The content of the invention
Based on this, it is necessary to examine fabric to examine fabric because needing manually to walk up and down for Traditional Man, or manually
Fabric is examined along fabric length or width moving fabric, exists and takes time and effort and the problem of checkability is low, there is provided one
Kind time saving and energy saving and high checkability automatic cloth inspection equipment and system.
A kind of automatic cloth inspection equipment, for examining fabric to be tested, the automatic cloth inspection equipment includes electrical control cubicles;Support;Lead
Rail, it is installed in the support;Base, the guide rail is slidedly arranged on along the direction intersected with the selvage guide direction of the fabric to be tested;Image is adopted
Collect equipment, the base is installed in, for gathering the view data of the fabric face to be tested;Light supply apparatus, for for the image
The view data that sample devices gathers the fabric face to be tested provides illumination condition;Display terminal, with the image capture device
Electrical connection.
Above-mentioned automatic cloth inspection equipment, intersected by image capture device with base edge with the selvage guide direction of fabric to be tested
Direction is slidedly arranged on guide rail, and the view data of image capture device collection fabric face to be tested is sent to display terminal, because
Image capture device can slide along to guide rail, so the surface of fabric to be tested can be gathered and transmit by image capture device
To display terminal, manually view data can be checked on display terminal and examine the surface of fabric to be tested to whether there is defect
Point is time saving and energy saving and improve checkability.
In one of the embodiments, above-mentioned light supply apparatus has the multiple light sources of different-colour, above-mentioned fabric to be tested
Including first surface and the second surface relative with the first surface;The light source includes being installed in above-mentioned base and positioned at above-mentioned
The the first light source group and the secondary light source group positioned at above-mentioned second surface side of first surface side, the first light source group include vertical shine
The first white light source in the first surface, fluorescence light source and oblique the second white light source for being irradiated in the first surface are penetrated, should
Secondary light source group includes being irradiated in the 3rd white light source of the second surface.
In one of the embodiments, above-mentioned automatic cloth inspection equipment also includes control device, the control device and above-mentioned light
Source device connects, for selectively controlling above-mentioned light source works.
In one of the embodiments, above-mentioned automatic cloth inspection equipment also includes elevating mechanism, and the elevating mechanism is installed in
Base is stated, above-mentioned image capture device is installed in the elevating mechanism close to one end of above-mentioned fabric to be tested, with the lift
Structure makees elevating movement in the straight direction.
In one of the embodiments, above-mentioned image capture device is rotatably connected at above-mentioned lift around an axis
Structure;Above-mentioned image sampling equipment includes folding position in rotation process, when above-mentioned image sampling equipment is located at the folding position
When, above-mentioned image sampling equipment is overlapping with above-mentioned elevating mechanism on the longitudinally of above-mentioned elevating mechanism.
In one of the embodiments, above-mentioned automatic cloth inspection equipment also includes control device, above-mentioned elevating mechanism and the control
Device electrical connection processed, for controlling above-mentioned elevating mechanism to make elevating movement.
In one of the embodiments, above-mentioned automatic cloth inspection equipment also includes the laser for being arranged at above-mentioned image capture device
Displacement transducer, for determining above-mentioned image capture device and the inspection distance on the surface of above-mentioned fabric to be tested.
In one of the embodiments, above-mentioned automatic cloth inspection equipment also includes the processor being connected with above-mentioned display device,
The processor is used for the view data for handling above-mentioned fabric face to be tested, and above-mentioned display device is used for the image after processing
Data are shown.
In one of the embodiments, above-mentioned automatic cloth inspection equipment also includes performs device, and above-mentioned processor is according to processing
Above-mentioned view data generation process instruction afterwards, the performs device perform predetermined registration operation according to the process instruction.
A kind of automatic Cloth Inspecting System, including automatic cloth inspection equipment described above, the automatic cloth inspection device systems also include using
In the Shang Bu mechanisms for placing above-mentioned fabric to be tested, the above-mentioned upper above-mentioned fabric to be tested of cloth mechanism controls moves along above-mentioned selvage guide direction
Dynamic, above-mentioned automatic Cloth Inspecting System also includes code table, and the code table is installed in above-mentioned Shang Bu mechanisms, for recording above-mentioned fabric to be tested
Code length data, the code table electrically connects with the display terminal.
Above-mentioned automatic Cloth Inspecting System, moved along selvage guide direction by upper cloth mechanism controls fabric to be tested, remembered using code table
The code length data of fabric to be tested are recorded, and code length data are sent to display terminal, the position data of image capture device also passes
Deliver to display terminal.When image capture device is in any one position photographs, the fabric face to be tested of the position is formd
View data and when being sent to display terminal, display terminal can be collected into code length number of the view data on fabric to be tested
According to the position data with image capture device, so that it is determined that actual position of the view data on the surface of fabric to be tested.
