CN107876795B - Preparation method of single crystal copper powder - Google Patents

Preparation method of single crystal copper powder Download PDF

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Publication number
CN107876795B
CN107876795B CN201711269097.6A CN201711269097A CN107876795B CN 107876795 B CN107876795 B CN 107876795B CN 201711269097 A CN201711269097 A CN 201711269097A CN 107876795 B CN107876795 B CN 107876795B
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copper powder
reaction
copper
crystal
carbonate
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CN107876795A (en
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向红印
李清湘
高官明
陈端云
刘银
周少强
董烈寒
黄培德
陈云鹏
白薇
肖义亮
邓杰
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Shenzhen Nonfemet Technology Co ltd
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Shenzhen Nonfemet Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/16Making metallic powder or suspensions thereof using chemical processes
    • B22F9/18Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
    • B22F9/20Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from solid metal compounds
    • B22F1/0003
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/14Treatment of metallic powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B29/00Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
    • C30B29/02Elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B22F2009/043Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by ball milling

Abstract

The invention provides a preparation method of single crystal copper powder, which comprises the following steps: adding copper sulfate aqueous solution and sodium carbonate aqueous solution into a reaction container at the same time, reacting to generate basic copper carbonate, washing a reaction product, and drying water; placing basic copper carbonate on a belt type sintering furnace for calcining to obtain copper oxide fine particles; and adding a reaction solvent ethylene glycol, a reducing agent and a reaction promoter into a closed reaction container, adding copper oxide fine particles, filling protective gas into the reaction container, stirring and heating for reaction to obtain the single-crystal superfine copper powder. And uniformly mixing the single-crystal superfine copper powder, the surface antioxidant dispersant and the solvent, adding the mixture into a roller dispersing machine, carrying out ball milling, dispersing and modifying treatment, and then drying the copper powder in vacuum to obtain the single-crystal monodisperse copper powder. By adopting the technical scheme of the invention, the obtained copper powder has low oxygen content, good oxidation resistance, good conductivity, monodisperse single crystal, narrow particle size distribution and high tap density.

