CN107937639B - Environment-friendly dyeing system - Google Patents
Environment-friendly dyeing system Download PDFInfo
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- CN107937639B CN107937639B CN201711381137.6A CN201711381137A CN107937639B CN 107937639 B CN107937639 B CN 107937639B CN 201711381137 A CN201711381137 A CN 201711381137A CN 107937639 B CN107937639 B CN 107937639B
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- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C15/00—Apparatus for chemical treatment or washing of hides, skins, or leather
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Abstract
The invention provides an environment-friendly dyeing system. The leather dyeing device solves the technical problems that an existing dyeing device is too simple in structure, leather is not required to be taken and placed manually, and operation is complex. This environmental protection dyeing system, the on-line screen storage device comprises a base, be fixed with the dye vat on the base, dye vat upper portion has the opening, it has the cylinder cap that can seal the opening to articulate on the dye vat, be provided with on the base and be used for the leather to get the mechanism of putting, it includes the elevating platform to get the mechanism of putting, the conveyer belt, stock guide and vibrating motor one, the elevating platform sets up on the base, and the elevating platform is located the dye vat lateral part, the elevating platform links to each other with a elevation structure that can drive it to reciprocate with one, the conveyer belt sets up on the elevating platform, stock guide one end and elevating platform are articulated mutually, the stock guide other end is the stock guide end, and the stock guide end can support and lean on the opening part at the cylinder body, a plurality of through-holes have still. The invention has the advantage of convenient dyeing.
Description
Technical Field
The invention relates to a dyeing system, in particular to an environment-friendly dyeing system.
Background
Leather dyeing is a complex physicochemical process, which is the penetration and combination process of dye molecules to leather fibers, and is the total effect of physical and chemical actions. Throughout the dyeing process, adsorption, diffusion, permeation and fixation are interacting, alternating. The leather dyeing process has wide related aspects and a plurality of influencing factors, and can be mainly divided into factors such as equipment, dyeing materials, processes, operation and the like.
After retrieval, as disclosed in chinese patent literature, a uniform leather dyeing apparatus [ application number: 201720384390.6, respectively; publication No.: CN206616243U ]. The leather uniform dyeing device is characterized by comprising a bottom plate, a dyeing box, a left support, a first support, a right support, a water pump, a first hard tube, a table top, hard sponge, a dipping box, a top plate, a left-right moving device, a vertical moving device, a fixing plate, a fixing block and a soft brush, wherein the dyeing box, the left support, the first support and the right support are sequentially arranged at the top of the bottom plate from left to right, the top of the left support and the right support are connected with the table top, the first support is positioned behind the table top, the hard sponge is arranged at the top of the table top, the dipping box is connected to the left side of the table top, the top plate is connected to the top of the first support, the left-right moving device is arranged at the bottom of the top plate, the vertical moving device is arranged at the bottom of the vertical moving device, a second groove is, be equipped with the external screw thread on the fixed block, internal thread and thread fit, the fixed block bottom is equipped with the pappus brush, and dyestuff incasement bottom right side is equipped with the water pump, is connected with first hard pipe on the water pump, and first hard pipe end is located the dip tank top.
Although the dyeing apparatus disclosed in this patent has the effect of making the leather more uniformly coated, the dyeing apparatus is too simple in structure, and the leather does not need to be manually taken and placed, which is cumbersome to operate, and therefore, it is necessary to design an environment-friendly dyeing system.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides an environment-friendly dyeing system which has the characteristic of convenient dyeing.
The purpose of the invention can be realized by the following technical scheme: the utility model provides an environmental protection dyeing system, the on-line screen storage device comprises a base, a serial communication port, be fixed with the dye vat on the base, dye vat upper portion has the opening, it has the cylinder cap that can seal the opening to articulate on the dye vat, be provided with ultrasonic transducer in the dye vat, ultrasonic transducer passes through the circuit and links to each other with supersonic generator, be provided with the pick-and-place mechanism that is used for the leather to get and puts on the base, pick-and-place mechanism includes elevating platform, the conveyer belt, stock guide and vibrating motor one, the elevating platform sets up on the base, and the elevating platform is located the dye vat lateral part, the elevating platform links to each other with a lift structure that can drive it to reciprocate, the conveyer belt sets up on the elevating platform, stock guide one end and elevating platform are articulated mutually, the stock guide other end is the stock guide, and the stock guide end can support and lean on the opening part.
