CN107939959A - Hand-held type gear box washs and maintains device - Google Patents
Hand-held type gear box washs and maintains device Download PDFInfo
- Publication number
- CN107939959A CN107939959A CN201711380568.0A CN201711380568A CN107939959A CN 107939959 A CN107939959 A CN 107939959A CN 201711380568 A CN201711380568 A CN 201711380568A CN 107939959 A CN107939959 A CN 107939959A
- Authority
- CN
- China
- Prior art keywords
- filter
- gear
- babinet
- hand
- maintenance device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004140 cleaning Methods 0.000 claims abstract description 23
- 239000004973 liquid crystal related substance Substances 0.000 claims abstract description 12
- 238000012423 maintenance Methods 0.000 claims description 22
- 230000005611 electricity Effects 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 abstract description 8
- 238000001914 filtration Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 6
- 230000002708 enhancing effect Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 241000826860 Trapezium Species 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0402—Cleaning of lubricants, e.g. filters or magnets
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0402—Cleaning of lubricants, e.g. filters or magnets
- F16H57/0404—Lubricant filters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0412—Cooling or heating; Control of temperature
- F16H57/0413—Controlled cooling or heating of lubricant; Temperature control therefor
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Details Of Gearings (AREA)
Abstract
The invention discloses a hand-held type gear box cleaning and maintaining device which comprises a box body, wherein a gear flowmeter, a filter, a direct current switching power supply, a gear pump and a main control board are arranged in the box body; the filter extends out of the box body, a heater is arranged in the filter and used for heating oil flowing into the filter, and a liquid crystal display screen, an operation button and a pressure gauge are arranged on one side outside the box body; the flowmeter, the liquid crystal display screen and the control button are respectively connected with the main control panel; the flowmeter, the pressure gauge, the gear pump and the filter are sequentially connected through an oil cleaning pipeline, and the flowmeter is installed at the inlet side of the oil cleaning pipeline. The invention can realize heating while filtering oil, reduce the viscosity of the oil, enhance the fluidity, facilitate cleaning, and realize compact structure, small volume and convenient movement and use.
Description
Technical field
The present invention relates to gear-box clean and maintenance engineering device technique field, and in particular to a kind of hand-held gear-box clean and maintenance
Device.
Background technology
Working oil in the gear-box of equipment, after a period of operation, it is necessary to periodically be cleaned, currently without one kind
Gear-box clean and maintenance device easy to use, for using.
The content of the invention
In view of the technical drawbacks of the prior art, it is an object of the present invention to provide a kind of hand-held gear-box cleans
Maintenance device.
Technical solution is used by achieve the object of the present invention：
A kind of hand-held gear-box clean and maintenance device, including babinet, the babinet is interior to be equipped with gear meter, filtering
Device, gear pump and master control borad；The filter is stretched out in outside the babinet, having heaters in the filter, for flowing into
There are liquid crystal display, manipulation button and pressure gauge in fluid heating in the filter, the outer side of the babinet；The flow
Meter, liquid crystal display, manipulation button are connected with the master control borad respectively；The flowmeter, pressure gauge, gear pump, filter
Order is connected by oil cleaning pipeline, and the flowmeter is installed on the inlet side that the oil cleans pipeline, has in the babinet straight
Current switching power supply, for external communication electricity to be converted into direct current, with the drive for the master control borad, liquid crystal display and gear pump
Dynamic motor provides work electricity consumption.
The filter is fixed in the babinet by filter base, and the heater is from the filter base
Centre bottom penetrate in the filter and sealed between filter base.
The filter filter mounting base includes annular gear edge, and the annular gear is described along bottom integral type connecting bottom board
The bottom of bottom plate and filter is fixed, and the center of center hole post through bottom plate is reached in filter, and with the bottom plate
Centre bore peripheral sealing connects, and side has oil inlet, the center hole post side wall top and the bottom to have oil outlet on the bottom plate, described
There is a conical filter portion above bottom plate, there is multiple oily filter hole, the conical filter portion and bottom plate in the conical filter portion
Between form an oily filter cavity.
The upper end on the annular gear edge is mutually tightly connected by infolding along the outer wall with the filter.
The upper end of the babinet is fixed with handle, front and rear to be separately installed with front handlebar and rear handle.
The manipulation button includes start button, stop button and stop button.
There is power switch the side of the babinet, to turn on and off external power supply.
The driving motor is adjustable speed motor, and the babinet side is equipped with the speed-regulating switch of motor.
There are cable receptacles on the babinet, be connected with facilitating with external ac power source.
