CN107830689A - A kind of rose industrialization freezes production system and technique - Google Patents
A kind of rose industrialization freezes production system and technique Download PDFInfo
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- CN107830689A CN107830689A CN201711044450.0A CN201711044450A CN107830689A CN 107830689 A CN107830689 A CN 107830689A CN 201711044450 A CN201711044450 A CN 201711044450A CN 107830689 A CN107830689 A CN 107830689A
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- Prior art keywords
- guide rail
- rose
- freeze dryer
- pallet
- tunnel type
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000000034 method Methods 0.000 title claims description 14
- 238000006243 chemical reaction Methods 0.000 claims abstract description 11
- 238000004108 freeze drying Methods 0.000 claims description 7
- 238000012856 packing Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 4
- 241000196324 Embryophyta Species 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 238000001291 vacuum drying Methods 0.000 claims description 3
- 238000010792 warming Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 235000016709 nutrition Nutrition 0.000 abstract description 11
- 239000004615 ingredient Substances 0.000 abstract description 9
- 238000002845 discoloration Methods 0.000 abstract description 7
- 230000000717 retained effect Effects 0.000 abstract description 4
- 238000009777 vacuum freeze-drying Methods 0.000 abstract description 4
- 230000008020 evaporation Effects 0.000 description 4
- 238000001704 evaporation Methods 0.000 description 4
- 238000007710 freezing Methods 0.000 description 4
- 230000008014 freezing Effects 0.000 description 4
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- 150000001453 anthocyanidins Chemical class 0.000 description 3
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- 150000004636 anthocyanins Chemical class 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 235000015097 nutrients Nutrition 0.000 description 2
- 230000035764 nutrition Effects 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- -1 polyphenol compound Chemical class 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 241001573881 Corolla Species 0.000 description 1
- SHZGCJCMOBCMKK-UHFFFAOYSA-N D-mannomethylose Natural products CC1OC(O)C(O)C(O)C1O SHZGCJCMOBCMKK-UHFFFAOYSA-N 0.000 description 1
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- PNNNRSAQSRJVSB-UHFFFAOYSA-N L-rhamnose Natural products CC(O)C(O)C(O)C(O)C=O PNNNRSAQSRJVSB-UHFFFAOYSA-N 0.000 description 1
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- PYMYPHUHKUWMLA-UHFFFAOYSA-N arabinose Natural products OCC(O)C(O)C(O)C=O PYMYPHUHKUWMLA-UHFFFAOYSA-N 0.000 description 1
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- SRBFZHDQGSBBOR-UHFFFAOYSA-N beta-D-Pyranose-Lyxose Natural products OC1COC(O)C(O)C1O SRBFZHDQGSBBOR-UHFFFAOYSA-N 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
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- 229930003935 flavonoid Natural products 0.000 description 1
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- 239000008103 glucose Substances 0.000 description 1
- 229930182478 glucoside Natural products 0.000 description 1
- 150000008131 glucosides Chemical class 0.000 description 1
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- KBPHJBAIARWVSC-RGZFRNHPSA-N lutein Chemical compound C([C@H](O)CC=1C)C(C)(C)C=1\C=C\C(\C)=C\C=C\C(\C)=C\C=C\C=C(/C)\C=C\C=C(/C)\C=C\[C@H]1C(C)=C[C@H](O)CC1(C)C KBPHJBAIARWVSC-RGZFRNHPSA-N 0.000 description 1
- 229960005375 lutein Drugs 0.000 description 1
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- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 238000005502 peroxidation Methods 0.000 description 1
- 235000013824 polyphenols Nutrition 0.000 description 1
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- 208000010110 spontaneous platelet aggregation Diseases 0.000 description 1
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- ANRHNWWPFJCPAZ-UHFFFAOYSA-M thionine Chemical compound [Cl-].C1=CC(N)=CC2=[S+]C3=CC(N)=CC=C3N=C21 ANRHNWWPFJCPAZ-UHFFFAOYSA-M 0.000 description 1
- KBPHJBAIARWVSC-XQIHNALSSA-N trans-lutein Natural products CC(=C/C=C/C=C(C)/C=C/C=C(C)/C=C/C1=C(C)CC(O)CC1(C)C)C=CC=C(/C)C=CC2C(=CC(O)CC2(C)C)C KBPHJBAIARWVSC-XQIHNALSSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- FJHBOVDFOQMZRV-XQIHNALSSA-N xanthophyll Natural products CC(=C/C=C/C=C(C)/C=C/C=C(C)/C=C/C1=C(C)CC(O)CC1(C)C)C=CC=C(/C)C=CC2C=C(C)C(O)CC2(C)C FJHBOVDFOQMZRV-XQIHNALSSA-N 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/04—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
