CN107906148A - HIgh strength drying friction plate and preparation method thereof - Google Patents

HIgh strength drying friction plate and preparation method thereof Download PDF

Info

Publication number
CN107906148A
CN107906148A CN201711180796.3A CN201711180796A CN107906148A CN 107906148 A CN107906148 A CN 107906148A CN 201711180796 A CN201711180796 A CN 201711180796A CN 107906148 A CN107906148 A CN 107906148A
Authority
CN
China
Prior art keywords
parts
titanium dioxide
friction plate
mixing
friction
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711180796.3A
Other languages
Chinese (zh)
Inventor
侯世祥
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TONGLING DONGFANG MINGNING MACHINE CO Ltd
Original Assignee
TONGLING DONGFANG MINGNING MACHINE CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TONGLING DONGFANG MINGNING MACHINE CO Ltd filed Critical TONGLING DONGFANG MINGNING MACHINE CO Ltd
Priority to CN201711180796.3A priority Critical patent/CN107906148A/en
Publication of CN107906148A publication Critical patent/CN107906148A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Composition of linings ; Methods of manufacturing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Composition of linings ; Methods of manufacturing
    • F16D69/025Compositions based on an organic binder
    • F16D69/026Compositions based on an organic binder containing fibres
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0082Production methods therefor
    • F16D2200/0086Moulding materials together by application of heat and pressure

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Braking Arrangements (AREA)

Abstract

The invention discloses HIgh strength drying friction plate and preparation method thereof, it includes following components by weight:10 20 parts of intermediate super abrasion furnace black, 8 10 parts of amylum pregelatinisatum, 46 parts of titanium dioxide, 8 12 parts of zinc oxide, 59 parts of aluminium oxide, 48 parts of rock wool, 10 14 parts of polypropylene fibre and 12 20 parts of novolac epoxy resin.Big and stable the beneficial effects of the invention are as follows obtained dry type friction plate friction coefficient, the coefficient of kinetic friction is close with confficient of static friction;Intensity is high, can withstand shocks, and when high speed is not easily broken and peels off;Wear-resisting, high temperature resistant, corrosion-resistant and good heat conductivity, thermal deformation is small, and service life length, can be suitably used for the work requirements of various environment.