The bottom of box has a support feet, and heat emission hole is formed on the bottom surface of the babinet and on side.
Hand-held gear-box clean and maintenance device of the present invention, by heater and filtering that oil is set on oil cleaning pipeline
Device, and heater is placed in filter, heated while realizing and oil is filtered, make the viscosity of oil reduce, mobility
Enhancing, consequently facilitating cleaning, in addition, by by oil cleaning used unit be all built in a babinet, realize it is compact-sized,
It is small, so as to be moved easily use.
Brief description of the drawings
Fig. 1 is the structure diagram of hand-held gear-box clean and maintenance device；
Fig. 2 is the appearance schematic diagram of hand-held gear-box clean and maintenance device；
Fig. 3 is another outline drawing of hand-held gear-box clean and maintenance device；
Fig. 4 is the schematic diagram that tubular filter is installed in heater support；
Fig. 5 is the schematic diagram of heater support；
Fig. 6 is the profile that tubular filter is installed in heater support；
Fig. 7 is schematic diagram of the tubular filter installation with heater to oily heating and filtering；
Fig. 8 is the fundamental diagram that heating and filtering is carried out to oil；
Fig. 9 is the catenation principle figure of gear pump, flowmeter and microcontroller；
Figure 10 is the control flow chart of the flow of pump.
Embodiment
The present invention is described in further detail below in conjunction with the drawings and specific embodiments.It is it should be appreciated that described herein
Specific embodiment only to explain the present invention, be not intended to limit the present invention.
Referring to shown in Fig. 1-10, a kind of hand-held gear-box clean and maintenance device, including：
Babinet, the babinet is interior to be equipped with gear meter 4, filter 1, gear pump 5 and master control borad 7；The filter 1
Stretch out in outside the babinet, having heaters 3 in the filter, for being heated to flowing into the fluid in the filter,
There are liquid crystal display 14, digital keys 11, manipulation button 12 and pressure gauge 13 in the outer side of the babinet；The flowmeter, liquid
Crystal display screen, digital keys, manipulation button are connected with the master control borad respectively；The flowmeter, pressure gauge, gear pump, mistake
Filter order is connected by oil cleaning pipeline, and the flowmeter is installed on the inlet side that the oil cleans pipeline, the filter
Installed in the outlet side of the oil cleaning pipeline, there is direct-current switch power supply 6 in the babinet, for external communication electricity to be converted into
Direct current, to provide work electricity consumption for the driving motor 51 of the master control borad, liquid crystal display and gear pump.
After gear pump startup, from the viscous oil to be cleaned of gear-box bottom discharge, by the import of the oil cleaning pipeline
Place enters in oil cleaning pipeline, and viscous oil to be cleaned is heated in inflow filter under atmospheric pressure acts on by heater, is glued
Property oil temperature rise, viscosity reduce, mobility enhancing, be then out filter, the bulky grain filtered out by filter in liquid is miscellaneous
Enter gear pump after matter to be pressurized, exported after passing sequentially through pressure gauge, flowmeter by the outlet of oil cleaning pipeline with high voltage style,
The nozzle connected by the outlet of oil cleaning pipeline forms high-pressure jet and sprays into gear-box, realizes to oily clear in gear-box
Wash.
The manipulation button includes start button, stop button and stop button, the liquid crystal display, for showing
The flow of oil or liquid in current oil cleaning pipeline.
There are digital keys 11 in the outer side of the babinet, is connected with the master control borad, the digital keys, for inputting
Set the oily volumetric quantities to be cleaned.
The filter 1 is fixed in the babinet by filter base 2, and top is from the preformed hole of the babinet
Stretch out in outside babinet, the heater is penetrated in the filter from the center of the filter base and installed with filter
Sealed between seat, the power cord of the heater stays in outside.
Wherein, the filter filter mounting base 2, including annular gear, along 21, the annular gear is connected along bottom integral type
Bottom plate 24, a center hole post 22 passes through the center of bottom plate 24, and is connected with the peripheral sealing of the centre bore of the bottom plate, described
Bottom plate is connected with two risers 25 for being fixed with babinet screw, and there are oil inlet 27, the center in side on the bottom plate
There are oil outlet 28 in hole post side wall top and the bottom, and the oil inlet connection oil inlet adapter 23, the oil outlet connects fuel-displaced adapter 29, institute
Stating above bottom plate has a conical filter portion 30, there is multiple oily filter hole 31, the taper in the conical filter portion 30
An oily filter cavity, the oil come in from the oil inlet 27, by the oil filter cavity, into cone are formed between filter portion and bottom plate
The top of shape filter house, after being heated by the heaters, flows down from the centre bore of the center hole post and is discharged through oil outlet 28.
