CN107879127B - Automatic feeding system and sizing mechanism - Google Patents
Automatic feeding system and sizing mechanism Download PDFInfo
- Publication number
- CN107879127B CN107879127B CN201711298801.0A CN201711298801A CN107879127B CN 107879127 B CN107879127 B CN 107879127B CN 201711298801 A CN201711298801 A CN 201711298801A CN 107879127 B CN107879127 B CN 107879127B
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- Prior art keywords
- wax
- communicated
- buffer box
- feeding system
- buffer
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/04—Conveying materials in bulk pneumatically through pipes or tubes; Air slides
- B65G53/24—Gas suction systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
- B65G53/36—Arrangements of containers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses an automatic feeding system and a sizing mechanism. The automatic feeding system comprises a storage vat, a collecting vat, a weighing device, a buffer box, a first control valve, a material pumping machine and a controller. The storage vat is used for storing wax flakes, the storage vat is located the top of collection vat and the storage outlet of storage vat is towards the collection vat, the collection vat is used for receiving the wax flakes from the storage vat, the collection vat is located weighing device, weighing device is used for weighing the weight of the wax flakes in the collection vat, the collection vat is communicated with a buffer box, the buffer box is used for being communicated with a melting wax box of a sizing machine main body through a discharge hole of the buffer box, a first control valve is arranged at the discharge hole of the buffer box and used for opening or closing the discharge hole, a material drawing machine is communicated with the buffer box, the material drawing machine can produce negative pressure through pumping the buffer box so as to realize that the wax flakes in the collection vat are conveyed into the buffer box, and the material drawing machine is electrically connected with a controller. The automatic feeding system is time-saving and labor-saving.
Description
Technical Field
The invention relates to the field of textiles, in particular to an automatic feeding system and a sizing mechanism.
Background
In the textile sector, the materials in the wax box of the sizing machine are completely fed manually by a sizing agent mixing worker, the sizing agent mixing worker needs to follow up the operation of a sizing agent mixing system and feed supplementing work of the wax box, the manual feed supplementing is time-consuming and labor-consuming, and the phenomenon that the feed supplementing of the wax box cannot be completely in place is often caused by manual feed supplementing, so that quality problems are caused due to untimely wax adding.
Disclosure of Invention
Based on the above, it is necessary to provide an automatic feeding system and sizing mechanism capable of automatically feeding materials and saving time and force.
An automatic feeding system comprises a storage vat, a collecting vat, a weighing device, a buffer box, a discharging pipe, a first control valve, a material pumping machine and a controller;
the storage vat is used for storing wax flakes, the storage vat is located the top of storage vat just the storage outlet of storage vat is towards the storage vat, the storage vat is used for receiving from the storage vat the wax flakes weighing device is used for weighing the weight of the wax flakes in the storage vat, the buffer bin is hopper-shaped, the lateral wall of buffer bin has the feed inlet, the top of buffer bin has the inlet scoop, the buffer bin passes through the feed inlet with the storage vat intercommunication, the buffer bin is used for communicating with the melting wax case of dresser main part through the discharge gate of its bottom, the discharging union coupling is in the buffer bin, discharging union coupling one end in the inlet scoop and the other end is less than the feed inlet, first control valve is established in the discharge gate department of buffer bin is used for opening or closing the discharge gate, the material extractor passes through the inlet scoop intercommunication in the buffer bin, the material extractor can be through to the buffer bin produces the negative pressure suction to realize with the melting wax case intercommunication in the buffer bin the electric charge-pump is connected to the material buffer bin.
In one embodiment, the device further comprises a wax level detection component, wherein the wax level detection component is used for being arranged in the wax melting tank, the wax level detection component is used for detecting the liquid level in the wax melting tank, and the wax level detection component is electrically connected with the controller.
In one embodiment, the wax level detection component is a detection probe.
In one embodiment, the first control valve is a three-way valve.
In one embodiment, the aggregate barrel is communicated with the buffer box, the buffer box is communicated with the material extracting machine, the discharging hole is communicated with the wax melting box through a conveying pipeline, and the first control valve is arranged on the conveying pipeline between the buffer box and the material extracting machine.
