CN107804962B - Device for supporting dynamic flying of electronic glass - Google Patents
Device for supporting dynamic flying of electronic glass Download PDFInfo
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- CN107804962B CN107804962B CN201711164809.8A CN201711164809A CN107804962B CN 107804962 B CN107804962 B CN 107804962B CN 201711164809 A CN201711164809 A CN 201711164809A CN 107804962 B CN107804962 B CN 107804962B
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- 239000011521 glass Substances 0.000 title claims abstract description 152
- 230000007246 mechanism Effects 0.000 claims abstract description 340
- 230000001360 synchronised effect Effects 0.000 claims abstract description 126
- 238000003825 pressing Methods 0.000 claims abstract description 56
- 230000005540 biological transmission Effects 0.000 claims abstract description 18
- 239000002699 waste material Substances 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 6
- 230000001105 regulatory effect Effects 0.000 claims 9
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 3
- 238000005520 cutting process Methods 0.000 description 9
- 238000001179 sorption measurement Methods 0.000 description 7
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000005357 flat glass Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- FMRLDPWIRHBCCC-UHFFFAOYSA-L Zinc carbonate Chemical compound [Zn+2].[O-]C([O-])=O FMRLDPWIRHBCCC-UHFFFAOYSA-L 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/033—Apparatus for opening score lines in glass sheets
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The invention relates to a device for supporting dynamic flying of electronic glass, which comprises: the belt conveying mechanism, the first side synchronous following breaking mechanism and the second side synchronous following breaking structure which are positioned at two sides of the belt conveying mechanism, the synchronous tracking servo motor and the photoelectric sensor which is positioned at the inlet of the belt conveying mechanism are connected with the first side synchronous following breaking mechanism and the second side synchronous following breaking structure through a transmission two-side shaft respectively. The device for supporting the dynamic flying of the electronic glass can detect that the electronic glass is transmitted to the belt conveying mechanism through the photoelectric sensor, the synchronous tracking servo motor drives the first side synchronous following breaking mechanism and the second side synchronous following breaking mechanism to synchronously follow the electronic glass, and the pressing and breaking work of the glass edge waste material is carried out in the conveying process, so that the purpose of synchronously flying and breaking is achieved, the production time is saved, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of electronic glass industrial production, in particular to the technical field of glass cutting and edge waste breaking, and specifically relates to a device for supporting dynamic flying breaking of electronic glass.
Background
With the continuous progress of scientific technology in recent years, glass production enterprises have higher and higher requirements for improving production capacity, and hope to improve the performance of special function machines and the production tact through continuous improvement of automation technology, thereby improving the production efficiency and the capacity.
In the industrial production of electronic glass, whether display glass or mobile phone glass, ultrathin large-plate glass is required to be cut, broken and separated into small-plate glass for processing and use of various purposes, most devices produced at present are special machine cutting due to the limitations of equipment and technical conditions, manual breaking and forming are carried out, particularly, the breaking of edge waste is carried out, and the whole breaking cannot be realized due to the extremely small width, and only manual breaking can be carried out. The production efficiency is lower, and the improvement of the productivity of a production plant is severely restricted.
In order to improve productivity, improve production efficiency and save labor cost, a device for supporting the dynamic synchronous flying breaking mechanism to automatically realize detection deviation, automatic adjustment and automatic breaking of edge waste is needed to be provided, manual operation is completely replaced, and high-speed and accurate glass cutting breaking function is realized.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a device for supporting dynamic flying of electronic glass.
In order to achieve the above object, the device for supporting dynamic flying of electronic glass according to the present invention comprises:
the device for supporting the dynamic flying of the electronic glass is mainly characterized by comprising the following components:
the belt conveying mechanism is used for conveying the electronic glass;
the first side synchronously follows the breaking mechanism and is used for breaking the left side of the electronic glass;
the second side synchronously follows the breaking structure and is used for breaking the right side of the electronic glass;
the synchronous tracking servo motor is connected with the first side synchronous following breaking-off mechanism and the second side synchronous following breaking-off mechanism through a transmission two-side shaft respectively;
the photoelectric sensor is used for detecting whether the electronic glass is placed on the belt conveying mechanism at the inlet of the belt conveying mechanism;
the first side synchronous following breaking mechanism and the second side synchronous following breaking mechanism are respectively positioned at the left side and the right side of the belt conveying mechanism, and the photoelectric sensor is positioned at the inlet of the belt conveying mechanism.
Preferably, the belt conveying mechanism comprises a transmission shaft, a belt conveying belt driving servo motor and at least one belt conveying belt, and the belt conveying belt driving servo motor drives each belt conveying belt through the transmission shaft.
More preferably, when the number of the belt conveyer belts of the belt conveyer is at least two, the belt conveyer belts are connected through the transmission shaft.
More preferably, the belt conveying mechanism further comprises a negative pressure fan for providing negative pressure adsorption force for the belt conveying belt, and the negative pressure fan is connected with the belt conveying belt.