The working principle of the invention is as follows: the leather needing to be dyed is placed on the conveying belt, the lifting platform is driven to move upwards through the lifting structure, the lifting platform drives the conveying belt to move upwards, the conveying belt is located above the dye vat, the material guiding end of the material guiding plate abuts against the opening of the dye vat body, the leather is conveyed to the material guiding plate through the conveying belt, the leather slides down into the dye vat under the action of self gravity, a sine signal is generated through an ultrasonic generator and is transmitted to an ultrasonic transducer, the ultrasonic transducer is converted into mechanical vibration, after the leather is dyed, the lifting platform is driven to move downwards through the lifting structure, the conveying belt is driven to move downwards through the lifting platform, the conveying belt is located below the dye vat, the material guiding end of the material guiding plate abuts against the opening of the dye vat body, the dyed leather is placed on the material guiding plate, meanwhile, the vibration motor is controlled to vibrate the material guiding plate, the leather slides down into the conveying, the leather is output by the conveyer belt, so that the labor intensity can be greatly reduced, and the dyeing is convenient.
And anti-slip strips are fixed on the material guide ends of the material guide plate and made of rubber.
By adopting the structure, the friction force at the material guiding end of the material guiding plate can be increased through the anti-slip strips, and accidental slipping is avoided.
The base is further fixed with an auxiliary groove, the auxiliary groove is located between the lifting platform and the dye vat, a filter screen is arranged in the auxiliary groove, the bottom of the auxiliary groove is communicated with the upper portion of the dye vat through a recovery pipe, and a water pump is arranged on the recovery pipe.
By adopting the structure, the dye liquor which flows down from the guide plate can be collected through the auxiliary groove, and is conveyed back to the dye vat from the recovery pipe after being filtered by the filter screen.
The lifting structure comprises a support frame, a first guide rail, a first sliding block, a first gear, a first rack and a first rotating motor, wherein the support frame is fixed on a base, the first guide rail is vertically fixed on the support frame, the first sliding block is arranged on the first guide rail, the first rack is vertically fixed on the support frame, the first rotating motor is fixed on the first sliding block, an output shaft of the first rotating motor is horizontally arranged, the first gear is fixed at the end part of the output shaft of the first rotating motor, the first gear is meshed with the first rack, and a lifting platform is fixed on the first sliding block.
When the lifting platform needs to move up and down, an output shaft of the first rotating motor is controlled to rotate, the output shaft of the first rotating motor drives the first gear to rotate, the first gear is gradually meshed with the first rack to enable the first sliding block to move up and down along the first guide rail, and the sliding block drives the lifting platform to move up and down, so that the lifting platform can move up and down.
The base is provided with a control assembly capable of controlling the action of a rotating motor, the control assembly comprises an installation rod, an upper detection block, a lower detection block, a travel switch and a controller I, the installation rod is vertically fixed on the base, the upper detection block and the lower detection block are sequentially fixed on the installation rod, the travel switch is connected with a first sliding block through a first spring, the travel switch can be respectively contacted with the upper detection block and the lower detection block, and the travel switch and the rotating motor I are all connected with the controller I through circuits.
Adopt this structure, the elevating platform detects it through last detection piece during rebound, detects it through detecting the piece down when the elevating platform rebound, detects it through detecting the piece down, detects the piece through travel switch and last detection piece or detect the piece down and contact, gives controller one with signal transmission, and controller one is steerable rotates motor action, and intelligent degree is high.
And a flow deflector is also fixed on the lower surface of the material guide plate and is close to the lifting platform.
By adopting the structure, the dye liquor on the stock guide plate can be guided through the flow guide sheet, so that the dye liquor can smoothly flow into the auxiliary tank.
The lower part of the dye vat is also provided with a discharge port for discharging waste liquid, and the discharge port is provided with an electromagnetic valve.
