CN1078209A - Micro-computer controlled traditional Chinese medicine pill wrapping machine - Google Patents
Micro-computer controlled traditional Chinese medicine pill wrapping machine Download PDFInfo
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- CN1078209A CN1078209A CN 92106159 CN92106159A CN1078209A CN 1078209 A CN1078209 A CN 1078209A CN 92106159 CN92106159 CN 92106159 CN 92106159 A CN92106159 A CN 92106159A CN 1078209 A CN1078209 A CN 1078209A
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Abstract
A kind of micro-computer controlled traditional Chinese medicine pill wrapping machine belongs to Chinese patent drug honeyed bolus package packing machine.This package packing machine adopts the Electromechanical Design scheme, and it distributes output panel, raw material delivery pusher, head and control desk etc. to constitute by raw material hot melt stirred pot, traditional Chinese medicine pill.Adopt and manually reach micro-computer controlled unmanned operation device.Full machine can be realized the work of automation high efficiency packing, reach traditional Chinese medicine pill and prevent the secondary pollution continuous sterilization, can prolong the Chinese medicine Keeping life effectively, automatic moulding wax shell and printable label and encapsulation work have and finish letter sorting counting printing, demonstration and fault alarm function automatically.
Description
A kind of micro-computer controlled traditional Chinese medicine pill wrapping machine belongs to Chinese patent drug honeyed bolus package packing machine.
For these years, traditional Chinese Chinese patent drug honeyed bolus still adopts original carton package method so far.Some plastic housing packing boxes appearred over past ten years, the wax shell packing box that special valuable medicinal is made as employing manual methods such as peace palace balls, and above-mentioned these methods do not meet pressing for that current herbal pharmaceutical already develops.China only a few producer is too low because of production efficiency from making wax coating for a big pill drug packaging machine, no autosterilization device, the very big maintenance inconvenience of operation easier; Principle of work be the moulding of liquid wax centrifugal method, the time cause the damaged quality problems of packing, there is the secondary pollution problem in the vegetable oil that instils before the wax casing forming simultaneously.
The objective of the invention is to: adopt the solid wax forming process to design a kind of full automaticity microcomputor program control traditional Chinese medicine pill wrapping machine.It has simple and reasonable, and is safe and reliable, adopts solid forming wax shell principle thereby has avoided packaging quality instability and secondary pollution problem effectively, finishes packing work on a machine.Employing manually reaches full automaticity microelectronics stored program controlled two cover operating control users and can select arbitrarily.Full machine can realize that automatically working reaches the traditional Chinese medicine pill sterilization, automatic moulding wax shell is printed medicine name factory's name and encapsulation, realizes weighing sorting work, counting demonstration, printing and fault alarm function.
Technical solution of the present invention is: the technological process of a kind of micro-computer controlled traditional Chinese medicine pill wrapping machine is as follows:
Accompanying drawing 3 aid illustration technological processes.
It comprises: raw material hot melt stirred pot, and the raw material delivery pusher, traditional Chinese medicine pill distributes output panel, the cryogenic refrigeration circulating tank, wax shell encapsulation head, bactericidal unit, electronic scale sorter and control desk electric power distribution cabinet, each parts der group is dressed up wrapping machine.
Raw material hot melt stirred pot is positioned over the body outside, and it is by raw material hot melt stirred pot, and wax liquid extracts pump, and delivery duct is assembled in proper order.The raw material delivery pusher is installed on the body top center line position, it is to be linked up with body with bolt by two installation feet below self: at delivery pusher section center is screw feeder, it is outer to be the screw feeder housing, the outside of screw feeder shell is equipped with the helix electric heater, is the circulating cooling medium cover at outermost layer; Inlet point is equipped with at rear portion in delivery pusher, and liquid level detector is installed on it.Wax shell encapsulation head is installed in the rear side of body, it is by the symmetrical wax shell flow forming dish that is contained in head top, band material conveying roller, and the traditional Chinese medicine pill delivery orifice is established at the head middle part, a pair of wax shell encapsulation rolling wheel, grabage disposal unit is arranged below head, scrap collecting tank, there is the electronic scale sorter in lower central line left side, the outlet of traditional Chinese medicine pill slideway, in the head upper portion side wall tubulose far-infrared electric heater is installed, stepping motor, transmission shaft, driving chain wheel, transmission gear.