In one embodiment, the number of the buffer tanks is multiple, the aggregate barrels are communicated with the material extracting machine through a conveying main pipe, each buffer tank is communicated with a first conveying branch pipe through a corresponding feed inlet, each first conveying branch pipe is communicated with the conveying main pipe through a second control valve, each buffer tank is communicated with a second conveying branch pipe through a corresponding air suction inlet, each second conveying branch pipe is communicated with the material extracting machine, and a plurality of discharge ports are respectively and correspondingly communicated with a plurality of wax melting boxes.
In one embodiment, the second control valve is a three-way valve, and the second control valve is disposed at a connection portion between the first delivery branch pipe and the delivery main pipe.
In one embodiment, each second conveying branch pipe is communicated with the conveying main pipe through a third control valve, the third control valve is a three-way valve, and the third control valve is arranged at the joint between the second conveying branch pipe and the conveying main pipe.
In one embodiment, the storage basket is funnel-shaped.
The sizing mechanism comprises a sizing machine body, the sizing machine further comprises an automatic feeding system, and a buffer box of the automatic feeding system is communicated with a wax melting box of the sizing machine body through a discharge hole of the buffer box.
Above-mentioned automatic feeding system, storage vat are used for storing the wax stone, and the storage vat is used for receiving the wax stone from the storage vat, and weighing device is used for weighing the weight of the wax stone in the collection vat, adopts the negative pressure that the material machine of taking out produced to drive the air current and flows in order to realize the transportation of wax stone from collection vat to buffer box. Further, the automatic feeding system is characterized in that the bottom of the discharging pipe is lower than the position of the feeding hole, the buffer barrel is funnel-shaped, the inner cavity of the buffer barrel is in an inverted cone shape with the upper part being large and the lower part being small, when the material drawing machine sucks through the discharging pipe, the wax sheet entering the buffer barrel rotates around the inner wall of the buffer barrel due to the fact that the inner wall of the arc-shaped buffer barrel and the bottom of the discharging pipe are lower than the position of the feeding hole, and falls under the action of gravity of the wax sheet, the wax sheet cannot enter the discharging pipe, and the wax sheet can be separated from gas. Above-mentioned automatic feeding system replaces artifical reinforced, improves reinforced efficiency, practices thrift the manpower.
Above-mentioned automatic feeding system has set up wax position detection component, and when the liquid level in the molten wax case was less than the default, wax position detection component sent signal to the controller, and the material is taken out to the controller control material machine, and when the liquid level in the molten wax case risees to the default, wax position detection component sent signal to the controller, and the material machine is taken out in controller control material machine stop material. The wax level detection part is arranged to ensure that wax flakes are all arranged in the wax melting box at any time, so that wax adhesion of warp yarns in the sizing process is ensured, the generation of stains caused by high-temperature wax deficiency is reduced, and the weaving efficiency and quality are ensured.
Above-mentioned sizing mechanism has set up automatic feeding system, replaces artifical reinforced through automatic feeding system, improves reinforced efficiency, improves sizing efficiency, practices thrift the manpower.
Drawings
Fig. 1 is a schematic diagram of an automatic feeding system according to an embodiment.
10. An automatic feeding system; 100. a storage barrel; 200. a collecting barrel; 300. a weighing device; 400. a buffer tank; 500. a first control valve; 600. a material extracting machine; 700. a controller; 800. a wax level detecting section; 900. a delivery conduit; 1000. a conveying main pipe; 1100. a first delivery manifold; 1200. a second delivery manifold; 1300. a discharge pipe; 1400. a second control valve; 1500. a third control valve; 20. a wax melting box.
Detailed Description
In order that the invention may be readily understood, a more complete description of the invention will be rendered by reference to the appended drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1, the present embodiment relates to a sizing mechanism. The sizing mechanism comprises a sizing machine body. The sizing mechanism also includes an automatic feeding system 10.