Preferably, the first side synchronous following breaking mechanism comprises a first following synchronous executing mechanism, a first side breaking mechanism, a first glass inclination measuring mechanism and a first side inclination adjusting mechanism, wherein the first side inclination adjusting mechanism is divided into a first side inclination adjusting mechanism upper part and a first side inclination adjusting mechanism lower part, the first side inclination adjusting mechanism upper part and the first side inclination adjusting mechanism lower part are separated by a first supporting frame and a second supporting frame, the first side inclination adjusting mechanism upper part can slide up and down along the supporting frame, the first side inclination adjusting mechanism lower part is connected with the following synchronous executing mechanism, the first side breaking mechanism and the first glass inclination measuring mechanism are connected with the first side inclination adjusting mechanism, and the first side breaking mechanism is positioned between the first side inclination adjusting mechanism upper part and the first side inclination adjusting mechanism lower part.
More preferably, the first following synchronous executing mechanism comprises a first synchronous following breaking structure for conveying the movable synchronous belt, and the first synchronous following breaking structure for conveying the movable synchronous belt is connected with the synchronous tracking servo motor through the two conveying side shafts.
More preferably, the first side breaking mechanism comprises a first chopping board supporting wheel and a first breaking lower pressing strip, the first chopping board supporting wheel is connected with the lower part of the first side dip angle adjusting mechanism, and the first breaking lower pressing strip is connected with the upper part of the first side dip angle adjusting mechanism.
More preferably, the first glass inclination measuring mechanism comprises a first front end measuring device and a first rear end measuring device, and the first front end measuring device and the first rear end measuring device are respectively positioned at the front end and the rear end of the first edge breaking mechanism.
More preferably, the lower part of the first side inclination angle adjusting mechanism comprises a first front end chopping board supporting wheel deviation adjusting electric servo cylinder and a first rear end chopping board supporting wheel deviation adjusting electric servo cylinder, the upper part of the first side inclination angle adjusting mechanism comprises a first front end pressing-down breaking mechanism deviation adjusting electric servo cylinder and a first rear end pressing-down breaking mechanism deviation adjusting electric servo cylinder, the first front end chopping board supporting wheel deviation adjusting electric servo cylinder and the first front end pressing-down breaking mechanism deviation adjusting electric servo cylinder are connected with the first supporting frame, and the first rear end chopping board supporting wheel deviation adjusting electric servo cylinder and the first rear end pressing-down breaking mechanism deviation adjusting electric servo cylinder are connected with the second supporting frame.
Preferably, the second side synchronous following breaking mechanism comprises a second following synchronous executing mechanism, a second side breaking mechanism, a second glass inclination measuring mechanism and a second side inclination adjusting mechanism, wherein the second side inclination adjusting mechanism is divided into an upper part of the second side inclination adjusting mechanism and a lower part of the second side inclination adjusting mechanism, the upper part and the lower part of the second side inclination adjusting mechanism are separated by a third supporting frame and a fourth supporting frame, the upper part of the second side inclination adjusting mechanism can slide up and down along the supporting frame, the lower part of the second side inclination adjusting mechanism is connected with the following synchronous executing mechanism, the second side breaking mechanism and the second glass inclination measuring mechanism are connected with the second side inclination adjusting mechanism, and the second side breaking mechanism is positioned between the upper part of the second side inclination adjusting mechanism and the lower part of the second side inclination adjusting mechanism.
More preferably, the second following synchronization executing mechanism comprises a second synchronous following breaking structure conveying movable synchronous belt, and the second synchronous following breaking structure conveying movable synchronous belt is connected with the synchronous tracking servo motor through the two conveying side shafts.
More preferably, the second side breaking mechanism comprises a second chopping board supporting wheel and a second breaking lower pressing strip, the second chopping board supporting wheel is connected with the lower part of the second side dip angle adjusting mechanism, and the second breaking lower pressing strip is connected with the upper part of the second side dip angle adjusting mechanism.
More preferably, the second glass inclination measuring mechanism comprises a second front end measuring device and a second rear end measuring device, and the second front end measuring device and the second rear end measuring device are respectively positioned at the front end and the rear end of the second edge breaking mechanism.
More preferably, the lower part of the second side inclination angle adjusting mechanism comprises a second front end chopping board supporting wheel deviation adjusting electric servo cylinder and a second rear end chopping board supporting wheel deviation adjusting electric servo cylinder, the upper part of the second side inclination angle adjusting mechanism comprises a second front end pressing-down breaking-off mechanism deviation adjusting electric servo cylinder and a second rear end pressing-down breaking-off mechanism deviation adjusting electric servo cylinder, the second front end chopping board supporting wheel deviation adjusting electric servo cylinder and the second front end pressing-off mechanism deviation adjusting electric servo cylinder are connected with a third supporting frame, and the second rear end chopping board supporting wheel deviation adjusting electric servo cylinder and the second rear end pressing-off mechanism deviation adjusting electric servo cylinder are connected with a fourth supporting frame.