Description

HIgh strength drying friction plate and preparation method thereof
Technical field
The present invention relates to friction materials technology field, more particularly to dry type friction plate and preparation method thereof.
Background technology
Friction clutch be apply to obtain most extensively be also a kind of clutch of history at most, it substantially by active part, Secondary part, hold-down mechanism and 4 part group point of operating mechanism into.Driving and driven part and hold-down mechanism are to ensure that clutch is in Engagement state simultaneously can transfer motion power basic structure, and the operating mechanism of clutch is mainly to make the device of clutch separation.Rub The main constituent element that part is friction clutch is wiped, the physical property and mechanical performance of its work surface material directly affect clutch The working performance of device.Major requirement to material is:Friction coefficient is big and stablizes, and the coefficient of kinetic friction should try one's best and static friction system Number is close;Intensity is high, can withstand shocks, and when high speed is not easily broken and peels off;Wear-resisting, high temperature resistant, corrosion-resistant and good heat conductivity, Thermal deformation is small;It will not should be adhered during long-term standing.Furthermore it is required that service life is grown, be easily worked with it is inexpensive etc..It is common to rub Wiping plane materiel material has powdered metallurgical material, asbestos sill and paper base material.Powdered metallurgical material:Surface allowable temperature, pressure allowable Friction coefficient and service life are all higher under power, high temperature.Copper based powder metallurgy material is mainly used for wet friction face, ferrous based powder metallurgical Material friction coefficient and allowable pressure are all more copper-based to be high, but wearability is relatively low, is chiefly used in dry type rubbing surface.Asbestos sill: Formed, be fixedly arranged on steel or iron bottom plate, allowable work temperature is relatively low with asbestos plus the molding of adhesive and filler.Paper base material:With The mixture of asbestos, plant fiber or both is interweaved, then it is filled after cohered and form by resin etc., but intensity is relatively low.In State invention number of patent application CN200910095232.9 discloses dry-type asbestos-free friction sheet, by metallic framework, friction material system Into the metallic framework is to use aluminium alloy casting, and friction material formulation is made of by weight percentage following components:Fourth Nitrile modified Nano phenolic resin 5 ~ 26%;Copper fiber 4 ~ 6%;Graphite 2% ~ 10%;Polytetrafluoroethylene (PTFE) 5 ~ 8;Carbon fiber 5 ~ 15%;Fluorination Sodium 5% ~ 10%;Acrylic fibers pulp fibers 10 ~ 20%;Mineral matter 5% ~ 30;Curing agent 4 ~ 6% forms.But dry type is without stone made from this method Cotton friction plate intensity is relatively low, is easily broken, not durable use.
The content of the invention
The technical problem to be solved in the present invention is existing dry type friction plate wearability and intensity are relatively low, provide for this kind of HIgh strength drying friction plate and preparation method thereof.
The technical scheme is that:HIgh strength drying friction plate, it includes following components by weight:10-20 parts Intermediate super abrasion furnace black, 8-10 parts of amylum pregelatinisatum, 4-6 parts of titanium dioxide, 8-12 parts of zinc oxide, 5-9 parts of oxidation Aluminium, 4-8 parts of rock wool, 10-14 parts of polypropylene fibre and 12-20 parts of novolac epoxy resin.
The preparation method of HIgh strength drying friction plate, it comprises the following steps:(1), by 10-20 parts of intermediate super abrasion furnace black Amylum pregelatinisatum with 8-10 parts is put into mixer in 200-300 DEG C of mixing 10-20min, then adds the two of 4-6 parts in three times Titanium oxide, adds 1/3 titanium dioxide and is warming up to 340-360 DEG C of mixing 5-10min, second of 1/3 titanium dioxide of addition for the first time Titanium is simultaneously warming up to 380-400 DEG C of mixing 4-6min, adds remaining 1/3 titanium dioxide and is cooled to 200-300 DEG C of mixing 4- 8min obtains mixing materials, starts discharge when temperature reaches more than 200 DEG C;(2), above-mentioned mixing materials be cooled to 60-70 DEG C put Enter in batch mixer, then 8-12 parts of zinc oxide and 5-9 parts of heating alumina are stirred to adding in batch mixer after 450-470 DEG C Mix and be formed uniformly mixture, batch mixer rotating speed 250-280r/min;(3), will in above-mentioned mixture add as filler 4-8 parts Rock wool, 10-14 parts of polypropylene fibre and 12-20 parts of novolac epoxy resin it is hot-forming, hot pressing temperature 120-140 DEG C, pressure 120-130kg/mm2, hot pressing time 2-4min, then cooled to room temperature.
Big and stable the beneficial effects of the invention are as follows obtained dry type friction plate friction coefficient, the coefficient of kinetic friction rubs with quiet Wipe coefficient similar;Intensity is high, can withstand shocks, and when high speed is not easily broken and peels off;Wear-resisting, high temperature resistant, corrosion-resistant and thermal conductivity Can be good, thermal deformation is small, and service life length, can be suitably used for the work requirements of various environment.
Embodiment
The present invention includes following components by weight:10-20 parts of intermediate super abrasion furnace black, 8-10 parts of compressibility are formed sediment Powder, 4-6 parts of titanium dioxide, 8-12 parts of zinc oxide, 5-9 parts of aluminium oxide, 4-8 parts of rock wool, 10-14 parts of polypropylene are fine The novolac epoxy resin that 12-20 parts of peacekeeping.
