it is single to generate trial according to the information to obtain the information of substandard product in inspection result, and examines described
The single state of reason is monitored.
6. flexible production line manufacturing execution system as described in claim 1, which is characterized in that further include:
Manufacture resource management module, for being managed to the manufacturing recourses in manufacture course of products on the flexible production line,
And being managed using validity period to the manufacturing recourses, and the inventory of the manufacturing recourses is managed, wherein institute
Stating manufacturing recourses includes: frock tool, equipment measurer, main material auxiliary material.
7. flexible production line manufacturing execution system as claimed in any one of claims 1 to 6, which is characterized in that pass through the system integration
Mode or receive user's craft typing mode to the product and product component information, the process route, process, work
Step is modified.
8. flexible production line manufacturing execution system as described in claim 1, which is characterized in that the production plan executes mould
Block, further includes:
Multimedia show submodule is more for carrying out to the given process details in manufacture course of products on the flexible production line
Display advertising.
9. flexible production line manufacturing execution system as described in claim 1, which is characterized in that the production plan executes mould
Block, further includes:
Production plan suspends submodule, for during the operative employee executes the flexible production line production plan information
When generating disturbing phenomenon, pause control is carried out to currently performed work step.
10. flexible production line manufacturing execution system as claimed in claim 3, which is characterized in that the shop material manages mould
Block, comprising:
Material matched sub-block carries out the confirmation message of neck material confirmation for reading the shop material management module, wherein institute
Stating in confirmation message includes: material mark, and is matched based on material mark to practical the led material of the operative employee
Confirmation.
11. a kind of flexible production line manufactures execution method characterized by comprising
The first instruction is received in manufacture course of products on flexible production line, and according to the first instruction creation product and product
Module information receives the second instruction, with the product is processed according to the second instruction configuration process route, work
Sequence, work step, and loading part corresponding with the product and quality inspection record information；
Product and product component information and the process route, process, work step and the corresponding loading part based on creation are raw
At production order and corresponding flexible production line production plan information, and the flexible production line production plan information is divided
Card processing, and will a point card treated that flexible production line production plan information is distributed to production plan execution module；
The flexible production line production plan information is received, and the flexible production line production plan information is shown, with
And it receives operative employee and executes the completion report fed back after each of flexible production line production plan information work step
Data, to be managed to manufacture course of products on the flexible production line；
Acquire the state and fault message of manufacturing equipment in the manufacture course of products, wherein the manufacturing equipment includes following
One of or it is a variety of: programmable logic controller (PLC) PLC, lathe, automated guided vehicle AGV, stereo garage and manipulator；
In the manufacture course of products, state and fault message based on the manufacturing equipment to warehouse management system WMS with
Task between truss arm-and-hand system is scheduled；
Wireless radio frequency discrimination RFID signal in the manufacture course of products is acquired, the shape of the workpiece on each described work step is recorded
State information, to be managed to the workpiece in the flexible production line manufacture course of products.
12. flexible production line as claimed in claim 11 manufactures execution method, which is characterized in that further include:
Data communication between the manufacturing equipment and each submodule is controlled；
By being set to data acquisition and the graphical interfaces in supervisor control SCADA module, to each manufacturing equipment current
Total actual production, target output, realistic objective yield hourly under shift, and production information under previous shift into
Row real-time display；
The fault alarm information of the manufacturing equipment, the warehouse management system WMS and truss arm-and-hand system is acquired, and is based on
The fault alarm information generates alert data report, and the alert data report is written in database.
13. flexible production line as claimed in claim 11 manufactures execution method, which is characterized in that further include:
When the operative employee executes the flexible production line production plan information, the neck material letter of operative employee's input is received
Breath, and the application instruction for getting corresponding material is generated according to the neck material information, and in the operative employee according to the application
After instruction neck material finishes, neck material confirmation is carried out according to the neck material confirmation instruction of operative employee input.
14. flexible production line as claimed in claim 11 manufactures execution method, which is characterized in that further include:
Each of flexible production line production plan information work step is executed to the operative employee and carries out condition monitoring, and is right
Condition monitoring result is shown.
15. flexible production line as claimed in claim 11 manufactures execution method, which is characterized in that further include:
Inspection item is defined previously according to the product quality demand of product manufacturing on flexible production line, is converged based on the completion
Count off evidence and the inspection item test to the product of manufacture course of products on the flexible production line, and obtain inspection result
The information of middle substandard product is to generate trial list according to the information, and the state single to the trial is monitored.
16. flexible production line as claimed in claim 11 manufactures execution method, which is characterized in that further include:
Manufacturing recourses in manufacture course of products on the flexible production line are managed, and the use to the manufacturing recourses
Validity period is managed, and is managed to the inventory of the manufacturing recourses, wherein the manufacturing recourses include: tooling work
Tool, equipment measurer, main material auxiliary material.
17. as the described in any item flexible production lines of claim 11-16 manufacture execution method, which is characterized in that pass through system
Integrated mode receives the mode of user's craft typing to the product and product component information, the process route, work
Sequence, work step are modified.
18. flexible production line as claimed in claim 11 manufactures execution method, which is characterized in that further include:
Multimedia show is carried out to the given process details in manufacture course of products on the flexible production line.
19. flexible production line as claimed in claim 11 manufactures execution method, which is characterized in that further include:
When generating disturbing phenomenon during the operative employee executes the flexible production line production plan information, to currently holding
Capable work step carries out pause control.
20. flexible production line as claimed in claim 13 manufactures execution method, which is characterized in that further include:
Read the confirmation message that shop material management module carries out neck material confirmation, wherein include: material mark in the confirmation message
Know, and matching confirmation is carried out to practical the led material of the operative employee based on material mark.
21. a kind of non-transitorycomputer readable storage medium, is stored thereon with computer program, which is characterized in that the program
The method as described in any one of claim 11-20 is realized when being executed by processor.
22. a kind of computer program product executes one kind when the instruction in the computer program product is executed by processor
Flexible production line manufactures execution method, which comprises
The first instruction is received in manufacture course of products on flexible production line, and according to the first instruction creation product and product
Module information receives the second instruction, with the product is processed according to the second instruction configuration process route, work
Sequence, work step, and loading part corresponding with the product and quality inspection record information；
Product and product component information and the process route, process, work step and the corresponding loading part based on creation are raw
At production order and corresponding flexible production line production plan information, and the flexible production line production plan information is divided
Card processing, and will a point card treated that flexible production line production plan information is distributed to production plan execution module；
The flexible production line production plan information is received, and the flexible production line production plan information is shown, with
And it receives operative employee and executes the completion report fed back after each of flexible production line production plan information work step
Data, to be managed to manufacture course of products on the flexible production line；
Acquire the state and fault message of manufacturing equipment in the manufacture course of products, wherein the manufacturing equipment includes following
One of or it is a variety of: programmable logic controller (PLC) PLC, lathe, automated guided vehicle AGV, stereo garage and manipulator；
In the manufacture course of products, state and fault message based on the manufacturing equipment to warehouse management system WMS with
Task between truss arm-and-hand system is scheduled；
Wireless radio frequency discrimination RFID signal in the manufacture course of products is acquired, the shape of the workpiece on each described work step is recorded
State information, to be managed to the workpiece in the flexible production line manufacture course of products.
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