The method for realizing the dynamic flying and breaking control of the electronic glass based on the device is mainly characterized by comprising the following steps of;
(1) The photoelectric sensor detects and judges whether the electronic glass enters the belt conveying mechanism;
(2) If the electronic glass enters the belt conveying mechanism, continuing the subsequent step (3), otherwise, returning to the step (1);
(3) The belt conveyer belt in the belt conveying mechanism drives the servo motor to rotate through the control transmission shaft so that the belt conveyer belt drives the electronic glass to move;
(4) The photoelectric sensor sends a signal to the synchronous tracking servo motor;
(5) The pair of synchronous tracking servo motors correspondingly drive the first edge breaking mechanism and the second edge breaking mechanism through the first following synchronous executing mechanism and the second following synchronous executing mechanism respectively, and synchronously move with the electronic glass within a preset time period of the system;
(6) Starting a first glass inclination measuring mechanism and a second glass inclination measuring mechanism, and detecting the position condition of the electronic glass;
(7) Judging whether the electronic glass is the same as the preset position of the system, if so, directly continuing the subsequent step (9), otherwise, continuing the subsequent step (8);
(8) Adjusting the first edge breaking mechanism according to a preset position through the first edge inclination angle adjusting mechanism, and adjusting the second edge breaking mechanism according to a preset position through the second edge inclination angle adjusting mechanism;
(9) The first chopping board supporting wheel and the first breaking lower pressing bar in the first edge breaking mechanism break off the left edge waste of the electronic glass, and the second chopping board supporting wheel and the second breaking lower pressing bar in the second edge breaking mechanism break off the right edge waste of the electronic glass.
By adopting the device for supporting the dynamic flying glass breaking of the electronic glass, the photoelectric sensor is arranged at the inlet of the belt conveyer belt and is used for detecting the arrival of the glass and preparing for starting and tracking the glass for the breaking synchronization mechanism; the negative pressure fan provides adsorption force for adsorbing glass on the belt conveyor; the front measurement deflection is used for detecting the deflection of the front part of the glass running; the front angle-adjusting electric servo cylinder is used for adjusting the chopping board of the breaking mechanism and the front deflection of the breaking mechanism by pressing down aiming at the deflection of the glass; the post-measurement deflection is used for detecting the deflection of the rear part of the glass running; the electric servo cylinder for adjusting the angle is used for adjusting the chopping board of the breaking mechanism and the deflection of the rear part of the breaking mechanism by pressing down aiming at the deflection of the glass. When the glass enters the belt conveyor, the breaking mechanism tracks the glass, and when the synchronous speed is reached, data are given by measuring the front and rear deflection, and the breaking chopping board and the pushing breaking deflection are adjusted by the front and rear electric servo cylinders; then, simultaneously, the scrap at the edge of the glass is pressed down to achieve the aim of synchronously flying and breaking, thereby improving the productivity and the production efficiency, saving the labor cost and realizing the high-speed and accurate glass cutting and breaking function.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the device for supporting dynamic flying of electronic glass according to the present invention.
Fig. 2 is a schematic structural diagram of a first side synchronous following breaking mechanism of the device for supporting dynamic flying of electronic glass according to the present invention.
Reference numerals
1. Belt conveyer belt
2. First side synchronous following breaking mechanism
3. Second side synchronous following breaking mechanism
4. Belt conveyer belt driving servo motor
5. Synchronous tracking servo motor
6. First side synchronous following breaking structure transmission synchronous belt
7. First side chopping block supporting wheel
8. First side breaking down pressing strip
9. First side front end chopping block supporting wheel deviation-adjusting electric servo cylinder
10. First side rear end chopping block supporting wheel deviation-adjusting electric servo cylinder
11. First side front end measuring device
12. First side front end pushing-down breaking mechanism deviation-adjusting electric servo cylinder
13. Photoelectric sensor
14. Negative pressure fan
15. First side rear end measuring device
16. First side rear end pushing-down breaking mechanism deviation-adjusting electric servo cylinder
Detailed Description
In order to make the technical contents of the present invention more clearly understood, the following examples are specifically described.
Referring to fig. 1, fig. 1 is a schematic overall structure of an apparatus for supporting dynamic fling-off of electronic glass according to the present invention, where the apparatus includes:
the belt conveying mechanism is used for conveying electronic glass and comprises a transmission shaft, a belt conveying belt driving servo motor 4 and four belt conveying belts 1, wherein the belt conveying belts 1 are connected through the transmission shaft, the belt conveying belt driving servo motor 4 drives the belt conveying belts 1 through the transmission shaft, the belt conveying mechanism further comprises a negative pressure fan 14 for providing negative pressure adsorption force for the belt conveying belts 1, and the negative pressure fan 14 is connected with the belt conveying belts 1;
the first side synchronously follows the breaking mechanism 3 and is used for breaking the left side of the electronic glass;
the second side synchronously follows the breaking structure 2 and is used for breaking the right side of the electronic glass;
a synchronous tracking servo motor 5, wherein the synchronous tracking servo motor 5 is connected with the first side synchronous following breaking mechanism 3 and the second side synchronous following breaking mechanism 2 through a transmission two-side shaft respectively;
a photoelectric sensor 13 for detecting whether the electronic glass is placed on the belt conveying mechanism at the inlet of the belt conveying mechanism;
the first side synchronous following breaking mechanism and the second side synchronous following breaking mechanism are respectively positioned at the left side and the right side of the belt conveying mechanism, and the photoelectric sensor is positioned at the inlet of the belt conveying mechanism.