- F26B5/06—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum the process involving freezing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B15/00—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
- F26B15/10—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions
- F26B15/12—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined
- F26B15/14—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined the objects or batches of materials being carried by trays or racks or receptacles, which may be connected to endless chains or belts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/02—Applications of driving mechanisms, not covered by another subclass
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B2200/00—Drying processes and machines for solid materials characterised by the specific requirements of the drying good
- F26B2200/02—Biomass, e.g. waste vegetative matter, straw
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a kind of rose industrialization to freeze production system,Including the horizontal positioned conveyer belt of pallet and one,The end of the conveyer belt is connected with a roller conveyor,The both sides of the conveyer belt are fixed with operation flat board,The end of the roller conveyor is provided with a transport trolley hung on guide rail,The guide rail is fixed on the top of transport trolley by support meanss,Also include tunnel type quick-frozen machine,Freeze dryer and packer's bay,The head end of the guide rail is arranged at roller conveyor side,Guide rail is divided into two branch roads by conversion equipment,One of branch road is directly communicated to packer's bay,And passed from the back door of tunnel type quick-frozen machine,Following guide rail leads to packer's bay,The guide rail is provided with the branch road for leading to freeze dryer between tunnel type quick-frozen machine and packer's bay,Can be rapidly by rose vacuum freeze drying,Effectively nutritional ingredient is retained in rose,And reduce the quantity of rose discoloration damage.
Description
Technical field
The present invention relates to the process equipment of rose and technique, and in particular to a kind of rose industrialization freezes production system
And technique.
Background technology
Rose various colors, its pigment belong to polyphenol compound, and it is that China's official approval has a health-care efficacy
Food, the content of anthocyanidin is very high in rose, and the anthocyanidin of free state is seldom shown under natural conditions, mainly with glucosides shape
Formula is present, and cyanine usually forms pattern with one or more glucose, rhamnose, galactolipin, arabinose etc. by glycosidic bond
Glycosides.Anthocyanin is a kind of compound that anthocyanidin is combined into sugar with glycosidic bond, is flavonoids --- based on flavones core
A kind of material in can present red a compounds of group, it due to its unique feature, and be applied to remove human body in
Free radical, propagation lutein, antitumor, anticancer, anti-inflammatory, anti-lipid peroxidation and platelet aggregation, prevention diabetes, subtract
Fertilizer, protection eyesight etc.；It is safe and nontoxic and anthocyanin is as a kind of natural pigment, and there are many healthcare functions to human body,
It has been applied to the industries such as food, health products, cosmetics, medicine.In recent years, rose corolla is freezed, rosebud does alternative tea
At home and abroad market receives an acclaim.
The freeze drying technology of rose be can be very good to keep the flower pattern of rose, and nutritional ingredient is locked in into rose to greatest extent
It is rare spend in, prevent the loss of nutritional ingredient, and rose freeze drying technology of the prior art, it is slower to freeze speed, takes around
The time of more than 12 hours completes to freeze, and due to expecting that the lyophilized end time is longer from former material, causes rose nutritional ingredient
It is lost in, petal discoloration, has a strong impact on the yield and quality of lyophilized rose.
The content of the invention
The present invention freezes production system and technique in view of the above-mentioned problems, providing a kind of rose industrialization, can be quick
Nutritional ingredient is effectively retained in rose by ground by rose vacuum freeze drying, and reduces rose discoloration damage
Bad quantity.
