CN107891081A - A kind of cap presser of conveniently mold changing - Google Patents
A kind of cap presser of conveniently mold changing Download PDFInfo
- Publication number
- CN107891081A CN107891081A CN201711071981.9A CN201711071981A CN107891081A CN 107891081 A CN107891081 A CN 107891081A CN 201711071981 A CN201711071981 A CN 201711071981A CN 107891081 A CN107891081 A CN 107891081A
- Authority
- CN
- China
- Prior art keywords
- mould
- terminal pad
- fixed
- work
- mold changing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/04—Movable or exchangeable mountings for tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/14—Particular arrangements for handling and holding in place complete dies
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mounting, Exchange, And Manufacturing Of Dies (AREA)
- Manipulator (AREA)
Abstract
The invention discloses a kind of cap presser of conveniently mold changing, including pressure cap frame, upper mould, lower mould and mold changing manipulator, there is guide sleeve in pressure cap frame, master cylinder, guide rod, monitor, guidance panel and control cabinet, mould terminal pad on having under guide rod, there is clamping cylinder thereon, positioning cylinder, first laser locator, mould is fixed with upper mould terminal pad, it has locating dowel and pin above, there is lower mould terminal pad among pressure cap frame, it and upper mould terminal pad are identicals, lower mould is fixed with lower mould terminal pad, lower mould and upper mould are identicals, mold changing manipulator is fixed with the right of pressure cap frame, in the right fixing mould mounting table of mold changing manipulator.Whether invention improves the flexibility ratio of manipulator, realize automatic mold-change, mould automatic axial and quadrant positioning, can be broken down with automatic decision, can be user's modified technique, and adjustment mould turnover mode and maintenance, maintenance provide data.
Description
Technical field
The present invention relates to cap presser field, specially a kind of cap presser of conveniently mold changing.
Background technology
Existing cap presser can not automatic mold-change, artificial mold changing is needed when changing product, is positioned manually and reinstalls,
Manpower and time are wasted, it is manually installed also to easily cause position error, cause the damage of Product processing and mould；Current pressure
Physical characteristic information when cap machine can not machine according to pressure cap, video information and environmental information, automatic decision cap presser are
No failure, it can not change the mold video according to processing video, repair video, make process report automatically, mould uses frequency
Rate report, maintenance report, it is impossible to provide the user the help of directiveness.
The content of the invention
It is an object of the invention to provide a kind of cap presser of conveniently mold changing, solving existing cap presser can not move certainly
The situation of mould, possess automatic decision failure, make process report, the report of mould frequency of use, the function of maintenance report automatically.
To achieve the above object, the present invention provides following technical scheme：A kind of cap presser of conveniently mold changing, including pressure cap
Frame, upper mould, lower mould and mold changing manipulator, the pressure cap frame top include long upper beam, short upper beam, top plate, dividing plate and centre
Pipe, the long upper beam and short upper beam respectively have two, and they are all rectangular tube and composition top rectangular framework, the top plate and dividing plate
The upper and lower surface of top rectangular framework is arranged in, has the big via of insertion in the centre of top plate and baffle surface simultaneously
Intervalve is fixed with thereon, and symmetrical via is there also is provided and respectively at it in the right and left of top plate and dividing plate via broad in the middle
On be fixed with guide sleeve, the guide sleeve is step cylinder, including there is guide through hole at cylindrical section and step surface, its center,
Its step surface leans against the lower surface of top spacer, and cylindrical section passes through top plate and the via on the dividing plate left side or the right, its material
Material is copper；Setting post is respectively provided with four corners of pressure cap frame top, place on the lower side is fixed with two in four setting posts
Short beam among individual middle Chang Liang and two, the long beam in centre and middle short beam are rectangular tubes, and they form intermediate rectangular framework,
Be fixed with central dividing plate in the upper surface of intermediate rectangular framework, four setting posts be fixed with bottom two long bottom girders and
Two short bottom girders, the long bottom girder and short bottom girder are also rectangular tube, and they form bottom rectangle framework, in bottom rectangle framework
Upper surface is fixed with bottom baffles, shrouding after the trailing flank between central dividing plate and bottom baffles is fixed with, between them
Left and right side be respectively fixed with left shrouding and right shrouding, leading flank between them is provided with the enabling of two fans, perpendicular at four
The bottom of column is further fixed on four regulation supportings；Master cylinder, the main gas are fixed with the intervalve of pressure cap frame top
Be ring flange at the top of the extension bar of cylinder, upper mould terminal pad be housed in its lower section, the centre of the upper mould terminal pad upper surface and
The ring flange of master cylinder extension bar is connected, and is respectively provided with positioning cylinder in upper surface left and right ends, in upper surface left and right ends also
Be respectively fixed with guide rod, the guide rod includes limited block, lead and flange face successively from top to bottom, its lead with
The guide through hole of the pressure cap frame top left side or the right guide sleeve matches, its flange face and the upper surface phase of upper mould terminal pad
Even, four clamping cylinders have circumferentially been evenly arranged in the ledge surface of upper mould terminal pad, at its ledge surface left and right edges
A first laser locator is also respectively fixed with, mould is fixed with the centre of upper mould terminal pad ledge surface, on it
Equipped with locating dowel and pin；Annular ledge is fixed with pressure cap frame central dividing plate upper surface, the annular ledge is disc,
Its center is large through-hole, and lower mould terminal pad, structure and the upper mould terminal pad of the lower mould terminal pad are housed above it
Structure is identical, positioning cylinder is respectively provided with the bottom surface left and right ends of lower mould terminal pad, in the step table of lower mould terminal pad
Face has circumferentially been evenly arranged four clamping cylinders, and a first laser is also respectively fixed with its ledge surface left and right edges
Locator, lower mould is fixed with the centre of lower mould terminal pad ledge surface, the structure of the lower mould and upper mould is identical, at it
Locating dowel and pin are also equipped with above；The inner side of post is erect in pressure cap frame left front, lower mould terminal pad is fixedly arranged above prison
Device is controlled, the monitor includes high-definition camera, infrared temperature sensor, psophometer, temperature sensor and humidity sensor
Device；The outside of post is erect in pressure cap frame left front, is further fixed on guidance panel at monitor, the guidance panel includes
Control box, alarm lamp, HMI person-computer unions and danger button；The shape between pressure cap frame central dividing plate and bottom baffles
Into casing built with control cabinet；Mold changing manipulator is fixed with the right of pressure cap frame, its bottom is base, on the base
There is mounting hole the centre of end face, and the inside is equipped with gearmotor package and pivoting support, filled on the gearmotor package output shaft
There is little gear, the inner ring of the pivoting support is internal gear and engaged with the little gear on gearmotor package；In pivoting support
The upper surface of inner ring is fixed with electric pushrod, and single branch auricle is fixed with circumference of its external part close to top, is filled above
There is the first oil cylinder, be the double branch auricles of pronged shape at the top of electric pushrod extension bar, it is connected with the rotating shaft of the first pivoted arm, and described the
The afterbody of one pivoted arm is the double branch auricles of pronged shape, and it is connected with single branch auricle at the top of the first oil cylinder extension bar, in the first pivoted arm
A side on be fixed with single branch auricle, be fitted with the second oil cylinder, the top of the first pivoted arm is also the double branch auricles of pronged shape,
It is connected with the rotating shaft of the second pivoted arm, and the afterbody of second pivoted arm is single branch auricle, it with the second oil cylinder extension bar at the top of
The double branch auricles of pronged shape are connected, and are the double branch auricles of pronged shape at the top of the second pivoted arm, and it is connected with the rotating shaft of the 3rd pivoted arm, the
The side of the double branch auricles of pronged shape at the top of two pivoted arms is fixed with the first servomotor, its output end and the 3rd turn it is arm pivoted
One end is connected, and is flange plate structure at the top of three pivoted arm, and it is connected with the afterbody flange of the second servomotor, and described second
The top of servomotor output end is also flange plate structure, and it is connected with transhipment disk, and the transhipment disk is circular discs, its one
End face is connected with the ring flange of the second servomotor output end, and its another end face has circumferentially been evenly arranged four transhipments
Clamping cylinder, the structure of the transhipment clamping cylinder and clamping cylinder is identical, in the left and right ends difference of transhipment disk circumference
It is fixed with a second laser locator；In the right fixing mould mounting table of mold changing manipulator, the platform of the mould mounting table
Face is semi-annular shape, and its bottom includes rectangle tube column and the annular rectangular tube of horizontal distribution；In the table top of mould mounting table
On be circumferentially evenly arranged four annular supports, holding tray is fixed with annular support, the holding tray is disc, it
There is male half coupling at the center on surface, and a through hole, the left and right edges in holding tray upper surface are each side disposed with male half coupling
Place there also is provided the 3rd laser locator.