Referring to fig. 2, fig. 2 is a schematic structural diagram of a first side synchronous following breaking mechanism 3 of the device for supporting dynamic flying of electronic glass according to the present invention, where the first side synchronous following breaking mechanism 1 includes a first following synchronous executing mechanism, a first side breaking mechanism, a first glass inclination measuring mechanism and a first side inclination adjusting mechanism, the first side inclination adjusting mechanism is divided into an upper portion of the first side inclination adjusting mechanism and a lower portion of the first side inclination adjusting mechanism, the two portions are separated by a first supporting frame and a second supporting frame, the upper portion of the first side inclination adjusting mechanism can slide up and down along the supporting frame, the lower portion of the first side inclination adjusting mechanism is connected with the following synchronous executing mechanism, the first side breaking mechanism and the first glass inclination measuring mechanism are connected with the first side inclination adjusting mechanism, and the first side breaking mechanism is located between the upper portion of the first side inclination adjusting mechanism and the lower portion of the first side inclination adjusting mechanism.
The first following synchronous executing mechanism comprises a first synchronous following breaking structure conveying movable synchronous belt 6, and the first synchronous following breaking structure conveying movable synchronous belt 6 is connected with the synchronous tracking servo motor 5 through the two conveying side shafts.
The first side breaking mechanism comprises a first chopping board supporting wheel 7 and a first breaking lower pressing strip 8, the first chopping board supporting wheel 7 is connected with the lower part of the first side dip angle adjusting mechanism, and the first breaking lower pressing strip 8 is connected with the upper part of the first side dip angle adjusting mechanism.
The first glass inclination measuring mechanism comprises a first front end measuring device 11 and a first rear end measuring device 15, wherein the first front end measuring device 11 and the first rear end measuring device 15 are respectively positioned at the front end and the rear end of the first edge breaking mechanism.
The lower part of the first side inclination angle adjusting mechanism comprises a first front-end chopping board supporting wheel deviation adjusting electric servo cylinder 9 and a first rear-end chopping board supporting wheel deviation adjusting electric servo cylinder 10, the upper part of the first side inclination angle adjusting mechanism comprises a first front-end downward-pressing breaking mechanism deviation adjusting electric servo cylinder 12 and a first rear-end downward-pressing breaking mechanism deviation adjusting electric servo cylinder 16, the first front-end chopping board supporting wheel deviation adjusting electric servo cylinder 9 and the first front-end downward-pressing breaking mechanism deviation adjusting electric servo cylinder 12 are connected with the first supporting frame, and the first rear-end chopping board supporting wheel deviation adjusting electric servo cylinder 10 and the first rear-end downward-pressing breaking mechanism deviation adjusting electric servo cylinder 16 are connected with the second supporting frame.
The second side synchronous following breaking mechanism and the second side synchronous following breaking mechanism are of symmetrical structures, the two components are identical, the second side synchronous following breaking mechanism comprises a second following synchronous executing mechanism, a second side breaking mechanism, a second glass inclination measuring mechanism and a second side inclination adjusting mechanism, the second side inclination adjusting mechanism is divided into an upper part of the second side inclination adjusting mechanism and a lower part of the second side inclination adjusting mechanism, the upper part of the second side inclination adjusting mechanism is separated from the lower part of the second side inclination adjusting mechanism by a third supporting frame and a fourth supporting frame, the upper part of the second side inclination adjusting mechanism can slide up and down along the supporting frame, the lower part of the second side breaking mechanism is connected with the following synchronous executing mechanism, the second side breaking mechanism and the second glass inclination measuring mechanism are connected with the second side inclination adjusting mechanism, and the second side breaking mechanism is positioned between the upper part of the second side inclination adjusting mechanism and the lower part of the second side inclination adjusting mechanism.
The second following synchronous executing mechanism comprises a second synchronous following breaking-off structure conveying movable synchronous belt, and the second synchronous following breaking-off structure conveying movable synchronous belt is connected with the synchronous tracking servo motor through the two conveying side shafts.
The second side breaking mechanism comprises a second chopping board supporting wheel and a second breaking lower pressing strip, the second chopping board supporting wheel is connected with the lower part of the second side dip angle adjusting mechanism, and the second breaking lower pressing strip is connected with the upper part of the second side dip angle adjusting mechanism.
The second glass inclination measuring mechanism comprises a second front end measuring device and a second rear end measuring device, and the second front end measuring device and the second rear end measuring device are respectively positioned at the front end and the rear end of the second edge breaking mechanism.
The lower part of the second side inclination angle adjusting mechanism comprises a second front-end chopping board supporting wheel deviation adjusting electric servo cylinder and a second rear-end chopping board supporting wheel deviation adjusting electric servo cylinder, the upper part of the second side inclination angle adjusting mechanism comprises a second front-end downward-pressing breaking mechanism deviation adjusting electric servo cylinder and a second rear-end downward-pressing breaking mechanism deviation adjusting electric servo cylinder, the second front-end chopping board supporting wheel deviation adjusting electric servo cylinder and the second front-end downward-pressing breaking mechanism deviation adjusting electric servo cylinder are connected with a third supporting frame, and the second rear-end chopping board supporting wheel deviation adjusting electric servo cylinder and the second rear-end downward-pressing breaking mechanism deviation adjusting electric servo cylinder are connected with a fourth supporting frame.
