CN107803357A - A kind of totally-enclosed vacuum Aqueous cleaning machine and cleaning - Google Patents
A kind of totally-enclosed vacuum Aqueous cleaning machine and cleaning Download PDFInfo
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- CN107803357A CN107803357A CN201710970118.0A CN201710970118A CN107803357A CN 107803357 A CN107803357 A CN 107803357A CN 201710970118 A CN201710970118 A CN 201710970118A CN 107803357 A CN107803357 A CN 107803357A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 253
- 239000012530 fluid Substances 0.000 claims abstract description 83
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 30
- 239000007921 spray Substances 0.000 claims abstract description 24
- 238000007602 hot air drying Methods 0.000 claims abstract description 12
- 239000002904 solvent Substances 0.000 claims abstract description 12
- 239000007788 liquid Substances 0.000 claims description 66
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 51
- 238000005507 spraying Methods 0.000 claims description 38
- 238000005406 washing Methods 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 17
- 238000007789 sealing Methods 0.000 claims description 10
- 238000005086 pumping Methods 0.000 claims description 6
- 230000000007 visual effect Effects 0.000 claims description 4
- 238000005238 degreasing Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 2
- 238000010926 purge Methods 0.000 abstract description 8
- 235000011194 food seasoning agent Nutrition 0.000 abstract 1
- 239000012535 impurity Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 7
- 239000003921 oil Substances 0.000 description 6
- 235000019198 oils Nutrition 0.000 description 6
- 238000001291 vacuum drying Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 239000012459 cleaning agent Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000005121 nitriding Methods 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 238000009489 vacuum treatment Methods 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical group ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000010775 animal oil Substances 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000013556 antirust agent Substances 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000000536 complexating effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 150000002191 fatty alcohols Chemical class 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000003381 solubilizing effect Effects 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- UBOXGVDOUJQMTN-UHFFFAOYSA-N trichloroethylene Natural products ClCC(Cl)Cl UBOXGVDOUJQMTN-UHFFFAOYSA-N 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
- B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/04—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
A kind of totally-enclosed vacuum Aqueous cleaning machine and cleaning,It is related to cleaning machine technical field,The structure of its cleaning machine includes vacuum totally-enclosed wash chamber,Vacuum totally-enclosed wash chamber is provided with the purge chamber for placing part to be cleaned,For filling at least two cleaning fluid tanks of cleaning solvent,Ultrasonic cleaning equipment,Hot-air drying unit and vavuum pump,Spray equipment is provided with above purge chamber,Spray equipment passes through pipeline communication with cleaning fluid tank respectively by force (forcing) pump,Spray equipment is connected to the electrodeless switch mechanism of first that can rotate or swing,Purge chamber is provided with the second electrodeless switch mechanism for being used for controlling parts turn to be cleaned or swing,Ultrasonic cleaning equipment is in purge chamber,Hot-air seasoning is equiped with hot-blast outlet,Hot-blast outlet is connected with purge chamber,Pipeline,It is vacuum system to clean fluid tank,The totally-enclosed vacuum Aqueous cleaning machine and cleaning of the present invention can strengthen cleaning performance,Reduce the discharge of organic gas,It is more environmentally friendly.
Description
Technical Field
The invention relates to the technical field of cleaning machines, in particular to a fully-closed vacuum water-based cleaning machine and a cleaning process.
Background
In general, the soil adsorbed on the metal surface is composed of water-soluble soil and water-insoluble soil. The former includes inorganic salt, and the latter includes animal and vegetable oil, fatty alcohol, mineral oil, dust, etc.
The water-based cleaning machine generally uses a water-based cleaning agent to clean each part, and the water-based cleaning agent takes a surfactant as a main component and is added with various additives such as an auxiliary agent, a stabilizer, a corrosion inhibitor, a solubilizer, an antifoaming agent, a mildew preventive, an antifreezing agent and the like. The surfactant has the characteristics of floating, wetting, solubilizing, permeating, dispersing, corrosion preventing, complexing and the like, and plays a main role in cleaning fluid.