Preferably, the upper mould terminal pad is disc, has male half coupling in the centre of its lower surface, on the surface of disk also
There is symmetrical through hole.
Preferably, the upper mould includes disk segments and cylindrical section, has inner stopper on the end face of disk segments, and it connects with upper mould
The male half coupling for connecing disk matches, and being also symmetrically arranged at the step surface that disk segments are combined with cylindrical section has mounting hole, the peace
Dress hole includes counter sink and positioning hole, and being also symmetrically arranged in counter sink bottom surface has pin hole, and the pin hole includes pin
Section and thread segment, in mounting hole built with locating dowel.
Preferably, the locating dowel includes step section, positioning shell of column and pinning section, in the left and right ends of step section end face point
Mounting-positioning holes are not fixed with, it includes counter sink and positioning hole, in locating dowel mounting-positioning holes built with pin；Locating dowel
Positioning shell of column is to match with the positioning hole in upper mould mounting hole；Have in the pinning section of locating dowel vertical with positioning mast axis
Spacing hole.
Preferably, the pin includes step section, positioning section and thread segment, and its positioning section is also cross locating dowel step
The pin section of pin hole, the screw thread of its thread segment and pin hole in upper mould mounting hole in positioning hole and upper mould mounting hole in section
Section matches.
Preferably, gripping block is fixed with the top of the clamping cylinder external part, the gripping block is cuboid, its clamping
End is v-shaped breach；The gripping block of clamping cylinder uniformly clamps mould or lower mould disk segments in upper mould terminal pad or lower mould terminal pad
Everywhere.
Preferably, alignment pin is fixed with the top of the positioning cylinder external part, its spacing hole with pinning section in locating dowel
Match.
Preferably, the control cabinet includes protection shell, circuit board, memory module, control module, hydraulic control station, gas
Pressure unit and communication module, the memory module include work condition state area and daily record of work area, and the work condition state area is stored with
The upper lower limit value of infrared temperature and noise upper lower limit value during cap presser normal work, it is continuous that the daily record of work area includes cap presser
Time book, converted products videograph, mould usage record and fault restoration record, the control module include collection
Chip, fault verification chip, job analysis chip and control chip, the high-definition camera of the acquisition chip and monitor are red
Outer temperature sensor, psophometer, temperature sensor are connected with humidity sensor, infrared temperature when it gathers cap presser work
And noise signal, and video during writing task, environment temperature and humidity information, and work is arrived into the work video collected storage
Log area, the work video include processing video, mold changing video and maintenance video；The fault verification chip reads collection core
Piece infrared temperature and noise signal information, it is automatic eliminate after environment temperature and humidity information with it is red in memory module work condition state area
The upper lower limit value and noise upper lower limit value of outer temperature are compared, when infrared temperature or noise are in the upper lower limit value of storage signal
Automatically it is determined as normal work, is otherwise determined as irregular working automatically and automatically generates far；The work point
The work video data of chip read work log area is analysed, the video of each work step, is looked for automatically when it analyzes every kind of Product processing
Go out repetition or unnecessary work step and make the report of technique sectional drawing, provide visual data for user's modified technique, it analyzes mold changing and regarded
Frequently, the every kind of mold use frequency of programming count and make mould frequency of use report, for user adjust mould have enough to meet the need number is provided
According to, it goes back analysis and maintence video, and automatic arranging goes out the damage frequency of every kind of part and method for maintaining and makes maintenance report, for
Family is overhauled and maintenance provides data；The control chip and hydraulic control station, air pressure unit are connected, while hydraulic control station and the
One oil cylinder, the second oil cylinder are connected, air pressure unit and clamping cylinder, positioning cylinder, and transhipment clamping cylinder is connected with master cylinder, controls
Chip also with first laser locator, second laser locator, the 3rd laser locator, electric pushrod, the first servomotor,
Two servomotors, gearmotor package are connected, and it sends action command, the machining of control pressure cap and mold changing；The communication module
Receive acquisition chip, fault verification chip, the signal of job analysis chip or report, it and user's mobile operating terminal and backstage
Control centre is connected, and sends cap presser work vision signal to user's mobile operating terminal and background control center simultaneously, therefore
Hinder analysis report, the report of technique sectional drawing, the report of mould frequency of use, maintenance report and environment temperature, humidity information, communication module
Also it is connected with control chip, receives user's mobile operating terminal and the remote control command of background control center transmission, driving pressure
The motor-driven work of cap or mold changing.
Preferably, two first laser locators in the upper mould terminal pad are determined with two second lasers on transhipment disk
Position device matches, and when that can not align, the control chip in control cabinet drives the first servomotor or the second servomotor, makes transhipment
Trunnion axis or vertical axes rotation are coiled, ensures alignment；Two first laser locators and transhipment disk in the lower mould terminal pad
On two second laser locators match, when that can not align, control chip in control cabinet drive the first servomotor or
Second servomotor, make transhipment coiling trunnion axis or vertical axes rotation, ensure alignment；Two the 3rd laser on the holding tray
Locator matches with two second laser locators on transhipment disk, when that can not align, the control chip driving in control cabinet
First servomotor or the second servomotor, make transhipment coiling trunnion axis or vertical axes rotation, ensure alignment.
Compared with prior art, beneficial effects of the present invention are as follows：
1st, the present invention can be such that mold changing manipulator has up and down by arranging electric pushrod on the base of mold changing manipulator
Flexible function, by installing the first oil cylinder and the second oil cylinder respectively on the first pivoted arm and the second pivoted arm, mold changing machine can be made
Tool hand possesses bigger lifting force, by installing the second pivoted arm on the first pivoted arm, mold changing manipulator is provided with small size swing
Function, compared with tradition machinery arm, mold changing manipulator adds the flexible free degree of vertical direction, except the first pivoted arm significantly
Outside swinging, also increase the small size swing of the second pivoted arm, improve the flexibility ratio of manipulator, avoid the manipulator in small space
The situation that movement range easily collides greatly.