Referring to fig. 1, the automatic feeding system 10 includes a storage bucket 100, a collecting bucket 200, a weighing device 300, a buffer tank 400, a first control valve 500, a extractor 600, a controller 700, and a discharge pipe 1300.
Referring to fig. 1, a storage bucket 100 is shown for storing wax flakes. The storage vat 100 is located above the collecting vat 200 and the storage outlet of the storage vat 100 faces the collecting vat 200.
Referring to fig. 1, a manifold 200 is shown for receiving wax flakes from a storage vat 100. The collection bowl 200 is positioned on the weighing device 300.
The weighing device 300 is used for weighing the wax sheet in the collecting barrel 200.
Referring to fig. 1, the collecting bucket 200 is connected to a buffer tank 400.
Referring to fig. 1, the buffer tank 400 is also funnel-shaped. The side wall of the buffer tank 400 is provided with a feed inlet, and the top of the buffer tank 400 is provided with an air suction inlet. The buffer tank 400 is communicated with the aggregate bucket 200 through a feed port, and the buffer tank 400 is used for being communicated with the wax melting tank 20 of the sizing machine main body through a discharge port at the bottom of the buffer tank 400.
The discharging pipe 1300 is connected in the buffer tank 400, one end of the discharging pipe is communicated with the air suction inlet, the other end of the discharging pipe is lower than the feeding inlet, and the first control valve 500 is arranged at the discharging hole at the bottom of the buffer tank 400 and used for opening or closing the discharging hole.
The extractor 600 is communicated with the buffer tank 400 through an air suction inlet. The extractor 600 can generate negative pressure by sucking the buffer tank 400 to realize that the wax flakes in the collecting bucket 200 are conveyed into the buffer tank 400. The extractor 600 is electrically connected to the controller 700.
Further, referring to FIG. 1, in one embodiment, the automatic feeding system 10 described above further includes a wax level detection component 800. The wax level detecting member 800 is provided in the wax melting tank 20. The wax level detecting component 800 is used for detecting the liquid level in the wax melting tank 20, and the wax level detecting component 800 is electrically connected to the controller 700.
Still further, in one embodiment, the wax level detection component 800 is a detection probe.
Still further, in one embodiment, the first control valve 500 is a three-way valve.
Further, referring to fig. 1, in one embodiment, the collecting bucket 200 is communicated with the buffer tank 400, the buffer tank 400 is communicated with the extractor 600, and the discharge port is communicated with the wax melting tank 20 through a conveying pipeline 900. The first control valve 500 is provided on the transfer pipe 900 between the buffer tank 400 and the extractor 600.
Further, referring to fig. 1, in one embodiment, the number of buffer tanks 400 is plural, and the buffer tanks 400 are distributed in a row between the collecting bucket 200 and the extractor 600. The collecting bucket 200, the plurality of buffer tanks 400 and the extractor 600 are connected in parallel in sequence. The material collecting barrels 200 are communicated with the material extracting machine 600 through a main conveying pipe 1000, each buffer tank 400 is communicated with a first conveying branch pipe 1100 through a corresponding feed inlet, and each first conveying branch pipe 1100 is communicated with the main conveying pipe 1000 through a second control valve 1400. Each buffer tank 400 is connected to the second delivery manifold 1200 through a corresponding suction port. Each second conveying branch pipe 1200 is communicated with the extractor 600, and a plurality of discharge ports are respectively correspondingly communicated with a plurality of wax melting boxes 20.
The second control valve 1400 is a three-way valve, and the second control valve 1400 is provided at the junction between the first branch pipe 1100 and the main pipe 1000.
Each second branch pipe 1200 is connected to the main pipe 1000 through a third control valve 1500, the third control valve 1500 is a three-way valve, and the third control valve 1500 is provided at the connection between the second branch pipe 1200 and the main pipe 1000.
The specific number of buffer bins 400 may be determined according to the number of the wax melting bins 20 of the dresser body, that is, the specific number of buffer bins 400 coincides with the number of the wax melting bins 20.
In one embodiment, referring to fig. 1, the storage vat 100 is funnel-shaped.