The base is also provided with a treatment device which can treat the waste liquid in the dye vat, the treatment device comprises a treatment box, the treatment box is fixed on the base, the upper part of the treatment box is provided with a liquid inlet, the liquid inlet is communicated with a discharge port through a drain pipe, the lower part of the treatment box is provided with a liquid outlet, a microporous screen is arranged in the treatment box, the microporous screen divides the interior of the treatment box into an upper cavity and a lower cavity, the treatment box is also internally provided with a slag removing mechanism which can remove slag from the microporous screen, the slag removing mechanism comprises a mounting frame, a moving seat, a hairbrush strip, a lifting plate, a first push rod motor, a second vibrating motor, a mounting strip and a slag collecting groove, the mounting frame is fixed in the treatment box, the mounting frame is positioned in the upper cavity, the moving seat is arranged on the mounting frame, the moving seat is connected with a moving structure which can drive the moving seat to, the vertical downwards of push rod motor one, the push rod tip at push rod motor one is fixed to the brush strip, and the brush strip can contact with the micro mesh screen, push rod motor two is fixed on handling case upper portion through link two, the push rod of push rod motor two is vertical downwards, the push rod tip of push rod motor two passes and handles the roof wall and the lifter plate links to each other, the mounting bar passes through spring two and the lifter plate links to each other, and the mounting bar is the level and arranges, a plurality of clearance poles that are used for brush strip clearance have on the mounting bar, and the clearance pole is the level setting, vibrating motor two is fixed on the mounting bar, it fixes on the lifter plate to receive the sediment groove, and have the clearance that supplies the brush strip to pass through between receiving sediment groove and the clearance pole.
The waste liquid in the dye vat is conveyed into an upper cavity of the treatment box through a drainage pipe, slag in the waste water is filtered through a microporous screen, and the treated waste water flows into a lower cavity of the treatment box and is output from a liquid outlet, so that the treatment operation of the waste liquid is completed; the push rod of the push rod motor I is controlled to move downwards, the push rod of the push rod motor I drives the brush strip to move downwards, the brush strip is contacted with the microporous screen, the moving seat is driven to move back and forth by the moving structure, the moving seat drives the brush strip to move back and forth, the brush strip removes slag on the micro-sieve mesh, after the brush strip is stained with the slag, the push rod of the push rod motor I is controlled to move upwards, the push rod of the push rod motor I drives the brush strip to move upwards, the moving seat is driven by the moving structure to move towards the position close to the cleaning rod, the moving seat drives the brush strip to move towards the position close to the cleaning rod, the brush strip is contacted with the cleaning rod, the second vibration motor is controlled to work, the second vibration motor enables the cleaning rod to vibrate up and down, the cleaning rod shakes off slag on the brush strip, the slag falls into the slag collecting groove, thereby avoiding the blockage of the microporous screen and ensuring that the treatment box is always in a normal state and stable treatment.
The moving structure comprises a second guide rail, a second sliding block, a second gear, a second rack and a second rotating motor, the second guide rail is horizontally fixed on the mounting frame, the second sliding block is arranged on the second guide rail, the second rack is horizontally fixed on the mounting frame and is parallel to the second guide rail, the second rotating motor is fixed on the second sliding block, an output shaft of the second rotating motor is horizontally arranged, the second gear is fixed at the end part of the output shaft of the second rotating motor, the second gear is meshed with the second rack, and the moving seat is fixed on the second sliding block.
When the moving seat needs to move back and forth, the output shaft of the second rotating motor is controlled to rotate, the output shaft of the second rotating motor drives the second gear to rotate, the second gear is gradually meshed with the second rack to enable the second sliding block to move back and forth along the second guide rail, and the second sliding block drives the moving seat to move back and forth, so that the moving seat can move back and forth.
And the upper part of the treatment box is provided with a slag taking hole which is positioned under the push rod motor II, and the treatment box is hinged with a cover plate capable of sealing the slag taking hole.
By adopting the structure, the slag in the slag collecting groove can be quickly taken out by opening the cover plate.
The material of the micro-porous screen is stainless steel.
The lower part of the slag collecting groove is also provided with a plurality of water through holes.
By adopting the structure, the waste water in the slag collecting groove can flow back to the upper cavity from the water through holes.
And a second controller is also fixed on the base, and the first push rod motor, the second vibration motor and the second rotation motor are all connected with the second controller through circuits.
By adopting the structure, the controller II can control the first push rod motor, the second vibration motor and the second rotation motor to act, and the intelligent degree is high.