2nd, the present invention fills first laser locator in upper mould terminal pad or lower mould terminal pad, and filling second on transhipment disk swashs
Light-seeking device, and the pairing of first laser locator and second laser locator uses, pass through control chip driving in control cabinet the
One servomotor and the second servomotor, mold changing manipulator can be made to be automatically positioned alignment when replacing with mould or lower mould, avoid
Position error caused by manual operation is changed；Pass through acquisition chip in control cabinet, control chip, hydraulic control station, air pressure unit
With the high-definition camera of monitor, mold changing manipulator can be automatically controlled and change upper die and lower die, it is real compared with traditional cap presser
Automatic mold-change is showed, has alleviated the labor intensity of operator, reduced the quasi- knot time, improve production capacity.
3rd, the present invention is by installing the positioning gas that extension bar is alignment pin at the back of upper mould terminal pad or lower mould terminal pad
Cylinder, in the positive intermediate arrangement male half coupling of upper mould terminal pad or lower mould terminal pad, and mounting end has calmly on upper mould or lower mould
The locating dowel in position hole, it is possible to achieve to the positioning of the quadrant of upper mould or lower mould and axial restraint, compared with traditional cap presser, it is not necessary to
Manually installed alignment pin, it is possible to ensure positioning, avoid mould or lower mould in the impact type that is under pressure due to positioning bad hair
The situation of raw quadrant play, the axial restraint being provided simultaneously with, avoids traditional clamping cylinder, the easy axial play in vibrations
Situation.
4th, the present invention on pressure cap monitor unit by arranging infrared temperature sensor, psophometer, temperature sensor,
Humidity sensor and high-definition camera, acquisition chip are connected with them, can gather infrared temperature during cap presser work in real time,
Noise information and cap presser ambient temperature and humidity information, are connected, and read by fault verification chip in control cabinet with acquisition chip
Memory module work condition state area data, can analyze cap presser working condition in real time, after surrounding environment influence is eliminated, sentence automatically
Whether disconnected cap presser is in normal operating conditions and automatically generates report, compared with traditional cap presser, it is not necessary to hand inspection
Whether can breaks down according to the signal of collection, automatic decision, improves the promptness and accuracy of cap presser maintenance.
5th, high-definition camera video information in the real-time acquisition monitoring device of the acquisition chip of control cabinet of the present invention, and will collect
The storage of work video arrive daily record of work area, by the work video data of job analysis chip read work log area and analyze
The video of each work step during every kind of Product processing, repetition or unnecessary work step can be found out automatically and makes the report of technique sectional drawing,
By analyzing mold changing video and the every kind of mold use frequency of programming count, the report of mould frequency of use can be made, by dividing
Analysis maintenance video and automatic arranging goes out the damage frequency and method for maintaining of every kind of part, can make maintenance report, and traditional
Three cap pressers are compared, and can be user's modified technique, and adjustment mould has enough to meet the need mode and provides data for user maintenance and maintenance, makes
User obtains more helps when using cap presser.
Brief description of the drawings
Fig. 1 is structure top view of the present invention；
Fig. 2 is present invention mold changing manipulator schematic diagram；
Fig. 3 is Fig. 2 B direction views；
Fig. 4 is pressure cap frame schematic diagram of the present invention；
Fig. 5 is Fig. 1 A direction views；
Fig. 6 is Fig. 5 backwards to view；
Fig. 7 is locating dowel of the present invention, pin component diagram；
Fig. 8 is mounting table top view of the present invention；
Fig. 9 is mounting table axial direction of the present invention schematic diagram；
Figure 10 is holding tray schematic diagram of the present invention；
In figure：1 pressure cap frame, 2 guide sleeves, 3 guide rods, mould terminal pad on 4, mould, 6 times moulds, 7 times mould terminal pads, 8 on 5
Annular ledge, 9 mold changing manipulators, 10 control cabinets, 11 holding trays, 12 mould mounting tables, 13 master cylinders, 14 guidance panels, 15 prisons
Control device, 16 annular supports, 401 clamping cylinders, 402 first laser locators, 403 positioning cylinders, 501 locating dowels, 502 pins,
901 bases, 902 gearmotor packages, 903 pivoting supports, 904 electric pushrods, 905 first oil cylinders, 906 first pivoted arms, 907
Two oil cylinders, 908 second pivoted arms, 909 first servomotors, 910 the 3rd pivoted arms, 911 second servomotors, 912 transhipment disks, 913
Transport clamping cylinder, 914 second laser locators, 1101 the 3rd laser locators.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
Refer to Fig. 1-10, a kind of cap presser of conveniently mold changing, including pressure cap frame 1, upper mould 5, lower mould 6 and mold changing machine
Tool hand 9, the top of pressure cap frame 1 include long upper beam, short upper beam, top plate, dividing plate and intervalve, and long upper beam and short upper beam respectively have two
Individual, they are all rectangular tube and composition top rectangular framework, and top plate and dividing plate are arranged in the upper surface of top rectangular framework
And lower surface, there is the big via of insertion in the centre of top plate and baffle surface and be fixed with intervalve thereon, in top plate and dividing plate
The right and left of via broad in the middle there also is provided symmetrical via and be fixed with guide sleeve 2 thereon respectively, and it is stepped cylindrical
There is guide through hole at body, including cylindrical section and step surface, its center, and step surface leans against the lower surface of top spacer, and cylindrical section is worn
Top plate and the via on the dividing plate left side or the right are crossed, its material is copper；Four corners at the top of pressure cap frame 1 fill respectively
There is setting post, place on the lower side is fixed among two short beam among Chang Liang and two, middle long beam and centre in four setting posts
Short beam is rectangular tube, and they form intermediate rectangular framework, central dividing plate is fixed with the upper surface of intermediate rectangular framework, at four
Erect post and two long bottom girders and two short bottom girders are fixed with bottom, long bottom girder and short bottom girder are also rectangular tube, their groups
Into bottom rectangle framework, bottom baffles are fixed with the upper surface of bottom rectangle framework, between central dividing plate and bottom baffles
Trailing flank be fixed with rear shrouding, left and right side between them is respectively fixed with left shrouding and right shrouding, between them
Leading flank be provided with two fans enabling, be further fixed in the bottom of four setting posts four regulation supporting；At the top of pressure cap frame 1
Intervalve on be fixed with master cylinder 13, be ring flange at the top of its extension bar, upper mould terminal pad 4 be housed in its lower section, it
It is disc, has male half coupling in the centre of its lower surface, also has symmetrical through hole on the surface of disk, in its upper surface
Between be connected with the ring flange of the extension bar of master cylinder 13, be respectively provided with positioning cylinder in the upper upper surface left and right ends of mould terminal pad 4
403, its external part top is fixed with alignment pin, is also respectively fixed with guide rod 3 in upper surface left and right ends, it is from top to bottom
Include limited block, lead and flange face successively, its lead and the top left of pressure cap frame 1 or the right guide sleeve 2 are led
Match to through hole, its flange face is connected with the upper surface of upper mould terminal pad 4, upper mould terminal pad 4 ledge surface circumferentially
Four clamping cylinders 401 have been evenly arranged, the gripping block of v-shaped breach have been fixed with the top of its external part, in upper mould terminal pad 4
A first laser locator 402 is also respectively fixed with the left and right edges of rank surface, in the centre of the upper ledge surface of mould terminal pad 4
Mould 5 is fixed with, it includes disk segments and cylindrical section, has inner stopper on the end face of disk segments, and it is outer with upper mould terminal pad 4
Seam match, being also symmetrically arranged at the step surface that disk segments are combined with cylindrical section has mounting hole, it including counter sink with