The present invention solve technical problem technical scheme be：A kind of rose industrialization freezes production system, including pallet
With a horizontal positioned conveyer belt, the end of the conveyer belt is connected with a roller conveyor, and the both sides of the conveyer belt, which are fixed, to be set
There is operation flat board, in conveyer belt with being conveyed on roller conveyor, the end of the roller conveyor is provided with the pallet
One transport trolley hung on guide rail, the guide rail are fixed on the top of transport trolley, in addition to tunnel by support meanss
Formula instant freezer, freeze dryer and packer's bay, the tunnel type quick-frozen machine, freeze dryer and packer's bay are fixedly installed on ground side by side,
The head end of the guide rail is arranged at roller conveyor side, and guide rail is divided into two branch roads, one of branch road by conversion equipment
Packer's bay is directly communicated to, another branch road is connected to the front door of tunnel type quick-frozen machine, and is passed from the back door of tunnel type quick-frozen machine, connects
The guide rail that gets off leads to packer's bay, and the guide rail is provided with the branch road for leading to freeze dryer between tunnel type quick-frozen machine and packer's bay.
Further, the bottom plate of the pallet is provided with some equally distributed holes.
Further, the conversion equipment includes the mounting bracket being fixed on above guide rail, and the mounting bracket is a rectangle frame
Body, the guide rod perpendicular to guide rail is provided with the mounting bracket, is provided with the guide rod by second pulley slidable straight
Guide rail and curved connection guide rail are connected, the direct-connected guide rail that connects is set with guide rail parallel, and the direct-connected both ends for connecing guide rail are led with both sides
The fracture of rail is concordant, and one end of curved connection guide rail is concordant with the fracture of a side rails, the other end and guide rail branch of curved connection guide rail
The guide rail fracture on road is concordant, and the direct-connected guide rail that connects is fixed on a cylinder with curved connection guide rail, and the piston rod of the cylinder is consolidated
Due on mounting bracket, and cylinder can be along the direction stretching motion perpendicular to guide rail.
Further, the guide rail the front door of tunnel type quick-frozen machine, the back door of tunnel type quick-frozen machine, freeze dryer door,
Connected at the door of packer's bay by movable guiding rail, the movable guiding rail is a straight guide, one end of movable guiding rail and guide rail outdoors
Incision position docked by bolted splice, the other end of movable guiding rail with the incision position of guide rail in door.
Further, the roller of the roller conveyor is driven by motor and rotated, and the roller conveyor is away from transmission
One end of band is provided with baffle plate, and the baffle plate is installed on the frame of roller conveyer belt and projected upwards.
Further, the transport trolley is framework made of the welding of some bars, is welded with the framework some
The pallet track of equidistant arrangement, the pallet can be slided to insert and are installed on pallet track, be provided with above the transport trolley
First pulley, the first pulley are arranged in guide rail.
A kind of rose industrialization lyophilized technique, it is characterised in that comprise the following steps：
S1：Rose balance, the bud for the polyphyll rose collected is inserted in the hole of pallet on operation flat board,
The pallet for sticking with rose is placed on conveyer belt, picks out heterochromatic rose in the process；
S2：Rose entrucking, pallet are delivered on roller conveyor on a moving belt, and are rested under the stop of baffle plate
The end of roller conveyor, the pallet on roller conveyor is loaded on the pallet track of transport trolley；
S3：Snap frozen, promote transport trolley to be entered by the front door of tunnel type quick-frozen machine in tunnel type quick-frozen machine and carry out soon
Speed is refrigerated to -25 DEG C to -50 DEG C, at the same time, starts the refrigerating plant of freeze dryer, and the condenser temperature for making freeze dryer reaches -
25 DEG C to -50 DEG C, and the temperature of heating plate of freeze dryer is down to -5 DEG C to -20 DEG C；
S4：Vacuum drying, transport trolley is released by the back door of tunnel type quick-frozen machine, and be pushed into freeze dryer, opened
The vacuum pump switch of freeze dryer and freeze-drying switch, and make the vacuum environment in freeze dryer be 10pa to 100pa, and in 30min
The condenser temperature of freeze dryer is down to -30 DEG C to -50 DEG C in~60min time, in such circumstances, open the liter of freeze dryer
Temperature switch, makes the dry storehouse temperature of freeze dryer gradually be warming up to 60 DEG C；
S5：Packing and storing, transport trolley is released in dry storehouse and is pushed into packer's bay, led in the environment of low temperature is dried
Cross vacuum packing machine dry rose is vacuum-packed, and the rose for packing completion is positioned in freezer and freezed
Preserve.