② current cleaning machine has two main problems that ② cleaning effect is poor and cannot meet ② requirements, for example, ② cleaning is poor before nitriding and nitrocarburizing parts, ② uniformity and ② appearance quality of a carburized layer are influenced, ② cleaning is poor before tool mold vacuum treatment, a vacuum furnace chamber is easy to pollute, ② cleaning is carried out by water, ② concentration of chloride ions in water can be continuously increased after long-term use, even if a cleaning agent and an antirust agent are periodically added, ② cleaning effect and ② antirust performance are continuously reduced, ② environmental pollution is serious, for example, ② parts subjected to nitriding, nitrocarburizing and vacuum treatment are manually cleaned by gasoline or diesel oil, ② damage to operators is large, ② potential safety hazard of direct discharge of solvents is large, ② working strength of workers is large, ② large-scale treatment of workers is unlikely, and ② current widely used solvent cleaning machine is eliminated or limited to use because most of ② solvents such as trichloroethylene damaging an ozone layer in China.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide the fully-closed vacuum water-based cleaning machine and the cleaning process, which can enhance the cleaning effect, reduce the emission of organic gas and are more environment-friendly.
The purpose of the invention is realized by the following technical scheme:
the utility model provides a totally-enclosed vacuum water-based cleaning machine, which comprises a vacuum totally-enclosed cleaning chamber, wherein a cleaning chamber for placing parts to be cleaned, at least two cleaning fluid tanks for containing cleaning solvents, an ultrasonic cleaning device, a hot air drying device and a vacuum pump are arranged in the vacuum totally-enclosed cleaning chamber, a spray device is arranged above the cleaning chamber, the spray device is respectively communicated with the cleaning fluid tanks through pipelines through a pressure pump, the spray device is connected with a first stepless swing mechanism capable of rotating or swinging, the cleaning chamber is provided with a second stepless swing mechanism for controlling the parts to be cleaned to rotate or swing, the ultrasonic cleaning device is arranged in the cleaning chamber, the hot air drying chamber is provided with a hot air outlet, the hot air outlet is communicated with the cleaning chamber, and the pipelines and the cleaning fluid tanks are vacuum systems,
wherein,
the fixed point is as follows: the rotating is stopped when the rotating wheel rotates to a certain angle,
the swinging means that: rotating forward to a certain angle and then rotating backward to a certain angle, repeating forward and backward rotation,
the rotation means that: continuous clockwise rotation or continuous counterclockwise rotation.
Wherein, the bottom of purge chamber is equipped with cuts water installation.
And the vacuum fully-closed cleaning chamber is provided with a dehumidifying fan.
Wherein, the bottom of the cleaning chamber is also provided with a cleaning device without mixed liquid.
Wherein, be equipped with first filter on the pipeline of the fluid jar of washing for the first time, be equipped with the second filter on the pipeline of the fluid jar of washing for the second time, be equipped with the third filter on the pipeline of the fluid jar of washing for the third time, be equipped with the fourth filter on the pipeline of the fluid jar of washing for the fourth time, the liquid outlet of liquid outlet, the liquid outlet of second filter, the liquid outlet of third filter of first filter, the liquid outlet of fourth filter all connect the inlet of circulating pump, the liquid outlet of circulating pump meets respectively the fluid jar is washed for the first time, the fluid jar is washed for the second time, the fluid jar is washed for the third time and the fluid jar is washed for the fourth time.
Wherein, the vacuum fully-closed cleaning chamber is provided with a vacuum sealing door.
Wherein, the vacuum sealing door is provided with a visual device with a light source.
The vacuum fully-closed cleaning chamber further comprises automatic liquid adding devices, and the cleaning fluid tanks are connected with the automatic liquid adding devices.
The vacuum fully-closed cleaning chamber further comprises an automatic liquid discharge diaphragm pump, and the cleaning fluid tanks are connected with the automatic liquid discharge diaphragm pump.