Traditional Chinese medicine pill distributes transfer dish to be installed in body top midline position, and it is that driving chain wheel has automatic letter sorting to pick up dish in distributing transfer dish by the flange of self column below, and serial connection is fitted together successively.Continuous sterilizer is installed in traditional Chinese medicine pill slideway top, and it is mounting bracket on pill sterilization slideway, and sterilization radioluminescence device is rack-mount, and electric elements are positioned on the pill sterilization slideway.The cryogenic refrigeration circulating tank is installed in the top board below, body left side, installs in cryogenic refrigeration circulating tank upper end: cooling water expansion tank transmission pump, water supply connector, backwater joint.
Control desk is a plank frame, it is installed in the sighthole below of cryogenic refrigeration circulating tank and body upper and the intersection of head medial surface, and it is by the electric cabinet of interchange control, monitor (microcomputer), regulation and control data sheet, blinker unit, telltale, mini-printer, temperature sensor, photoelectric counter order installation respectively.
The special character of technique scheme: select for use stepless speed-regulating motor as driving motor, stepping motor is an auxiliary motor, and selecting microcomputer for use is monitor, utilizes the pill after the electronic scale sorter is made check weighing letter sorting packing in addition.At first become liquid through being pumped into delivery pusher the paraffin hot melt for preparing, continuous cooling through the circulating cooling medium in the set of shells in the delivery pusher, it is solid-state that paraffin is constantly changed into by liquid state, delivers to moulded head at last through the mixing of rotation continuously of screw feeder.Continuously be rolled into the wax shell through wax shell roll extrusion punch roller, distribute output panel queuing timing conveyor structure regularly accurately to send ball by traditional Chinese medicine pill again to die encapsulation roller roll extrusion sealing wax shell.Control desk forms the desk structure with the nature that connects of body, is provided with the window window on body, regulation and control data sheet and blinker unit.Whole technological process microcomputor program control can realize the work of high efficiency automation sterilization packaging, the physical construction advantages of simple.
Description of drawings:
Accompanying drawing 1: aid illustration process design thought, complete each block construction of machine is installed relation.
Accompanying drawing 2: aid illustration full machine components interior structure and drive connection scheme drawing.
Accompanying drawing 3 aid illustration technological processes
Accompanying drawing 4 aid illustration monitoring control system block diagrams
Be one embodiment of the present of invention below, the details that provides this utility model by description and accompanying drawing to embodiment.It is respectively by raw material hot melt stirred pot, the raw material delivery pusher, and traditional Chinese medicine pill distributes transfer dish, body, head, electronic scale sorter, cryogenic refrigeration circulating tank and each parts of control desk to be assembled into wrapping machine.
Raw material hot melt stirred pot [1] is arranged on body [26] the left end outside, the raw material hot melt stirred pot loam cake right side that charging pump [2] is installed, feeder sleeve [A] is installed in raw material hot melt stirred pot loam cake Right Inboard, discharging opening stretches to the inlet top, mixer vertical machine [28] dog-house [F] bottom is installed above raw material hot melt stirred pot loam cake line of centers is equipped with retarder [29] and links together with flange, flange on the retarder and raw material hot melt stirred pot loam cake bolt up are together, direct and the retarder joint connection of mixer [30], mixer seals in the cover port and puts into raw material hot melt stirred pot inside then.Far-infrared rays tubular heater [D '] is put on the raw material hot melt stirred pot hull outside wall.
Raw material delivery pusher [7] is arranged on body [26] axis, top, by two footing bolt up body [26] top is installed.Carry the pusher afterbody that wireless speed-adjustable motor [3] is housed at raw material, by flange and raw material delivery pusher bolt up.At raw material delivery pusher afterbody import cooling media joint [B] is installed, is installed into hopper [34] simultaneously, liquid level monitoring device [4] is set on it.Raw material delivery pusher head is equipped with extruder head [11], by the flange bolted connection.Installation forming die head [36] in extruder head [11], it is that screw feeder [31] connects with spline housing with infinite speed variation master motor [3] successively that raw material carries the inner transversal surface of pusher to see, interior cover [33] connects with shell [32] by flange, install tubular electric heating [D] between shell, cooling media outlet [E] is installed in raw material delivery pusher front end below.
Head [12] is placed on body [26] front end (right side), and its top is bound up by flange and extruder head [11], and the inboard is bound up with the mounting hole on bolt and the head [26].It is by band material carriage [13], and conveying roller [14], drive transfer roller [15] seal in the axle [47] by sprocket wheel [48] sprocket wheel [49] running.Cam die roller [16] seals in the axle [46] by gear [45], gear [43] transmission, and the recessed mould roller [17] of taking turns seals in the axle [44] directly to fix a number with auxiliary motor [29] by axle [44] and compares transmission.Grabage disposal unit [18], screening sieve [19], be installed on the gusset sidewall of head [12], sorter [20] is sealed in the circle cover by the little axle in opening shift fork lower end, form with the electromagnet that little axle links mutually, be installed in electronic scale [22] top and be called the electronic scale sorter jointly, be placed on head [12] bottom bolt with bolted connection is fixing.The bottom of scrap collecting tank [21].In the preceding installation pill outlet of head [12] [23], its inside is provided with photoelectric counter, the count signal received is reached microcomputer when anxious, far infrared heater is installed in head [12] top mounting strap material carriage [13] below is used for controlling temperature head in, and seal thermal insulating door thermally insulated door [F '] positive installation of head.