Positioning hole, being also symmetrically arranged in counter sink bottom surface has pin hole, and it includes pin section and thread segment, in the upper mounting hole of mould 5
Built with locating dowel 501, it includes step section, positioning shell of column and pinning section, fixed respectively in the left and right ends of step section end face
There are mounting-positioning holes, it includes counter sink and positioning hole, in the mounting-positioning holes of locating dowel 501 built with pin 502；Locating dowel
501 positioning shell of column is to match with the positioning hole in the upper mounting hole of mould 5；Have in the pinning section of locating dowel 501 and locating dowel
The vertical spacing hole of 501 axis, it matches with the alignment pin on positioning cylinder 403；Consolidate in the central dividing plate upper surface of pressure cap frame 1
Surely there is annular ledge 8, it is disc, and its center is large through-hole, and lower mould terminal pad 7, its structure are housed above it
Structure with upper mould terminal pad 4 is identical, and positioning cylinder 403 is respectively provided with the bottom surface left and right ends of lower mould terminal pad 7,
The ledge surface of lower mould terminal pad 7 has circumferentially been evenly arranged four clamping cylinders 401, at its ledge surface left and right edges
Be respectively fixed with a first laser locator 402, lower mould 6 be fixed with the centre of the lower ledge surface of mould terminal pad 7, it with it is upper
The structure of mould 5 is identical, and locating dowel 501 and pin 502 are also equipped with it；Post is erect in the left front of pressure cap frame 1
Inner side, lower mould terminal pad 7 are fixedly arranged above monitor 15, and it includes high-definition camera, infrared temperature sensor, noise-measuring
Instrument, temperature sensor and humidity sensor；The outside of post is erect in the left front of pressure cap frame 1, it is also fixed at monitor 15
There is guidance panel 14, it includes control box, alarm lamp, HMI person-computer unions and danger button；Among pressure cap frame 1
For the casing formed between dividing plate and bottom baffles built with control cabinet 10, it includes protection shell, circuit board, memory module, control
Molding block, hydraulic control station, air pressure unit and communication module；
Mold changing manipulator 9 is fixed with the right of pressure cap frame 1, its bottom is base 901, has peace among its upper surface
Hole is filled, the inside is equipped with gearmotor package 902 and pivoting support 903, little gear is housed on the output shaft of gearmotor package 902,
The inner ring of pivoting support 903 is internal gear and engaged with the little gear on gearmotor package 902；In the inner ring of pivoting support 903
Upper surface be fixed with electric pushrod 904, single branch auricle is fixed with circumference of its external part close to top, is fitted with
First oil cylinder 905, it is the double branch auricles of pronged shape at the top of the extension bar of electric pushrod 904, its rotating shaft phase with the first pivoted arm 906
Even, the afterbody of the first pivoted arm 906 is the double branch auricles of pronged shape, and it is connected with single branch auricle at the top of the extension bar of the first oil cylinder 905,
Single branch auricle is fixed with a side of the first pivoted arm 906, is fitted with the second oil cylinder 907, the top of the first pivoted arm 906
And the double branch auricles of pronged shape, it is connected with the rotating shaft of the second pivoted arm 908, and the afterbody of the second pivoted arm 908 is single branch auricle, it and
The double branch auricles of pronged shape at the top of the extension bar of second oil cylinder 907 are connected, and the top of the second pivoted arm 908 is the double branch auricles of pronged shape,
It is connected with the rotating shaft of the 3rd pivoted arm 910, and the side of the double branch auricles of the pronged shape at the top of the second pivoted arm 908 is fixed with first and watched
Motor 909 is taken, its output end is connected with one end of the rotating shaft of the 3rd pivoted arm 910, and the top of the 3rd pivoted arm 910 is ring flange knot
Structure, it is connected with the afterbody flange of the second servomotor 911, and the top of the output end of the second servomotor 911 is also ring flange knot
Structure, it is connected with transhipment disk 912, and transhipment disk 912 is circular discs, its end face and the output end of the second servomotor 911
Ring flange is connected, and its another end face has circumferentially been evenly arranged four transhipment clamping cylinders 913, they and clamping cylinder
401 structure is identical, and a second laser locator 914 is respectively fixed with the left and right ends of the transhipment circumference of disk 912；
In the right fixing mould mounting table 12 of mold changing manipulator 9, its table top is semi-annular shape, and bottom includes rectangular tube
The annular rectangular tube of column and horizontal distribution；Four annular supports have circumferentially been evenly arranged on the table top of mould mounting table 12
16, holding tray 11 is fixed with annular support 16, it is disc, has male half coupling at the center on its surface, left in male half coupling
Right both sides are respectively disposed with a through hole, and the 3rd laser locator is there also is provided at the left and right edges of the upper surface of holding tray 11
1101；
Memory module in the control cabinet 10 of pressure cap frame 1 includes work condition state area and daily record of work area, and work condition state area deposits
The upper lower limit value of infrared temperature and noise upper lower limit value when containing cap presser normal work, it is continuous that daily record of work area includes cap presser
Time book, converted products videograph, mould usage record and fault restoration record；Control module includes collection core
Piece, fault verification chip, job analysis chip and control chip, the high-definition camera of acquisition chip and monitor 15, infrared temperature
Sensor, psophometer are spent, temperature sensor is connected with humidity sensor, and it gathers infrared temperature when cap presser works and made an uproar
Sound signal, and video during writing task, environment temperature and humidity information, and daily record of work is arrived into the work video collected storage
Area, work video include processing video, mold changing video and maintenance video；Fault verification chip read acquisition chip infrared temperature and
Noise signal information, it is automatic eliminate after environment temperature and humidity information with memory module work condition state area infrared temperature up and down
Limit value and noise upper lower limit value are compared, when infrared temperature or noise are determined as just automatically in the upper lower limit value of storage signal
Often work, is otherwise determined as irregular working and automatically generates far automatically；Job analysis chip read work day
The work video data in will area, the video of each work step, finds out repetition or unnecessary work automatically when it analyzes every kind of Product processing
Walk and make the report of technique sectional drawing, provide visual data for user's modified technique, it analyzes mold changing video, the every kind of mould of programming count
The frequency of use of tool simultaneously makes the report of mould frequency of use, and adjusting mould turnover for user provides data, and it goes back analysis and maintence and regarded
Frequently, automatic arranging goes out the damage frequency of every kind of part and method for maintaining and makes maintenance report, is provided for user maintenance and maintenance
Data；Control chip and hydraulic control station, air pressure unit are connected, while hydraulic control station and the first oil cylinder 905, the second oil cylinder
907 are connected, air pressure unit and clamping cylinder 401, positioning cylinder 403, and transhipment clamping cylinder 913 is connected with master cylinder 13, controlled
Chip also with first laser locator 402, second laser locator 914, the 3rd laser locator 1101, electric pushrod 904,
One servomotor 909, the second servomotor 911, gearmotor package 902 are connected, and it sends action command, and control cap presser adds
Work and mold changing；Communication module receives acquisition chip, fault verification chip, the signal of job analysis chip or report, it and user
Mobile operating terminal is connected with background control center, and sends pressure cap to user's mobile operating terminal and background control center simultaneously
Machine work vision signal, far, the report of technique sectional drawing, the report of mould frequency of use, maintenance report and environment temperature,
Humidity information, communication module are also connected with control chip, receive user's mobile operating terminal and background control center send it is remote
Process control order, the action of driving cap presser or mold changing, complete automation mechanized operation.
