CN107803496B - Female die casting device for anode furnace process - Google Patents
Female die casting device for anode furnace process Download PDFInfo
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- CN107803496B CN107803496B CN201711131251.3A CN201711131251A CN107803496B CN 107803496 B CN107803496 B CN 107803496B CN 201711131251 A CN201711131251 A CN 201711131251A CN 107803496 B CN107803496 B CN 107803496B
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- casting
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- push rod
- electric push
- transmission device
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- 238000000034 method Methods 0.000 title claims abstract description 19
- 230000008569 process Effects 0.000 title claims abstract description 19
- 238000004512 die casting Methods 0.000 title abstract description 10
- 238000005266 casting Methods 0.000 claims abstract description 112
- 230000005540 biological transmission Effects 0.000 claims abstract description 37
- 239000007788 liquid Substances 0.000 claims abstract description 16
- 230000003014 reinforcing effect Effects 0.000 claims description 6
- 238000013461 design Methods 0.000 abstract description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 10
- 229910052802 copper Inorganic materials 0.000 description 10
- 239000010949 copper Substances 0.000 description 10
- 238000012423 maintenance Methods 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000010720 hydraulic oil Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/06—Equipment for tilting
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The invention discloses a female die casting device for an anode furnace process, which comprises: a fixed bracket; the casting ladle is rotatably arranged on the fixed support and is provided with a casting cavity for containing casting liquid and a casting nozzle communicated with the casting cavity; the transmission device is arranged on the fixed bracket and is connected with the casting ladle; the electric push rod drives the transmission device to drive the casting ladle to rotate. According to the female die casting device for the anode furnace process, the transmission device is driven by the electric push rod to drive the casting ladle to rotate, so that the design of a hydraulic station is reduced, the whole occupied space of equipment is small, and the cost is low.
Description
Technical Field
The invention relates to the technical field of metal smelting, in particular to a female die casting device for an anode furnace process.
Background
In the prior art, the anode furnace process is required to be provided with a female die casting device, so that once a female die is worn at any time, the precision error is large, and a new female die product can be produced immediately after the production requirement is not met. According to the master mold casting device in the related art, when the anode furnace needs to cast the master mold, a copper liquid is placed in a copper placing port of the anode furnace into a casting ladle of the master mold casting device, and the casting ladle is driven by a hydraulic system so as to realize that the casting ladle can be inclined by a certain angle along the axial direction, and the copper liquid is poured out in the inclination process of the casting ladle, so that casting of a copper mold is completed. The entire installation is equipped with hydraulic stations due to the hydraulic drive, since there is a hydraulic system, which requires frequent maintenance, inspection and replacement of the hydraulic system with hydraulic oil and associated fittings. The hydraulic station is built for the common hydraulic driving equipment, so that the occupied area is large, the one-time cost investment is large, the economy is not realized, and the environmental protection is not realized. Moreover, the female die casting device is not high in use frequency, is not used every day, is not longer than half an hour in each working time, and is high in maintenance cost due to the adoption of a hydraulic system.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems in the related art to some extent.
To this end, an object of the present invention is to propose a master casting device for an anode furnace process that occupies a small space and does not require frequent maintenance, at low cost.
According to an embodiment of the invention, a master mold casting device for an anode furnace process comprises: a fixed bracket; the casting ladle is rotatably arranged on the fixed support and is provided with a casting cavity for containing casting liquid and a casting nozzle communicated with the casting cavity; the transmission device is arranged on the fixed bracket and is connected with the casting ladle; the electric push rod drives the transmission device to drive the casting ladle to rotate.
According to the female die casting device for the anode furnace process, disclosed by the embodiment of the invention, the electric push rod is adopted for driving, so that the whole machine occupies a small area, equipment is not required to be frequently maintained and overhauled, and the female die casting device is more economical and environment-friendly.
In addition, the master mold casting device for the anode furnace process according to the embodiment of the invention can also have the following additional technical characteristics:
according to some embodiments of the invention, the master casting apparatus further comprises: the rotating support is rotatably arranged on the fixed support and connected with the transmission device, and the casting ladle is arranged on the rotating support.
