CN107808772A - A kind of special coiling rubber coating machine of transformer - Google Patents
A kind of special coiling rubber coating machine of transformer Download PDFInfo
- Publication number
- CN107808772A CN107808772A CN201711296255.7A CN201711296255A CN107808772A CN 107808772 A CN107808772 A CN 107808772A CN 201711296255 A CN201711296255 A CN 201711296255A CN 107808772 A CN107808772 A CN 107808772A
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- China
- Prior art keywords
- adhesive tape
- coating machine
- rubber coating
- winding displacement
- turning wheel
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
- H01F41/127—Encapsulating or impregnating
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coating Apparatus (AREA)
Abstract
The present invention is a kind of special coiling rubber coating machine of transformer, including base, coiling electric motor, left and right adjustment plate, tensioner, flying trident, adhesive tape turning wheel, guide wheel, winding displacement disk, angular adjustment apparatus, product clamper, mutual inductor coil, controller, worm screw and winding displacement motor etc..The present invention can according to production need operational factor is set by controller, after flying trident is put the speed of glue by adjusting tape roll, and semicircular mutual inductor coil or coil rack can also be carried out under the actuating pressure of adhesive tape turning wheel conduction annular encapsulated, and product clamper can carry out angle reciprocating rotary with winding displacement disk under the common driving of angular adjustment apparatus and winding displacement motor, semicircle mutual inductor coil reciprocating rotary in the range of certain angle is set to carry out encapsulated dumping operation, not only operating efficiency is high for it, production capacity is high, and reduce the labor intensity and labour cost of worker, operating flexibility is strong, perfect in shape and function, meet the requirement of enterprise requirements functional diversities development, it is easy to use.
Description
Technical field
The present invention relates to a kind of special coiling rubber coating machine of transformer.
Background technology
Tradition carries out that coiling is encapsulated to be carried out by human hand to semicircle mutual inductor coil, and human hand coiling is encapsulated this
Mode of operation not only labor intensity greatly and labour cost height, also with the low deficiency such as low with production capacity of operating efficiency, therefore, the industry
Highly desirable energy research and development are a kind of automatically to carry out the encapsulated equipment of coiling to semicircle mutual inductor coil.
The content of the invention
The technical problem to be solved in the present invention is to provide it is a kind of can according to production need items are set by controller
The parameter of operation, after making flying trident put the speed of glue by adjusting tape roll under the driving of tensioner, and in adhesive tape turning wheel
Under the actuating pressure of conduction and under the driving of coiling electric motor ring can also be carried out to semicircular mutual inductor coil or coil rack
Shape is encapsulated, and product clamper can be according to the needs of production under the common driving of angular adjustment apparatus and winding displacement motor with winding displacement disk
Angle reciprocating rotary is carried out, semicircular mutual inductor coil is realized under the drive of product clamper can be in the scope of certain angle
Interior reciprocating rotary carries out encapsulated dumping operation, and it realizes collection Full automatic glue, full-automatic dumping and a full-automatic system such as encapsulated
Row operate in one, and adhesive tape realizes 90 degree of auto-steerings of energy, and adhesive tape difference by interior adhesive tape turning wheel and inner guide pulley respectively
It can realize and can precisely transmit that its operating flexibility is strong, and perfect in shape and function, cost is low by outer adhesive tape turning wheel and outer guide wheel, meet
The requirement of enterprise requirements functional diversities development, easy to use, efficiently transformer special coiling rubber coating machine.The present invention is logical
Following technical scheme is crossed to realize：
A kind of special coiling rubber coating machine of transformer, including base, hollow cabinet, the left part of base are provided with the middle part of base
On be provided with coiling electric motor, be provided with left and right adjustment plate on the right part of base, coiling electric motor is arranged on the side of hollow cabinet,
The opposite side of hollow cabinet is provided with tensioner, and coiling electric motor is connected setting with tensioner, is provided with tensioner
Flying trident, the rear and front end of flying trident top surface are provided with adhesive tape turning wheel respectively, and the lower end on front side of flying trident is provided with more than one
Guide wheel；Winding displacement disk is provided with above the adjustment plate of left and right, angular adjustment apparatus is provided with below the adjustment plate of left and right, winding displacement disk
Product clamper is provided with above, and mutual inductor coil is provided with product clamper.
Preferably, the tensioner is provided with tension piece, adhesive tape is provided with tension piece, adhesive tape is provided with adhesive tape
Locking nut, tension spring is installed on adhesive tape locking nut.