The preparation method of HIgh strength drying friction plate, it comprises the following steps:(1), by 10-20 parts of intermediate super abrasion furnace black Amylum pregelatinisatum with 8-10 parts is put into mixer in 200-300 DEG C of mixing 10-20min, then adds the two of 4-6 parts in three times Titanium oxide, adds 1/3 titanium dioxide and is warming up to 340-360 DEG C of mixing 5-10min, second of 1/3 titanium dioxide of addition for the first time Titanium is simultaneously warming up to 380-400 DEG C of mixing 4-6min, adds remaining 1/3 titanium dioxide and is cooled to 200-300 DEG C of mixing 4- 8min obtains mixing materials, starts discharge when temperature reaches more than 200 DEG C;(2), above-mentioned mixing materials be cooled to 60-70 DEG C put Enter in batch mixer, then 8-12 parts of zinc oxide and 5-9 parts of heating alumina are stirred to adding in batch mixer after 450-470 DEG C Mix and be formed uniformly mixture, batch mixer rotating speed 250-280r/min;(3), will in above-mentioned mixture add as filler 4-8 parts Rock wool, 10-14 parts of polypropylene fibre and 12-20 parts of novolac epoxy resin it is hot-forming, hot pressing temperature 120-140 DEG C, pressure 120-130kg/mm2, hot pressing time 2-4min, then cooled to room temperature.
With reference to embodiment, the present invention will be further described.
Embodiment 1:10 parts of intermediate super abrasion furnace black, 8 parts of amylum pregelatinisatum, 4 parts of titanium dioxide, 8-12 parts of oxidation Zinc, 5 parts of aluminium oxide, 4 parts of rock wool, 10 parts of polypropylene fibre and 12 parts of novolac epoxy resin.
The preparation method of HIgh strength drying friction plate, it comprises the following steps:(1), by 10 parts of intermediate super abrasion furnace black and 8 The amylum pregelatinisatum of part, which is put into mixer, is kneaded 10min at 200 DEG C, then adds 4 parts of titanium dioxide in three times, adds for the first time Enter 1/3 titanium dioxide and be warming up to 340 DEG C of mixing 5min, second of 1/3 titanium dioxide of addition is simultaneously warming up to 380 DEG C of mixings 4min, add remaining 1/3 titanium dioxide be cooled to 200 DEG C be kneaded 4min obtain mixing materials, when temperature reaches more than 200 DEG C When start discharge;(2), above-mentioned mixing materials be cooled to 60 DEG C be put into batch mixer, then by 8 parts of zinc oxide and 5 parts of oxygen Change to add in batch mixer after aluminium is heated to 450 DEG C and stir evenly to form mixture, batch mixer rotating speed 250r/min;(3), will be above-mentioned Addition is hot-forming as 4 parts of rock wool of filler, 10 parts of polypropylene fibre and 12 parts of novolac epoxy resin in mixture, Hot pressing temperature is 120 DEG C, pressure 120kg/mm2, hot pressing time 2min, then cooled to room temperature.
Embodiment 2:15 parts of intermediate super abrasion furnace black, 9 parts of amylum pregelatinisatum, 5 parts of titanium dioxide, 10 parts of oxidation Zinc, 7 parts of aluminium oxide, 6 parts of rock wool, 12 parts of polypropylene fibre and 16 parts of novolac epoxy resin.
The preparation method of HIgh strength drying friction plate, it comprises the following steps:(1), by 15 parts of intermediate super abrasion furnace black and 9 The amylum pregelatinisatum of part, which is put into mixer, is kneaded 15min at 250 DEG C, then adds 5 parts of titanium dioxide in three times, adds for the first time Enter 1/3 titanium dioxide and be warming up to 350 DEG C of mixing 7min, second of 1/3 titanium dioxide of addition is simultaneously warming up to 390 DEG C of mixings 5min, add remaining 1/3 titanium dioxide be cooled to 250 DEG C be kneaded 6min obtain mixing materials, when temperature reaches more than 200 DEG C When start discharge;(2), above-mentioned mixing materials be cooled to 65 DEG C be put into batch mixer, then by 10 parts of zinc oxide and 7 parts of oxygen Change to add in batch mixer after aluminium is heated to 460 DEG C and stir evenly to form mixture, batch mixer rotating speed 270r/min;(3), will be above-mentioned Addition is hot-forming as 6 parts of rock wool of filler, 12 parts of polypropylene fibre and 16 parts of novolac epoxy resin in mixture, Hot pressing temperature is 130 DEG C, pressure 125kg/mm2, hot pressing time 3min, then cooled to room temperature.
Embodiment 3:20 parts of intermediate super abrasion furnace black, 10 parts of amylum pregelatinisatum, 6 parts of titanium dioxide, 12 parts of oxidation Zinc, 9 parts of aluminium oxide, 8 parts of rock wool, 14 parts of polypropylene fibre and 20 parts of novolac epoxy resin.
The preparation method of HIgh strength drying friction plate, it comprises the following steps:(1), by 20 parts of intermediate super abrasion furnace black and 10 parts of amylum pregelatinisatum, which is put into mixer, is kneaded 20min at 300 DEG C, then adds 6 parts of titanium dioxide in three times, for the first time Add 1/3 titanium dioxide and be warming up to 360 DEG C of mixing 10min, second of 1/3 titanium dioxide of addition is simultaneously warming up to 400 DEG C of mixings 6min, add remaining 1/3 titanium dioxide be cooled to 300 DEG C be kneaded 8min obtain mixing materials, when temperature reaches more than 200 DEG C When start discharge;(2), above-mentioned mixing materials be cooled to 70 DEG C be put into batch mixer, then by 12 parts of zinc oxide and 9 parts of oxygen Change to add in batch mixer after aluminium is heated to 470 DEG C and stir evenly to form mixture, batch mixer rotating speed 280r/min;(3), will be above-mentioned Addition is hot-forming as 8 parts of rock wool of filler, 14 parts of polypropylene fibre and 20 parts of novolac epoxy resin in mixture, Hot pressing temperature is 140 DEG C, pressure 130kg/mm2, hot pressing time 4min, then cooled to room temperature.
The present invention, as base-material, rubs as a result of the wear-resisting and intermediate super abrasion furnace black of good pressure-resistant performance and amylum pregelatinisatum It is big and stable to wipe coefficient;Due to being added by the way of titanium dioxide three-stage heating-heating-cooling, surface allowable temperature, Friction coefficient and service life are all higher under allowable pressure, high temperature;Due to using asbestos, polypropylene fibre as filler, frictional behaviour It is good, kinematics and static friction coefficient similar, and also cost is relatively low, and novolac epoxy resin improves the strong of overall friction plate as bonding agent Degree, heat pressing process reduce energy consumption, have saved production cost without higher temperature and pressure.So that obtained friction Piece can have the advantages of powdered metallurgical material, asbestos sill and paper base material concurrently.