According to some embodiments of the invention, the transmission comprises a crank movably connected to and driven by the electric push rod.
According to some embodiments of the invention, the fixing bracket is provided with a supporting plate, and the electric push rod is arranged on the supporting plate.
According to some embodiments of the invention, the support plate is arranged at the side part of the fixed bracket, and a reinforcing plate is arranged between the bottom wall of the support plate and the support frame.
According to some embodiments of the invention, the electric push rod comprises a support, wherein the support is arranged on the supporting plate to support the electric push rod, and the electric push rod is movably connected with the support.
According to some embodiments of the invention, the fixing bracket comprises: the casting ladle is rotatably arranged between the two vertical brackets; the horizontal support is horizontally arranged, and two ends of the horizontal support are respectively connected with the two vertical supports.
According to some embodiments of the invention, the fixing bracket further comprises: the inclined support is obliquely arranged relative to the horizontal support and the vertical support, and two ends of the inclined support are respectively connected with the vertical support and the horizontal support.
According to some embodiments of the invention, the electric putter comprises: the driving motor drives the pushing rod to stretch out and draw back along the length direction of the pushing rod, and the upper end of the pushing rod is connected with the transmission device.
According to some embodiments of the invention, the drive motor is a variable frequency motor.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
FIG. 1 is a schematic view of a master casting apparatus for an anode furnace process according to one embodiment of the present invention;
FIG. 2 is a schematic structural view of a fixing bracket according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of the operation of a master casting apparatus for an anode furnace process according to one embodiment of the invention.
Reference numerals:
a master casting apparatus 100;
a fixing bracket 10; a support plate 11; a reinforcing plate 12; a support 13; a vertical support 14; a horizontal bracket 15; a tilting bracket 16;
a casting ladle 20; a casting nozzle 21;
a transmission 30;
an electric push rod 40; a drive motor 41; pushing the lever 42;
a rotating bracket 50;
master cart 200.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention.
In the description of the present invention, it should be understood that the terms "upper," "lower," "left," "right," "bottom," "axial," and the like indicate an orientation or a positional relationship based on that shown in the drawings, and are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements to be referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
A master mold casting apparatus 100 for an anode furnace process according to an embodiment of the present invention is described below with reference to the accompanying drawings.
As shown in fig. 1, the master casting apparatus 100 for the anode furnace process may generally include: a fixed bracket 10, a casting ladle 20, a transmission device 30 and an electric push rod 40.
The casting ladle 20 is rotatably provided on the fixed support 10, and the casting ladle 20 has a casting cavity containing a casting liquid and a casting nozzle 21 communicating with the casting cavity. The transmission device 30 is provided on the fixed bracket 10 and connected with the casting ladle 20. The electric push rod 40 drives the transmission device 30 to drive the casting ladle 20 to rotate.
In other words, the fixing bracket 10 is used for installing the casting ladle 20 and the transmission device 30, the transmission device 30 is connected with the electric push rod 40 and the casting ladle 20, the electric push rod 40 can drive the transmission device 30 to move under the action of electric power, and the transmission device 30 can drive the casting ladle 20 to move, so that the casting ladle 20 can be driven to move through the electric push rod 40.
Because the use frequency of the female die casting device is low in the production of the anode furnace process, the electric push rod 40 is enough to complete the task, and the electric push rod 40 replaces the hydraulic drive of the related technology, so that the investment of funds can be reduced. And the electric push rod 40 is electrically driven, compared with a hydraulic system, the design of a hydraulic station is reduced, the occupied area is small, the pollution of hydraulic oil is reduced, workers have better working environments, and the environment is protected. In addition, compared with the hydraulic drive, the electric push rod 40 does not need to be maintained frequently, and is simple and convenient even if maintenance is needed.