The cleaning process of the fully-closed vacuum water-based cleaning machine comprises the following steps:
the method comprises the following steps: the pressure pump pumps the cleaning liquid of the first cleaning fluid tank to the spraying device for degreasing and spraying the parts to be cleaned, the first stepless swing mechanism controls the fixed point, the rotation or the swing of the spraying device,
step two: the ultrasonic cleaning device carries out ultrasonic cleaning on the parts in the step one,
step three: the pressure pump pumps the cleaning liquid of the second cleaning fluid tank to the spraying device to spray the parts in the step two, the first stepless swing mechanism controls the fixed point, the rotation or the swing of the spraying device,
step four: the ultrasonic cleaning device carries out ultrasonic cleaning on the parts in the step three,
step five: pumping the cleaning liquid of other cleaning fluid tanks to a spraying device to spray the parts in the step four, controlling the fixed point, rotation or swing of the spraying device by a first stepless swinging mechanism,
step six: the ultrasonic cleaning device carries out ultrasonic cleaning on the parts in the step five, and then repeats the step five and the step six,
step seven: adding hot air into the vacuum fully-closed cleaning chamber by a hot air drying device, drying the parts in the step six,
step eight: the vacuum pump pumps the air in the cleaning chamber to form negative pressure, the parts in the step seven are dried in vacuum,
wherein in one or two or more steps, the second electrodeless swinging mechanism controls the fixed point, the rotation or the swing of the part to be cleaned,
wherein,
the fixed point is as follows: the rotating is stopped when the rotating wheel rotates to a certain angle,
the swinging means that: rotating forward to a certain angle and then rotating backward to a certain angle, repeating forward and backward rotation,
the rotation means that: continuous clockwise rotation or continuous counterclockwise rotation.
The invention has the beneficial effects that:
(1) the fully-closed vacuum water-based cleaning machine disclosed by the invention adopts the technology that parts to be cleaned and a spraying device can realize fixed-point strong pressure cleaning, rotary cleaning or swing cleaning, combines multiple cleaning modes such as quadruple spraying cleaning and multiple strong vacuum ultrasonic cleaning, and the like, and carries out precise cleaning on oil stains and impurities in complex grooves, blind holes, threaded holes and deep holes of parts such as complex electronics and processing parts, and has a better cleaning effect.
(2) According to the fully-closed vacuum water-based cleaning machine disclosed by the invention, the pipeline, the cleaning chamber and the cleaning fluid tank of the whole cleaning system are all vacuum systems, no cleaning medium is discharged, and the cleaning machine is very environment-friendly cleaning equipment.
(3) According to the cleaning process of the fully-closed vacuum water-based cleaning machine, parts to be cleaned are cleaned in a fully-closed vacuum environment, the parts to be cleaned are subjected to spray cleaning and ultrasonic cleaning for four times, the spray cleaning and the ultrasonic cleaning are carried out alternately, and oil stains and impurities in complex grooves, blind holes, threaded holes and deep holes of parts such as precise electronic elements and metal workpieces are precisely cleaned through hot air drying and vacuum drying, so that the cleaning process has an excellent cleaning effect.
Drawings
The invention is further illustrated by means of the attached drawings, but the embodiments in the drawings do not constitute any limitation to the invention, and for a person skilled in the art, other drawings can be derived on the basis of the following drawings without inventive effort.
Fig. 1 is a schematic view of a fully enclosed vacuum water-based cleaning machine according to the present invention from a first perspective.
Fig. 2 is a schematic diagram of a fully enclosed vacuum water-based cleaning machine according to the present invention from a second perspective.
Fig. 3 is a schematic diagram of a fully-enclosed vacuum water-based cleaning machine according to a third view angle.
The figure includes:
the cleaning device comprises a cleaning chamber 1, a first cleaning fluid tank 2, a second cleaning fluid tank 3, a third cleaning fluid tank 4, a fourth cleaning fluid tank 5, an ultrasonic vibration rod 6, a hot air fan 7, a vacuum pump 8, a first pressure pump 91, a second pressure pump 92, a third pressure pump 93, a fourth pressure pump 94, a first filter 10, a second filter 11, a third filter 12, a fourth filter 13, a dehumidifying fan 14, a vacuum sealing door 15, a visible device 151 with a light source, an automatic liquid adding device 16, a roots vacuum pump 17, an electric cabinet 18, a material channel 19, a rack 20, an oil-water separator 21, an automatic liquid discharging diaphragm pump 22, a spray pipe rotating motor 23, a cleaning basket rotating motor 24, a spray pipe 25 and a cleaning basket 26.
Detailed Description
The invention is further described with reference to the following examples.