In use, when needing to change the upper mould 5 of cap presser or lower mould 6, control of the mold changing manipulator 9 in control chip
Under, adjust automatically gearmotor package 902, electric pushrod 904, the first oil cylinder 905 and the second oil cylinder 907 are simultaneously moved to cap presser
Upper mould 5 or lower mould 6 immediately below or surface, two first laser locators 402 and transhipment disk 912 in upper mould terminal pad 5
On two second laser locators 914 match, when that can not align, control chip in control cabinet 10 drives the first servo electricity
The servomotor 911 of machine 909 or second, transhipment disk 912 is rotated around trunnion axis or vertical axes, ensure alignment；Instantly mould terminal pad 7
On two first laser locators 402 match with two second laser locators 914 on transhipment disk 912, when can not align
When, the control chip in control cabinet 10 drives the first servomotor 909 or the second servomotor 911, makes transhipment disk 912 around level
Axle or vertical axes rotation, ensure alignment；After transhipment disk 912 aligns with upper mould terminal pad 5 or lower mould terminal pad 7, disk 912 is transported
On transhipment clamping cylinder 913 clamp the cylindrical of mould 5 or lower mould 6, the clamping of the upper mould terminal pad 7 of mould terminal pad 5 or lower afterwards
Cylinder 401 and positioning cylinder 403 are unclamped, and upper mould 5 or lower mould 6 are transported on mould mounting table 12 by mold changing manipulator 9；When handle turns
After the upper mould 5 or lower mould 6 of fortune are put well, the transhipment disk 912 of mold changing manipulator 9 is moved to the upper of upper mould 5 to be replaced or lower mould 6
Side, when the second laser locator 914 that mold changing manipulator 9 is transported on disk 912 and the 3rd of upper mould 5 or the holding tray 11 of lower mould 6 swash
When light-seeking device 1101 can not align, the control chip in control cabinet 10 drives the first servomotor 909 or the second servomotor
911, transhipment disk 912 is rotated around trunnion axis or vertical axes, ensure alignment；The transhipment transported after alignment on disk 912 clamps gas
Cylinder 913 clamps the cylindrical of mould 5 or lower mould 6, then upper mould 5 or lower mould 6 are transported into mould terminal pad 5 or lower mould on cap presser and connected
The underface or surface of disk 7, when the second laser locator 914 on the mold changing transhipment disk 912 of manipulator 9 and upper mould terminal pad 5
Or after two first laser locators 402 alignment in lower mould terminal pad 7, the clamping in upper mould terminal pad 5 or lower mould terminal pad 7
Cylinder 401 clamps the cylindrical of them, while the positioning cylinder 403 at upper mould terminal pad 5 or the lower back of mould terminal pad 7 is through upper mould 5
Or in the positioning hole of the locating dowel 501 on lower mould 6, after above-mentioned action is completed, transport on disk 912 transhipment clamping cylinder 913
Unclamp, mold changing manipulator 9, which is removed, completes automatic mold-change operation；
At work, the monitor 15 in pressure cap frame 1 can monitor when cap presser works cap presser in real time
Infrared temperature, noise and video information, infrared temperature and noise signal when acquisition chip works cap presser, the temperature of surrounding,
Humidity information is transmitted to fault verification chip, it eliminate automatically after environment temperature and humidity information with memory module work condition state area
The upper lower limit value and noise upper lower limit value of infrared temperature are compared, when infrared temperature or noise are storing the upper lower limit value of signal
It is interior to be determined as normal work automatically, otherwise it is determined as irregular working automatically；Job analysis chip in control cabinet 10 reads work
Make the work video data of log area, the video of each work step, finds out repetition or unnecessary automatically when it analyzes every kind of Product processing
Work step and make the report of technique sectional drawing, provides visual data for user's modified technique, its analysis changes the mold video, and programming count is every
Kind mold use frequency simultaneously makes the report of mould frequency of use, and adjusting mould turnover for user provides data, and it also analyzes dimension
Repair video, automatic arranging goes out the damage frequency of every kind of part and method for maintaining and makes maintenance report, is user maintenance and maintenance
Data are provided.
In summary：The cap presser that can conveniently change the mold, by arranging electronic push away on the base 901 of mold changing manipulator 9
Bar 904, it can make mold changing manipulator 9 that there is function flexible up and down, by dividing on the first pivoted arm 906 and the second pivoted arm 908
First oil cylinder 905 and the second oil cylinder 906 are not installed, mold changing manipulator can be made to possess bigger lifting force, by first turn
Second pivoted arm 908 is installed on arm 906, mold changing manipulator is provided with the function of slightly swinging, compared with tradition machinery arm, mold changing
Manipulator 9 adds the flexible free degree of vertical direction, in addition to the first pivoted arm is significantly swung, also increases the small size of the second pivoted arm
Swing, improve the flexibility ratio of manipulator, avoid the situation that manipulator behavior amplitude is easily collided greatly in small space；
First laser locator 402 is filled in upper mould terminal pad 4 or lower mould terminal pad 7, second laser locator is filled on transhipment disk 912
914, and first laser locator 402 uses with the pairing of second laser locator 912, is driven by control chip in control cabinet 10
First servomotor 909 and the second servomotor 911, mold changing manipulator 9 can be made when replacing with mould 5 or lower mould 6, it is automatic fixed
Position alignment, avoid position error caused by manual operation replacing；Pass through acquisition chip in control cabinet 10, control chip, hydraulic pressure control
The high-definition camera of system station, air pressure unit and monitor 15, mold changing manipulator 9 can be automatically controlled and replace with mould 5 and lower mould 6,
Compared with traditional cap presser, automatic mold-change is realized, alleviates the labor intensity of operator, the quasi- knot time is reduced, improves
Production capacity；By installing the positioning cylinder 403 that extension bar is alignment pin at the back of upper mould terminal pad 4 or lower mould terminal pad 7, upper
The positive intermediate arrangement male half coupling of mould terminal pad 4 or lower mould terminal pad 7, and mounting end has positioning hole on upper mould 5 or lower mould 6
Locating dowel 501, it is possible to achieve to the quadrant of upper mould 5 or lower mould 6 positioning and axial restraint, compared with traditional cap presser, be not required to
Want manually installed alignment pin 502, it is possible to ensure positioning, avoid mould 5 or lower mould 6 in the impact type that is under pressure due to positioning
The bad situation that quadrant play occurs, the axial restraint being provided simultaneously with, avoids traditional clamping cylinder, in vibrations easily axially
The situation of loosening；By arranging infrared temperature sensor on pressure cap monitor unit 15, psophometer, temperature sensor is wet
Degree sensor and high-definition camera, acquisition chip are connected with them, can gather infrared temperature during cap presser work in real time, make an uproar
Message ceases and cap presser ambient temperature and humidity information, is connected by fault verification chip in control cabinet 10 with acquisition chip, and read
Memory module work condition state area data, can analyze cap presser working condition in real time, after surrounding environment influence is eliminated, sentence automatically
Whether disconnected cap presser is in normal operating conditions and automatically generates report, compared with traditional cap presser, it is not necessary to hand inspection
Whether can breaks down according to the signal of collection, automatic decision, improves the promptness and accuracy of cap presser maintenance；Adopt
Collect high-definition camera video information in the real-time acquisition monitoring device of chip, and daily record of work is arrived into the work video collected storage
Area, each work step when by the work video data of job analysis chip read work log area and analyzing every kind of Product processing
Video, repetition or unnecessary work step can be found out automatically and makes the report of technique sectional drawing, by analyzing mold changing video and uniting automatically