Compared with the prior art, this environmental protection dyeing system has this advantage:
the leather needing to be dyed is placed on the conveying belt, the lifting platform moves upwards by rotating the motor I, the lifting platform drives the conveying belt to move upwards, the conveying belt is located above the dye vat, the material guiding end of the material guiding plate abuts against the opening of the dye vat body, the conveying belt conveys the leather onto the material guiding plate, the leather slides down into the dye vat under the action of self gravity, after the leather is dyed, the lifting platform moves downwards by rotating the motor I, the lifting platform drives the conveying belt to move downwards, the conveying belt is located below the dye vat, the material guiding end of the material guiding plate abuts against the opening of the dye vat body, the dyed leather is placed on the material guiding plate, the leather slides down into the conveying belt under the action of self gravity, the conveying belt outputs the leather, the labor intensity can be greatly reduced, and the dyeing is convenient.
Drawings
Fig. 1 is a schematic perspective view of an eco-friendly dyeing system.
Fig. 2 is a partially enlarged view of a portion a in fig. 1.
Fig. 3 is a schematic plan view of the eco-friendly dyeing system.
Fig. 4 is a schematic perspective view of a processing device in the eco-friendly dyeing system.
Fig. 5 is a schematic perspective view of a leather environmental protection dyeing system with a removed part.
In the figure, 1, a base; 2. a lifting platform; 3. a material guide plate; 3a, a through hole; 4. an auxiliary groove; 5. an ultrasonic generator; 6. an ultrasonic transducer; 7. a dye vat; 7a, a discharge port; 8. a conveyor belt; 9. a first controller; 11. a lower detection block; 12. a travel switch; 13. a first spring; 14. a first sliding block; 15. rotating the first motor; 16. a first gear; 17. a first rack; 18. a support frame; 19. a first guide rail; 21. an upper detection block; 22. mounting a rod; 23. a filter screen; 24. a water pump; 25. a recovery pipe; 26. anti-slip strips; 27. a first vibration motor; 28. a flow deflector; 29. an electromagnetic valve; 32. a treatment tank; 32a, a liquid inlet; 32b, a liquid outlet; 33. a microporous screen; 34. a second controller; 35. a cover plate; 36. a push rod motor II; 37. a second connecting frame; 38. installing a frame; 39. a second guide rail; 41. a second rack; 42. a movable seat; 43. a second gear; 44. rotating a second motor; 45. a second sliding block; 46. a first connecting frame; 47. a push rod motor I; 48. a brush bar; 49. a lifting plate; 51. cleaning the rod; 52. mounting a bar; 53. a second spring; 54. a second vibration motor; 55. a slag collecting groove.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1-5, the environment-friendly dyeing system includes a base 1, a dye vat 7 is fixed on the base 1, and in this embodiment, the dye vat 7 is fixed on the base 1 by welding; the upper part of the dye vat 7 is provided with an opening, a cylinder cover capable of sealing the opening is hinged on the dye vat 7, an ultrasonic transducer 6 is arranged in the dye vat 7, the ultrasonic transducer 6 is connected with an ultrasonic generator 5 through a circuit, in the embodiment, the ultrasonic transducer 6 and the ultrasonic generator 5 adopt the existing products available in the market, and the ultrasonic transducer 6 is connected with the ultrasonic generator 5 through the circuit and adopts the prior art; the leather taking and placing mechanism is arranged on the base 1 and comprises a lifting platform 2, a conveying belt 8, a material guide plate 3 and a vibration motor I27, the lifting platform 2 is arranged on the base 1, the lifting platform 2 is positioned on the side portion of the dye vat 7, the lifting platform 2 is connected with a lifting structure capable of driving the lifting platform to move up and down, the conveying belt 8 is arranged on the lifting platform 2, one end of the material guide plate 3 is hinged with the lifting platform 2, the other end of the material guide plate 3 is a material guide end, the material guide end can abut against an opening of a cylinder body, and a plurality of through holes 3a are further formed in the material guide plate 3; the first vibration motor 27 is fixed on the lower surface of the material guide plate 3, and in this embodiment, the first vibration motor 27 is fixed on the lower surface of the material guide plate 3 by means of bolts.
An auxiliary groove 4 is also fixed on the base 1, and in the embodiment, the auxiliary groove 4 is fixed on the base 1 through a support column; the auxiliary tank 4 is positioned between the lifting platform 2 and the dye vat 7, a filter screen 23 is arranged in the auxiliary tank 4, the bottom of the auxiliary tank 4 is communicated with the upper part of the dye vat 7 through a recovery pipe 25, and a water pump 24 is arranged on the recovery pipe 25; by adopting the structure, the dye liquor which flows down from the guide plate 3 can be collected by the auxiliary groove 4, and is conveyed back to the dyeing vat 7 from the recovery pipe 25 after being filtered by the filter screen 23.