A totally-enclosed vacuum water-based cleaning machine of this embodiment, as shown in fig. 1 to 3, includes a vacuum totally-enclosed cleaning chamber, a cleaning chamber 1 for placing parts to be cleaned (the parts to be cleaned are placed through a cleaning basket 26 and then placed in the cleaning chamber 1), a first cleaning fluid tank 2 for placing cleaning solvent, a second cleaning fluid tank 3, a third cleaning fluid tank 4, and a fourth cleaning fluid tank 5, an ultrasonic cleaning device (specifically, four ultrasonic vibration rods 6 distributed on the inner wall of the cleaning chamber 1), a hot air drying device (specifically, a hot air blower 7), and a vacuum pump 8 are disposed in the vacuum totally-enclosed cleaning chamber, a spraying device (specifically, a spraying pipe 25) is disposed above the cleaning chamber 1, and the spraying device is respectively connected with the first cleaning fluid tank 2 through pressure pumps (specifically, a first pressure pump 91, a second pressure pump 92, a third pressure pump 93, and a fourth pressure pump 94), The second cleaning fluid tank 3, the third cleaning fluid tank 4 and the fourth cleaning fluid tank 5 are communicated through a pipeline, the spraying device is connected with a first stepless rotating and swinging mechanism (specifically a spraying pipe rotating motor 23) capable of rotating or swinging, the cleaning chamber 1 is provided with a second stepless rotating and swinging mechanism (specifically a cleaning basket rotating motor 24) used for controlling the rotation or swinging of a part to be cleaned, the ultrasonic cleaning device is arranged in the cleaning chamber 1, a hot air outlet is arranged in the hot air drying device, the hot air outlet is communicated with the cleaning chamber 1, and the pipeline, the first cleaning fluid tank 2, the second cleaning fluid tank 3, the third cleaning fluid tank 4 and the fourth cleaning fluid tank 5 are all vacuum systems.
The first stepless swing mechanism is also called a cleaning basket 26 stepless swing mechanism: the cleaning basket 26 is driven by a variable frequency motor or a servo motor to rotate or swing, the rotating speed of the cleaning basket 26 can be set at will, and the swinging angle can be set at will.
The second electrodeless swing mechanism is also called reverse spraying swing mechanism: the spraying pipe 25 is driven by a variable frequency motor or a servo motor to rotate or swing, the rotating speed of the spraying pipe 25 can be set at will, the swinging angle can be set at will, and the rotating or swinging direction is opposite to the rotating or swinging direction of the washing basket.
Each ultrasonic vibrator 6 has a set of individual control operation electric control boxes 18.
Wherein, the bottom of purge chamber 1 is equipped with cuts water installation for go out the steam separation in the purge chamber 1.
The vacuum fully-closed cleaning chamber is provided with a moisture extraction fan 14, and when the water cutting device cuts water, water vapor is extracted by the moisture extraction fan 14.
The bottom of the cleaning chamber 1 is also provided with a non-mixed liquid cleaning device, and after the parts are sprayed and cleaned or the parts are cleaned by ultrasonic waves each time, the non-mixed liquid cleaning device is sprayed at the bottom of the vacuum fully-closed cleaning chamber by clean water and is discharged together with the cleaning liquid, so that the cleaning liquid is washed away, and the quality of next cleaning is ensured.
Wherein, be equipped with first filter 10 on the pipeline of first washing fluid jar 2, be equipped with second filter 11 on the pipeline of second washing fluid jar 3, be equipped with third filter 12 on the pipeline of third washing fluid jar 4, be equipped with fourth filter 13 on the pipeline of fourth washing fluid jar 5, the liquid outlet of first filter 10, the liquid outlet of second filter 11, the liquid outlet of third filter 12, the liquid outlet of fourth filter 13 all connect the inlet of circulating pump (not shown in the figure), the liquid outlet of circulating pump connects respectively first washing fluid jar 2, second washing fluid jar 3, third washing fluid jar 4 and fourth washing fluid jar 5, and the impurity in the washing liquid can be filtered to the filter, and the washing solvent becomes clean washing solvent again after the filter is handled, sends it back original fluid jar by the circulating pump, can be recycled, and the loss of the cleaning solvent is very little.
The vacuum fully-closed cleaning chamber is provided with a vacuum sealing door 15, the vacuum sealing door 15 is provided with a visual device 151 with a light source, the vacuum fully-closed solvent cleaning machine further comprises a material channel 19 and a manipulator, a cleaning basket 26 provided with parts to be cleaned is conveyed by the material channel 19, the cleaning basket 26 is grabbed by the manipulator and is placed into the cleaning chamber 1 when the vacuum sealing door 15 is opened, and the condition inside the cleaning chamber 1 can be observed through the visual device 151 with the light source.
