CN107883050B - Universal electromagnetic valve core action feedback device - Google Patents
Universal electromagnetic valve core action feedback device Download PDFInfo
- Publication number
- CN107883050B CN107883050B CN201711123266.5A CN201711123266A CN107883050B CN 107883050 B CN107883050 B CN 107883050B CN 201711123266 A CN201711123266 A CN 201711123266A CN 107883050 B CN107883050 B CN 107883050B
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- CN
- China
- Prior art keywords
- screw
- spring
- transverse plate
- valve core
- bracket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000009434 installation Methods 0.000 claims abstract description 13
- 230000006835 compression Effects 0.000 claims abstract description 8
- 238000007906 compression Methods 0.000 claims abstract description 8
- 230000000149 penetrating effect Effects 0.000 claims abstract description 4
- 238000012544 monitoring process Methods 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000007769 metal material Substances 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 238000011084 recovery Methods 0.000 claims description 2
- 230000002441 reversible effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 claims 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/06—Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
- F16K31/0675—Electromagnet aspects, e.g. electric supply therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K37/00—Special means in or on valves or other cut-off apparatus for indicating or recording operation thereof, or for enabling an alarm to be given
- F16K37/0025—Electrical or magnetic means
- F16K37/0041—Electrical or magnetic means for measuring valve parameters
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Magnetically Actuated Valves (AREA)
Abstract
The invention relates to the technical field of industrial automation, in particular to a general electromagnetic valve core action feedback device. The invention is characterized in that two support posts are upwards connected to the outer side of a support base, the top ends of the two support posts are connected with a transverse plate, the long side of the transverse plate is upwards provided with an extension part, the extension part is a micro switch installation area, and a sufficient space is reserved on the micro switch installation area for installing a micro switch; the center of the transverse plate is provided with an opening for penetrating through a spring screw, the bottom of the screw is provided with a screw plug, the spring penetrates through the screw and is clamped between the gasket and the nut, and the compression amount of the spring is adjusted by rotating the nut up and down so as to adjust the compression force of the spring and the length of the screw. The invention has the characteristics of simple and reliable structure and reasonable design. The action condition of the electromagnetic valve can be effectively monitored, and meanwhile, the fault removal efficiency is greatly improved.
Description
Technical Field
The invention relates to the technical field of industrial automation, in particular to a general electromagnetic valve core action feedback device.
Background
Electromagnetic valves are electromagnetic control industrial equipment and are widely applied to hydraulic and pneumatic transmission systems. The control precision and flexibility can be effectively ensured by adjusting parameters such as the direction, the flow, the speed and the like of the medium in the industrial control system. However, due to the precise valve core structure of the electromagnetic valve, when the medium contains impurities, the electromagnetic valve is blocked, so that a medium loop is not communicated or a subordinate actuating mechanism is refused, and finally, the industrial control flow is failed. The liquid and gas mediums have flowability, and impurities which cause the jamming solenoid valve often flow back to a pipeline or a hydraulic groove when the fault is checked and repaired, so that the jam solenoid valve is extremely difficult to find; the solenoid valve is not provided with a valve element operation monitoring mechanism. Therefore, whether the electromagnetic valve is blocked or not or whether other faults exist in the system cannot be determined, and great difficulty and inconvenience are caused to fault detection.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a general solenoid valve core action feedback device, and aims to provide a solenoid valve core action feedback device which has a simple and reliable structure, can effectively monitor the action condition of a solenoid valve and can greatly improve the fault removal rate.
In order to achieve the above object, the present invention is achieved by:
A general electromagnetic valve core action feedback device is characterized in that two support posts are upwards connected to the outer side edge of a support base, the top ends of the two support posts are connected with a transverse plate, the long side of the transverse plate is upwards provided with an extension part, the extension part is a micro-switch installation area, and a sufficient space is reserved on the micro-switch installation area for installing a micro-switch; the center of the transverse plate is provided with an opening for penetrating through a spring screw, the bottom of the screw is provided with a screw plug, the spring penetrates through the screw and is clamped between the gasket and the nut, and the compression amount of the spring is adjusted by rotating the nut up and down so as to adjust the compression force of the spring and the length of the screw.
The support base is of a circular ring structure or a U-shaped structure.
The transverse plate is of a rectangular structure.
The screw is made of metal materials.
The bracket base, the bracket column, the transverse plate and the extension part on the upper part of the transverse plate are formed by processing metal steel plates of an integral connection structure.