The method for realizing the dynamic flying and breaking control of the electronic glass based on the device comprises the following steps:
(1) The photoelectric sensor 13 detects and judges whether electronic glass enters the belt conveying mechanism;
(2) If the electronic glass enters the belt conveying mechanism, continuing the subsequent step (3), otherwise, returning to the step (1);
(3) The belt conveyer belt in the belt conveyer mechanism drives the servo motor 4 to rotate through the control transmission shaft so that the belt conveyer belt 1 drives the electronic glass to move;
(4) The photoelectric sensor 1 sends a signal to the synchronous tracking servo motor 5;
(5) The pair of synchronous tracking servo motors 5 respectively drive the first edge breaking mechanism and the second edge breaking mechanism correspondingly through the first following synchronous executing mechanism and the second following synchronous executing mechanism, and synchronously move with the electronic glass within a preset time period of the system;
(6) Starting a first glass inclination measuring mechanism and a second glass inclination measuring mechanism, and detecting the position condition of the electronic glass;
(7) Judging whether the electronic glass is the same as the preset position of the system, if so, directly continuing the subsequent step (9), otherwise, continuing the subsequent step (8);
(8) Adjusting the first edge breaking mechanism according to a preset position through the first edge inclination angle adjusting mechanism, and adjusting the second edge breaking mechanism according to a preset position through the second edge inclination angle adjusting mechanism;
(9) The first chopping board supporting wheel 7 and the first breaking lower pressing strip 8 in the first side breaking mechanism break off the left side waste of the electronic glass, and the second chopping board supporting wheel and the second breaking lower pressing strip in the second side breaking mechanism break off the right side waste of the electronic glass.
The invention is applied to a specific embodiment, and supports an ITO electronic glass dynamic synchronous flying breaking mechanism (the electronic glass is not only ITO electronic glass, the electronic glass is divided into at least 3 types, namely, transparent conductive film glass (TCO Coating Glass) is mainly indium tin oxide transparent conductive film glass (ITO Coating Glass, (hereinafter abbreviated as ITO electronic glass)), al-doped zinc oxide transparent conductive film glass (AZO Coating Glass) and F-doped tin oxide (FTO Coating Glass), and the electronic glass comprises a negative pressure belt conveyor, a following synchronous executing mechanism, a glass inclination Measuring mechanism MD (hereinafter abbreviated as MD) a Measuring Device, an edge breaking mechanism and an edge inclination adjusting mechanism, and is characterized in that the supporting dynamic synchronous flying breaking mechanism also comprises a photoelectric sensor, wherein the photoelectric sensor is positioned at an inlet of the belt conveyor, and the two sets of breaking mechanism, the following synchronous executing mechanism, the glass inclination Measuring mechanism MD and the edge inclination adjusting mechanism are arranged at two sides of the belt conveyor and keep the same installation position with the belt conveyor; the belt conveyer belt is also provided with a negative pressure adsorption mechanism.
The mechanism supporting the dynamic following synchronous flying breaking comprises a following synchronous mechanism, a measuring MD, adjusting and breaking mechanism, wherein the servo motor drives a transmission two-side shaft, and the transmission shaft drives execution mechanisms on two sides of a belt conveyer to synchronously operate; the accompanying step executing mechanism is arranged at the installation position which is arranged at the two sides of the belt conveyer belt and keeps the same interval with the belt conveyer mechanism.
The mechanism supporting the realization of dynamic following synchronous flying breaking comprises a fan, wherein the fan is used for providing negative pressure adsorption force required by a belt conveyer belt for conveying glass, so that the glass is prevented from relative movement with the belt during high-speed operation, and position errors and glass scratches are caused.
The mechanism supporting the dynamic following synchronous flying-off comprises a front measuring mechanism MD and a rear measuring mechanism MD which are arranged on each side along the advancing direction, and the length of the front edge and the rear edge of the glass, which are deviated relative to the advancing direction of the belt conveyer belt, is measured.
The mechanism for supporting the dynamic following synchronous flying breaking comprises a mechanism for adjusting deflection distance by 2 sets of lower chopping board supporting wheels at the front and rear sides along the advancing direction, and the mechanism is driven by an electric servo cylinder to ensure the accuracy of adjusting the distance.
The mechanism supporting the dynamic follow-up synchronous flying breaking-off comprises breaking-off executing mechanisms at each side; the mechanism comprises a jacking chopping board supporting wheel at the lower part of the glass and a lower breaking layering at the upper part of the glass; the chopping board supporting wheel and the downward breaking pressing bar are driven by the air cylinder to execute actions.