Description

Preparation method of single crystal copper powder
Technical Field
The invention belongs to the technical field of metal material preparation, and particularly relates to a preparation method of single crystal copper powder.
Background
With the rapid development of the electronic information field, the demand of high-performance and high-precision electronic paste is increasing day by day, and the base metal electronic paste is widely applied to the fields of conductive paste, conductive adhesive, battery shielding coating and the like due to the lower price and excellent conductive performance of the base metal electronic paste compared with noble metal. Copper is a raw material for manufacturing electronic paste with high cost performance, and the copper powder for manufacturing the electronic paste generally has the defects of coarse particle size distribution, poor oxidation resistance, high oxygen content, poor conductivity and the like. In particular, the requirement for the copper electronic paste for the multilayer ceramic capacitor is higher.
Disclosure of Invention
Aiming at the technical problems, the invention discloses a preparation method of single crystal copper powder, and the obtained copper powder has low oxygen content, good conductivity, monodisperse single crystal and small particle size distribution.
In contrast, the technical scheme adopted by the invention is as follows:
a preparation method of single-crystal copper powder comprises the following steps:
step S1, adding the copper sulfate aqueous solution and the sodium carbonate aqueous solution into a reaction container at the same time, reacting to generate basic copper carbonate, washing the reaction product, and drying the water; placing basic copper carbonate on a belt type sintering furnace for calcining to obtain copper oxide fine particles;
and step S2, adding a reaction solvent, a reducing agent and a reaction promoter into the high-temperature high-pressure closed reaction container, adding copper oxide fine particles, filling protective gas into the reaction container, stirring and heating for reaction to obtain the single-crystal superfine copper powder. Further, the reaction solvent is ethylene glycol;
the technical scheme is that the superfine copper powder is prepared by chemical reaction in a pure solvent under the environment of high-temperature protective atmosphere. The high polarity of water easily causes the agglomeration of powder particles, and contains a large amount of active hydrogen bonds, which causes the high oxygen content of the copper powder. The invention adds a reaction control agent to control the reaction rate in a pure solvent system and in a high-temperature protective atmosphere environment, and is beneficial to preparing single crystal powder. The reaction solvent ethylene glycol is a non-polar substance, the intermolecular force is average, an oxygen-free and isotropic reaction environment can be provided, and the powder agglomeration can be reduced.
And step S3, uniformly mixing the prepared superfine copper powder, the surface antioxidant dispersant and the solvent, adding the mixture into a roller dispersion machine, carrying out ball milling dispersion modification treatment, discharging after dispersion, and carrying out vacuum drying on the copper powder to obtain the single-crystal monodisperse copper powder.
The technical scheme is that the copper powder is subjected to ball milling anti-oxidation dispersion modification in a roller ball mill, so that the superfine copper powder has high surface energy, is easy to oxidize and agglomerate, and can influence the conductivity and the use performance of the copper powder. The invention can improve the oxidation resistance of the copper powder by ball milling, anti-oxidation dispersion modification, and simultaneously increase the dispersibility of the copper powder to achieve the monodispersion effect.
In step S3, the surface antioxidant dispersant is polyethylene glycol or polyethylene glycol esters, and the solvent is absolute ethanol.
As a further improvement of the invention, in step S3, the time of the antioxidant dispersion modification treatment is 1-3 h.
As a further improvement of the invention, the reducing agent is one or a mixture of two of alkanol ammonia, triethanolamine, diethanolamine and monoethanolamine.
As a further improvement of the invention, the reaction promoter is one or a mixture of two of sodium hydroxide, potassium hydroxide, sodium borohydride and potassium borohydride.
As a further improvement of the invention, the protective gas is nitrogen or argon.
As a further improvement of the invention, in step S2, the temperature of the heating reaction is 120-195 ℃. The reaction temperature is 120-195 ℃, the reaction speed is high, oxygen in the copper oxide can be rapidly removed, the oxygen content in the copper is reduced, and the agglomeration phenomenon of powder particles caused by the influence of intermolecular acting force of the copper is also reduced.
As a further improvement of the invention, in step S1, the calcination time is 1-3 h.
Compared with the prior art, the invention has the beneficial effects that:
by adopting the technical scheme of the invention, the obtained copper powder has low oxygen content, good oxidation resistance, good conductivity, monodispersion of single crystal, particle size distribution of 0.1-5um and tap density of up to 4.5g/cm3It is suitable for multilayer ceramic capacitor copper electronic paste.