The lifting structure comprises a support frame 18, a first guide rail 19, a first sliding block 14, a first gear 16, a first rack 17 and a first rotating motor 15, wherein the support frame 18 is fixed on the base 1, and in the embodiment, the support frame 18 is fixed on the base 1 in a bolt connection mode; the first guide rail 19 is vertically fixed on the support frame 18, and in the embodiment, the first guide rail 19 is fixed on the support frame 18 in a bolt connection mode; the first sliding block 14 is arranged on the first guide rail 19, and the first rack 17 is vertically fixed on the support frame 18, in this embodiment, the first rack 17 is fixed on the support frame 18 in a bolt connection mode; the first rotating motor 15 is fixed on the first sliding block 14, an output shaft of the first rotating motor 15 is horizontally arranged, the first gear 16 is fixed at the end of the output shaft of the first rotating motor 15, the first gear 16 is meshed with the first rack 17, and the lifting platform 2 is fixed on the first sliding block 14.
The base 1 is provided with a control assembly capable of controlling the action of a first rotating motor 15, the control assembly comprises a mounting rod 22, an upper detection block 21, a lower detection block 11, a travel switch 12 and a first controller 9, the mounting rod 22 is vertically fixed on the base 1, and in the embodiment, the mounting rod 22 is fixed on the base 1 in a welding mode; the upper detection block 21 and the lower detection block 11 are sequentially fixed on the mounting rod 22, the travel switch 12 is connected with the first sliding block 14 through a first spring 13, the travel switch 12 can be respectively contacted with the upper detection block 21 and the lower detection block 11, the travel switch 12 and the first rotating motor 15 are both connected with the first controller 9 through circuits, in the embodiment, the first controller 9 adopts a commercially available single chip microcomputer, the program for controlling the travel switch and the motor by the single chip microcomputer is the existing one, and the program does not need to be edited again; adopt this structure, 2 lift platforms 2 detect it through last detection piece 21 during rebound, detect it through detecting piece 11 down when 2 lift platforms 2 rebound, contact through travel switch 12 and last detection piece 21 or lower detection piece 11, give controller 9 with signal transmission, the action of the steerable motor of rotating of controller 9, intelligent degree is high.
A flow deflector 28 is further fixed on the lower surface of the material guide plate 3, and in the embodiment, the flow deflector 28 is fixed on the lower surface of the material guide plate 3 in a bolt connection manner; and the guide vane 28 is close to the lifting platform 2; with this structure, the dye liquor on the guide plate 3 can be guided by the guide piece 28 and smoothly flows down into the auxiliary tank 4.
The lower part of the dye vat 7 is also provided with a discharge port 7a for waste liquid discharge, and a solenoid valve 29 is provided at the discharge port 7 a.
The base 1 is also provided with a treatment device capable of treating the waste liquid in the dye vat 7, the treatment device comprises a treatment box 32, the treatment box 32 is fixed on the base 1, in the embodiment, the treatment box 32 is fixed on the base 1 in a bolt connection mode; the upper part of the treatment box 32 is provided with a liquid inlet 32a, the liquid inlet 32a is communicated with the discharge port 7a through a drain pipe, the lower part of the treatment box 32 is provided with a liquid outlet 32b, a microporous screen 33 is arranged in the treatment box 32, the inside of the treatment box 32 is divided into an upper cavity and a lower cavity by the microporous screen 33, the treatment box 32 is also internally provided with a slag removing mechanism capable of removing slag from the microporous screen 33, the slag removing mechanism comprises a mounting frame 38, a moving seat 42, a brush strip 48, a lifting plate 49, a first push rod motor 47, a second push rod motor 36, a second vibration motor 54, a mounting bar 52 and a slag collecting groove 55, the mounting