In a specific embodiment, the mechanism for supporting the realization of the dynamic synchronous flying of the ITO electronic glass comprises a belt conveyor, a negative pressure fan, a dynamic synchronous following mechanism, a dynamic measuring mechanism MD, a dynamic deviation correcting and adjusting mechanism, a cutting board supporting wheel and a downward-pressing breaking and pressing strip; the device is mainly characterized in that the supporting and realizing dynamic synchronous flying-off mechanism also comprises a photoelectric sensor, wherein the photoelectric sensor is arranged at the inlet of the belt conveyer belt; the dynamic synchronous following mechanism, the dynamic measuring mechanism MD, the dynamic deviation correcting and adjusting mechanism, the chopping board supporting wheel and the downward-pressing breaking-off layering are two sets of same equipment which are arranged on two sides of the belt conveyer belt; the negative pressure fan provides negative pressure adsorption force for the belt conveyer belt, and ensures that the glass cannot move relatively in the conveying process on the belt.
The dynamic synchronous flying breaking mechanism comprises a belt conveyor 1, a negative pressure fan 14, two side following synchronous breaking mechanisms 2 and 3, a belt conveyor driving servo motor 4 and a synchronous tracking servo motor 5; the two-side following synchronous breaking mechanisms 2 and 3 comprise a cutting board supporting wheel 7, breaking down pressing strips 8, a synchronous following breaking structure transmission synchronous belt 6, a front cutting board supporting wheel deviation adjusting electric servo cylinder 9, a rear cutting board supporting wheel deviation adjusting electric servo cylinder 10, a front measuring deflection device MD11, a rear measuring deflection device MD15, a front pressing down breaking mechanism deviation adjusting electric servo cylinder 12 and a rear pressing down breaking mechanism deviation adjusting electric servo cylinder 16.
In practical application, the mechanism for supporting the ITO electronic glass to realize dynamic synchronous flying and breaking-off has the following working processes in a specific embodiment:
as shown in fig. 1, when glass enters the belt conveyor 1, the photoelectric sensor 13 detects that the glass enters the roller way to send out a signal, and the rising edge of the signal enters the controller to interrupt a control program to start the synchronous tracking servo motors 5 at two sides of the belt conveyor; in 1S, the supporting wheels of the chopping board and the glass meet the requirement of speed synchronization, at the same time of synchronous speed, the front end and the rear end are started to measure deflection MD11 and 15, the distance between the front end and the rear end of the glass respectively deviating from the supporting wheels of the chopping board is measured, the deviated distance is used as an adjusting distance to be given to deviation-adjusting electric servo cylinders 9, 12 and 10 and 16, and the distance between the supporting wheels and the lower pressing bar and the belt is finely adjusted; after all the preparation is finished, the controller drives the lower pressing strips 8 on the left side and the right side through the air cylinder to break off the waste at the edge of the glass, so that the aim of breaking off the waste by breaking off the equipment and the glass in motion without stopping the machine is fulfilled, and the machine is called synchronous flying breaking off.
By adopting the device for supporting the dynamic flying glass breaking of the electronic glass, the photoelectric sensor is arranged at the inlet of the belt conveyer belt and is used for detecting the arrival of the glass and preparing for starting and tracking the glass for the breaking synchronization mechanism; the negative pressure fan provides adsorption force for adsorbing glass on the belt conveyor; the front measurement deflection MD is used for detecting the front deflection of the glass running; the front angle-adjusting electric servo cylinder is used for adjusting the chopping board of the breaking mechanism and the front deflection of the breaking mechanism by pressing down aiming at the deflection of the glass; the post-measurement deflection MD is used for detecting the deflection of the rear part of the glass running; the electric servo cylinder for adjusting the angle is used for adjusting the chopping board of the breaking mechanism and the deflection of the rear part of the breaking mechanism by pressing down aiming at the deflection of the glass. When the glass enters the belt conveyor, the breaking mechanism tracks the glass, and when the synchronous speed is reached, data are given by measuring the front and rear deflection, and the breaking chopping board and the pushing breaking deflection are adjusted by the front and rear electric servo cylinders; then, simultaneously, the scrap at the edge of the glass is pressed down to achieve the aim of synchronously flying and breaking, thereby improving the productivity and the production efficiency, saving the labor cost and realizing the high-speed and accurate glass cutting and breaking function.
In this specification, the invention has been described with reference to specific embodiments thereof. It will be apparent, however, that various modifications and changes may be made without departing from the spirit and scope of the invention. The specification and drawings are, accordingly, to be regarded in an illustrative rather than a restrictive sense.