Head [12] cam mould roller [16], recessed structure representation principle of work of taking turns mould roller [17], along uniform punch such as garden weeks, nose of punch is that semi-spherical shape, afterbody are that column stretches in the cam die roller and is screwed in cam die roller [16].The recessed mould roller [17] of taking turns is than the big 1 times of uniform die of circumference five equilibrium along it of cam die roller [16], the die head is recessed semi-spherical shape, its afterbody is that column stretches into recessed the wheel in the mould wheel and is screwed, and centre of sphere place is provided with movable factory's name prefix, medicine name prefix respectively in two symmetrical dies.When cam die roller [16] and the recessed mould roller [16] of taking turns can squeeze out hemispherical wax coating for a big pill when rolling, when two recessed mould roller [17] pills when rolling of taking turns enter in two hemispherical wax coating for a big pills, when two recessed mould rollers of taking turns to automatic demoulding during through grabage disposal unit [18] after rolling above wax coating for a big pill diameter 2 double-lengths, packed products is printed on the medicine name through the sorting of electronic scale sorter, if the qualified clearance of medicinal pill package, otherwise enter scrap collecting tank.
Traditional Chinese medicine pill distributes transfer dish [5], and the flange by the column bottom is installed in body [26] top.It is to be fixed by bolts on the body [26] by the flange of honeyed bolus tube [58] by self column bottom.Honeyed bolus distribution plate [57] the garden heart is that the pill hole is leaked along the even five equilibrium of card in the center, honeyed bolus at certain thickness (surpassing the pill diameter) distributes [57] bottom surface that holder pill garden pad is housed, protruding the position gets out pore and is fixed on Lou on the sidewall of pill hole with little, honeyed bolus distribution plate [57] is installed on the turning cylinder [G] with screw, and turning cylinder [G] seals in the honeyed bolus tube [58].Driving chain wheel [56] is installed on the turning cylinder [G], is installed in transmission shaft [42] through chain third wheel [55], chain [54], chain [53] with bolt and goes up transfer motion power.Bevel gear [51] is installed on the transmission shaft [42] with bolt, be installed on the head in-to-in axle sleeve with its ingear bevel gear [50], bevel gear [50] with regularly divide ball dish [52] with the little composition that is fixed together.Honeyed bolus tube [58] is provided with one and leaks the ball hole, honeyed bolus delivery pipe [59] is installed below its hole is screwed on it.Because turning cylinder [G] is fixed than transmission through driving device and head [12] internal works step by step, when honeyed bolus distribution plate [57] forwards the leakage ball hole of honeyed bolus tube [58] to, ask the pill pad to open automatically pill sent into to connect ball input pipe [59].
Body [26] is installed in body [26] axis line inside below apart from top board 50mm place by slideway [8] with bolt, and ultraviolet sterilizer [9] is installed on body [26] top board with bolt.In body [26] top regulation and control data sheet [6] is housed also, blinker unit [10] is installed in body [26] top with screw, in body [26] top sighthole [L] is set also.Water pump [35] is installed at top at it, inserts in the cryogenic refrigeration cabinet with pipeline, and the water outlet of water pump and coolant circulation pump delivery duct [B] connect, and water return outlet [E] inserts cryogenic refrigeration cabinet inside through pipe link.Auxiliary motor [24] also is installed in the interior bottom of body [26] with bolt, with auxiliary motor relative position rear side electric power distribution cabinet is set in body [26] inside.
Control desk [25] is installed in the front upper place between body [26] and head [12], is fastened on the sidewall of body [26], head [12] with screw by its following erecting frame.It is by cross flow tray low-voltage electrical cabinet, monitoring element and low-voltage electrical apparatus, and it is arranged in the electric power distribution cabinet of body [26] rear side.Main electric control principle selects for use SJ-45B plasticator circuit diagram to realize infinite speed variation, auxiliary motor selects for use stepping motor by the speed governing of microcomputer control Driver Circuit, select for use Intel MLS-48 series monolithic 8031 to form microcomputer and make monitor, can realize programming control full machine.