The extension parts of the bracket base, the bracket column, the transverse plate and the upper part of the transverse plate are formed by processing steel plates.
The invention has the advantages and beneficial effects that:
The invention has the characteristics of simple and reliable structure, reasonable design and the like. The spring connecting rod can be tightly contacted with the valve core of the electromagnetic valve through a simple and reliable transmission mechanism, and the valve core of the electromagnetic valve is driven to act when being restored. In addition, because the upper end of the spring connecting rod is provided with the micro switch, the micro switch can send a feedback signal back to the control system, the control system can record the real action condition of the electromagnetic valve, and whether the reasons of refusing action of the actuating mechanism are caused by the jamming of the electromagnetic valve can be rapidly determined or eliminated through history bulletin inquiry. The action condition of the electromagnetic valve can be effectively monitored, and meanwhile, the fault removal efficiency is greatly improved.
The present invention will be described in further detail with reference to the drawings and the specific examples, but is not limited to the examples.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a side view of FIG. 1;
Fig. 3 is a top view of fig. 1.
In the figure: the device comprises a bracket base 1, a screw rod 2, a microswitch mounting area 3, a transverse plate 4, a bracket post 5, a screw rod plug 7, a gasket 8, a spring 9 and a nut 10.
Detailed Description
Example 1:
the invention relates to a general electromagnetic valve core action feedback device, which is shown in figures 1 to 3 and comprises a bracket, a screw, a spring, a bolt and the like which are used for fixing.
The bracket is made of metal materials, and can be processed by steel plates or iron plates or other high-strength engineering metal materials when in specific implementation.
The bottom of the bracket is designed according to the actual model of the field electromagnetic valve, and can be designed into a circular ring shape or a U shape, as shown in fig. 1, and the embodiment is a circular ring-shaped bracket. The support base 1 is of a circular ring structure, two support columns 5 are upwards connected to the outer side edges of two ends of the circular ring, the top ends of the two support columns 5 are connected with a transverse plate 4, the long side of the transverse plate 4 is upwards provided with an extension part, the extension part is a micro-switch installation area 3, and a sufficient space is reserved on the micro-switch installation area 3 for installing a micro-switch.
The bracket base 1, the bracket column 5, the transverse plate 4 and the extension part of the upper part of the transverse plate 4 are of an integral connection structure.
The transverse plate 4 is of a rectangular structure, and an opening is formed in the center of the transverse plate 4 and used for penetrating through the spring screw 2. The screw rod 2 is made of metal materials, the corresponding screw rod is processed according to the diameter of the on-site solenoid valve core monitoring hole, and threads can not be processed at the part of the screw rod plug 7 at the bottom of the screw rod, inserted into the solenoid valve core monitoring hole, so that friction resistance is reduced. The assembly mode of the screw rod 2 and the spring 9 is shown in the figure, the spring 9 passes through the screw rod 2 and is clamped between the gasket 8 and the nut 10, and the compression amount of the spring can be adjusted by rotating the nut 10 up and down so as to adjust the compression force of the spring and the length of the screw rod to meet the requirement of natural rebound of the spring.
The micro switch is arranged at the micro switch installation area 3 of the bracket 1, the type of the micro switch can be selected according to the actual situation of the site, and the normally open contact of the micro switch is sent to the control system through a signal cable.
The working mode of the device is as follows:
Firstly, a circular ring of a bracket base is sleeved outside a solenoid valve coil and is fixed by a solenoid valve self-carrying coil bolt, a screw plug 7 is penetrated into a solenoid valve core monitoring hole to be monitored and is tightly contacted with a baffle plate in the solenoid valve core monitoring hole, so that a valve core, a valve core baffle plate and a spring screw are integrally linked. When the electromagnetic valve acts, the valve core is attracted by the electromagnet to push the valve core baffle, and the spring screw rod 2 is compressed to extend the top of the screw rod. A micro switch installation area 3 is arranged on a support at the top of the screw rod, a micro switch is installed on the micro switch installation area 3, the screw rod presses the micro switch to close a normally open contact of the switch, and a valve core action signal is sent out. When the electromagnetic valve is in reverse action or recovery, the valve core acts to the other end, the screw rod is under the action of the elastic force of the spring and returns to the initial position, at the moment, the top end of the screw rod does not press the micro switch any more, and the action signal of the electromagnetic valve is recovered.
Example 2:
the bracket 1 is a U-shaped bracket, and the other parts are the same as those of the embodiment 1.