frame 38 is fixed in the treatment box 32, and in the embodiment, the mounting frame 38 is fixed in the treatment box 32 in a; the mounting frame 38 is located in the upper cavity, the moving seat 42 is arranged on the mounting frame 38, the moving seat 42 is connected with a moving structure capable of driving the moving seat to move back and forth, the push rod motor one 47 is fixed on the moving seat 42 through the connecting frame one 46, a push rod of the push rod motor one 47 is vertically downward, the brush strip 48 is fixed at the end part of the push rod motor one 47, and in the embodiment, the brush strip 48 is fixed at the end part of the push rod motor one 47 in a bolt connection manner; the brush strip 48 can contact with the microporous screen 33, the second push rod motor 36 is fixed on the upper part of the treatment box 32 through the second connecting frame 37, the push rod of the second push rod motor 36 is downward vertically, the end part of the push rod of the second push rod motor 36 penetrates through the top wall of the treatment box 32 and is connected with the lifting plate 49, and in the embodiment, the end part of the push rod of the second push rod motor 36 is connected with the lifting plate 49 in a bolt connection mode; the mounting bar 52 is connected with the lifting plate 49 through a second spring 53, the mounting bar 52 is horizontally arranged, a plurality of cleaning rods 51 for cleaning the brush strip 48 are arranged on the mounting bar 52, and in the embodiment, the number of the cleaning rods 51 is fifty; the cleaning rod 51 is horizontally arranged, the second vibration motor 54 is fixed on the mounting bar 52, and in the embodiment, the second vibration motor 54 is fixed on the mounting bar 52 in a bolt connection mode; the slag collecting groove 55 is fixed on the lifting plate 49, and a gap for the brush strip 48 to pass through is arranged between the slag collecting groove 55 and the cleaning rod 51.
The moving structure comprises a second guide rail 39, a second sliding block 45, a second gear 43, a second rack 41 and a second rotating motor 44, the second guide rail 39 is horizontally fixed on the mounting frame 38, and in the embodiment, the second guide rail 39 is fixed on the mounting frame 38 in a bolt connection mode; the second sliding block 45 is arranged on the second guide rail 39, the second rack 41 is horizontally fixed on the mounting frame 38, and in the embodiment, the second rack 41 is fixed on the mounting frame 38 in a bolt connection mode; the second rack 41 and the second guide rail 39 are parallel to each other, the second rotating motor 44 is fixed on the second sliding block 45, the output shaft of the second rotating motor 44 is horizontally arranged, the second gear 43 is fixed at the end part of the output shaft of the second rotating motor 44, the second gear 43 is meshed with the second rack 41, and the moving seat 42 is fixed on the second sliding block 45.
A slag taking port is formed in the upper part of the treatment box 32 and is positioned right below the second push rod motor 36, and a cover plate 35 capable of sealing the slag taking port is hinged to the treatment box 32; by adopting the structure, the cover plate 35 is opened, the slag collecting groove 55 is moved upwards through the second push rod motor 36, and slag in the slag collecting groove 55 is quickly taken out.
The material of the microscreen 33 is stainless steel.
The lower part of the slag collecting groove 55 is also provided with a plurality of water through holes, and in the embodiment, the number of the water through holes is six; by adopting the structure, the waste water in the slag collecting groove 55 can flow back to the upper cavity from the water through holes.
The second controller 34 is further fixed on the base 1, and the first push rod motor 47, the second push rod motor 36, the second vibration motor 54 and the second rotation motor 44 are all connected with the second controller 34 through circuits; by adopting the structure, the second controller 34 can control the first push rod motor 47, the second push rod motor 36, the second vibration motor 54 and the second rotation motor 44 to act, and the intelligent degree is high.