Specifically, when the master mold casting device 100 does not work, the casting ladle 20 is located at the initial position, and when the anode furnace needs to cast the master mold, the copper liquid (or iron liquid, zinc or other alloy liquid, etc.) is placed in the casting cavity of the casting ladle 20 from the copper placing port of the anode furnace, the electric push rod 40 drives the transmission device 30, the transmission device 30 drives the casting ladle 20 to move, and the casting ladle 20 rotates by a certain angle (as shown in fig. 3), so that the copper liquid in the casting cavity can flow into the mold of the master mold trolley 200 from the casting port 21, and casting of the master mold is performed. When the casting is completed, the electric push rod 40 can drive the transmission device 30 again, and the transmission device 30 drives the casting ladle 20 to move, so that the casting ladle 20 returns to the original position.
Therefore, according to the master mold casting device 100 for the anode furnace process, the electric push rod 40 is arranged, and the electric push rod 40 drives the transmission device 30 to drive the casting ladle 20 to rotate, so that the design of a hydraulic station is reduced, the whole occupied space of equipment is small, the cost is low, the pollution of hydraulic oil is reduced, and the maintenance is more convenient.
In some embodiments of the present invention, as shown in FIGS. 1 and 2, the master casting apparatus 100 further includes a rotating support 50. The rotating bracket 50 is rotatably provided on the fixed bracket 10 and connected to the transmission device 30, and the casting ladle 20 is mounted on the rotating bracket 50. That is, the casting ladle 20 is fixed on the rotating bracket 50, the rotating bracket 5 is driven to rotate by the transmission device 30 to drive the casting ladle 20 to rotate, so that the casting of the master mold casting device 100 is realized, and the casting ladle 20 is relatively large in volume, the rotating bracket 50 not only can realize the fixed support of the casting ladle 20, but also the rotating bracket 40 is conveniently and rotatably connected with the fixed bracket 10, so that the stability of the master mold casting device 100 is guaranteed.
Specifically, as shown in fig. 1, the rotating bracket 50 is mounted on the fixed bracket 10, the rotating bracket 50 can rotate around a certain fixed axis of the fixed bracket 10 under the driving of the driving device 30, and when the rotating bracket 50 rotates due to the fact that the casting ladle 20 is mounted on the rotating bracket 50, the casting ladle 20 on the rotating bracket 50 is also driven to rotate together, so that the metal liquid in the casting cavity is put into the mold in the master mold trolley 200.
In some alternative embodiments, as shown in fig. 1 and 3, the transmission 30 includes a crank. The crank is movably connected with the electric push rod 40 and is driven by the electric push rod 40. Thus, the electric push rod 40 drives the rotary bracket 50 to move by driving the crank to move. In the example shown in fig. 1, one end of a crank is coaxially installed on the fixed bracket 10 with the rotating bracket 50, and driven by the electric push rod 40, one end of the crank is connected with the shaft and the crank can rotate the shaft and the rotating bracket 50 is driven by the shaft to rotate, thereby completing the casting process. Of course, the above embodiments are illustrative only and should not be construed as limiting the scope of the invention, as the transmission 30 may be a gear set, for example.
Further, as shown in fig. 1, a bearing seat may be disposed on the fixed support 10, the rotating support 50 has a rotating shaft, the rotating shaft is matched with the bearing seat and may be connected with a crank through the bearing seat, the electric push rod 40 drives the crank to move, one end of the crank is connected with the rotating shaft to drive the rotating shaft to rotate, and further the rotation of the rotating support 50 around the central axis of the rotating shaft can be realized.
In some embodiments of the present invention, as shown in fig. 1 and 2, a support plate 11 may be provided on the fixing bracket 10, and an electric push rod 40 is provided on the support plate 11. Thus, the electric push rod 40 can be supported and fixed by the support plate 11, the electric push rod 40 and the fixed support 10 are integrated, the integrity is strong, the structure is compact, and the redundant space is not occupied.