Every kind of mold use frequency is counted, the report of mould frequency of use can be made, gone out often by analysis and maintence video and automatic arranging
The damage frequency and method for maintaining of kind part, can make maintenance report, compared with three traditional cap pressers, can change for user
Enter technique, adjustment mould has enough to meet the need mode and provides data for user maintenance and maintenance, user is obtained when using cap presser
It is more to help.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of changes, modification can be carried out to these embodiments, replace without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (10)
1. a kind of cap presser of conveniently mold changing, including pressure cap frame (1), upper mould (5), lower mould (6) and mold changing manipulator (9),
It is characterized in that：Include long upper beam, short upper beam, top plate, dividing plate and intervalve, the long upper beam at the top of the pressure cap frame (1)
Respectively there are two with short upper beam, they are all rectangular tube and composition top rectangular framework, and the top plate and dividing plate are arranged in top
The upper and lower surface of portion's rectangular frame, in having the big via of insertion in the centre of top plate and baffle surface and being fixed with thereon
Between manage, there also is provided symmetrical via in the right and left of top plate and dividing plate via broad in the middle and be fixed with guiding thereon respectively
Cover (2), the guide sleeve (2) is step cylinder, including there is guide through hole at cylindrical section and step surface, its center, its platform
Terrace leans against the lower surface of top spacer, and cylindrical section passes through top plate and the via on the dividing plate left side or the right, and its material is copper；
Four corners at the top of pressure cap frame (1) are respectively provided with setting post, and place on the lower side is fixed with two in four setting posts
Between short beam among Chang Liang and two, the long beam in centre and middle short beam are rectangular tubes, and they form intermediate rectangular framework, in
Between the upper surface of rectangular frame be fixed with central dividing plate, two long bottom girders and two are fixed with bottom in four setting posts
Short bottom girder, the long bottom girder and short bottom girder are also rectangular tube, and they form bottom rectangle framework, in the upper table of bottom rectangle framework
Face is fixed with bottom baffles, shrouding after the trailing flank between central dividing plate and bottom baffles is fixed with, a left side between them
Right flank is respectively fixed with left shrouding and right shrouding, and leading flank between them is provided with the enabling of two fans, in four setting posts
Bottom be further fixed on four regulation supporting；Master cylinder (13), the master are fixed with the intervalve at the top of pressure cap frame (1)
It is ring flange at the top of the extension bar of cylinder (13), upper mould terminal pad (4) is housed in its lower section, on the upper mould terminal pad (4)
The centre on surface is connected with the ring flange of master cylinder (13) extension bar, and positioning cylinder is respectively provided with upper surface left and right ends
(403) guide rod (3), is also respectively fixed with upper surface left and right ends, the guide rod (3) includes spacing successively from top to bottom
Block, lead and flange face, its lead and pressure cap frame (1) top left or the guide through hole phase of the right guide sleeve (2)
Match somebody with somebody, its flange face is connected with the upper surface of upper mould terminal pad (4), circumferentially uniform in the ledge surface of upper mould terminal pad (4)
Four clamping cylinders (401) are disposed with, a first laser locator is also respectively fixed with its ledge surface left and right edges
(402) upper mould (5), is fixed with the centre of upper mould terminal pad (4) ledge surface, locating dowel (501) and pin are fitted with it
Follow closely (502)；Annular ledge (8) is fixed with pressure cap frame (1) central dividing plate upper surface, the annular ledge (8) is disc,
Its center is large through-hole, and lower mould terminal pad (7) is housed above it, and structure and the upper mould of the lower mould terminal pad (7) connect
The structure for connecing disk (4) is identical, positioning cylinder (403) is respectively provided with the bottom surface left and right ends of lower mould terminal pad (7), under
The ledge surface of mould terminal pad (7) has circumferentially been evenly arranged four clamping cylinders (401), at its ledge surface left and right edges
Also a first laser locator (402) is respectively fixed with, lower mould is fixed with the centre of lower mould terminal pad (7) ledge surface
(6), the lower mould (6) and the structure of upper mould (5) are identicals, and locating dowel (501) and pin (502) are also equipped with it；
The inner side of post is erect in pressure cap frame (1) left front, lower mould terminal pad (7) is fixedly arranged above monitor (15), the monitoring
Device (15) includes high-definition camera, infrared temperature sensor, psophometer, temperature sensor and humidity sensor；In pressure cap
The outside of post is erect in frame (1) left front, and guidance panel (14), the guidance panel bag are further fixed on close to monitor (15) place
Include control box, alarm lamp, HMI person-computer unions and danger button；Pressure cap frame (1) central dividing plate and bottom baffles it
Between the casing that is formed built with control cabinet (10)；
Mold changing manipulator (9) is fixed with the right of pressure cap frame (1), its bottom is base (901), on the base (901)
There is mounting hole the centre of end face, and the inside is equipped with gearmotor package (902) and pivoting support (903), the gearmotor package
(902) little gear is housed on output shaft, the inner ring of the pivoting support (903) be internal gear and with gearmotor package (902)
On little gear engagement；Electric pushrod (904) is fixed with the upper surface of pivoting support (903) inner ring, is leaned in its external part
Single branch auricle is fixed with the circumference on nearly top, is fitted with the first oil cylinder (905), the top of electric pushrod (904) extension bar
It is the double branch auricles of pronged shape, it is connected with the rotating shaft of the first pivoted arm (906), and the afterbody of first pivoted arm (906) is pronged shape
Double branch auricles, it is connected with single branch auricle at the top of the first oil cylinder (905) extension bar, in a side of the first pivoted arm (906)
On be fixed with single branch auricle, be fitted with the second oil cylinder (907), the top of the first pivoted arm (906) is also the double branch auricles of pronged shape,
It is connected with the rotating shaft of the second pivoted arm (908), and the afterbody of second pivoted arm (908) is single branch auricle, and it is with the second oil cylinder
(907) the double branch auricles of the pronged shape at the top of extension bar are connected, and are the double branch auricles of pronged shape at the top of the second pivoted arm (908), it with
The rotating shaft of 3rd pivoted arm (910) is connected, and the side of the double branch auricles of the pronged shape at the top of the second pivoted arm (908) is fixed with first and watched
Motor (909) is taken, its output end is connected with one end of the 3rd pivoted arm (910) rotating shaft, is method at the top of three pivoted arm (910)
Blue dish structure, it is connected with the afterbody flange of the second servomotor (911), the top of the second servomotor (911) output end
Portion is also flange plate structure, and it is connected with transhipment disk (912), and the transhipment disk (912) is circular discs, its end face and the
The ring flange of two servomotors (911) output end is connected, and its another end face has circumferentially been evenly arranged four transhipment folders
Tight cylinder (913), the transhipment clamping cylinder (913) and the structure of clamping cylinder (401) are identicals, in transhipment disk (912)
The left and right ends of circumference are respectively fixed with a second laser locator (914)；
In the right fixing mould mounting table (12) of mold changing manipulator (9), the table top of the mould mounting table (12) is semicircular ring
Shape, its bottom include rectangle tube column and the annular rectangular tube of horizontal distribution；Along circle on the table top of mould mounting table (12)
It has been evenly arranged four annular supports (16) week, holding tray (11), the holding tray (11) is fixed with annular support (16)
It is disc, there is male half coupling at the center on its surface, a through hole is each side disposed with male half coupling, on holding tray (11)
The 3rd laser locator (1101) is there also is provided at the left and right edges of end face.