Preferably, the angular adjustment apparatus includes being arranged on the bearing block below winding displacement disk, set below bearing block
Angle sensing chip is equipped with, worm gear is provided with below angle sensing chip, the side of angle sensing chip sets angled inductor.
Preferably, being provided with upper cover plate above coiling electric motor, controller is provided with upper cover plate.Controller is coiling
Machine nonshared control unit, it can set encapsulated parameters.
Preferably, the side of the worm gear is provided with worm screw, winding displacement motor is connected with worm screw.
Preferably, the front side of the base is angularly disposed switching panel, be provided with switching panel startup by
Key and jerk button.
Preferably, the adhesive tape turning wheel is provided with least two, one of adhesive tape turning wheel is arranged to interior adhesive tape
Turning wheel, another adhesive tape turning wheel are arranged to outer adhesive tape turning wheel；The guide wheel is provided with two, one of them described guide wheel
Inner guide pulley is arranged to, another described guide wheel is arranged to outer guide wheel.
Preferably, the "L" shaped that the right apparent time of flying trident is turn 90 degrees in dextrorotation is set, the mutual inductor coil is in
Semicircle is set.
Preferably, the tension spring is provided with more than one, more than one tension spring is arranged in circular setting；
Rounded setting when tension piece and adhesive tape main view.
Preferably, the flying trident is connected installation with tensioner by pin.
Preferably, angle sensing chip and angle inductor are connected setting with controller respectively.
The present invention is a kind of special coiling rubber coating machine of transformer, including base, hollow cabinet, coiling electric motor, left and right are adjusted
Whole plate, tensioner, flying trident, adhesive tape turning wheel, guide wheel, winding displacement disk, angular adjustment apparatus, product clamper, mutual inductor coil, on
Cover plate, controller, worm screw, winding displacement motor and switching panel.The operating personnel of the present invention can lead to according to the needs of production first
Cross controller set all parts run parameters, then, operating personnel by pressed on switching panel start by
Key, all parts start start-up operation, and the adhesive tape between tension piece and adhesive tape locking nut is locked in tension spring to adhesive tape
Tight nut provides can reversely separate with tension piece automatically under the driving of tension force, adhesive tape during reversely being separated with tension piece,
Adhesive tape can adjust it by the tightness of adhesive tape locking nut and put the speed of glue, adhesive tape reversely separated with tension piece after first by it
Lead on flying trident, adhesive tape is first entered by outer adhesive tape turning wheel again during conduction after interior adhesive tape turning wheel carries out 90 degree of steerings
Row transmission, followed by inner guide pulley is conducted by outer guide wheel to it again after 90 degree of steerings are carried out to adhesive tape, is drawn until adhesive tape is passed
Encapsulated operation is proceeded by to the one end for the semicircle mutual inductor coil being arranged on product clamper, meanwhile, coiling electric motor energy
The encapsulated parameter set according to controller starts motion, and flying trident enters under the driving of coiling electric motor to semicircular mutual inductor coil
Row is encapsulated, and winding displacement motor then drives worm screw to rotate, and worm screw, which rotates, drives worm gear wheel, and then makes winding displacement disk and on winding displacement disk
The semicircular mutual inductor coil in face can carry out angle reciprocating rotary, angle sensing chip and angle inductor with the rotation of worm gear
The angle of winding displacement disc spins can be sensed exactly by being used in conjunction with each other, and the angle-data sensed is sent to control
Device, can be according to the angle for needing to be accurately controlled winding displacement motor driving winding displacement disc spins of production after controller receiving data signal
Degree, encapsulated dumping can be carried out by reciprocating rotary in the range of 360 degree to semicircular mutual inductor coil by achieving, and work as semicircle
Mutual inductor coil it is encapsulated after cut off adhesive tape, finished product just can blanking recovery, it realizes collection Full automatic glue, full-automatic row
Glue and the automatically sequence of operations such as encapsulated are in one, and adhesive tape passes through interior adhesive tape turning wheel respectively and inner guide pulley realizes 90 degree of energy
Turn to, and adhesive tape can realize and can precisely transmit that its operating flexibility is strong by outer adhesive tape turning wheel and outer guide wheel respectively, function is more
Add kind, meet the requirement of enterprise requirements functional diversities development, and its operating process need not be artificial encapsulated, not only drops significantly
The low labor intensity and labour cost of worker, encapsulated efficiency is also substantially increased, production capacity is high, and its is easy to use, quick.