Claims (6)
1. A general electromagnetic valve core action feedback method is characterized in that: the circular ring of the bracket base is sleeved outside the solenoid valve coil and is fixed by a solenoid valve self-coil bolt, a screw plug (7) is penetrated into a solenoid valve core monitoring hole to be monitored and is tightly contacted with a baffle plate in the solenoid valve core monitoring hole, so that a valve core, a valve core baffle plate and a spring screw are integrally linked; when the electromagnetic valve acts, the valve core is attracted by the electromagnet to push the valve core baffle, and the spring screw (2) is compressed to extend the top of the screw; a micro switch installation area (3) is arranged on a bracket at the top of the screw rod, a micro switch is installed on the micro switch installation area (3), the screw rod presses the micro switch, a normally open contact of the switch is closed, and a valve core action signal is sent out; when the electromagnetic valve is in reverse action or recovery, the valve core acts to the other end, the screw rod is under the action of the elastic force of the spring and returns to the initial position, at the moment, the top end of the screw rod does not press the micro switch any more, and the action signal of the electromagnetic valve is recovered;
Wherein, the outer side of the bracket base (1) is upwards connected with two bracket posts (5), the top ends of the two bracket posts (5) are connected with a transverse plate (4), the long side of the transverse plate (4) is upwards provided with an extension part, the extension part is a micro-switch installation area (3), and a sufficient space is reserved on the micro-switch installation area (3) for installing a micro-switch; the center of the transverse plate (4) is provided with an opening for penetrating through the spring screw (2), the bottom of the screw is provided with a screw plug (7), the spring (9) penetrates through the screw (2) and is clamped between the gasket (8) and the nut (10), and the spring compression amount is adjusted by rotating the nut (10) up and down so as to adjust the compression force of the spring and the length of the screw.
2. The universal solenoid valve spool motion feedback method of claim 1, wherein: the bracket base (1) is of a circular ring structure or a U-shaped structure.
3. The universal solenoid valve spool motion feedback method of claim 1, wherein: the transverse plate (4) is of a rectangular structure.
4. The universal solenoid valve spool motion feedback method of claim 1, wherein: the screw (2) is made of metal materials.
5. The universal solenoid valve spool motion feedback method of claim 1, wherein: the bracket is characterized in that the bracket base (1), the bracket column (5), the transverse plate (4) and the extension part on the upper part of the transverse plate (4) are formed by processing metal steel plates in an integral connection structure.
6. The universal solenoid valve spool motion feedback method of claim 1, wherein: the bracket base (1), the bracket column (5), the transverse plate (4) and the extension part on the upper part of the transverse plate (4) are formed by processing steel plates.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201711123266.5A CN107883050B (en) | 2017-11-14 | 2017-11-14 | Universal electromagnetic valve core action feedback device |
Applications Claiming Priority (1)
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---|---|---|---|
CN201711123266.5A CN107883050B (en) | 2017-11-14 | 2017-11-14 | Universal electromagnetic valve core action feedback device |
Publications (2)
Publication Number | Publication Date |
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CN107883050A CN107883050A (en) | 2018-04-06 |
CN107883050B true CN107883050B (en) | 2024-07-02 |
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CN201711123266.5A Active CN107883050B (en) | 2017-11-14 | 2017-11-14 | Universal electromagnetic valve core action feedback device |
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Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN207486187U (en) * | 2017-11-14 | 2018-06-12 | 国家电网公司 | A kind of general valve core of the electromagnetic valve action feedback device |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0247336A3 (en) * | 1986-05-01 | 1988-09-14 | Sealed Power Corporation | Electrohydraulic controlled spool valve |
CN101245795A (en) * | 2007-02-13 | 2008-08-20 | 中国船舶重工集团公司第七0四研究所 | Clamping type feedback lever |
CN101799025B (en) * | 2009-05-15 | 2012-11-14 | 武汉科技学院 | Internal feedback type incremental hydraulic throttling digital valve |
KR100930118B1 (en) * | 2009-05-22 | 2009-12-07 | (주)엠에스정밀 | Integrated control valve for power shift transmission of forklift |
CN104048081B (en) * | 2014-05-29 | 2016-04-13 | 湖北三江航天红峰控制有限公司 | A kind of rock gas safety valve |
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2017
- 2017-11-14 CN CN201711123266.5A patent/CN107883050B/en active Active
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN207486187U (en) * | 2017-11-14 | 2018-06-12 | 国家电网公司 | A kind of general valve core of the electromagnetic valve action feedback device |
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CN107883050A (en) | 2018-04-06 |
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