Further, as shown in fig. 1 and 2, a support plate 11 is provided at a side portion of the fixing bracket 10, and a reinforcing plate 12 is provided between a bottom wall of the support plate 11 and the supporting frame. The structural strength of the support plate 11 can be enhanced by the reinforcing plate 12 to further secure the stability of the master casting apparatus 100. In the example shown in fig. 1 and 2, the support plate 11 is suspended on one side of the fixing bracket 10, which results in a larger span of the suspending surface, in such a case, the connecting surface of the support plate 11 itself can bear limited load, and the reinforcing plate 12 is arranged between the support plate 11 and the supporting bracket, so that the strength of the bonding surface can be increased, the support surface is ensured to have enough strength, the thickness of the support surface is not increased, and the use of materials is reduced.
Specifically, as shown in fig. 2, the fixing bracket 10 further includes a support 13. The support 13 is arranged on the support plate 11 to support the electric push rod 40, and the electric push rod 40 is movably connected with the support 13. Specifically, the support 13 is fixedly connected to the support plate 11, and the connection manner of the support 13 may be a bolt connection or a welding connection, etc. with the connection of the support 13, the electric push rod 40 is connected to the support 13 and can rotate around the support 13, so that the direction of the electric push rod 40 can be changed to drive the crank to turn, thereby completing the transmission of the motion.
In some embodiments, as shown in fig. 1 and 2, the fixing bracket 10 includes: a vertical support 14 and a horizontal support 15. The number of the vertical supports 14 is two, the vertical supports are oppositely arranged at the left side and the right side of the fixed support 10 in a spaced mode, and the casting ladle 20 is rotatably arranged between the two vertical supports 14. The horizontal bracket 15 is horizontally arranged and two ends of the horizontal bracket 15 are respectively connected with the two vertical brackets 14. In other words, the casting ladle 20 is rotatably clamped between the two vertical supports 14, that is, the left end of the casting ladle 20 is connected to the left vertical support 14, and the right end of the casting ladle 20 is connected to the right vertical support 14. The horizontal brackets 15 are connected with the vertical brackets 14 on two sides to form a whole, so that the structure is stable and can bear larger load.
Of course, further, in order to enhance the carrying capacity of the fixing bracket 10, a plurality of (one or more) vertical brackets 14 may be disposed between the two side vertical brackets 14, and accordingly, both ends of the horizontal bracket 15 are connected to the spaced vertical brackets 14.
Optionally, as shown in fig. 1 and 2, the fixing bracket 10 further includes: the inclined bracket 16, the inclined bracket 16 is inclined relative to the horizontal bracket 15 and the vertical bracket 14, and two ends of the inclined bracket 16 are respectively connected with the vertical bracket 14 and the horizontal bracket 15. It will be appreciated that the master casting apparatus 100 is a large machine, and is heavy, and the vertical support 14 and the horizontal support 15 alone may not be capable of carrying a large load, especially when the casting cavity is filled with molten metal, resulting in unstable structure and easy occurrence of safety accidents. The stability of the triangle is utilized by the inclined bracket 16, so that the bearing capacity of the fixed bracket 10 is greatly improved, and the safety coefficient of the equipment is improved.
In some embodiments, as shown in fig. 1 in combination with fig. 3, the electric putter 40 includes: a drive motor 41 and a push rod 42. The driving motor 41 drives the push rod 42 to be telescopic along the length direction thereof, and the upper end of the push rod 42 is connected with the transmission device 30.
For example, when the pushing rod 42 is extended, the driving device 30 is driven to move upwards, the driving device 30 drives the casting ladle 20 to move, at this time, the casting ladle 20 is inclined at a certain angle, and the copper liquid in the casting cavity flows into the mold in the female mold trolley 200 from the casting port 21, so that the casting of the female mold is completed; when the electric push rod 40 is contracted, the transmission device 30 is driven to move downwards, the transmission device 30 drives the casting ladle 20 to move, and the casting ladle 20 returns to the original position. Or, when the electric push rod 40 is contracted, the transmission device 30 is driven to move downwards, the transmission device 30 drives the casting ladle 20 to move, at the moment, the casting ladle 20 can incline at a certain angle, and copper liquid in the casting cavity flows into the die in the master die trolley 200 from the casting port 21, so that the casting of the master die is completed; when the pushing rod 42 is extended, the transmission device 30 is driven to move upwards, the transmission device 30 drives the casting ladle 20 to move, and the casting ladle 20 returns to the original position.