The working principle of the invention is as follows: putting leather to be dyed on a conveying belt 8, controlling an output shaft of a rotating motor I15 to drive a gear I16 to rotate, gradually engaging the gear I16 with a rack I17 to enable a slide block I14 to move downwards along a guide rail I19, driving a lifting platform 2 to move downwards by the slide block I14, driving the conveying belt 8 to move upwards by the lifting platform 2, enabling the conveying belt 8 to be positioned above a dye vat 7, enabling a material guiding end of a material guiding plate 3 to abut against an opening of the dye vat body, conveying the leather onto the material guiding plate 3 by the conveying belt 8, enabling the leather to slide into the dye vat 7 under the action of self gravity, generating a sine signal through an ultrasonic generator 5, transmitting the sine signal to an ultrasonic transducer 6, converting the sine signal into mechanical vibration, controlling the output shaft of the rotating motor I15 to drive the gear I16 to rotate after the leather is dyed, gradually engaging the gear I16 with the rack I17 to enable the slide block, the first slide block 14 drives the lifting platform 2 to move downwards, the lifting platform 2 drives the conveyer belt 8 to move downwards, the conveyer belt 8 is located below the dye vat 7, the material guiding end of the material guiding plate 3 is abutted against the opening of the cylinder body, dyed leather is placed on the material guiding plate 3, meanwhile, the first vibration motor 27 is controlled to vibrate the material guiding plate 3, the leather slides down into the conveyer belt 8 under the action of self gravity, the conveyer belt 8 outputs the leather, the labor intensity can be greatly reduced, and the dyeing is convenient;
the waste liquid in the dye vat is conveyed into the upper cavity of the treatment box 32 through the drainage pipe, the slag in the waste water is filtered through the microporous screen 33, and the treated waste water flows into the lower cavity of the treatment box 32 and is output from the liquid outlet 32b, so that the treatment operation of the waste liquid is completed; a push rod of a first push rod motor 47 is controlled to drive the brush strip 48 to move downwards, and the brush strip 48 is in contact with the micro-porous screen 33; an output shaft of a second rotating motor 44 is controlled to drive a second gear 43 to rotate, the second gear 43 is gradually meshed with a second rack 41, so that a second sliding block 45 moves back and forth along a second guide rail 39, the second sliding block 45 drives a moving seat 42 to move back and forth, the moving seat 42 drives a brush strip 48 to move back and forth, and the brush strip 48 removes slag on the microporous screen mesh 33; after the brush strip 48 is full of slag, the push rod of the first push rod motor 47 is controlled to drive the brush strip 48 to move upwards, the output shaft of the second rotating motor 44 is controlled to drive the second gear 43 to rotate, the second gear 43 and the second rack 41 are gradually meshed to enable the second slider 45 to move towards the position close to the cleaning rod 51 along the second guide rail 39, the second slider 45 drives the moving seat 42 to move towards the position close to the cleaning rod 51, the moving seat 42 drives the brush strip 48 towards the position close to the cleaning rod 51, the brush strip 48 is enabled to be in contact with the cleaning rod 51, the second vibrating motor 54 is controlled to enable the cleaning rod 51 to vibrate up and down, the cleaning rod 51 vibrates the slag on the brush strip 48, and the slag drops into the slag collecting groove 55, so that the blockage of the micro-pore screen 33 can be avoided, and the processing box 32 is ensured to be always in a normal.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (7)
1. An environment-friendly dyeing system comprises a base and is characterized in that a dye vat is fixed on the base, an opening is formed in the upper portion of the dye vat, a cylinder cover capable of sealing the opening is hinged on the dye vat, an ultrasonic transducer is arranged in the dye vat and connected with an ultrasonic generator through a circuit, a taking and placing mechanism for taking and placing leather is arranged on the base and comprises a lifting platform, a conveying belt, a material guide plate and a vibration motor I, the lifting platform is arranged on the base, the lifting platform is positioned at the side part of the dye vat, the lifting platform is connected with a lifting structure which can drive the lifting platform to move up and down, the conveying belt is arranged on the lifting platform, one end of the material guide plate is hinged with the lifting platform, the other end of the material guide plate is a material guide end, the material guide end can abut against the opening of the cylinder body, a plurality of through holes are formed in the material guide plate, and the first vibration motor is fixed on the lower surface of the material guide plate; the lower part of the dye vat is also provided with a discharge port for discharging waste liquid, and the discharge port is provided with an electromagnetic valve; the base is also provided with a treatment device which can treat the waste liquid in the dye vat, the treatment device comprises a treatment box, the treatment box is fixed on the base, the upper part of the treatment box is provided with a liquid inlet, the liquid inlet is communicated with a discharge port through a drain pipe, the lower part of the treatment box is provided with a liquid outlet, a microporous screen is arranged in the treatment box, the microporous screen divides the interior of the treatment box into an upper cavity and a lower cavity, the treatment box is also internally provided with a slag removing mechanism which can remove slag from the microporous screen, the slag removing mechanism comprises a mounting frame, a moving seat, a hairbrush strip, a lifting plate, a first push rod motor, a second vibrating motor, a mounting strip and a slag collecting groove, the mounting frame is fixed in the treatment box, the mounting frame is positioned in the upper cavity, the moving seat is arranged on the mounting frame, the moving seat is connected with a moving structure which can drive the moving seat to, the device comprises a push rod motor I, a push rod motor II, a vibrating motor II, a lifting plate, a spring II, a plurality of cleaning rods, a cleaning rod, a slag collecting groove and a clearance, wherein the push rod of the push rod motor I is vertically downward, the brush strip is fixed at the end part of the push rod motor I and can be contacted with the micro-porous screen; the moving structure comprises a second guide rail, a second sliding block, a second gear, a second rack and a second rotating motor, the second guide rail is horizontally fixed on the mounting frame, the second sliding block is arranged on the second guide rail, the second rack is horizontally fixed on the mounting frame and is parallel to the second guide rail, the second rotating motor is fixed on the second sliding block, an output shaft of the second rotating motor is horizontally arranged, the second gear is fixed at the end part of the output shaft of the second rotating motor, the second gear is meshed with the second rack, and the moving seat is fixed on the second sliding block.