The effect provided in the content of the invention is only the effect of embodiment, rather than whole effects that invention is all, above-mentioned
A technical scheme in technical scheme has the following advantages that or beneficial effect：
1st, on the one hand the present invention is by the way that the pallet equipped with rose is conveyed on conveyer belt, roller conveyor, Ran Houtong
Cross transport trolley, rose is rapidly transported to tunnel type quick-frozen machine from raw material, carries out frozen dried in freeze dryer by guide rail,
Reduce rose from duration between frozen dried is collected, be effectively reduced the drain evaporation of nutritional ingredient in rose；
On the other hand, tunnel type quick-frozen machine is added before rose enters freeze dryer freezing processing, compared to directly by rose
It is put into freeze dryer and carries out lyophilization, highly shortened the time of rose cooling freezing, rose is rapidly freezed knot
Crystalline substance, nutrition is pinned, so as to rapidly by rose vacuum freeze drying, effectively nutritional ingredient is retained in rose, together
When reduce rose discoloration damage quantity.
2nd, the bud of rose can be inserted in hole by the present invention by setting equally distributed hole on tray substrate
Putting in order for rose is realized, it is overlapping and cause to dry incomplete to avoid the occurrence of rose, and is beneficial to water by providing holes
The evaporation of steam, improve lyophilized efficiency.
3rd, by cylinder in switching device drive it is direct-connected connect guide rail, curved connection guide rail is carried out pair with the fracture of guide rail respectively
Connect, realize the branch road conversion of guide rail.
4th, by setting movable guiding rail at each, it can enter behind the door in transport trolley, rotate movable guiding rail, avoid
The closing of guide rail barrier door, improve the airtight performance of door.
5th, by connecting roller conveyor in the end of conveyer belt, it make use of roller conveyor and pallet frictional force less
Advantage simultaneously coordinates baffle plate, can make staff have not enough time to load transport trolley pallet rest on baffle plate before, more human nature
Change.
6th, tunnel type quick-frozen machine is introduced into before rose carries out frozen dried and carries out snap frozen, compared to existing skill
Frozen dried directly is carried out using freeze dryer in art, rose cell freezes crystallization rate faster, and nutrient loss is few,
Flower pattern is kept.
7th, for rose while tunnel type quick-frozen machine carries out snap frozen, starting freeze dryer makes the condenser temperature of freeze dryer
Reach -25 DEG C to -50 DEG C, be directly placed into freeze dryer that is not actuated or just having started to enter after the completion of quick-frozen compared to by rose
Row is lyophilized, and the temperature for avoiding rose is quickly gone up and causes breaking-wall cell, the situation of rose serious discoloration.
8th, by the way that dry rose is vacuum-packed using vacuum packing machine in the packer's bay for drying low temperature, make
Rose, which is constantly in, to be dried, in the environment of low temperature, so as to ensure that the pattern of rose and flower pattern.