A kind of 2. cap presser of conveniently mold changing according to claim 1, it is characterised in that：The upper mould terminal pad (4)
It is disc, has male half coupling in the centre of its lower surface, also has symmetrical through hole on the surface of disk.
A kind of 3. cap presser of conveniently mold changing according to claim 1, it is characterised in that：The upper mould (5) includes circle
Disk section and cylindrical section, there is inner stopper on the end face of disk segments, its male half coupling with upper mould terminal pad (4) matches, in disk segments
Also being symmetrically arranged at the step surface combined with cylindrical section has mounting hole, and the mounting hole includes counter sink and positioning hole,
Counter sink bottom surface, which is also symmetrically arranged, pin hole, and the pin hole includes pin section and thread segment, mounting hole built with
Locating dowel (501).
A kind of 4. cap presser of conveniently mold changing according to claim 1, it is characterised in that：Locating dowel (501) bag
Step section, positioning shell of column and pinning section are included, is respectively fixed with mounting-positioning holes in the left and right ends of step section end face, it includes heavy
Head bore and positioning hole, in locating dowel (501) mounting-positioning holes built with pin (502)；The positioning shell of column of locating dowel (501) with it is upper
Positioning hole in mould (5) mounting hole is to match；Have in the pinning section of locating dowel (501) vertical with locating dowel (501) axis
Spacing hole.
A kind of 5. cap presser of conveniently mold changing according to claim 1, it is characterised in that：The pin (502) includes
Step section, positioning section and thread segment, its positioning section is also cross the positioning hole and upper mould (5) in locating dowel (501) step section
The pin section of pin hole in mounting hole, the thread segment of its thread segment and pin hole in upper mould (5) mounting hole match.
A kind of 6. cap presser of conveniently mold changing according to claim 1, it is characterised in that：The clamping cylinder (401)
Gripping block is fixed with the top of external part, the gripping block is cuboid, and its pinching end is v-shaped breach；Upper mould terminal pad (4) or
The gripping block of clamping cylinder (401) uniformly clamps mould (5) or lower mould (6) disk segments everywhere on lower mould terminal pad (7).
A kind of 7. cap presser of conveniently mold changing according to claim 1-6, it is characterised in that：The positioning cylinder
(403) alignment pin is fixed with the top of external part, it matches with pinning the spacing hole of section in locating dowel (501).
A kind of 8. cap presser of conveniently mold changing according to claim 1-7, it is characterised in that：Control cabinet (10) bag
Include protection shell, circuit board, memory module, control module, hydraulic control station, air pressure unit and communication module, the storage mould
Block includes work condition state area and daily record of work area, and infrared temperature is upper when the work condition state area is stored with cap presser normal work
Lower limit and noise upper lower limit value, the daily record of work area record including cap presser stream time, converted products video note
Record, mould usage record and fault restoration record, the control module include acquisition chip, fault verification chip, job analysis
Chip and control chip, the high-definition camera of the acquisition chip and monitor (15), infrared temperature sensor, noise-measuring
Instrument, temperature sensor are connected with humidity sensor, infrared temperature and noise signal when it gathers cap presser work, and writing task
When video, environment temperature and humidity information, and by the work video collected storage arrive daily record of work area, the work video bag
Include processing video, mold changing video and maintenance video；The fault verification chip reads acquisition chip infrared temperature and noise signal
Information, it is automatic to eliminate after environment temperature and humidity information with the upper lower limit value of infrared temperature in memory module work condition state area and making an uproar
Sound upper lower limit value is compared, when infrared temperature or noise are determined as normal work automatically in the upper lower limit value of storage signal,
Otherwise it is determined as irregular working automatically and automatically generates far；The job analysis chip read work log area
Work video data, it analyze every kind of Product processing when each work step video, find out repetition or unnecessary work step automatically simultaneously
The report of technique sectional drawing is made, visual data is provided for user's modified technique, it analyzes mold changing video, the every kind of mould of programming count
Frequency of use simultaneously makes the report of mould frequency of use, and adjusting mould turnover for user provides data, and it goes back analysis and maintence video, from
The dynamic damage frequency for sorting out every kind of part and method for maintaining simultaneously make maintenance report, and data are provided for user maintenance and maintenance；
The control chip and hydraulic control station, air pressure unit are connected, while hydraulic control station and the first oil cylinder (905), the second oil cylinder
(907) it is connected, air pressure unit and clamping cylinder (401), positioning cylinder (403), transports clamping cylinder (913) and master cylinder (13)
Be connected, control chip also with first laser locator (402), second laser locator (914), the 3rd laser locator
(1101), electric pushrod (904), the first servomotor (909), the second servomotor (911), gearmotor package (902) phase
Even, it sends action command, the machining of control pressure cap and mold changing；The communication module reception acquisition chip, fault verification chip,
The signal of job analysis chip or report, it is connected with user's mobile operating terminal and background control center, and simultaneously to user
Mobile operating terminal and background control center send cap presser work vision signal, far, the report of technique sectional drawing, mould
Has frequency of use report, maintenance report and environment temperature, humidity information, communication module are also connected with control chip, receive user
The remote control command that mobile operating terminal and background control center are sent, the action of driving cap presser or mold changing.
A kind of 9. cap presser of conveniently mold changing according to claim 1-8, it is characterised in that：The upper mould terminal pad
(5) two first laser locators (402) on match with two second laser locators (914) on transhipment disk (912), when
When can not align, the control chip in control cabinet (10) drives the first servomotor (909) or the second servomotor (911), makes
Transport disk (912) to rotate around trunnion axis or vertical axes, ensure alignment；Two first lasers on the lower mould terminal pad (7) are determined
Position device (402) matches with two second laser locators (914) on transhipment disk (912), when that can not align, control cabinet (10)
In control chip drive the first servomotor (909) or the second servomotor (911), make transhipment disk (912) around trunnion axis or
Vertical axes rotate, and ensure alignment；Two the 3rd laser locators (1101) on the holding tray (11) are with transporting on disk (912)
Two second laser locators (914) match, when that can not align, control chip in control cabinet (10) drives the first servo
Motor (909) or the second servomotor (911), transhipment disk (912) is rotated around trunnion axis or vertical axes, ensure alignment.