2. The environment-friendly dyeing system according to claim 1, wherein anti-slip strips are fixed on the material guiding end of the material guiding plate, and the anti-slip strips are made of rubber.
3. The environment-friendly dyeing system according to claim 1, wherein an auxiliary tank is further fixed on the base, the auxiliary tank is located between the lifting platform and the dye vat, a filter screen is arranged in the auxiliary tank, the bottom of the auxiliary tank is communicated with the upper part of the dye vat through a recovery pipe, and a water pump is arranged on the recovery pipe.
4. The environment-friendly dyeing system according to claim 1, wherein the lifting structure comprises a first support frame, a first guide rail, a first slide block, a first gear, a first rack and a first rotating motor, the first support frame is fixed on the base, the first guide rail is vertically fixed on the support frame, the first slide block is arranged on the first guide rail, the first rack is vertically fixed on the support frame, the first rotating motor is fixed on the first slide block, an output shaft of the first rotating motor is horizontally arranged, the first gear is fixed at the end part of the output shaft of the first rotating motor, the first gear is meshed with the first rack, and the lifting platform is fixed on the first slide block.
5. The environment-friendly dyeing system according to claim 1, wherein the upper part of the treatment box is provided with a slag taking port, the slag taking port is positioned under the second push rod motor, and the treatment box is further hinged with a cover plate capable of sealing the slag taking port.
6. The eco-friendly dyeing system according to claim 1, wherein the material of the micro mesh screen is stainless steel.
7. The environment-friendly dyeing system according to claim 1, wherein the lower part of the slag collecting groove is also provided with a plurality of water through holes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711381137.6A CN107937639B (en) | 2017-12-20 | 2017-12-20 | Environment-friendly dyeing system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711381137.6A CN107937639B (en) | 2017-12-20 | 2017-12-20 | Environment-friendly dyeing system |
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| Publication Number | Publication Date |
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| CN107937639A CN107937639A (en) | 2018-04-20 |
| CN107937639B true CN107937639B (en) | 2020-02-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201711381137.6A Active CN107937639B (en) | 2017-12-20 | 2017-12-20 | Environment-friendly dyeing system |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109576931B (en) * | 2018-11-27 | 2021-08-06 | 绍兴文理学院 | Dyeing equipment with uniform cloth dyeing |
| CN113289833B (en) * | 2021-04-16 | 2022-06-24 | 宁晟智能环保科技(南京)有限公司 | Utilize tail-gas clean-up ware carrier coating device of sponge |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2334778Y (en) * | 1998-01-19 | 1999-08-25 | 张棋龙 | Dyeing machine with delivery device |
| CN201010782Y (en) * | 2007-01-29 | 2008-01-23 | 淄博兰雁集团有限责任公司 | Waterless dyeing device with ultrasonic wave generator |
| CN204080436U (en) * | 2014-07-17 | 2015-01-07 | 浙江和心纺织有限公司 | A kind of dyeing apparatus of bubble agitation function |
-
2017
- 2017-12-20 CN CN201711381137.6A patent/CN107937639B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2334778Y (en) * | 1998-01-19 | 1999-08-25 | 张棋龙 | Dyeing machine with delivery device |
| CN201010782Y (en) * | 2007-01-29 | 2008-01-23 | 淄博兰雁集团有限责任公司 | Waterless dyeing device with ultrasonic wave generator |
| CN204080436U (en) * | 2014-07-17 | 2015-01-07 | 浙江和心纺织有限公司 | A kind of dyeing apparatus of bubble agitation function |
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| CN107937639A (en) | 2018-04-20 |
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