Brief description of the drawings
Fig. 1 is the overall structure plan view from above of the present invention；
Fig. 2 is the top view of pallet；
Fig. 3 is the overlooking the structure diagram of conversion equipment；
Fig. 4 is the attachment structure schematic diagram of movable guiding rail；
Fig. 5 is the dimensional structure diagram of roller conveyor；
Fig. 6 is the side structure schematic view of transport trolley；
Fig. 7 is the process chart of the present invention；
In figure, 1, pallet, 11, hole, 2, conveyer belt, 21, operation flat board, 3, roller conveyor, 31, motor, 32, baffle plate,
4th, guide rail, 41, conversion equipment, 411, mounting bracket, 412, guide rod, 413, second pulley, 414, it is direct-connected connect guide rail, 415, curved company
Connect guide rail, 416, cylinder, 42, movable guiding rail, 5, tunnel type quick-frozen machine, 51, front door, 52, back door, 6, freeze dryer, 7, packer's bay,
8th, transport trolley, 81, framework, 82, pallet track, 83, first pulley.
Embodiment
In order to the technical characterstic of clear explanation this programme, below by embodiment, and its accompanying drawing is combined, to this
Invention is described in detail.Following disclosure provides many different embodiments or example is used for realizing the different knots of the present invention
Structure.In order to simplify disclosure of the invention, hereinafter the part and setting of specific examples are described.In addition, the present invention can be with
Repeat reference numerals and/or letter in different examples.This repetition is that for purposes of simplicity and clarity, itself is not indicated
Relation between various embodiments are discussed and/or set.It should be noted that part illustrated in the accompanying drawings is not necessarily to scale
Draw.Present invention omits the description to the known assemblies such as tunnel type quick-frozen machine, freeze dryer and treatment technology and process to avoid
It is unnecessarily limiting the present invention.
As shown in figure 1, a kind of rose industrialization freezes production system, including 1 and one horizontal positioned conveyer belt of pallet
2, the end of the conveyer belt is connected with a roller conveyor 3, and the both sides of the conveyer belt 2 are fixed with operation flat board 21, described
In conveyer belt 2 with being conveyed on roller conveyor 3, the end of the roller conveyor 3 is provided with one and hangs on guide rail pallet 1
Transport trolley 41 on 4, the guide rail 4 are fixed on the top of transport trolley 41 by support meanss, in addition to tunnel type is quick-frozen
Machine 5, freeze dryer 6 and packer's bay 7, the tunnel type quick-frozen machine 5, freeze dryer 6 and packer's bay 7 are fixedly installed on ground side by side,
The head end of the guide rail 4 is arranged at the side of roller conveyor 3, and guide rail 4 is divided to for two branch roads by conversion equipment 41, one of them
Branch road is directly communicated to packer's bay 7, and another branch road is connected to the front door 51 of tunnel type quick-frozen machine 5, and after tunnel type quick-frozen machine 5
Door 52 passes, and following guide rail 4 leads to packer's bay 7, and the guide rail 4 is provided between tunnel type quick-frozen machine 5 and packer's bay 7 to lead to
The branch road of freeze dryer 6.On the one hand the present invention is by the way that the pallet equipped with rose is conveyed on conveyer belt, roller conveyor, so
Rose is rapidly transported to from raw material by tunnel type quick-frozen machine by transport trolley, guide rail afterwards, freezed in freeze dryer
Processing, reduce rose from duration between frozen dried is collected, be effectively reduced the evaporation of nutritional ingredient in rose
It is lost in；On the other hand, tunnel type quick-frozen machine is added before rose enters freeze dryer freezing processing, compared to directly by rose
Rare flower is put into freeze dryer and carries out lyophilization, highly shortened the time of rose cooling freezing, makes rose rapidly cold
Freeze crystalline substance, pin nutrition, so as to which rapidly by rose vacuum freeze drying, nutritional ingredient effectively is retained in into rose
In, while reduce the quantity of rose discoloration damage.
As shown in Fig. 2 the bottom plate of the pallet 1 is provided with some equally distributed holes 11, can be by the flower bone of rose
Piece it is inserted in and putting in order for rose is realized in hole, it is overlapping and cause to dry incomplete to avoid the occurrence of rose, and passes through
Providing holes is beneficial to the evaporation of vapor, improves lyophilized efficiency.