Claims (2)

1. HIgh strength drying friction plate, it is characterized in that it includes following components by weight:10-20 parts of middle super abrasive charcoal Black, 8-10 parts of amylum pregelatinisatum, 4-6 parts of titanium dioxide, 8-12 parts of zinc oxide, 5-9 parts of aluminium oxide, 4-8 parts of rock Cotton, 10-14 parts of polypropylene fibre and 12-20 parts of novolac epoxy resin.
2. the preparation method of HIgh strength drying friction plate as claimed in claim 1, it is characterized in that it comprises the following steps:(1)、 10-20 parts of intermediate super abrasion furnace black and 8-10 parts of amylum pregelatinisatum are put into mixer and are kneaded 10- at 200-300 DEG C 20min, then 4-6 parts of titanium dioxide is added in three times, 1/3 titanium dioxide is added for the first time and is warming up to 340-360 DEG C of mixing 5-10min, second of 1/3 titanium dioxide of addition are simultaneously warming up to 380-400 DEG C of mixing 4-6min, add remaining 1/3 dioxy Change titanium is cooled to 200-300 DEG C of mixing 4-8min and obtains mixing materials, starts discharge when temperature reaches more than 200 DEG C;(2), will Above-mentioned mixing materials are cooled to 60-70 DEG C and are put into batch mixer, then by 8-12 parts of zinc oxide and 5-9 parts of heating alumina extremely Added after 450-470 DEG C in batch mixer and stir evenly to form mixture, batch mixer rotating speed 250-280r/min;(3), will be above-mentioned mixed Close the rock wool that 4-8 parts as filler are added in material, 10-14 parts of polypropylene fibre and 12-20 parts of novolac epoxy resin heat Molded, hot pressing temperature is 120-140 DEG C, pressure 120-130kg/mm2, hot pressing time 2-4min, then naturally cool to Room temperature.
CN201711180796.3A 2017-11-23 2017-11-23 HIgh strength drying friction plate and preparation method thereof Pending CN107906148A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711180796.3A CN107906148A (en) 2017-11-23 2017-11-23 HIgh strength drying friction plate and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711180796.3A CN107906148A (en) 2017-11-23 2017-11-23 HIgh strength drying friction plate and preparation method thereof