Drawings
FIG. 1 is a scanning electron microscope image of single-crystal ultra-fine copper powder prepared in example 1 of the present invention, magnified 5000 times.
FIG. 2 is a scanning electron microscope image of the single-crystal ultra-fine copper powder prepared in example 1 of the present invention magnified 1000 times.
Detailed Description
Preferred embodiments of the present invention are described in further detail below.
Example 1
A preparation method of single-crystal fine copper powder comprises the following steps:
(1) a precursor conversion step: first prepare 1m3The 1mol/L copper sulfate solution and the 1.5mol/L sodium carbonate solution are simultaneously dripped into a reaction vessel through a pipeline to react to generate basic copper carbonate, a reaction product is washed, and water is dried. And (3) calcining the basic copper carbonate on a belt type sintering furnace at 300 ℃ for 2h to obtain copper oxide ultrafine particles.
(2) A solvent thermal reduction step: adding 400L of ethylene glycol, 20L of triethanolamine, 200kg of copper oxide powder and 5kg of sodium hydroxide into a high-temperature high-pressure closed reaction container, keeping the nitrogen environment in the container, heating to 160 ℃, reacting for 1h, cooling, performing solid-liquid separation, washing for 3 times by using absolute ethyl alcohol, and performing vacuum drying to obtain the superfine copper powder.
(3) Ball milling, anti-oxidation, dispersion and modification: 100kg of zirconia bar, 20kg of superfine copper powder and 40L of absolute ethyl alcohol are added into a 100L roller ball mill,40g of polyethylene glycol, modifying for 2 hours, discharging, and drying in vacuum to obtain the single crystal monodisperse copper powder. The scanning electron micrographs of the obtained copper powder are shown in FIG. 1 and FIG. 2, and it can be seen from FIG. 1 and FIG. 2 that the obtained copper powder has uniform particles, good dispersibility and less aggregation. Through detection, the particle size distribution of the copper powder is 0.1-5um, and the tap density reaches 4.2g/cm3
Example 2
A preparation method of single-crystal fine copper powder comprises the following steps:
(1) a precursor conversion step: first prepare 1m3The 1mol/L copper sulfate solution and the 1.5mol/L sodium carbonate solution are simultaneously dripped into a reaction vessel through a pipeline to react to generate basic copper carbonate, a reaction product is washed, and water is dried. And (3) calcining the basic copper carbonate on a belt type sintering furnace at 300 ℃ for 2h to obtain copper oxide ultrafine particles.
(2) A solvent thermal reduction step: adding 400L of ethylene glycol, 20L of triethanolamine, 200kg of copper oxide powder and 2kg of sodium borohydride into a high-temperature high-pressure closed reaction container, maintaining a vacuum negative pressure environment in the container, heating to 170 ℃, reacting for 1h, cooling, performing solid-liquid separation, washing for 3 times with absolute ethyl alcohol, and performing vacuum drying to obtain the superfine copper powder.
(3) Ball milling, anti-oxidation, dispersion and modification: 100kg of zirconia rod, 20kg of superfine copper powder, 40L of absolute ethyl alcohol and 20g of polyethylene glycol ester are added into a 100L roller ball mill, modification treatment is carried out for 1h, and the single crystal monodisperse copper powder is discharged and dried in vacuum. The detection shows that the particle size distribution of the obtained copper powder is 0.1-3um, and the tap density is as high as 4.5g/cm3
Comparative example 1
A preparation method of single-crystal fine copper powder comprises the following steps:
(1) a precursor conversion step: first prepare 1m3The 1mol/L copper sulfate solution and the 1.5mol/L sodium carbonate solution are simultaneously dripped into a reaction vessel through a pipeline to react to generate basic copper carbonate, a reaction product is washed, and water is dried. And (3) calcining the basic copper carbonate on a belt type sintering furnace at 300 ℃ for 2h to obtain copper oxide ultrafine particles.
(2) A solvent thermal reduction step: adding 400L of purified water, 20L of triethanolamine, 200kg of copper oxide powder and 2kg of sodium borohydride into a high-temperature high-pressure closed reaction container, maintaining a vacuum negative pressure environment in the container, heating to 100 ℃, reacting without copper ions, cooling, performing solid-liquid separation, washing with absolute ethyl alcohol for 3 times, and performing vacuum drying to obtain the copper powder.
(3) An anti-oxidation coating step: and adding 20kg of copper powder, 40L of absolute ethyl alcohol and 20g of polyethylene glycol ester into a stirring container, stirring for 1h, and drying in vacuum to obtain the antioxidant coated copper powder. The detection shows that the obtained copper powder has the particle size distribution of 1-20 um and the tap density lower than 2.5 g/cm3
The foregoing is a more detailed description of the invention in connection with specific preferred embodiments and it is not intended that the invention be limited to these specific details. For those skilled in the art to which the invention pertains, several simple deductions or substitutions can be made without departing from the spirit of the invention, and all shall be considered as belonging to the protection scope of the invention.