Further, in the present invention, there be power switch 8 side of the babinet, to turn on and off external power supply；
Further, the driving motor is adjustable speed motor, and the babinet side is equipped with speed-regulating switch 9, for adjusting the halogen
The rotating speed of the driving motor of wheel pump.
Further, in the present invention, there are cable receptacles 16 on the babinet, be connected with facilitating with external ac power source
Connect, external ac power source is incorporated into direct-current switch power supply.
Preferably, the heating tube is heated at constant temperature, can prevent heating-up temperature mistake by limiting its maximum heating temperature
Height infringement gear case oil is afraid of high-temperature component with other in itself.
In the present invention, the pressure gauge is used for the oily pressure for showing the outlet of oil cleaning pipeline, the flow
Meter is used for the oily flow velocity for detecting the outlet of oil cleaning pipeline.
Specifically, the fluence meter uses elliptical gear meter, the gear pump uses magnetic gear pump, described
Gear pump is connected by shaft coupling 52 with the driving motor 51 of gear pump, and the driving motor of the shaft coupling and gear pump is respectively mounted
In the babinet, the heater uses heating tube, and the filter is cartridge filter.
Further, the upper end of the babinet is fixed with handle 15, front and rear to be separately installed with front handlebar 18 and rear handle
17, convenient held to the present apparatus is moved.
The babinet includes bottom case 20 and upper casing 19 and side plate 26, the bottom case 20 and upper casing 19 and side plate 26
Linked together by bolts assemblies, forming a front side has inclined-plane, and upper end forms step surface, and rear side is similar for vertical plane
The body structure of right-angled trapezium shape.
Further, the bottom of box has a support feet, forms heat emission hole on the bottom surface of the babinet and on side, institute
It is strip hole to state heat emission hole, to realize the heat dissipation of the heat produced in babinet.
As an improvement there is microcontroller on the master control borad, the microcontroller can be transmitted according to the flowmeter come
Signal obtain the device of the invention at work oil cleaning pipeline in oil body real-time traffic, by driving motor feedback
Rotating speed obtain theoretical stream reason, then actual stream reason being compared with the theoretical delivery obtained, is judging real-time traffic less than managing
During by flow, control reduces the rotating speed of motor, such as reduces by 1 unit of rotating speed, so as to fulfill the flow automatically according to oil to motor
Rotating speed is adaptively adjusted, and prevents pump from having emptying phenomenon.Wherein, the theoretical delivery can be according to motor speed, electronic every
Turn (circle) and efficiency factor to determine, being such as multiplied by their threes is obtained.
Hand-held gear-box clean and maintenance device of the present invention, by heater and filtering that oil is set on oil cleaning pipeline
Device, and heater is placed in filter, heated while realizing and oil is filtered, make the viscosity of oil reduce, mobility
Enhancing, consequently facilitating cleaning, in addition, by by oil cleaning used unit be all built in a babinet, realize it is compact-sized,
It is small, so as to be moved easily use.
The above is only the preferred embodiment of the present invention, it is noted that for the common skill of the art
For art personnel, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications
Also it should be regarded as protection scope of the present invention.
Claims (10)
1. a kind of hand-held gear-box clean and maintenance device, it is characterised in that including babinet, gear wheel flow-rate is equipped with the babinet
Meter, filter, gear pump and master control borad；The filter is stretched out in outside the babinet, and having heaters in the filter, is used for
The fluid flowed into the filter is heated, there are liquid crystal display, manipulation button and pressure gauge in the outer side of the babinet；It is described
Flowmeter, liquid crystal display, manipulation button are connected with the master control borad respectively；The flowmeter, pressure gauge, gear pump, mistake
Filter order is connected by oil cleaning pipeline, and the flowmeter is in the oily inlet side for cleaning pipeline, the babinet
There is direct-current switch power supply, for external communication electricity to be converted into direct current, with for the master control borad, liquid crystal display and gear pump
Driving motor provide work electricity consumption.
2. hand-held gear-box clean and maintenance device as claimed in claim 1, it is characterised in that the filter passes through filter
Mounting base is fixed in the babinet, and the centre bottom of the heater from the filter base is penetrated in the filter simultaneously
Sealed between filter base.