In one embodiment, the drive motor 41 is a variable frequency motor. Therefore, the expansion and contraction speed of the pushing rod 42 can be controlled, and the rotation speed of the casting ladle 20 can be further controlled, so that the speed curves of the initial casting stage, the middle casting stage and the later casting stage of the metal liquid (such as copper liquid) just entering the mould are more reasonable, the splashing of the metal liquid is reduced, the surface of the master template is smooth, the ripples and the wrinkles are reduced, and the product performance of the master template is ensured. Furthermore, the product of the master mold casting device 100 can be further improved by reasonably designing the electric control and designing the speed curves of the electric push rod 40 at the initial stage, the middle stage and the later stage of casting and selecting the proper frequency of the variable frequency motor and other performances.
In the present invention, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
While embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the invention.
Claims (2)
1. A master casting apparatus for an anode furnace process, comprising:
the fixing support is provided with a supporting plate, the supporting plate is arranged on the side part of the fixing support, a reinforcing plate is arranged between the bottom wall of the supporting plate and the supporting frame, the fixing support comprises a vertical support and a horizontal support which are arranged at intervals relatively, the horizontal support is horizontally arranged, and two ends of the horizontal support are respectively connected with the two vertical supports;
the casting ladle is rotatably arranged between the two vertical supports and is provided with a casting cavity for containing casting liquid and a casting nozzle communicated with the casting cavity;
the transmission device is arranged on the fixed bracket and connected with the casting ladle, and comprises a crank;
the electric push rod drives the transmission device to drive the casting ladle to rotate, the crank is movably connected with the electric push rod and driven by the electric push rod, the electric push rod is arranged on the supporting plate and comprises a driving motor and a push rod, the driving motor drives the push rod to be telescopic along the length direction of the push rod, and the upper end of the push rod is connected with the transmission device;
the rotary support is rotatably arranged on the fixed support and connected with the transmission device, and the casting ladle is arranged on the rotary support;
the support is arranged on the supporting plate to support the electric push rod, and the electric push rod is movably connected with the support;
the inclined support is obliquely arranged relative to the horizontal support and the vertical support, and two ends of the inclined support are respectively connected with the vertical support and the horizontal support.
2. The master casting apparatus for an anode furnace process according to claim 1, wherein the driving motor is a variable frequency motor.
Priority Applications (1)
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CN201711131251.3A CN107803496B (en) | 2017-11-15 | 2017-11-15 | Female die casting device for anode furnace process |
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CN201711131251.3A CN107803496B (en) | 2017-11-15 | 2017-11-15 | Female die casting device for anode furnace process |
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CN107803496A CN107803496A (en) | 2018-03-16 |
CN107803496B true CN107803496B (en) | 2024-04-12 |
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CN110523963A (en) * | 2019-09-24 | 2019-12-03 | 营口三兴建业彩钢设备制造有限公司 | Electronic aluminium packet out |
CN110842182A (en) * | 2019-11-29 | 2020-02-28 | 金隆铜业有限公司 | Preparation device of large copper mold |
CN113145837B (en) * | 2021-04-23 | 2023-01-24 | 上海应用技术大学 | Adjustable molten aluminum quantitative casting mechanism |
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CN205834203U (en) * | 2016-07-28 | 2016-12-28 | 本钢板材股份有限公司 | A kind of novel fish torpedo ladle capping device |
CN106925767A (en) * | 2017-05-05 | 2017-07-07 | 江西华正新技术有限公司 | Pouring device |
CN207464188U (en) * | 2017-11-15 | 2018-06-08 | 中国恩菲工程技术有限公司 | For the master mold pouring device of anode furnace technology |
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