Claims (7)

1. A preparation method of single crystal copper powder is characterized by comprising the following steps: which comprises the following steps:
step S1, adding the copper sulfate aqueous solution and the sodium carbonate aqueous solution into a reaction container at the same time, reacting to generate basic copper carbonate, washing the reaction product, and drying the water; placing basic copper carbonate on a belt type sintering furnace for calcining to obtain copper oxide fine particles;
step S2, adding reaction solvent ethylene glycol, reducing agent and reaction accelerator into a closed reaction container, then adding copper oxide fine particles, filling protective gas into the reaction container, stirring and heating for reaction to obtain single crystal superfine copper powder;
step S3, uniformly mixing the prepared superfine copper powder, the surface antioxidant dispersant and the solvent, adding the mixture into a roller dispersion machine, carrying out ball milling dispersion modification treatment, discharging after dispersion, and carrying out vacuum drying on the copper powder to obtain single crystal monodisperse copper powder;
in step S2, the temperature of the heating reaction is 120-195 ℃.
2. The method for producing single-crystal copper powder according to claim 1, wherein: the reducing agent is one or a mixture of two of alkanol ammonia, triethanolamine, diethanolamine and ethanolamine.
3. The method for producing single-crystal copper powder according to claim 1, wherein: the reaction promoter is one or a mixture of two of sodium hydroxide, potassium hydroxide, sodium borohydride and potassium borohydride.
4. The method for producing single-crystal copper powder according to claim 1, wherein: the protective gas is nitrogen or argon.
5. The method for producing single-crystal copper powder according to claim 4, wherein: in step S1, the calcination time is 1-3 h.
6. The method for producing single-crystal copper powder according to claim 1, wherein: in step S3, the surface antioxidant dispersant is polyethylene glycol or polyethylene glycol esters, and the solvent is absolute ethanol.
7. The method for producing single-crystal copper powder according to claim 6, wherein: in step S3, the anti-oxidation dispersion modification treatment time is 1-3 h.
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Publication number Priority date Publication date Assignee Title
CN110116218B (en) * 2019-05-29 2022-06-17 西安工程大学 Preparation method of high-purity narrow-particle-size-distribution copper powder
CN110919022A (en) * 2019-08-19 2020-03-27 张博成 Preparation method of surface-modified nano-copper particles
CN110434346B (en) * 2019-08-26 2021-10-26 华南理工大学 Method for refining large-particle-size pure copper or copper alloy particles by high-energy ball milling method
CN110560702A (en) * 2019-09-16 2019-12-13 上海交通大学 method for preparing micron-sized single crystal copper powder at room temperature
CN110976901A (en) * 2019-12-31 2020-04-10 湘潭大学 Preparation method of nano copper powder
CN114378300B (en) * 2022-01-21 2023-10-20 重庆科技学院 Method for preparing nanometer copper powder by taking copper oxide as raw material

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CN1522815A (en) * 2003-02-19 2004-08-25 中国科学院理化技术研究所 Method for preparing homogeneous spherical copper granule by seeding growth
JP2008013837A (en) * 2006-07-10 2008-01-24 Sumitomo Metal Mining Co Ltd Fine copper powder and its manufacturing method
CN101274370A (en) * 2007-03-26 2008-10-01 中南大学 Method for preparing monodisperse high-crystallinity copper powder
CN104308183A (en) * 2014-10-24 2015-01-28 昆明舒扬科技有限公司 Preparation method for flake silver powder for electronic paste
CN106513696A (en) * 2015-09-09 2017-03-22 广州千顺工业材料有限公司 Micro-nano copper powder and preparation method thereof

Patent Citations (5)

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Publication number Priority date Publication date Assignee Title
CN1522815A (en) * 2003-02-19 2004-08-25 中国科学院理化技术研究所 Method for preparing homogeneous spherical copper granule by seeding growth
JP2008013837A (en) * 2006-07-10 2008-01-24 Sumitomo Metal Mining Co Ltd Fine copper powder and its manufacturing method
CN101274370A (en) * 2007-03-26 2008-10-01 中南大学 Method for preparing monodisperse high-crystallinity copper powder
CN104308183A (en) * 2014-10-24 2015-01-28 昆明舒扬科技有限公司 Preparation method for flake silver powder for electronic paste
CN106513696A (en) * 2015-09-09 2017-03-22 广州千顺工业材料有限公司 Micro-nano copper powder and preparation method thereof

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