Claims (7)
1. A device for supporting dynamic flying of electronic glass, comprising:
the belt conveying mechanism is used for conveying the electronic glass;
the first side synchronously follows the breaking mechanism and is used for breaking the left side of the electronic glass;
the second side synchronously follows the breaking mechanism and is used for breaking the right side of the electronic glass;
the synchronous tracking servo motor is connected with the first side synchronous following breaking-off mechanism and the second side synchronous following breaking-off mechanism through a transmission two-side shaft respectively;
the photoelectric sensor is used for detecting whether the electronic glass is placed on the belt conveying mechanism at the inlet of the belt conveying mechanism;
the first side synchronous following breaking mechanism and the second side synchronous following breaking mechanism are respectively positioned at the left side and the right side of the belt conveying mechanism, and the photoelectric sensor is positioned at the inlet of the belt conveying mechanism;
the first side synchronous following breaking mechanism comprises a first following synchronous executing mechanism, a first side breaking mechanism, a first glass inclination measuring mechanism and a first side inclination adjusting mechanism, wherein the first side inclination adjusting mechanism is divided into a first side inclination adjusting mechanism upper part and a first side inclination adjusting mechanism lower part, the first side inclination adjusting mechanism upper part and the first side inclination adjusting mechanism lower part are separated by a first supporting frame and a second supporting frame, the first side inclination adjusting mechanism upper part can slide up and down along the supporting frame, the first side inclination adjusting mechanism lower part is connected with the following synchronous executing mechanism, the first side breaking mechanism and the first glass inclination measuring mechanism are connected with the first side inclination adjusting mechanism, and the first side breaking mechanism is positioned between the first side inclination adjusting mechanism upper part and the first side inclination adjusting mechanism lower part;
the first following synchronous executing mechanism comprises a first synchronous following breaking-off structure conveying movable synchronous belt, and the first synchronous following breaking-off structure conveying movable synchronous belt is connected with the synchronous tracking servo motor through two conveying side shafts;
the first side breaking mechanism comprises a first chopping board supporting wheel and a first breaking lower pressing strip, the first chopping board supporting wheel is connected with the lower part of the first side dip angle adjusting mechanism, and the first breaking lower pressing strip is connected with the upper part of the first side dip angle adjusting mechanism;
the lower part of the first side inclination angle adjusting mechanism comprises a first front-end chopping board supporting wheel deviation adjusting electric servo cylinder and a first rear-end chopping board supporting wheel deviation adjusting electric servo cylinder, the upper part of the first side inclination angle adjusting mechanism comprises a first front-end downward-pressing breaking-off mechanism deviation adjusting electric servo cylinder and a first rear-end downward-pressing breaking-off mechanism deviation adjusting electric servo cylinder, the first front-end chopping board supporting wheel deviation adjusting electric servo cylinder and the first front-end downward-pressing breaking-off mechanism deviation adjusting electric servo cylinder are connected with the first supporting frame, and the first rear-end chopping board supporting wheel deviation adjusting electric servo cylinder and the first rear-end downward-pressing breaking-off mechanism deviation adjusting electric servo cylinder are connected with the second supporting frame;
the second side synchronous following breaking mechanism comprises a second following synchronous executing mechanism, a second side breaking mechanism, a second glass inclination measuring mechanism and a second side inclination adjusting mechanism, wherein the second side inclination adjusting mechanism is divided into an upper part of the second side inclination adjusting mechanism and a lower part of the second side inclination adjusting mechanism, the upper part of the second side inclination adjusting mechanism and the lower part of the second side inclination adjusting mechanism are separated by a third supporting frame and a fourth supporting frame, the upper part of the second side inclination adjusting mechanism can slide up and down along the supporting frame, the lower part of the second side inclination adjusting mechanism is connected with the following synchronous executing mechanism, the second side breaking mechanism and the second glass inclination measuring mechanism are connected with the second side inclination adjusting mechanism, and the second side breaking mechanism is positioned between the upper part of the second side inclination adjusting mechanism and the lower part of the second side inclination adjusting mechanism;
the second following synchronous executing mechanism comprises a second synchronous following breaking-off structure conveying movable synchronous belt, and the second synchronous following breaking-off structure conveying movable synchronous belt is connected with the synchronous tracking servo motor through the two conveying side shafts;
the second side breaking mechanism comprises a second chopping board supporting wheel and a second breaking lower pressing strip, the second chopping board supporting wheel is connected with the lower part of the second side dip angle adjusting mechanism, and the second breaking lower pressing strip is connected with the upper part of the second side dip angle adjusting mechanism;
the lower part of the second side inclination angle adjusting mechanism comprises a second front-end chopping board supporting wheel deviation adjusting electric servo cylinder and a second rear-end chopping board supporting wheel deviation adjusting electric servo cylinder, the upper part of the second side inclination angle adjusting mechanism comprises a second front-end downward pressing breaking mechanism deviation adjusting electric servo cylinder and a second rear-end downward pressing breaking mechanism deviation adjusting electric servo cylinder, the second front-end chopping board supporting wheel deviation adjusting electric servo cylinder and the second front-end downward pressing breaking mechanism deviation adjusting electric servo cylinder are connected with the third supporting frame, and the second rear-end chopping board supporting wheel deviation adjusting electric servo cylinder and the second rear-end downward pressing breaking mechanism deviation adjusting electric servo cylinder are connected with the fourth supporting frame;
when the glass enters the belt conveying mechanism, the first side synchronously follows the breaking mechanism and the second side synchronously follows the breaking mechanism to track the glass, and when the synchronous speed is reached, the front-rear deflection amount is measured by the first glass inclination measuring mechanism and the second glass inclination measuring mechanism to give data, the first front-end chopping board supporting wheel deflection regulating electric servo cylinder, the first rear-end chopping board supporting wheel deflection regulating electric servo cylinder, the first front-end pressing breaking mechanism deflection regulating electric servo cylinder, the first rear-end pressing breaking mechanism deflection regulating electric servo cylinder are used for regulating deflection amounts of the first chopping board supporting wheel and the first breaking-off pressing strip, and the second front-end chopping board supporting wheel deflection regulating electric servo cylinder, the second rear-end chopping board supporting wheel deflection regulating electric servo cylinder, the second front-end pressing breaking mechanism deflection regulating electric servo cylinder are used for regulating deflection amounts of the second supporting wheel and the second breaking-off pressing strip; then, the first breaking down pressing bar and the second breaking down pressing bar break off the glass edge waste material at the same time, so as to achieve the aim of synchronously flying off.