The vacuum fully-closed cleaning chamber further comprises an automatic liquid adding device 16, the first cleaning fluid tank 2, the second cleaning fluid tank 3, the third cleaning fluid tank 4 and the fourth cleaning fluid tank 5 are all connected with the automatic liquid adding device 16, and when the amount of cleaning liquid in each tank is small, the automatic liquid adding device 16 can automatically supply cleaning liquid.
The vacuum fully-closed cleaning chamber further comprises an automatic liquid discharge diaphragm pump 22, the first cleaning fluid tank 2, the second cleaning fluid tank 3, the third cleaning fluid tank 4 and the fourth cleaning fluid tank 5 are all connected with the automatic liquid discharge diaphragm pump 22, and when cleaning liquid in the above fluid tanks needs to be replaced, the cleaning liquid can be discharged through the automatic liquid discharge diaphragm pump 22.
Wherein, the totally enclosed cleaning chamber in vacuum still is equipped with roots vacuum pump 17, carries out vacuum drying for the first time through vacuum pump 8 after, uses roots vacuum pump 17 to carry out further vacuum drying, and roots vacuum pump 17 can improve vacuum.
An electrical cabinet 18 is provided in this embodiment to provide electrical connection and power.
Various devices of the present embodiment are provided on the rack 20.
Wherein, the vacuum fully-closed cleaning chamber is provided with an oil-water separator 21 for separating and discharging oil.
According to the fully-closed vacuum water-based cleaning machine, the spraying device is connected with the first stepless rotating and swinging mechanism capable of rotating or swinging, the cleaning cavity is provided with the second stepless rotating and swinging mechanism used for controlling the part to be cleaned to rotate or swing, the rotation comprises clockwise rotation or anticlockwise rotation or any combination of the clockwise rotation, the anticlockwise rotation and the stop at a certain position after the rotation, fixed-point powerful pressure cleaning can be adopted, multiple cleaning modes such as powerful vacuum ultrasonic cleaning, spraying cleaning and the like can be realized, oil stains and impurities in complex grooves, blind holes, threaded holes and deep holes of complex electronic and processing parts and the like can be precisely cleaned, and a better cleaning effect is achieved.
The pipeline, the cleaning chamber, the first cleaning fluid tank 2, the second cleaning fluid tank 3, the third cleaning fluid tank 4 and the fourth cleaning fluid tank 5 of the whole cleaning system are all vacuum systems, no cleaning medium is discharged, and the cleaning machine is very environment-friendly cleaning equipment.
The cleaning process of the fully-closed vacuum water-based cleaning machine comprises the following steps:
the method comprises the following steps: the material channel 19 conveys a cleaning basket 26 which is provided with parts to be cleaned;
step two: the manipulator grabs the cleaning basket 26, when the vacuum sealing door 15 of the cleaning chamber 1 is opened, the cleaning basket 26 is placed into the cleaning chamber 1, and the vacuum sealing door 15 is closed;
step three: the pressure pump pumps the cleaning liquid in the first cleaning fluid tank 2 to the spraying device for degreasing and spraying the parts to be cleaned, the first stepless swing mechanism controls the fixed point, rotation or swing of the spraying device, the oil-water separator 21 separates and discharges oil,
step four: the circulation pump pumps the used cleaning liquid back to the first cleaning fluid tank 2, the first filter 10 filters out impurities in the cleaning liquid during the pumping process,
step five: the four ultrasonic vibration rods 6 simultaneously carry out ultrasonic cleaning on the parts in the step four,
step six: the water is cut off, and the water is discharged,
step seven: the cleaning device without mixed liquid sprays pure water at the bottom of the cleaning chamber 1 to clean the bottom of the cleaning chamber 1 and discharge the liquid in the cleaning chamber 1,
step eight: the pressure pump pumps the cleaning liquid in the second cleaning fluid tank 3 to the spraying device to spray the parts to be cleaned, the first stepless rotating and swinging mechanism controls the fixed point, the rotation or the swinging of the spraying device,
step nine: the circulation pump pumps the used washing liquid back to the second washing fluid tank 3, the second filter 11 filters out impurities in the washing liquid during the pumping process,
step ten: the four ultrasonic vibration rods 6 simultaneously carry out ultrasonic cleaning on the parts in the step nine,
step eleven: the water is cut off, and the water is discharged,