As shown in figure 3, the conversion equipment 41 includes the mounting bracket 411 for being fixed on the top of guide rail 4, the mounting bracket 411
The guide rod 412 perpendicular to guide rail 4 is provided with for a rectangular box, in the mounting bracket 411, by the on the guide rod 412
Two pulleys 413 be provided with it is slidable it is direct-connected connect guide rail 414 and curved connection guide rail 415, it is described direct-connected to connect guide rail 414 and guide rail 4 is flat
Row is set, and the direct-connected both ends for connecing guide rail 414 are concordant with the fracture of two side rails 4, and one end of curved connection guide rail 415 is led with side
The fracture of rail 4 is concordant, and the other end of curved connection guide rail 415 is concordant with the guide rail fracture of the branch road of guide rail 4, described direct-connected to connect guide rail
414 are fixed on a cylinder 416 with curved connection guide rail 415, and the piston rod of the cylinder 416 is fixed on mounting bracket 411, and gas
Cylinder 416 can along the direction stretching motion perpendicular to guide rail 4, by rotaring cylinder drive it is direct-connected connect guide rail, curved connection guide rail respectively with
The fracture of guide rail is docked, and realizes the branch road conversion of guide rail.
As shown in figure 4, the guide rail 4 is in the front door of tunnel type quick-frozen machine 5, the back door of tunnel type quick-frozen machine 5, freeze dryer 6
Door, packer's bay 7 door at connected by movable guiding rail 42, the movable guiding rail 42 is a straight guide, the one of movable guiding rail 42
End and the incision position of guide rail 4 outdoors are docked by bolted splice, the other end of movable guiding rail 42 with the incision position of guide rail in door 4,
It can enter behind the door in transport trolley, rotate movable guiding rail, make the closed position of door there is no guide rail stop, improve the closed of door
Performance.
Rotated as shown in figure 5, the roller of the roller conveyor 3 is driven by motor 31, the roller on roller conveyor 3
Between connected by chain, after motor 31 drives one of roller to rotate by chain, all rollers roll with this
Cylinder together rotates, and the described one end of roller conveyor 3 away from conveyer belt 2 is provided with baffle plate 32, and it is defeated that the baffle plate 32 is installed on roller
Send on the frame of band 3 and project upwards, make use of roller conveyor 3 and the less advantage of the frictional force of pallet 1 and coordinate baffle plate 32,
Can make staff have not enough time to load transport trolley pallet rest on baffle plate before, more hommization.
As shown in fig. 6, the transport trolley 8 is framework 81 made of the welding of some bars, it is welded and fixed in the framework 81
There is the pallet track 82 of some equidistant arrangements, the pallet 1 can be slided to insert and is installed on pallet track 82, the transport trolley 8
Top first pulley 83 is installed, the first pulley 83 is arranged in guide rail 4.
As shown in fig. 7, a kind of rose industrialization lyophilized technique, it is characterised in that comprise the following steps：
S1：Rose balance, the bud for the polyphyll rose collected is inserted in the hole of pallet on operation flat board,
The pallet for sticking with rose is placed on conveyer belt, picks out heterochromatic rose in the process；
S2：Rose entrucking, pallet are delivered on roller conveyor on a moving belt, and are rested under the stop of baffle plate
The end of roller conveyor, the pallet on roller conveyor is loaded on the pallet track of transport trolley；
S3：Snap frozen, promote transport trolley to be entered by the front door of tunnel type quick-frozen machine in tunnel type quick-frozen machine and carry out soon
Speed is refrigerated to -25 DEG C to -50 DEG C, at the same time, starts the refrigerating plant of freeze dryer, and the condenser temperature for making freeze dryer reaches -
25 DEG C to -50 DEG C, and the temperature of heating plate of freeze dryer is down to -5 DEG C to -20 DEG C；Before rose carries out frozen dried
It is introduced into tunnel type quick-frozen machine and carries out snap frozen, directly frozen dried is carried out using freeze dryer compared to of the prior art,
Rose cell freezes crystallization rate faster, and nutrient loss is few, and flower pattern is kept.Rose enters in tunnel type quick-frozen machine
While row snap frozen, starting freeze dryer makes the condenser temperature of freeze dryer reach -25 DEG C to -50 DEG C, compared to by rose
Spend it is quick-frozen after the completion of be directly placed into freeze dryer that is not actuated or just starting and freezed, the temperature for avoiding rose is quickly returned
Rise and cause breaking-wall cell, the situation of rose serious discoloration.