The monitoring system principle of work:
1, microcomputer cpu is 8031, and random access storage RAM deposits results of intermediate calculations, and EPROM deposits program and fixing data.
2, the display panel keyboard interface has four kinds and cpu i/f method.16 function keys are joined by 8259 programmable interrupt controller and bus, and application is interrupted, and enters and the corresponding interrupt service routine of function key.CPU is by the lamp in 8255 programmable parallel interfaces and the driving circuit turn-on power loss key.CPU also drives the LEOD numeric display by traffic pilot.
3, the interface of signals such as the warning that comes as control panel of IO interface board and operation scheme.Interface stamen sheet is 8255 programmable peripheral interfaces, and all input and output signals are all isolated through photoelectricity.
4, the counting of firm and hard existing each the road pulse input signal of pulse totalizer.Before being connected with programmable count/timer, all signals all isolate through photoelectricity.
5, the interrupt control plate is stipulated the priority of every interface block with 8259 programmable interrupt controller.Each standard time that needs when having 8253 programmable timers that computation speed is provided in addition at interval.
6, simulate the channel interface plate and be used for heater monitor, simulate signal (representation temperature) with 15 the tunnel and carry out the A/D conversion, send into data bus by photoelectricity isolation and 8255 parallel interfaces.
During work CPU by peripheral interface constantly circle collection and be converted into various technological parameters from exterior simulation volume and switching information, be placed in the internal memory.The function key application that the user presses needs according to job requirement is interrupted, and calls the respective interrupt service routine and can demonstrate related parameter.The rotating speed of auxiliary motor be according to the speed of main motor selected after, detect by pulse type tachometer, this speed signal is delivered to microcomputer interface and is regularly collected by CPU, and calculates and drive auxiliary motor (stepping motor) and carry out the revolution coupling with main motor.
Control panel is divided into two parts, and microcomputer keyboard is set on the right panel, light-emitting diode display, mini-printer, some preface toggle switch etc.; Compositions such as manual button, automatic keying starter button, stop button, speed regulator, heat regulator, water flow regulator, water flowmeter, red, green indicator lamp are set on the Left-Hand Panel.The control path of monitor interrupts after selecting manual button for use, and operating personal can be according to knobs such as regulation and control data demand governing speed, temperature, discharges.The bright indication circuit of indicator lamp this moment is connected, and the bright expression time of green light is to switch activated.Manually the manipulation of button is used for test run and maintenance and uses, and automatic keying is to start monitor automatic process control manipulation work, and each parts mechanism successively starts work according to software program, so can realize automatic packaging work.
Effect of the present invention is: above-mentioned micro-computer controlled packing machine for pills of Chinese medicine makes the few transmission mechanism of machine components simple and rational in infrastructure, multiple functional owing to adopt high-tech; Wax shell solid forming method can realize high speed quality packing purpose, reach the sterile working requirement can be continuously to traditional Chinese medicine pill sterilization satisfy the pertinent regulations of medicine quarantine standard, prolonged the pill storage life. Adopt electromechanical integration optimizing design scheme thereby stock utilization height energy-conservation, few manufacturing cycle of machine components is short, and the low good economy performance of cost can prevent the pill secondary pollution again. Adopt microcomputer to make watch-dog, major-minor motor is realized speeds match, uses electric control element and software to reach microcomputor program automatic packaging traditional Chinese medicine pill.
Claims (8)
1, a kind of micro-computer controlled traditional Chinese medicine pill wrapping machine, it is that raw material hot melt stirred pot, traditional Chinese medicine pill distribute output panel, raw material delivery pusher, head, electronic scale sorter, cryogenic refrigeration circulating tank, body and each parts der group of control desk to dress up wrapping machine.It is characterized in that:
Charging pump [2] is installed on a, raw material hot melt stirred pot top, and dog-house [F], feeder sleeve [A], mixer vertical machine [28] are installed in retarder [29] top, and far-infrared rays tubular heater [D '] is positioned in the tank body.
B, traditional Chinese medicine pill distribute output panel column [C] to go up installation bevel gear [50] and [51], transmission shaft [42], regularly divide ball dish [52], sprocket wheel [53] and chain [54], chain third wheel [55], driving chain wheel [56], turning cylinder [G] is gone up installation honeyed bolus tube [58] and honeyed bolus delivery pipe [59] at honeyed bolus distribution plate [57].
On c, the raw material delivery pusher support stepless speed-regulating motor [3] is installed, liquid level monitoring device [4], electric heater [D], cooling media inlet [B] and cooling media outlet [E], extruder head [11], molding die [36], screw feeder [31], shell [32] and inner casing [33], feeder hopper [33].