The automatic feeding system 10 described above, the storage vat 100 is used for storing wax flakes, the collecting vat 200 is used for receiving wax flakes from the storage vat 100, the weighing device 300 is used for weighing the weight of the wax flakes in the collecting vat 200, and the negative pressure generated by the material extractor 600 is used for driving the airflow to flow so as to realize the transportation of the wax flakes from the collecting vat 200 to the buffer box 400. Further, in the automatic feeding system 10, the bottom of the discharging pipe 1300 is lower than the position of the feeding hole, meanwhile, the buffer barrel 400 is funnel-shaped, the inner cavity of the buffer barrel 400 is in an inverted cone shape with a large upper part and a small lower part, when the extractor 600 sucks through the discharging pipe 1300, the wax sheet entering the buffer barrel 400 rotates around the inner wall of the buffer barrel 400 due to the matching of the inner wall of the arc-shaped buffer barrel 400 and the position of the bottom of the discharging pipe 1300 lower than the position of the feeding hole, and falls under the action of the gravity of the wax sheet, the wax sheet cannot enter the discharging pipe 1300, and the separation of the wax sheet and the gas can be realized through the arrangement. The automatic feeding system 10 replaces manual feeding, improves feeding efficiency and saves manpower.
The automatic feeding system 10 is provided with the wax level detecting component 800, when the liquid level in the wax melting tank 20 is lower than a preset value, the wax level detecting component 800 sends a signal to the controller 700, the controller 700 controls the extractor 600 to extract materials, when the liquid level in the wax melting tank 20 rises to the preset value, the wax level detecting component 800 sends a signal to the controller 700, and the controller 700 controls the extractor 600 to stop extracting materials. The wax level detection part 800 can ensure that wax flakes are all arranged in the wax melting box 20 at any time, ensure that wax is adhered to warp yarns in the sizing process, reduce the generation of stains caused by high-temperature wax deficiency, and ensure the weaving efficiency and quality. The wax flakes entering the wax melting tank 20 are melted by heating the heating steam pipe in the wax melting tank 20, and the wax flakes are kept in a liquid state by keeping the temperature in the wax melting tank 20 constant.
Above-mentioned sizing mechanism has set up automatic feeding system 10, replaces artifical reinforced through automatic feeding system 10, improves reinforced efficiency, improves sizing efficiency, practices thrift the manpower.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The foregoing examples illustrate only a few embodiments of the invention and are described in detail herein without thereby limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (8)
1. An automatic feeding system is characterized by comprising a storage vat, a collecting vat, a weighing device, a buffer box, a discharging pipe, a first control valve, a material pumping machine and a controller;
the storage vat is used for storing wax sheets, the storage vat is positioned above the storage vat, a storage outlet of the storage vat faces the storage vat, the storage vat is used for receiving the wax sheets from the storage vat, the storage vat is in a funnel shape, the weighing device is used for weighing the weight of the wax sheets in the storage vat, the buffer box is in a funnel shape, the side wall of the buffer box is provided with a feed inlet, the top of the buffer box is provided with an air suction inlet, the buffer box is communicated with the storage vat through the feed inlet, the buffer box is communicated with a wax melting box of a sizing machine main body through a discharge outlet at the bottom of the buffer box, the discharge pipe is connected in the buffer box, one end of the discharge pipe is communicated with the air suction inlet, the other end of the discharge pipe is lower than the feed inlet, the first control valve is arranged at the discharge outlet of the buffer box and is used for opening or closing the discharge outlet, the suction machine is communicated with the buffer box through the air suction inlet, the suction machine can be used for realizing the mechanical and electrical connection of the buffer box to the buffer box through suction to the buffer box;
the automatic feeding system further comprises a wax level detection component, wherein the wax level detection component is used for being arranged in the wax melting box and used for detecting the liquid level in the wax melting box, and the wax level detection component is electrically connected with the controller.
2. The automated feeding system of claim 1, wherein the wax level detection component is a detection probe.
3. The automatic feeding system according to any one of claims 1-2, wherein the first control valve is a three-way valve.