Manually find there is fault on image on display terminal, according to corresponding code length data on display terminal and image capture device
Position data, the correspondence position can be found on fabric to be tested so as to carry out the operation handled in next step fault.
Above-mentioned automatic Cloth Inspecting System, first, without manually viewing the view data being sent in time on display device
When having fault, the work of automatic cloth inspection equipment is treated with regard to pause and goes to be marked or to the fault operation that is handled at once, section
Less manpower muscle power, improves checkability;Secondly because upper cloth mechanism controls fabric movement to be tested, when using conventional inspection side
Formula is tested, and manually look at mobile fabric to be tested for a long time, larger to human eye injury, and above check system manually may be used
Checked with display terminal, human eye is injured and reduced.
Embodiment
For the ease of understanding the present invention, the present invention is described more fully below with reference to relevant drawings.In accompanying drawing
Give the preferred embodiment of the present invention.But the present invention can realize in many different forms, however it is not limited to herein
Described embodiment.On the contrary, the purpose for providing these embodiments is to make the understanding to the disclosure more saturating
It is thorough comprehensive.
Unless otherwise defined, all of technologies and scientific terms used here by the article is with belonging to technical field of the invention
The implication that technical staff is generally understood that is identical.Term used in the description of the invention herein is intended merely to description tool
The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term as used herein " and/or " include one or more phases
The arbitrary and all combination of the Listed Items of pass.
As shown in figure 1, a kind of automatic cloth inspection equipment 100 provided by the invention, for examining fabric 90 to be tested, is tested automatically
Cloth equipment 100 includes support 20;Guide rail 30, it is installed in support 20;Base 40, edge are intersected with the selvage guide direction of fabric 90 to be tested
Direction be slidedly arranged on guide rail 30;Image capture device 50, base 40 is installed in, for gathering the image on the surface of fabric 90 to be tested
Data;Light supply apparatus 60, the view data for gathering the surface of fabric 90 to be tested for image sampling equipment 50 provide illumination bar
Part;Display terminal (not shown), electrically connected with image capture device 50.
Above-mentioned automatic cloth inspection equipment 100, by image capture device 50 with base along the selvage guide with fabric 90 to be tested
The intersecting direction in direction is slidedly arranged on guide rail 30, and image capture device 50 gathers the view data transmission on the surface of fabric 90 to be tested
To display terminal, because image capture device 50 can slide along to guide rail, the surface of fabric 90 to be tested can be schemed
Display terminal is sent to as collecting device 50 gathers, manually view data can be checked on display terminal and examined to be tested
The surface of fabric 90 whether there is fault, time saving and energy saving and improve checkability.
In one embodiment, automatic cloth inspection equipment 100 is fixed on ground, wherein, the quantity of support 20 is 2, and it is distinguished
The both sides of automatic cloth inspection equipment 100 are arranged on, ground is fixed in one end of support 20, and the other end upwardly extends;Guide rail 30 is length
Stripe shape tabular, its transverse horizontal fixed placement is on two supports 20;Base 40 is arranged between two supports 20, and along guide rail
30 laterally move linearly between two supports 20;Image sampling equipment 50 is installed in downwards on base 40 relative to guide rail 30,
And it is oppositely arranged between fabric 90 to be tested and keeps a segment distance to be used to gather image;Display terminal and image sampling equipment
Electrically connected between 50 with netting twine, view data directly can be sent to display terminal.
It is to be appreciated that in some other embodiment, for 30 vertical fixed placement of guide rail on support 20, base 40 can be
Move linearly on vertical direction, in other embodiments, according to the placement space size of automatic cloth inspection equipment 100, to be detected knit
The difference or other reasonses of the placement location of thing 90, guide rail 30 can also fixed placement in other directions.
In one embodiment, image sampling equipment 50 can be camera, in other embodiments or video camera or
Other can obtain the equipment of view data.
In one embodiment, the illumination condition that light supply apparatus 60 provides can be the illumination, suitable of the light source of suitable colour temperature
Intensity of illumination, suitable direction of illumination or other be that image sampling equipment 50 gathers the view data on the surface of fabric 90 to be tested
The suitable illumination condition provided.