S4：Vacuum drying, transport trolley is released by the back door of tunnel type quick-frozen machine, and be pushed into freeze dryer, opened
The vacuum pump switch of freeze dryer and freeze-drying switch, and make the vacuum environment in freeze dryer be 10pa to 100pa, and in 30min
The condenser temperature of freeze dryer is down to -30 DEG C to -50 DEG C in~60min time, in such circumstances, open the liter of freeze dryer
Temperature switch, makes the dry storehouse temperature of freeze dryer gradually be warming up to 60 DEG C；
S5：Packing and storing, transport trolley is released in dry storehouse and is pushed into packer's bay, led in the environment of low temperature is dried
Cross vacuum packing machine dry rose is vacuum-packed, and the rose for packing completion is positioned in freezer and freezed
Preserve, be constantly in rose and dry, in the environment of low temperature, so as to ensure that the pattern of rose and flower pattern.
Although above-mentioned the embodiment of invention is described with reference to accompanying drawing, not to the scope of the present invention
Limitation, on the basis of technical scheme, those skilled in the art need not pay creative work and can make
Various modifications or deformation still within protection scope of the present invention.
Claims (7)
1. a kind of rose industrialization freezes production system, it is characterised in that including pallet (1) and a horizontal positioned conveyer belt
(2), the end of the conveyer belt is connected with a roller conveyor (3), and the both sides of the conveyer belt (2) are fixed with operation flat board
(21), the pallet (1) in conveyer belt (2) with being conveyed on roller conveyor (3), the end of the roller conveyor (3)
A transport trolley (41) hung on guide rail (4) is provided with, the guide rail (4) is fixed on transport trolley by support meanss
(41) top, in addition to tunnel type quick-frozen machine (5), freeze dryer (6) and packer's bay (7), the tunnel type quick-frozen machine (5), freeze
Dry machine (6) and packer's bay (7) are fixedly installed on ground side by side, and the head end of the guide rail (4) is arranged at roller conveyor (3) one
Side, guide rail (4) are divided into two branch roads by conversion equipment (41), and one of branch road is directly communicated to packer's bay (7), another branch road
The front door (51) of tunnel type quick-frozen machine (5) is connected to, and is passed from the back door of tunnel type quick-frozen machine (5) (52), following guide rail
(4) packer's bay (7) is led to, the guide rail (4) is provided between tunnel type quick-frozen machine (5) and packer's bay (7) leads to freeze dryer (6)
Branch road.
2. a kind of rose industrialization as claimed in claim 1 freezes production system, it is characterised in that the pallet (1)
Bottom plate is provided with some equally distributed holes (11).
3. a kind of rose industrialization as claimed in claim 1 freezes production system, it is characterised in that the conversion equipment
(41) mounting bracket (411) that is fixed on above guide rail (4) is included, the mounting bracket (411) is a rectangular box, the mounting bracket
(411) guide rod (412) perpendicular to guide rail (4) is provided with, is provided with the guide rod (412) by second pulley (413)
It is slidable it is direct-connected connect guide rail (414) and it is curved connect guide rail (415), it is described direct-connected to connect that guide rail (414) is parallel with guide rail (4) to be set
Put, and the direct-connected both ends for connecing guide rail (414) are concordant with the fracture of two side rails (4), one end and side of curved connection guide rail (415)
The fracture of guide rail (4) is concordant, and the other end of curved connection guide rail (415) is concordant with the guide rail fracture of guide rail (4) branch road, described direct-connected
Connect guide rail (414) to be fixed on a cylinder (416) with curved connection guide rail (415), the piston rod of the cylinder (416) is fixed on peace
Shelve on (411), and cylinder (416) can be along the direction stretching motion perpendicular to guide rail (4).