Brief description of the drawings
For ease of explanation, the present invention is described in detail by following preferred embodiments and accompanying drawing.
Fig. 1 is a kind of stereogram of the special coiling rubber coating machine of transformer of the present invention.
Fig. 2 is a kind of tensioner of the special coiling rubber coating machine of transformer and the assembling stereogram of flying trident of the present invention.
Fig. 3 be a kind of winding displacement motor of the special coiling rubber coating machine of transformer of the present invention, angular adjustment apparatus, winding displacement disk,
The assembling stereogram of product clamper and mutual inductor coil.
Fig. 4 is that a kind of amplification of the semicircular mutual inductor coil of the special coiling rubber coating machine of transformer of the present invention is three-dimensional
Figure.
Embodiment
For the ease of understanding the present invention, the present invention is described more fully below with reference to relevant drawings.In accompanying drawing
Give the better embodiment of the present invention.But the present invention can realize in many different forms, however it is not limited to herein
Described embodiment.On the contrary, the purpose for providing these embodiments is to make to understand more the disclosure
Add thorough and comprehensive.
Unless otherwise defined, all of technologies and scientific terms used here by the article is with belonging to technical field of the invention
The implication that technical staff is generally understood that is identical.
In the present embodiment, referring to figs. 1 to shown in Fig. 4, the present invention is a kind of special coiling rubber coating machine of transformer, including base
1, hollow cabinet 2 is provided with the middle part of base 1, and coiling electric motor 3 is provided with the left part of base 1, is set on the right part of base 1
Left and right adjustment plate 4 is equipped with, coiling electric motor 3 is arranged on the side of hollow cabinet 2, and the opposite side of hollow cabinet 2, which is provided with, to be opened
Power apparatus 5, coiling electric motor 3 are connected setting with tensioner 5, are provided with flying trident 6 on tensioner 5, and front and rear the two of the top surface of flying trident 6
End is provided with adhesive tape turning wheel 61 respectively, and the lower end of the front side of flying trident 6 is provided with more than one guide wheel 62；Left and right adjustment plate 4
Above be provided with winding displacement disk 7, be provided with angular adjustment apparatus below left and right adjustment plate 4（It is not shown）, above winding displacement disk 7
Product clamper 9 is provided with, mutual inductor coil 10 is provided with product clamper 9.
In a wherein embodiment, the tensioner 5 is provided with tension piece 51, and adhesive tape 52 is provided with tension piece 51,
Adhesive tape locking nut 53 is provided with adhesive tape 52, tension spring 54 is installed on adhesive tape locking nut 53.Flying trident 6 is in tensioner
Adjustable tape roll puts the speed of glue under 5 driving.
In a wherein embodiment, the angular adjustment apparatus（It is not shown）Including the bearing being arranged on below winding displacement disk 7
Seat 81, angled sensing chip 82 is set below bearing block 81, worm gear 83, angle sensing are provided with below angle sensing chip 82
The side of piece 82 sets angled inductor 84.
In a wherein embodiment, the top of coiling electric motor 3 is provided with upper cover plate 11, and controller is provided with upper cover plate 11
12。
In a wherein embodiment, the side of the worm gear 83 is provided with worm screw 85, and winding displacement is connected with worm screw 85
Motor 86.
In a wherein embodiment, the front side of the base 1 is angularly disposed a switching panel 13, on switching panel 13
It is provided with start button（It is not shown）With jerk button（It is not shown）.
In a wherein embodiment, the adhesive tape turning wheel 61 is provided with least two, one of adhesive tape turning wheel 61
Interior adhesive tape turning wheel is arranged to, another adhesive tape turning wheel 61 is arranged to outer adhesive tape turning wheel；The guide wheel 62 is provided with two,
One of them described guide wheel 62 is arranged to inner guide pulley, and another described guide wheel 62 is arranged to outer guide wheel.
In a wherein embodiment, the "L" shaped that the 6 right apparent time of flying trident is turn 90 degrees in dextrorotation is set, described mutual
The semicircular in shape of sensor coil 10 is set.
In a wherein embodiment, the tension spring 54 is provided with more than one, the more than one row of tension spring 54
Arrange into circular setting；Rounded setting during 52 main view of tension piece 51 and adhesive tape.
In a wherein embodiment, the flying trident 6 is connected installation by pin 55 with tensioner 5.