3. hand-held gear-box clean and maintenance device as claimed in claim 2, it is characterised in that the filter filter mounting base
Edge is kept off including annular, the annular gear is along bottom integral type connecting bottom board, and the bottom of the bottom plate and filter is fixed, in one
The center of heart hole post through bottom plate is reached in filter, and is connected with the centre bore peripheral sealing of the bottom plate, on the bottom plate
Side has oil inlet, the center hole post side wall top and the bottom to have oil outlet, there is a conical filter portion above the bottom plate, described
There are multiple oily filter hole in conical filter portion, an oily filter cavity is formed between the conical filter portion and bottom plate.
4. hand-held gear-box clean and maintenance device as claimed in claim 3, it is characterised in that the upper end on the annular gear edge leads to
Infolding is crossed mutually to be tightly connected along the outer wall with the filter.
5. hand-held gear-box clean and maintenance device as claimed in claim 1, it is characterised in that the upper end of the babinet is fixed with
Upper handle, it is front and rear to be separately installed with front handlebar and rear handle.
6. hand-held gear-box clean and maintenance device as claimed in claim 1, it is characterised in that the manipulation button includes starting
Button, stop button and stop button.
7. hand-held gear-box clean and maintenance device as claimed in claim 1, it is characterised in that there be electricity the side of the babinet
Source switch, to turn on and off external power supply.
8. hand-held gear-box clean and maintenance device as claimed in claim 1, it is characterised in that the driving motor is adjustable
Speed motor, the babinet side are equipped with the speed-regulating switch of motor.
9. hand-held gear-box clean and maintenance device as claimed in claim 1, it is characterised in that also have cable to insert on the babinet
Seat, is connected with facilitating with external ac power source.
10. hand-held gear-box clean and maintenance device as claimed in claim 1, it is characterised in that the bottom of box has support
Foot, forms heat emission hole on the bottom surface of the babinet and side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711380568.0A CN107939959A (en) | 2017-12-20 | 2017-12-20 | Hand-held type gear box washs and maintains device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711380568.0A CN107939959A (en) | 2017-12-20 | 2017-12-20 | Hand-held type gear box washs and maintains device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107939959A true CN107939959A (en) | 2018-04-20 |
Family
ID=61941334
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711380568.0A Pending CN107939959A (en) | 2017-12-20 | 2017-12-20 | Hand-held type gear box washs and maintains device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107939959A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112645272A (en) * | 2021-01-14 | 2021-04-13 | 江苏泰来包装工程集团有限公司 | Liquid material filling equipment |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20110180492A1 (en) * | 2010-01-22 | 2011-07-28 | Trico Corporation | Portable Lubricant filtration system and method |
| CN202812743U (en) * | 2012-08-13 | 2013-03-20 | 浙江方圆造船有限公司 | Portable oil investment and returning filter tank used in ship lubricating oil system |
| CN205592368U (en) * | 2016-05-11 | 2016-09-21 | 上海叠泉信息科技有限公司 | Portable aerogenerator becomes device of changing oil of thick liquid and system of driftage gear box |
| CN206246655U (en) * | 2016-10-19 | 2017-06-13 | 天津华建天恒传动有限责任公司 | A kind of gearbox lubrication oil flushing equipment |
| CN206647743U (en) * | 2017-04-05 | 2017-11-17 | 韦尔斯润滑油(天津)有限公司 | A kind of lubricating oil filter |
| CN207921300U (en) * | 2017-12-20 | 2018-09-28 | 天津博宜特科技有限公司 | Hand-held type gear box washs and maintains device |
-
2017
- 2017-12-20 CN CN201711380568.0A patent/CN107939959A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20110180492A1 (en) * | 2010-01-22 | 2011-07-28 | Trico Corporation | Portable Lubricant filtration system and method |
| CN202812743U (en) * | 2012-08-13 | 2013-03-20 | 浙江方圆造船有限公司 | Portable oil investment and returning filter tank used in ship lubricating oil system |
| CN205592368U (en) * | 2016-05-11 | 2016-09-21 | 上海叠泉信息科技有限公司 | Portable aerogenerator becomes device of changing oil of thick liquid and system of driftage gear box |
| CN206246655U (en) * | 2016-10-19 | 2017-06-13 | 天津华建天恒传动有限责任公司 | A kind of gearbox lubrication oil flushing equipment |
| CN206647743U (en) * | 2017-04-05 | 2017-11-17 | 韦尔斯润滑油(天津)有限公司 | A kind of lubricating oil filter |
| CN207921300U (en) * | 2017-12-20 | 2018-09-28 | 天津博宜特科技有限公司 | Hand-held type gear box washs and maintains device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112645272A (en) * | 2021-01-14 | 2021-04-13 | 江苏泰来包装工程集团有限公司 | Liquid material filling equipment |
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