Publications (1)

Publication Number Publication Date
CN107906148A true CN107906148A (en) 2018-04-13

Family

ID=61847369

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201711180796.3A Pending CN107906148A (en) 2017-11-23 2017-11-23 HIgh strength drying friction plate and preparation method thereof

Country Status (1)

Country Link
CN (1) CN107906148A (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103012876A (en) * 2011-09-22 2013-04-03 比亚迪股份有限公司 Friction material and method for manufacturing friction plate by using friction material
CN104531070A (en) * 2014-12-29 2015-04-22 西北工业大学 Softwood particle blending and modified rubber based friction material as well as preparation method and using method thereof
CN106090056A (en) * 2016-06-30 2016-11-09 南通万达摩擦材料有限公司 Anti-abrasion type automobile clutch friction plate
US20170248186A1 (en) * 2013-06-28 2017-08-31 Nisshinbo Brake, Inc. Friction material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103012876A (en) * 2011-09-22 2013-04-03 比亚迪股份有限公司 Friction material and method for manufacturing friction plate by using friction material
US20170248186A1 (en) * 2013-06-28 2017-08-31 Nisshinbo Brake, Inc. Friction material
CN104531070A (en) * 2014-12-29 2015-04-22 西北工业大学 Softwood particle blending and modified rubber based friction material as well as preparation method and using method thereof
CN106090056A (en) * 2016-06-30 2016-11-09 南通万达摩擦材料有限公司 Anti-abrasion type automobile clutch friction plate

Similar Documents

Publication Publication Date Title
KR101966446B1 (en) Manufacturing method for a friction material
CN104405807B (en) A kind of preparation method of automobile brake sheet
CN101077912B (en) Asbestos-free non-metal friction material and preparation method thereof
CN101113204A (en) Formula of ceramic radical friction material for automobile braking friction facing
CN103122959B (en) High-temperature wear-resisting ceramic composite fiber brake block
CN102153718A (en) Heat-resistant phenolic resin and application thereof in production of super-hard material resin mold
JPS6152863B2 (en)
CN101058696A (en) High temperature environment-friendly type energy-saving coating for metal
CN1865728A (en) Composite mineral fibre reinforced brake liner and preparation process and special device therefor
CN108167358A (en) A kind of composite brake sheet and preparation method thereof
CN107676413A (en) A kind of brake block friction material composition and preparation method thereof and brake block
CN107502292A (en) One kind enhancing organic ceramic friction material and its compound method
CN105568693A (en) Preparation method of calcined ceramic powder-modified carbon fiber epoxy sizing agent
CN103912618B (en) A kind of flame-retardant and anti-static is without the preparation method of asbestos brake shoe
CN102533221A (en) Disc-type friction material and manufacturing method thereof
CN110257662A (en) A kind of copper-graphite alkene composite material and preparation method
CN107906148A (en) HIgh strength drying friction plate and preparation method thereof
CN102691736B (en) Environment-friendly high wear-resistant asbestos-free brake block and electromagnetic hot pressing technique
CN102794912B (en) Preparation method of friction material for vehicle brake disc
CN106995645A (en) A kind of graphene wear-resistant paint
CN101570005A (en) Nylon wheel and preparation method thereof
CN106151331A (en) A kind of electric car automatic speed transmission Wet-type friction slice and preparation method thereof
CN107630955A (en) A kind of powder metallurgy wear brake pad and preparation method thereof
CN105972132B (en) A kind of wingceltis fiber reinforcement environment-friendly type brake block
CN106750517A (en) The preparation method of graphene oxide and epoxy resin composite material

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WD01 Invention patent application deemed withdrawn after publication
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20180413