2. The apparatus for supporting dynamic flying of electronic glass according to claim 1, wherein said belt conveyor comprises a drive shaft, a belt drive servo motor and at least one belt conveyor, said belt drive servo motor driving each of said belt conveyors via said drive shaft.
3. The device for supporting dynamic flying of electronic glass according to claim 2, wherein when the number of the belt conveyer belts of the belt conveyer is at least two, the belt conveyer belts are connected through the transmission shaft.
4. The apparatus for supporting dynamic snapping of electronic glass according to claim 2 or 3, wherein said belt conveyor further comprises a negative pressure fan for providing a negative pressure suction force to said belt conveyor, said negative pressure fan being connected to said belt conveyor.
5. The device for supporting dynamic flying of electronic glass according to claim 1, wherein the first glass inclination measuring mechanism comprises a first front end measuring device and a first rear end measuring device, and the first front end measuring device and the first rear end measuring device are respectively positioned at the front end and the rear end of the first edge breaking mechanism.
6. The device for supporting dynamic flying of electronic glass according to claim 1, wherein the second glass inclination measuring mechanism comprises a second front end measuring device and a second rear end measuring device, and the second front end measuring device and the second rear end measuring device are respectively positioned at the front end and the rear end of the second edge breaking mechanism.
7. A method for realizing dynamic fly-off control of electronic glass based on the device of claim 1, comprising the following steps:
(1) The photoelectric sensor detects and judges whether the electronic glass enters the belt conveying mechanism;
(2) If the electronic glass enters the belt conveying mechanism, continuing the subsequent step (3), otherwise, returning to the step (1);
(3) The belt conveyer belt in the belt conveying mechanism drives the servo motor to rotate through the control transmission shaft so that the belt conveyer belt drives the electronic glass to move;
(4) The photoelectric sensor sends a signal to the synchronous tracking servo motor;
(5) The synchronous tracking servo motor correspondingly drives the first edge breaking mechanism and the second edge breaking mechanism through the first following synchronous executing mechanism and the second following synchronous executing mechanism respectively, and synchronously moves with the electronic glass within a preset time period of the system;
(6) Starting a first glass inclination measuring mechanism and a second glass inclination measuring mechanism, and detecting the position condition of the electronic glass;
(7) Judging whether the electronic glass is the same as the preset position of the system, if so, directly continuing the subsequent step (9), otherwise, continuing the subsequent step (8);
(8) Adjusting the first edge breaking mechanism according to a preset position through the first edge inclination angle adjusting mechanism, and adjusting the second edge breaking mechanism according to a preset position through the second edge inclination angle adjusting mechanism;
(9) The first chopping board supporting wheel and the first breaking lower pressing bar in the first edge breaking mechanism break off the left edge waste of the electronic glass, and the second chopping board supporting wheel and the second breaking lower pressing bar in the second edge breaking mechanism break off the right edge waste of the electronic glass.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2017107513011 | 2017-08-28 | ||
| CN201710751301.1A CN107337342A (en) | 2017-08-28 | 2017-08-28 | Electronic glass dynamic is supported to fly the device broken |
Publications (2)
| Publication Number | Publication Date |
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| CN107804962A CN107804962A (en) | 2018-03-16 |
| CN107804962B true CN107804962B (en) | 2023-11-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710751301.1A Withdrawn CN107337342A (en) | 2017-08-28 | 2017-08-28 | Electronic glass dynamic is supported to fly the device broken |
| CN201711164809.8A Active CN107804962B (en) | 2017-08-28 | 2017-11-21 | Device for supporting dynamic flying of electronic glass |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201710751301.1A Withdrawn CN107337342A (en) | 2017-08-28 | 2017-08-28 | Electronic glass dynamic is supported to fly the device broken |
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| CN (2) | CN107337342A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108099024B (en) * | 2016-11-24 | 2019-10-11 | 中国建材国际工程集团有限公司 | Absorption type longitudinal direction breaking off glass separator |
| CN114772918B (en) * | 2022-06-27 | 2022-09-13 | 中电科风华信息装备股份有限公司 | Slitter edge peeling mechanism of LCD screen |
| CN115677199A (en) * | 2022-10-28 | 2023-02-03 | 兆虹精密(北京)科技有限公司 | Glass longitudinal breaking device, glass longitudinal breaking method and swinging longitudinal breaking mechanism |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN107804962A (en) | 2018-03-16 |
| CN107337342A (en) | 2017-11-10 |
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