A kind of 10. pressure cap method of conveniently mold changing, it is characterised in that：Cap presser at work, in pressure cap frame 1
Infrared temperature of the monitor 15 when can monitor cap presser work in real time, noise and video information, acquisition chip is by cap presser work
Infrared temperature and noise signal when making, the temperature of surrounding, humidity information are transmitted to fault verification chip, and it eliminates environment temperature automatically
With after humidity information compared with the upper lower limit value and noise upper lower limit value of infrared temperature in memory module work condition state area, when
Infrared temperature or noise are determined as normal work automatically in the upper lower limit value of storage signal, are otherwise determined as abnormal work automatically
Make；The work video data of job analysis chip read work log area in control cabinet 10, when it analyzes every kind of Product processing
The video of each work step, repetition or unnecessary work step are found out automatically and makes the report of technique sectional drawing, is provided for user's modified technique
Visual data, it analyze mold changing video, the every kind of mold use frequency of programming count simultaneously make mould frequency of use report, for
Adjustment mould turnover in family provides data, and it goes back analysis and maintence video, and automatic arranging goes out damage frequency and the maintenance side of every kind of part
Method simultaneously makes maintenance report, and data are provided for user maintenance and maintenance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711071981.9A CN107891081B (en) | 2017-11-04 | 2017-11-04 | A kind of cap presser facilitating mold changing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711071981.9A CN107891081B (en) | 2017-11-04 | 2017-11-04 | A kind of cap presser facilitating mold changing |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107891081A true CN107891081A (en) | 2018-04-10 |
| CN107891081B CN107891081B (en) | 2019-02-26 |
Family
ID=61804148
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711071981.9A Expired - Fee Related CN107891081B (en) | 2017-11-04 | 2017-11-04 | A kind of cap presser facilitating mold changing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107891081B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108971335A (en) * | 2018-10-11 | 2018-12-11 | 苏州睿达矩自动化设备有限公司 | A kind of rotary mold mechanism of more lower dies |
| CN112356418A (en) * | 2020-10-20 | 2021-02-12 | 三角轮胎股份有限公司 | Method for automatically replacing extruder die plate |
| CN113015584A (en) * | 2018-08-28 | 2021-06-22 | 安大略模具国际公司 | System, apparatus and method for forming metal strip into mold |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB962879A (en) * | 1962-01-22 | 1964-07-08 | Reis Walter | Device to facilitate working on surfaces of moulds or the like |
| CN2908013Y (en) * | 2005-05-10 | 2007-06-06 | 林福兴 | Multifunction machine for sealing riveting and pressing |
| CN102335714A (en) * | 2011-10-09 | 2012-02-01 | 北京机电研究所 | Multi-joint robot-based multi-station stepped feeding method for forging industry |
| CN202907884U (en) * | 2012-11-01 | 2013-05-01 | 叶辉松 | Novel hat pressing machine |
| CN106444674A (en) * | 2016-10-18 | 2017-02-22 | 广东伯朗特智能装备股份有限公司 | Punching five-axis vertical type mechanical arm multi-machine interconnected control method and punching production line |
-
2017
- 2017-11-04 CN CN201711071981.9A patent/CN107891081B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB962879A (en) * | 1962-01-22 | 1964-07-08 | Reis Walter | Device to facilitate working on surfaces of moulds or the like |
| CN2908013Y (en) * | 2005-05-10 | 2007-06-06 | 林福兴 | Multifunction machine for sealing riveting and pressing |
| CN102335714A (en) * | 2011-10-09 | 2012-02-01 | 北京机电研究所 | Multi-joint robot-based multi-station stepped feeding method for forging industry |
| CN202907884U (en) * | 2012-11-01 | 2013-05-01 | 叶辉松 | Novel hat pressing machine |
| CN106444674A (en) * | 2016-10-18 | 2017-02-22 | 广东伯朗特智能装备股份有限公司 | Punching five-axis vertical type mechanical arm multi-machine interconnected control method and punching production line |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113015584A (en) * | 2018-08-28 | 2021-06-22 | 安大略模具国际公司 | System, apparatus and method for forming metal strip into mold |
| CN108971335A (en) * | 2018-10-11 | 2018-12-11 | 苏州睿达矩自动化设备有限公司 | A kind of rotary mold mechanism of more lower dies |
| CN112356418A (en) * | 2020-10-20 | 2021-02-12 | 三角轮胎股份有限公司 | Method for automatically replacing extruder die plate |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107891081B (en) | 2019-02-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107891081A (en) | A kind of cap presser of conveniently mold changing | |
| CN104314938B (en) | Cutting device for manufacturing of LED (light emitting diode) kits and LED kit automatic assembly machine | |
| CN107600591B (en) | A kind of transformer detects finished product production line flow process automatically | |
| CN204868049U (en) | Dress contact spring autoplant | |
| CN109093386A (en) | A kind of servo motor automated assembling system and bearing press-fit equipment and bearing feeding device | |
| CN208840969U (en) | A kind of positioning fixture of numerically-controlled machine tool | |
| CN206169750U (en) | Manipulator for feeding and discharging in machine tool truss system | |
| CN202952042U (en) | Intelligent electron automatic assembling machine | |
| CN208580933U (en) | A kind of automatic rotary disc type connector kludge | |
| CN105416738B (en) | A kind of control method of material mark equipment and material mark equipment | |
| CN205317686U (en) | Work piece direction automatic checkout device | |
| CN206824559U (en) | A kind of LED element automatic bending machine | |
| CN106311989B (en) | A kind of automation core shooting for dead head production divides modular system | |
| CN104802395B (en) | Automatic assembling and welding machine for high-security bolt seals | |
| CN204054652U (en) | A kind of through-flow fan blade welding robot | |
| CN110391059A (en) | A kind of potentiometer Full-automatic assembling machine | |
| CN110104363A (en) | A kind of logistic storage handling device | |
| CN203761217U (en) | Commutator pressed-in iron core assembling machine | |
| CN219597385U (en) | Encoder plug insert sheet detection device | |
| CN203816937U (en) | Automatic identification material selecting device for seal caps | |
| CN210837509U (en) | Automatic forming machine for safety capacitor | |
| CN106441111A (en) | Pin valve length detection method | |
| CN210306131U (en) | Automatic tin soldering machine | |
| CN106984895A (en) | Digitalized ultrasonic ripple flexible intelligent welding jig and its application method | |
| TW202108259A (en) | Intelligent automatic mold changing system and method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210525 Address after: 272600 Taifu Road South, quanpu Town, Liangshan County, Jining City, Shandong Province (north of beishengzhuang Village) Patentee after: Shandong Liangshan Yiqi Heavy Industry Machinery Co.,Ltd. Address before: 577 Fuqiang Road, Panhuo street, Yinzhou District, Ningbo City, Zhejiang Province, 315104 Patentee before: DORCOO AUTOMATIC DOOR Co.,Ltd. |
|
| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190226 Termination date: 20211104 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |