CN107803622B - Vertical wallboard and multi-rib plate assembly welding clamp - Google Patents
Vertical wallboard and multi-rib plate assembly welding clamp Download PDFInfo
- Publication number
- CN107803622B CN107803622B CN201711118674.1A CN201711118674A CN107803622B CN 107803622 B CN107803622 B CN 107803622B CN 201711118674 A CN201711118674 A CN 201711118674A CN 107803622 B CN107803622 B CN 107803622B
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- Prior art keywords
- wallboard
- cylinder
- vertical
- transverse vertical
- plates
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- 238000003466 welding Methods 0.000 title claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 13
- 238000009434 installation Methods 0.000 claims abstract description 9
- 230000006835 compression Effects 0.000 claims description 19
- 238000007906 compression Methods 0.000 claims description 19
- 238000003825 pressing Methods 0.000 claims description 13
- 230000007306 turnover Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 3
- 238000011031 large-scale manufacturing process Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000005056 compaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
A vertical wallboard and multi-rib plate assembly welding clamp relates to the field of clamps. Including cross-section and horizontal perpendicular wallboard lower terminal surface's shape matched with clamp dress platform, clamp dress platform's middle part is provided with the multiunit supporting component corresponding with the bottom plate quantity, all supports a bottom plate on every group supporting component, be provided with the spacing seat of tip on the clamp dress platform of horizontal perpendicular wallboard one end, one of them one side at horizontal perpendicular wallboard both ends is provided with the backup pad respectively, the opposite side is provided with the compress tightly cylinder respectively, the bottom of every gusset corresponds respectively and is provided with the backup pad, the top corresponds respectively and is provided with depression bar mechanism, backup pad and the depression bar mechanism that every gusset corresponds are all installed on clamp dress platform through first installation base. The invention can assemble and clamp the plurality of bottom plates, the plurality of transverse vertical wallboards and the plurality of rib plates into a whole, is convenient for automatic welding of a welding robot, effectively improves the product quality and the working efficiency, reduces the production cost and is convenient for realizing large-scale production.
Description
Technical Field
The invention relates to the field of clamps, in particular to a jig for assembling and welding a vertical wallboard and multiple rib plates.
Background
At present, the assembly welding mode of the vertical wall plate and the multi-rib plate is that at least two workers firstly complete assembly of the vertical wall plate and the multi-rib plate in place and then carry out manual spot welding, auxiliary workpieces are required to be added to be used as hard supports in the spot welding process, after the manual spot welding is completed, the assembly welding mode needs to consume a large amount of manpower and needs auxiliary devices to ensure accuracy and the occupied area of a working area is large after other components are required to be waited to be installed and then fully welded.
Disclosure of Invention
The invention aims to provide a jig for assembling and welding a vertical wallboard and a plurality of rib plates, which can realize accurate positioning and assembling of a bottom plate, the vertical wallboard and the rib plates and ensure that welding surfaces between the vertical wallboard and the rib plates are tightly attached.
The technical scheme for achieving the purpose is as follows: the utility model provides a perpendicular wallboard and many gusset group splice welding anchor clamps for press from both sides dress between polylith bottom plate, the horizontal perpendicular wallboard of polylith and the polylith gusset, its characterized in that: the clamping platform is provided with end limiting seats, wherein one side of each of two ends of the transverse vertical wallboard is respectively provided with a backup, the other side of each of the two ends of the transverse vertical wallboard is respectively provided with a compression cylinder, and the backup and the compression cylinders are matched to position the transverse vertical wallboard in the thickness direction;
the rib plates are connected between the vertical wall plates, the bottoms of the rib plates are respectively correspondingly provided with a supporting plate, the tops of the rib plates are respectively correspondingly provided with a compression bar mechanism, and the supporting plates and the compression bar mechanisms corresponding to the rib plates are all installed on the clamping platform through the first installation base.
The invention has the beneficial effects that:
The invention can assemble and clamp the plurality of bottom plates, the plurality of transverse vertical wallboards and the plurality of rib plates into a whole, is convenient for automatic welding of a welding robot, effectively improves the product quality and the working efficiency, reduces the production cost and is convenient for realizing large-scale production.
Further, the compression bar mechanism comprises a powerful clamping cylinder and a compression bar connected to the output end of the powerful clamping cylinder.
Further, the rib plate is provided with a positioning hole, and the supporting plate is provided with a positioning protrusion matched with the positioning hole, so that the rib plate can be positioned accurately.
Further, the backup pad passes through the upset cylinder to be connected on first installation base for the backup pad can overturn downwards, the welding of backup pad below work piece of being convenient for.
Further, the middle part of the horizontal vertical wallboard is provided with the step respectively, the step position supports the vertical wallboard that laminates with the horizontal terminal surface and the perpendicular terminal surface of step respectively, the both ends of vertical wallboard are provided with the second installation base of installing on pressing from both sides dress platform respectively, install the first upset compression cylinder that compresses tightly vertical wallboard downwards on the second installation base respectively.
Further, a second overturning and compressing cylinder for compressing the longitudinal vertical wallboard to one side of the vertical plane of the step is also arranged on the second installation base.
The first overturning compaction cylinder and the second overturning compaction cylinder are matched with each other to realize positioning between the longitudinal vertical wallboard and the transverse vertical wallboard.
Further, the upper ends of the backrests are respectively bent outwards, so that the transverse vertical wallboards are conveniently inserted between the backrests and the corresponding compression cylinders.
Drawings
FIG. 1 is an exploded view of the present invention;
FIG. 2 is a state diagram of the present invention;
Fig. 3 is a cross-sectional view of the left end of fig. 2.
Detailed Description
As shown in fig. 1-3, the invention discloses a welding fixture for assembling vertical wallboards and multiple rib plates, which is used for clamping two bottom boards 1, four transverse vertical wallboards 2, one longitudinal wallboard 3 and four rib plates 4, and comprises a clamping platform 5 with the cross section matched with the shape of the lower end face of the transverse vertical wallboards 2, wherein the middle part of the clamping platform 5 is provided with two groups of supporting components 6, the supporting components 6 comprise three supporting platforms 61 which are longitudinally arranged, the bottom boards 1 are respectively supported on one group of supporting components 6, the transverse vertical wallboards 2 are respectively supported on the supporting components 6 from front to back, the clamping platform 5 at one end of each transverse vertical wallboard 2 is provided with an end limiting seat 30, one side of each of two ends of each transverse vertical wallboard 2 is respectively provided with a backup board 7, the other side of each transverse vertical wallboard 2 is respectively provided with a compression cylinder 13, the backup board 7 and the compression cylinder 13 are matched for positioning the transverse vertical wallboards 2 in the thickness direction, the upper ends of the backup boards 7 are respectively bent outwards, and the transverse vertical wallboards 2 are conveniently inserted between the backup boards 7 and the corresponding compression cylinders 13.
As shown in fig. 3, the pressing cylinder 13 may alternatively be a rotary clamping cylinder, a strong clamping cylinder, and two rotary clamping cylinders and two strong clamping cylinders are respectively used for the pressing cylinder 13 in this embodiment.
The rib plates 4 are respectively connected between two ends of the two transverse vertical wallboards 2 positioned on the left side and two ends of the two transverse vertical wallboards 2 positioned on the right side, the bottoms of the rib plates 4 are respectively and correspondingly provided with a supporting plate 8, the tops of the rib plates 4 are respectively and correspondingly provided with a pressure lever mechanism 9, the supporting plate 8 and the pressure lever mechanism 9 corresponding to each rib plate 4 are respectively and fixedly arranged on the clamping platform 5 through the first mounting base 10, and the pressure lever mechanism 9 comprises a powerful clamping cylinder 91 and a pressure lever 92 connected to the output end of the powerful clamping cylinder 92.
The rib plate 4 is provided with a positioning hole 41, the supporting plate 8 is provided with a protrusion 81 matched with the positioning hole 41, and the positioning of the position of the rib plate 4 is realized through the matching of the positioning hole 41 and the protrusion 81.
In order to avoid blocking the welding position of the support plate 8 below, the support plate 8 can be connected to the first mounting base 10 through a turnover cylinder 11, in this embodiment, in order to avoid blocking the welding position of the support plate 8 to the left bottom plate 1 and the four transverse vertical wallboards 2, the support plate 8 on the left can be connected to the first mounting base 10 through the turnover cylinder 11, and the support plate 8 is driven to be in a downward turnover position through the second turnover cylinder 11 before the left bottom plate 1 and the four transverse vertical wallboards 2 are welded.
The middle part of the transverse vertical wallboard 2 is respectively provided with a step 14, the step 14 is supported by a longitudinal vertical wallboard 3 which is respectively attached to the horizontal end face and the vertical end face of the step 14, two ends of the longitudinal vertical wallboard 3 are respectively provided with a second installation base 15 which is installed on the clamping platform 5, and a first overturning compressing cylinder 16 which downwards compresses the longitudinal vertical wallboard 3 and a second overturning compressing cylinder 17 which compresses the longitudinal vertical wallboard 3 towards one side of the vertical face of the step are respectively installed on the second installation base 15.
The first overturn compacting cylinder 16 and the second overturn compacting cylinder 17 in the present embodiment saw adopts a powerful compacting cylinder.
The working process of the invention comprises the following steps:
the bottom plate 1 is placed to the supporting component 6 in the manual work, and then four horizontal vertical wallboards 2 are hoisted on the bottom plate 1 manually, the end portions are limited through the end limiting seats 30, two ends of each horizontal vertical wallboard 2 are respectively provided with a corresponding leaning on between the corresponding mountain 7 and the corresponding compressing cylinder 13, and meanwhile, the horizontal vertical wallboards 2 are positioned in the thickness direction through the compressing cylinder 13.
The longitudinal vertical wall plate 3 is placed on the step 14 in the middle of the transverse vertical wall plate 2, the second overturning and pressing cylinder 17 is driven to press and press the longitudinal vertical wall plate 3 towards one side of the vertical surface of the step, and the first overturning and pressing cylinder 16 is driven to press the longitudinal vertical wall plate 3 downwards.
Welding the left bottom plate 1 and the transverse vertical wall plates 2 into a whole, driving the left support plate 8 to be in a horizontal position through the second overturning cylinder, respectively placing the four rib plates 4 on one support plate 8, and pressing downwards through the pressing rod mechanism 9, thereby completing clamping of the two bottom plates 1, the four transverse vertical wall plates 2, the one longitudinal wall plate 3 and the four rib plates 4.
Claims (2)
1. The utility model provides a perpendicular wallboard and many gusset group splice welding anchor clamps for press from both sides dress between polylith bottom plate, the horizontal perpendicular wallboard of polylith and the polylith gusset, its characterized in that: the clamping platform is provided with end limiting seats, wherein one side of each of two ends of the transverse vertical wallboard is respectively provided with a backup, the other side of each of the two ends of the transverse vertical wallboard is respectively provided with a compression cylinder, and the backup and the compression cylinders are matched to position the transverse vertical wallboard in the thickness direction;
The rib plates are connected between the transverse vertical wallboards, the bottoms of the rib plates are respectively correspondingly provided with a supporting plate, the upper parts of the rib plates are respectively correspondingly provided with a compression bar mechanism, and the supporting plates and the compression bar mechanisms corresponding to the rib plates are all installed on the clamping platform through the first installation base;
the compression bar mechanism comprises a strong clamping cylinder and a compression bar connected to the output end of the strong clamping cylinder;
the rib plate is provided with a positioning hole, and the supporting plate is provided with a positioning protrusion matched with the positioning hole;
the supporting plate is connected to the first mounting base through a turnover cylinder;
The middle part of the transverse vertical wallboard is respectively provided with a step, the step is supported by a longitudinal vertical wallboard which is respectively attached to the horizontal end face and the vertical end face of the step, two ends of the longitudinal vertical wallboard are respectively provided with a second mounting base which is mounted on the clamping platform, and the second mounting bases are respectively provided with a first overturning compacting cylinder which downwards compacts the longitudinal vertical wallboard;
The second mounting base is also provided with a second overturning and pressing cylinder for pressing the longitudinal vertical wallboard to one side of the vertical plane of the step;
The working process comprises the following steps:
manually placing the bottom plate on the supporting component, manually hoisting four transverse vertical wallboards on the bottom plate, limiting the end parts through the end part limiting seats, respectively arranging corresponding backers between the two ends of the transverse vertical wallboards and the compression cylinder, and simultaneously positioning the positioning transverse vertical wallboards in the thickness direction through the compression cylinder;
Placing the longitudinal vertical wallboard on a step in the middle of the transverse vertical wallboard, driving a second overturning and pressing cylinder to press the longitudinal vertical wallboard towards one side of a vertical plane of the step, and driving a first overturning and pressing cylinder to press the longitudinal vertical wallboard downwards;
Welding the left bottom plate and the transverse vertical wall plates into a whole, driving the left support plate to be in a horizontal position through a second overturning cylinder, respectively arranging the four rib plates on one support plate, and pressing the four rib plates downwards through a pressing rod mechanism, thereby completing clamping of the two bottom plates, the four transverse vertical wall plates, the one longitudinal vertical wall plate and the four rib plates.
2. The jig for assembling and welding a vertical wall panel and a plurality of rib plates according to claim 1, wherein: the upper ends of the backings are respectively bent outwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711118674.1A CN107803622B (en) | 2017-11-14 | 2017-11-14 | Vertical wallboard and multi-rib plate assembly welding clamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711118674.1A CN107803622B (en) | 2017-11-14 | 2017-11-14 | Vertical wallboard and multi-rib plate assembly welding clamp |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107803622A CN107803622A (en) | 2018-03-16 |
| CN107803622B true CN107803622B (en) | 2024-05-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711118674.1A Active CN107803622B (en) | 2017-11-14 | 2017-11-14 | Vertical wallboard and multi-rib plate assembly welding clamp |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107803622B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109014733A (en) * | 2018-09-12 | 2018-12-18 | 泰洋光电（惠州）有限公司 | A kind of positioning fixture for welding |
| CN109296185B (en) * | 2018-10-16 | 2024-04-23 | 上海赫峰建材科技有限公司 | Artificial stone splicing machine and using method thereof |
| CN112975224B (en) * | 2021-03-08 | 2023-05-05 | 广西焊杰机器人技术有限公司 | Automatic welding system for steel templates |
Citations (5)
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|---|---|---|---|---|
| CN202291993U (en) * | 2011-06-27 | 2012-07-04 | 沈阳远大铝业工程有限公司 | Frame shaping fixture for welding |
| CN202398961U (en) * | 2011-12-09 | 2012-08-29 | 苏州普洛代尔机电有限公司 | Positioning welding jig for big drum transporting support |
| CN104858592A (en) * | 2015-05-25 | 2015-08-26 | 安徽好运机械有限公司 | Flexible overlap welding mold of forklift truck fork frame body |
| CN107138899A (en) * | 2017-06-21 | 2017-09-08 | 山东新活新材料科技有限公司 | Aluminum alloy mould plate welds positioning fixture bench |
| CN207414688U (en) * | 2017-11-14 | 2018-05-29 | 海安交睿机器人科技有限公司 | A kind of straight wall plate and more gusset spelling welding clamps |
-
2017
- 2017-11-14 CN CN201711118674.1A patent/CN107803622B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202291993U (en) * | 2011-06-27 | 2012-07-04 | 沈阳远大铝业工程有限公司 | Frame shaping fixture for welding |
| CN202398961U (en) * | 2011-12-09 | 2012-08-29 | 苏州普洛代尔机电有限公司 | Positioning welding jig for big drum transporting support |
| CN104858592A (en) * | 2015-05-25 | 2015-08-26 | 安徽好运机械有限公司 | Flexible overlap welding mold of forklift truck fork frame body |
| CN107138899A (en) * | 2017-06-21 | 2017-09-08 | 山东新活新材料科技有限公司 | Aluminum alloy mould plate welds positioning fixture bench |
| CN207414688U (en) * | 2017-11-14 | 2018-05-29 | 海安交睿机器人科技有限公司 | A kind of straight wall plate and more gusset spelling welding clamps |
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| Publication number | Publication date |
|---|---|
| CN107803622A (en) | 2018-03-16 |
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