The operating process of the special coiling rubber coating machine of the transformer is：Operating personnel can pass through control according to the needs of production first
Device 12 processed sets the parameters that all parts are run, then, operating personnel by pressed on switching panel 13 start by
Key（It is not shown）, all parts start start-up operation, the adhesive tape 52 between tension piece 51 and adhesive tape locking nut 53
Power spring 54 is provided adhesive tape locking nut 53 can reversely separate with tension piece 51 automatically under the driving of tension force, and adhesive tape 52 is with opening
In the motion process that power piece 51 reversely separates, adhesive tape 52 can adjust it by the tightness of adhesive tape locking nut 53 and put the speed of glue
Degree, adhesive tape 52 are first led on flying trident 6 after reversely being separated with tension piece 51, and adhesive tape 52 is during conduction, and it is first through interior
Adhesive tape turning wheel is driven by outer adhesive tape turning wheel again after carrying out 90 degree of steerings, followed by inner guide pulley carries out 90 to adhesive tape 52
Degree is conducted by outer guide wheel to it again after turning to, until adhesive tape 52 to be passed to the semicircle led on product clamper 9 mutually
Encapsulated operation is just proceeded by one end of sensor coil 10, meanwhile, coiling electric motor 3 can be according to the default encapsulated ginseng of controller 12
Number starts running, and flying trident 6 carries out annular encapsulated, winding displacement electricity under the driving of coiling electric motor 3 to semicircular mutual inductor coil 10
Machine 86 then drives worm screw 85 to rotate, and worm screw 85, which rotates, drives worm gear 83 to rotate, and then makes winding displacement disk 7 and above winding displacement disk 7
Semicircular mutual inductor coil 10 can carry out angle reciprocating rotary, angle sensing chip 82 and angle sense with the rotation of worm gear 83
Device 84 is answered to be used in conjunction with each other the angle that can sense that winding displacement disk 7 rotates exactly, and the angle-data transmission sensed
To controller 12, controller 12 can drive winding displacement after receiving data-signal according to the winding displacement motor 86 that needs to be accurately controlled of production
The angle that disk 7 rotates, achieve reciprocating rotary can be carried out in the range of certain angle to semicircular mutual inductor coil 10
Encapsulated dumping, adhesive tape 52 is cut off after semicircular mutual inductor coil 10 is encapsulated, finished product just can blanking recovery, its realize
Full automatic glue, full-automatic dumping and the full-automatic sequence of operations such as encapsulated can be collected to semicircle mutual inductor coil 10 in one
Body, and adhesive tape 52 realizes that 90 degree of steerings of energy, and adhesive tape 52 pass through outer adhesive tape respectively by interior adhesive tape turning wheel and inner guide pulley respectively
Turning wheel and outer guide wheel can realize and can precisely transmit that its operating flexibility is strong, and function is more perfect, and use is more convenient, production
Efficiency high, cost are low.
The present invention is a kind of special coiling rubber coating machine of transformer, including base, hollow cabinet, coiling electric motor, left and right are adjusted
Whole plate, tensioner, flying trident, adhesive tape turning wheel, guide wheel, winding displacement disk, angular adjustment apparatus, product clamper, mutual inductor coil, on
Cover plate, controller, worm screw, winding displacement motor and switching panel.The present invention can need to set by controller according to production
The parameter of items operation, after making flying trident put the speed of glue by adjusting tape roll, and in the actuating pressure of adhesive tape turning wheel conduction
It is encapsulated that annular can also be carried out to semicircular mutual inductor coil or coil rack down and under the driving of coiling electric motor, and product clip
Tool can need progress angle reciprocating rotary under the common driving of angular adjustment apparatus and winding displacement motor with winding displacement disk according to production
Turn, semicircular mutual inductor coil is realized under the drive of product clamper reciprocating rotary can be carried out in the range of certain angle
Encapsulated dumping operation, it, which is realized, integrates Full automatic glue, full-automatic dumping and the automatically sequence of operations such as encapsulated, and
Adhesive tape respectively by interior adhesive tape turning wheel and inner guide pulley realize can 90 degree steerings, and adhesive tape is respectively by outer adhesive tape turning wheel and outside
Guide wheel, which can be realized, precisely to be transmitted, and its operating flexibility is strong, and function is more perfect, meet the development of enterprise requirements functional diversities
Requirement, easy to use, quick, solving tradition, it is encapsulated that coiling is carried out to semicircle mutual inductor coil is operated by human hand
, cause it that there is the problems such as operating efficiency is low, production capacity is low, the labor intensity of worker is big, labour cost is high and encapsulated precision is low.