4. The automatic feeding system according to any one of claims 1-2, wherein the aggregate bucket is communicated with the buffer box, the buffer box is communicated with the extractor, the discharge port is communicated with the wax melting box through a conveying pipeline, and the first control valve is arranged on the conveying pipeline between the buffer box and the extractor.
5. The automatic feeding system according to any one of claims 1-2, wherein the number of the buffer tanks is plural, the aggregate barrels are communicated with the material extracting machine through a conveying main pipe, each buffer tank is communicated with a first conveying branch pipe through a corresponding feed inlet, each first conveying branch pipe is communicated with the conveying main pipe through a second control valve, each buffer tank is communicated with a second conveying branch pipe through a corresponding air suction inlet, each second conveying branch pipe is communicated with the material extracting machine, and a plurality of discharge ports are respectively and correspondingly communicated with a plurality of wax melting boxes.
6. The automatic feeding system of claim 5, wherein the second control valve is a three-way valve, and the second control valve is disposed at a connection between the first delivery branch pipe and the delivery main pipe.
7. The automatic feeding system according to claim 6, wherein each second conveying branch pipe is communicated with the conveying main pipe through a third control valve, the third control valve is a three-way valve, and the third control valve is arranged at a joint between the second conveying branch pipe and the conveying main pipe.
8. The sizing mechanism comprises a sizing machine body and is characterized by further comprising the automatic feeding system according to any one of claims 1-7, wherein a buffer box of the automatic feeding system is communicated with a wax melting box of the sizing machine body through a discharge hole of the buffer box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711298801.0A CN107879127B (en) | 2017-12-08 | 2017-12-08 | Automatic feeding system and sizing mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711298801.0A CN107879127B (en) | 2017-12-08 | 2017-12-08 | Automatic feeding system and sizing mechanism |
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| Publication Number | Publication Date |
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| CN107879127A CN107879127A (en) | 2018-04-06 |
| CN107879127B true CN107879127B (en) | 2023-10-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201711298801.0A Active CN107879127B (en) | 2017-12-08 | 2017-12-08 | Automatic feeding system and sizing mechanism |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110432301A (en) * | 2019-08-14 | 2019-11-12 | 成都松川雷博机械设备有限公司 | Full-automatic food with filling production method |
| CN112093501B (en) * | 2020-08-14 | 2021-10-26 | 祖名豆制品股份有限公司 | Automatic bean soaking feeding system |
Citations (5)
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|---|---|---|---|---|
| CN1374419A (en) * | 2001-03-09 | 2002-10-16 | 津田驹工业株式会社 | Sizing machine |
| TW200526497A (en) * | 2003-12-03 | 2005-08-16 | Loesche Gmbh | Method and apparatus for the pneumatic conveying of solids |
| CN203637031U (en) * | 2013-12-05 | 2014-06-11 | 亚普汽车部件股份有限公司 | Raw material delivery system |
| CN205258738U (en) * | 2015-12-31 | 2016-05-25 | 恒天重工股份有限公司 | A device that is used for layering of dresser yarn to wax |
| CN207658739U (en) * | 2017-12-08 | 2018-07-27 | 广东溢达纺织有限公司 | Automatic feeding system and sizing mechanism |
-
2017
- 2017-12-08 CN CN201711298801.0A patent/CN107879127B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1374419A (en) * | 2001-03-09 | 2002-10-16 | 津田驹工业株式会社 | Sizing machine |
| TW200526497A (en) * | 2003-12-03 | 2005-08-16 | Loesche Gmbh | Method and apparatus for the pneumatic conveying of solids |
| CN203637031U (en) * | 2013-12-05 | 2014-06-11 | 亚普汽车部件股份有限公司 | Raw material delivery system |
| CN205258738U (en) * | 2015-12-31 | 2016-05-25 | 恒天重工股份有限公司 | A device that is used for layering of dresser yarn to wax |
| CN207658739U (en) * | 2017-12-08 | 2018-07-27 | 广东溢达纺织有限公司 | Automatic feeding system and sizing mechanism |
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| Publication number | Publication date |
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| CN107879127A (en) | 2018-04-06 |
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