In one embodiment, light supply apparatus 60 has the multiple light sources of different-colour, and fabric 90 to be tested includes first
Surface and the second surface relative with first surface;Light source includes being installed in base 40 and positioned at the first light of first surface side
Source group and the secondary light source group positioned at second surface side, the first light source group include vertical irradiation in the first white light light of first surface
Source, fluorescence light source and oblique the second white light source for being irradiated in first surface, secondary light source group include being irradiated in second surface
3rd white light source.Due to by the environment in the place space of automatic cloth inspection equipment 100, the material of fabric to be detected 90 and/or thickness, defect
The influence of point property and other factors, light source different angle is irradiated in the surface of fabric 90 to be tested and from different-colour
The surface that light source selects suitable light source to be irradiated in fabric 90 to be detected is advantageous to examine band detection fabric, and this setup makes
Assay is relatively reliable.
It is to be appreciated that the first white light source, fluorescence light source vertical irradiation are not utterly vertical with first surface,
Also may be used in certain limit.
In one embodiment, automatic cloth inspection device 100 also includes control device 10, control device 10 and light supply apparatus 60
Connection, for selectively controlling light source works.First, the light source irradiation of the control selections different-colour of control device 10 can be used
In the surface of fabric 90 to be tested, secondly, light source can be opened when opening automatic cloth inspection equipment 100, fabric to be tested 90 is examined
After close or be then turned on, need adjust light source brightness when be adjusted and other needs in the case of open, close or adjust
Brightness is saved, light supply apparatus 60 can automatically turn on, close or adjust brightness, easy to use and easy realization under the control of electrical control cubicles 10
Automated inspection.In other embodiments, light source, unlatching, closing or the regulation brightness of different-colour can also be manually selected.
As shown in Fig. 2 in one embodiment, automatic cloth inspection equipment 100 also includes elevating mechanism 70, elevating mechanism 70 fills
Located at base 40, image capture device 50 is installed in one end of the close fabric 90 to be tested of elevating mechanism 70, with lift
The in the vertical direction of structure 70 makees elevating movement.Image capture device 50 can in the vertical direction carry out lifting moving and adjust position
Put, be advantageous to adapt to the position of fabric 90 to be detected, and can detect that fault or other needs are close in checkout procedure
During the position of fabric 90 to be detected, it is adjusted using elevating mechanism 70 as elevating movement, it is easy to use and reliable.
It is to be appreciated that elevating mechanism 70 drives the in the vertical direction of image sampling equipment 50 to make elevating movement, lifting fortune
Dynamic can be that elevating mechanism 50 lifts along oblique line, along vertical straight line lifting, step lifting or other up-down modes, as long as energy
The in the vertical direction of image sampling equipment 50 is driven to make elevating movement.
Specifically, the generally long strip type of elevating mechanism 70, vertical with guide rail 30 and down-set along guide rail 70, lift
Structure 70 includes the fixture 71 fixed on the base 40 it and the sliding part 72 being connected with fixture 71, sliding part 72 and fixture 71
Chute 711 coordinate, in the square upward sliding perpendicular to guide rail 30, image sampling equipment 50 is installed in sliding part 72 close to be checked
Test the one end of fabric 90.
In one embodiment, image capture device 50 is movably connected in elevating mechanism 70.Image capture device 50
It can be finely adjusted according to the surface location of fabric 90 to be tested, and be adjusted without whole removing mobile base 40 or elevating mechanism 70
It is whole.
As shown in figure 3, in one embodiment, image capture device 50 is rotatably connected at elevating mechanism around an axis
70, image sampling equipment 50 includes folding position in rotation process, when image sampling equipment 50 is located at folding position, image
Sample devices 50 is overlapping with elevating mechanism 70 on the longitudinally of elevating mechanism 70.When stopping or pause are set using automatic cloth inspection
When standby 100, image sampling equipment 50 turns to folding position, so as to protecting image sampling equipment 50 not influenceed by external factor
It is destroyed, for example, to carry out changing fabric 90 to be tested, repaired because of the failure of automatic cloth inspection equipment 100 and close to it and its
His factor.
Further, the one side of light supply apparatus 60 and the one side of image sampling equipment 50 are fitted and connected setting, when
When image sampling equipment 50 turns to folding position, image sampling equipment 50 is followed to rotate, so as to protect light supply apparatus 60.
Specifically, automatic cloth inspection equipment 100 also includes camera pedestal, and image sampling equipment 50 is installed in light supply apparatus 60
Camera pedestal, camera pedestal are protruded on a side surface of the one end for being installed in sliding part 72, and rotating camera base can make image
Surface of the sample devices 50 with light supply apparatus 60 closer or far from fabric 90 to be tested.