Carriage [13] in d, the head box, conveying roller [14], drive transfer roller [15], cam die roller [16], the recessed mould roller [17] of taking turns, grabage disposal unit [18] and screening sieve [19], sorter [20], electronic scale [22], pill goes out [23], thermal insulating door thermally insulated door [F '], gear [43] and axle [44], gear [45] and axle [46], axle [47] and sprocket wheel [48], sprocket wheel [49].
Settle regulation and control data sheet [6], slideway [8] on e, the body, bactericidal unit [9], blinker unit [10], sighthole [L], refrigerating cabinet [27], circulation pump [35], auxiliary motor [24].
Low-voltage electrical apparatus electric power distribution cabinet (adopting SJ-45B plasticator circuit theory) is installed in f, control desk back, and monitor (lntelMLS-48 series monolithic 8031) and panel [25] are installed in above the control desk.
2, wrapping machine according to claim 1 is characterized in that traditional Chinese medicine pill distributes the honeyed bolus distribution plate [57] in the output panel assembly, fixedly seals in the honeyed bolus tube [58] with turning cylinder [G], send ball by honeyed bolus delivery pipe [59].
3, wrapping machine according to claim 1, it is characterized in that the screw feeder [31] in the raw material delivery pusher assembly is contained in the inner casing [33], electric heater [D] is contained between shell [32] and the inner casing [33], between inner casing [33] and screw feeder [31] is package stock, extrudes softening solid-state package stock through mixing.In the middle of inner casing [33] and shell [32], enter cooling media inlet [B] and enter cooling media, export [E] through cooling media and flow out by cooling media inlet [B].
4,, it is characterized in that on the extruder head [11] in the raw material delivery pusher assembly molding die [36] being housed, wall electric heater outside extruder head [11] according to claim 1,3 described wrapping machine.
5, wrapping machine according to claim 1 is characterized in that the cam die roller [16] in the head assembly, the recessed mould roller [17] of taking turns, and cam die roller [16] extrudes the wax shell with recessed mould roller [17] touch scrolling of taking turns; Two recessed mould roller [17] the contact roller extrusion powder charge balls of taking turns encapsulate the wax shell simultaneously.
6, according to claim 1,6 described wrapping machine, it is characterized in that the grabage disposal unit [18] in the head assembly, screening sieve [19], sorter [20], electronic scale [22] can be sent into the Proper Packing finished product in the pill outlet [23], the inside dress photoelectric counter.
7, wrapping machine according to claim 1 is characterized in that monitor in the control desk, and panel [25] selects for use microcomputer as monitor, carries out main and auxiliary motor speed coupling by sensor, temperature automatically controlled, counting, fault alarm automatic stop and demonstration.
8, according to claim 1,7 described wrapping machine, it is characterized in that panel in the control desk [25], by selecting for use on it operating buttons wrapping machine by the Application Software Program automatically working.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 92106159 CN1078209A (en) | 1992-04-28 | 1992-04-28 | Micro-computer controlled traditional Chinese medicine pill wrapping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 92106159 CN1078209A (en) | 1992-04-28 | 1992-04-28 | Micro-computer controlled traditional Chinese medicine pill wrapping machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1078209A true CN1078209A (en) | 1993-11-10 |
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ID=4941853
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 92106159 Pending CN1078209A (en) | 1992-04-28 | 1992-04-28 | Micro-computer controlled traditional Chinese medicine pill wrapping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1078209A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100427362C (en) * | 2002-05-02 | 2008-10-22 | 株式会社汤山制作所 | Medicine packaging apparatus |
| CN102718610A (en) * | 2012-06-02 | 2012-10-10 | 安徽恒源技研化工有限公司 | Unpowered special-specification charging machine for powdered emulsion explosive |
| CN104305069A (en) * | 2014-10-27 | 2015-01-28 | 厦门圣王生物科技有限公司 | Production line of sweet potato balls |
-
1992
- 1992-04-28 CN CN 92106159 patent/CN1078209A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100427362C (en) * | 2002-05-02 | 2008-10-22 | 株式会社汤山制作所 | Medicine packaging apparatus |
| CN102718610A (en) * | 2012-06-02 | 2012-10-10 | 安徽恒源技研化工有限公司 | Unpowered special-specification charging machine for powdered emulsion explosive |
| CN104305069A (en) * | 2014-10-27 | 2015-01-28 | 厦门圣王生物科技有限公司 | Production line of sweet potato balls |
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| WD01 | Invention patent application deemed withdrawn after publication |