Above-described embodiment, simply an example of the present invention is not the implementation for limiting the present invention and interest field,
It is all identical or equivalent with principle described in the claims in the present invention and basic structure, all fall in the scope of protection of the present invention.
Claims (10)
- A kind of 1. special coiling rubber coating machine of transformer, it is characterised in that：Including base, hollow machine is provided with the middle part of base Case, coiling electric motor is provided with the left part of base, left and right adjustment plate is provided with the right part of base, coiling electric motor is arranged on mouth word The side of type cabinet, the opposite side of hollow cabinet are provided with tensioner, and coiling electric motor is connected setting, tension force with tensioner Flying trident is installed, the rear and front end of flying trident top surface is provided with adhesive tape turning wheel respectively, and the lower end on front side of flying trident is set on device There is more than one guide wheel；Winding displacement disk is provided with above the adjustment plate of left and right, angle adjustment is provided with below the adjustment plate of left and right Device, product clamper is provided with above winding displacement disk, mutual inductor coil is provided with product clamper.
- A kind of 2. special coiling rubber coating machine of transformer according to claim 1, it is characterised in that：The tensioner is set Tensioned, adhesive tape is provided with tension piece, adhesive tape locking nut is provided with adhesive tape, is installed on adhesive tape locking nut tensioned Spring.
- A kind of 3. special coiling rubber coating machine of transformer according to claim 1, it is characterised in that：The angular adjustment apparatus Including the bearing block being arranged on below winding displacement disk, angled sensing chip is set below bearing block, set below angle sensing chip Worm gear is equipped with, the side of angle sensing chip sets angled inductor.
- A kind of 4. special coiling rubber coating machine of transformer according to claim 1, it is characterised in that：Set above coiling electric motor Upper cover plate is equipped with, controller is provided with upper cover plate.
- A kind of 5. special coiling rubber coating machine of transformer according to claim 3, it is characterised in that：The side of the worm gear is set Worm screw is equipped with, winding displacement motor is connected with worm screw.
- A kind of 6. special coiling rubber coating machine of transformer according to claim 1, it is characterised in that：The front side of the base is oblique To switching panel is provided with, start button and jerk button are provided with switching panel.
- A kind of 7. special coiling rubber coating machine of transformer according to claim 1, it is characterised in that：The adhesive tape turning wheel is set At least two are equipped with, one of adhesive tape turning wheel is arranged to interior adhesive tape turning wheel, and another adhesive tape turning wheel is arranged to outer glue Band turning wheel；The guide wheel is provided with two, and one of them described guide wheel is arranged to inner guide pulley, and another described guide wheel is arranged to Outer guide wheel.
- A kind of 8. special coiling rubber coating machine of transformer according to claim 1, it is characterised in that：The right apparent time of flying trident is in The "L" shaped that dextrorotation is turn 90 degrees is set, and the mutual inductor coil semicircular in shape is set.
- A kind of 9. special coiling rubber coating machine of transformer according to claim 2, it is characterised in that：The tension spring is set There is more than one, more than one tension spring is arranged in circular setting；Rounded setting when tension piece and adhesive tape main view.
- A kind of 10. special coiling rubber coating machine of transformer according to claim 1, it is characterised in that：The flying trident passes through pin Nail is connected installation with tensioner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711296255.7A CN107808772A (en) | 2017-12-08 | 2017-12-08 | A kind of special coiling rubber coating machine of transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711296255.7A CN107808772A (en) | 2017-12-08 | 2017-12-08 | A kind of special coiling rubber coating machine of transformer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107808772A true CN107808772A (en) | 2018-03-16 |
Family
ID=61579516
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711296255.7A Withdrawn CN107808772A (en) | 2017-12-08 | 2017-12-08 | A kind of special coiling rubber coating machine of transformer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107808772A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112117125A (en) * | 2020-08-27 | 2020-12-22 | 于晓军 | Automatic change coil and twine sticky tape equipment |
-
2017
- 2017-12-08 CN CN201711296255.7A patent/CN107808772A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112117125A (en) * | 2020-08-27 | 2020-12-22 | 于晓军 | Automatic change coil and twine sticky tape equipment |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20180316 |