In one embodiment, when image sampling equipment 50 turns to folding position, meanwhile, elevating mechanism 70 also makes cunning
Moving part 72 slides into initial position to the direction away from fabric 90 to be tested along fixture 71, for avoiding image sampling equipment 50
It is destroyed.
In one embodiment, automatic cloth inspection equipment 100 also includes control device 10, elevating mechanism 70 and control device 10
Electrical connection, for controlling elevating mechanism 70 to make elevating movement.Automatic cloth inspection equipment 100 can according to the situation in checkout procedure,
Automatically control elevating mechanism 70 and make elevating movement, so that the image capture device 50 being installed on elevating mechanism 70 can be accurate
And rapidly closer or far from the surface of fabric 90 to be tested, and easily realize Automated inspection.
In one embodiment, control device 10 can also electrically connect with base 40, for controlling base 40 in guide rail
Slide in the direction intersecting along the selvage guide direction of fabric 90 to be tested.
In one embodiment, control device 10 can also electrically connect with image sampling equipment 50, for controlling image to adopt
The work of sample equipment 50.Specifically, the unlatching of image sampling equipment 50, close, take pictures, imaging or other image sampling equipment 50
The function having.
In one embodiment, electricity all can be used relative to the slip of guide rail 30, the elevating movement of elevating mechanism in base 40
Machine is connected and moved with leading screw, chain or other actuated elements as dynamical element.In some other embodiment, it can make
By the use of servomotor as dynamical element, servomotor is sent instructions to using control device 10, so as to make default move according to instruction
Make.
Referring again to Fig. 1, in one embodiment, automatic cloth inspection equipment 50 also includes being arranged at image capture device 50
Laser displacement sensor 80, determine the inspection distance on the surface of image capture device 50 and fabric 90 to be tested.Laser displacement
Sensor 80 is applied to high accuracy, short-range measurement, when image capture device 50 will enter to the surface 90 of fabric 90 to be detected
It before row shooting, can be detected by laser displacement sensor 80, determine image capture device 50 and the surface of fabric 90 to be tested
Examine distance, if laser displacement sensor 80 determine without reach correct position, can be corresponding make base motions, lifting
Mechanism kinematic or image sampling equipment 50 are moved to adjust the position of image capture device 50.
In one embodiment, laser displacement sensor 80 can electrically connect with control device 10, in automatic cloth inspection equipment 100
Before testing or in checkout procedure, when image sampling equipment 50 is not located in the position of suitable inspection distance, pass
Up to signal to control device 10, control device 10 carries out corresponding adjustment to the position of image sampling equipment 50, such as controls bottom
The motion of seat, elevating mechanism and image sampling equipment 50.
In one embodiment, automatic cloth inspection equipment 50 also includes the processor being connected with display device, and processor is used for
The view data on the surface of fabric 90 to be tested is handled, display device shows the view data after processing.When display device is shown
From the view data that image capture device 50 transmits when, view data is handled, specifically, glossiness analysis, fault
Mark, fault quantity statistics etc., manually can more clearly to analyze view data, help to be rapidly completed the inspection of fabric
Test.
In one embodiment, automatic cloth inspection equipment 50 also includes performs device, and processor is according to the picture number after processing
According to generation process instruction, performs device performs predetermined registration operation according to process instruction.After processor is by image real time transfer,
The result of some determinations can be obtained, have in these results some be need executing agency carry out emergent management or
Anticipate, specifically, executing agency is labelling machine, when processor processing view data obtains defect position, generation labeling
Process instruction, labelling machine are labelled according to process instruction in corresponding defect position, so as to subsequent artefacts to the labeling at
Fault is handled.In some other embodiment, executing agency can also be warning device, when processor handles graph data
When obtaining the fault number in the view data and exceeding preset value fault number, production alert process instruction, warning device is according to processing
Instruction sends alarm signal.Inspection can further be improved by performing the setting of structure, improve checkability.
As shown in figure 4, based on above-mentioned automatic cloth inspection equipment 100, the present invention also provides a kind of automatic Cloth Inspecting System 200,
The automatic Cloth Inspecting System 200 includes above-mentioned automatic cloth inspection equipment 100, and automatic Cloth Inspecting System 200 also includes to be checked for placing
The Shang Bu mechanisms 210 of fabric 90 are tested, Shang Bu mechanisms 210 control fabric 90 to be tested to be moved along selvage guide direction, automatic Cloth Inspecting System
200 also include code table, and code table is installed in Shang Bu mechanisms 210, for recording the code length data of fabric 90 to be tested, code table and display
Terminal electrically connects.