4. a kind of rose industrialization as claimed in claim 1 freezes production system, it is characterised in that the guide rail (4) exists
The front door of tunnel type quick-frozen machine (5), the back door of tunnel type quick-frozen machine (5), the door of freeze dryer (6), packer's bay (7) door at pass through
Movable guiding rail (42) connects, and the movable guiding rail (42) is a straight guide, one end of movable guiding rail (42) and guide rail (4) outdoors
Incision position is docked by bolted splice, the other end of movable guiding rail (42) with the incision position of guide rail in door (4).
5. a kind of rose industrialization as claimed in claim 1 freezes production system, it is characterised in that the roller conveyor
(3) roller is driven by motor (31) to be rotated, and the one end of the roller conveyor (3) away from conveyer belt (2) is provided with baffle plate
(32), the baffle plate (32) is installed on the frame of roller conveyer belt (3) and projected upwards.
6. a kind of rose industrialization as claimed in claim 1 freezes production system, it is characterised in that the transport trolley
(8) it is framework (81) made of the welding of some bars, the pallet track of some equidistant arrangements is welded with the framework (81)
(82), the pallet (1) can be slided to insert and be installed on pallet track (82), and first is provided with above the transport trolley (8)
Pulley (83), the first pulley (83) are arranged in guide rail (4).
7. a kind of rose industrialization lyophilized technique as claimed in claim 1, it is characterised in that comprise the following steps：
S1：Rose balance, the bud for the polyphyll rose collected is inserted in the hole of pallet on operation flat board, will inserted
The pallet of full rose is placed on conveyer belt, picks out heterochromatic rose in the process；
S2：Rose entrucking, pallet are delivered on roller conveyor on a moving belt, and rest on roller under the stop of baffle plate
The end of conveyer belt, the pallet on roller conveyor is loaded on the pallet track of transport trolley；
S3：Snap frozen, promote transport trolley to be entered by the front door of tunnel type quick-frozen machine in tunnel type quick-frozen machine and carry out fast quickly cooling
Freeze to -25 DEG C to -50 DEG C, at the same time, start the refrigerating plant of freeze dryer, the condenser temperature of freeze dryer is reached -25 DEG C
To -50 DEG C, and the temperature of heating plate of freeze dryer is set to be down to -5 DEG C to -20 DEG C；
S4：Vacuum drying, transport trolley is released by the back door of tunnel type quick-frozen machine, and be pushed into freeze dryer, opened lyophilized
The vacuum pump switch of machine and freeze-drying switch, and make the vacuum environment in freeze dryer be 10pa to 100pa, and 30min~
The condenser temperature of freeze dryer is down to -30 DEG C to -50 DEG C in 60min time, in such circumstances, open the heating of freeze dryer
Switch, makes the dry storehouse temperature of freeze dryer gradually be warming up to 60 DEG C；
S5：Packing and storing, transport trolley is released in dry storehouse and is pushed into packer's bay, by true in the environment of low temperature is dried
Dry rose is vacuum-packed empty package machine, and the rose for packing completion is positioned over to freeze in freezer and protected
Deposit.
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|---|---|---|---|
| CN201711044450.0A CN107830689A (en) | 2017-10-31 | 2017-10-31 | A kind of rose industrialization freezes production system and technique |
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| CN201711044450.0A CN107830689A (en) | 2017-10-31 | 2017-10-31 | A kind of rose industrialization freezes production system and technique |
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| CN109108992A (en) * | 2018-08-22 | 2019-01-01 | 浙江国自机器人技术有限公司 | A kind of crusing robot inspection track applied in piping lane and piping lane control system |
| CN111743009A (en) * | 2020-06-05 | 2020-10-09 | 福建美一食品有限公司 | Freeze-dried cheese forming equipment and freeze-dried cheese forming process |
| CN115615146A (en) * | 2022-11-10 | 2023-01-17 | 浙江同景冻干科技有限公司 | Freeze-drying equipment for continuous processing |
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