Above-mentioned automatic Cloth Inspecting System 200, because the direction of motion of image capture device 50 and the shifting of fabric 90 to be tested
Dynamic direction is vertical, when image capture device 50 is in any one position photographs, forms the table of fabric to be tested 90 of the position
The view data in face and when being sent to display terminal, display terminal can be collected into code of the view data on fabric 90 to be tested
The position data of long data and image capture device 50, so that it is determined that the view data is with the true of the surface for examining fabric 90
Real position.
When manually checking the view data on display terminal, find there is fault on the image, according to right on display terminal
The code length data and the position data of image capture device 50 answered, the correspondence position can be found so as to enter on fabric 90 to be tested
The operation that row is handled fault in next step.First, this check system without being manually sent to display viewing in time
When view data in terminal has fault, the work of automatic cloth inspection equipment 100 is treated with regard to pause and goes to be marked or to fault horse
On the operation that is handled, save manual physical, improve checkability;Secondly because Shang Bu mechanisms 200 control fabric to be tested
90 movements, are tested when using conventional inspection mode, manually look at mobile fabric to be tested 90 for a long time, and human eye is hindered
Evil is larger, and above check system manually can use display terminal to be checked, human eye is injured and reduced.
In one embodiment, automatic Cloth Inspecting System 200 also includes mobile dust suction airduct, and mobile dust suction airduct includes dust suction
Mouth 221, pipeline 222 and dust mouth 223, the mouth of pipe 223 is close to fabric 90 to be tested.In the checkout procedure of fabric 90 to be tested, in
Dust suction airduct 220 is used to adsorb in the dust on the surface of fabric 90 to be tested, magazine etc., and these dusts, magazine etc. can be blocked or done
The surface of fabric 90 to be tested is disturbed so as to influence the view data of the collection of image sampling equipment 50, dust suction airduct 220 is easy to be tested
Fabric 90 is not disturbed in checkout procedure.
Automatic cloth inspection equipment 100 and automatic Cloth Inspecting System 200 in this real invention, compared with prior art with following excellent
Point:
(1) it is slidedly arranged on and is led along the direction intersected with the selvage guide direction of fabric to be tested with base by image capture device
Rail, and the view data of image capture device collection fabric face to be tested is sent to display terminal, the surface of fabric to be tested
It can be gathered by image capture device and be sent to display terminal, manually view data can checked on display terminal and examined
The surface of fabric to be tested whether there is fault, time saving and energy saving and improve checkability.
(2) it is irradiated in the surface of fabric to be tested from different perspectives by light source and selects to close from the light source of different-colour
The surface that suitable light source is irradiated in fabric to be detected is advantageous to examine band detection fabric, makes assay relatively reliable.
(3) it is connected with light supply apparatus by control device, is irradiated using the light source of control device control selections different-colour
In the surface of fabric to be tested, or unlatching, closing, brightness regulation of light source etc. are controlled, easy to use and easy realize automates
Examine.
(4) by setting elevating mechanism on base, image capture device can in the vertical direction carry out lifting moving and
Adjusting position, it is easy to use and reliable.
(5) elevating mechanism is rotatably connected at around an axis by image sampling equipment, and wrapped in rotation process
Include folding position, when image sampling equipment turns to folding position, protect image sampling equipment do not influenceed by external factor and
It is destroyed.
(5) electrically connected by elevating mechanism with control device, enable image capture device accurate and it is rapidly close or
Surface away from fabric to be tested, and easily realize Automated inspection.
(6) by setting laser displacement sensor, the inspection distance of image capture device and fabric face to be tested is determined.
(7) by setting processor to handle and be shown on display terminal view data, so as to manually can be more
Add clearly analysis view data, help to be rapidly completed the inspection of fabric.
(8) by setting performs device, predetermined registration operation is performed according to process instruction, inspection can be further improved, carry
High checkability.
(9) by setting code table to record fabric code length data to be tested in the Shang Bu mechanisms of automatic cloth inspection equipment, and pass
Move to display terminal, display terminal can be collected into code length data and image capture device of the view data on fabric to be tested
Position data, so that it is determined that the view data is in the actual position with the surface for examining fabric, to subsequent artefacts to the position
The fault put is handled.
Each technical characteristic of embodiment described above can be combined arbitrarily, to make description succinct, not to above-mentioned reality
Apply all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, the scope that this specification is recorded all is considered to be.
Embodiment described above only expresses the several embodiments of the present invention, and its description is more specific and detailed, but simultaneously
Can not therefore it be construed as limiting the scope of the patent.It should be pointed out that come for one of ordinary skill in the art
Say, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the protection of the present invention
Scope.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.