step twelve: the cleaning device without mixed liquid sprays pure water at the bottom of the cleaning chamber 1 to clean the bottom of the cleaning chamber 1 and discharge the liquid in the cleaning chamber 1,
step thirteen: the pressure pump pumps the cleaning liquid in the third cleaning fluid tank 4 to the spraying device to spray the parts to be cleaned, the first stepless swing mechanism controls the fixed point, the rotation or the swing of the spraying device,
fourteen steps: the circulation pump pumps the used washing liquid back to the third washing fluid tank 4, the third filter 12 filters out impurities in the washing liquid during the pumping process,
step fifteen: the four ultrasonic vibration rods 6 simultaneously carry out ultrasonic cleaning on the parts in the step fourteen,
sixthly, the steps are as follows: the water is cut off, and the water is discharged,
seventeen steps: the cleaning device without mixed liquid sprays pure water at the bottom of the cleaning chamber 1 to clean the bottom of the cleaning chamber 1 and discharge the liquid in the cleaning chamber 1,
eighteen steps: the pressure pump pumps the cleaning liquid in the fourth cleaning fluid tank 5 to the spraying device to spray the parts to be cleaned, the first stepless swing mechanism controls the fixed point, the rotation or the swing of the spraying device,
nineteen steps: the circulating pump pumps the used cleaning solution back to the fourth cleaning fluid tank 5, the fourth filter 13 filters out impurities in the cleaning solution during the pumping process,
twenty steps: the four ultrasonic vibration rods 6 simultaneously carry out ultrasonic cleaning on the parts in the nineteen steps,
twenty one: the water is cut off, and the water is discharged,
step twenty-two: adding hot air into the vacuum fully-closed cleaning chamber by a hot air drying device, drying the parts in the twenty step,
twenty-three steps: the vacuum pump 8 pumps the air in the cleaning chamber 1 to form negative pressure, the parts in the twenty-two steps are dried in vacuum,
twenty-four steps: and the Roots vacuum pump 17 performs vacuum drying again, so that the vacuum degree of the cleaning chamber 1 is improved, and the parts are dried better.
Wherein in one or two or more steps, the second electrodeless swinging mechanism controls the fixed point, the rotation or the swing of the part to be cleaned,
wherein, the fixed point means: the parts loaded on the cleaning basket 26 rotate to a certain angle (and a certain point) in the cleaning chamber 1 through the transmission of the motor, and the spray pipe 25 is aligned with the workpiece for spraying;
the swinging means that: the parts carried by the cleaning basket 26 are positively rotated to a certain angle in the cleaning chamber 1 through the transmission of the motor, and then are reversely rotated to a certain angle, and the parts are repeatedly positively and negatively rotated to be sprayed and cleaned.
The rotation means that: the parts carried by the cleaning basket 26 are continuously rotated and sprayed and cleaned in the cleaning chamber 1 through the transmission of the motor.
The parts to be cleaned can be cleaned more cleanly by rotating or swinging the parts to be cleaned/the spray pipe 25, and the situation that certain corners cannot be cleaned is avoided.
The cleaning process of the fully-closed vacuum water-based cleaning machine comprises the steps of adopting a cleaning mode in a fully-closed vacuum environment for parts to be cleaned, carrying out spray cleaning and ultrasonic cleaning on the parts to be cleaned four times, carrying out spray cleaning and ultrasonic cleaning in a staggered mode, carrying out hot air drying and vacuum drying, carrying out precise cleaning on oil stains and impurities of complex grooves, blind holes, threaded holes, deep holes and the like of parts such as precise electronic elements and metal workpieces, and achieving an excellent cleaning effect.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (10)
1. A totally-enclosed vacuum water-based cleaning machine is characterized in that: the device comprises a vacuum fully-closed cleaning chamber, wherein a cleaning chamber for placing parts to be cleaned, at least two cleaning fluid tanks for containing cleaning solvents, an ultrasonic cleaning device, a hot air drying device and a vacuum pump are arranged in the vacuum fully-closed cleaning chamber, a spraying device is arranged above the cleaning chamber and is respectively communicated with the cleaning fluid tanks through pipelines by a pressure pump, the spraying device is connected with a first electrodeless swing mechanism capable of rotating or swinging, the cleaning chamber is provided with a second electrodeless swing mechanism for controlling the parts to be cleaned to rotate or swing, the ultrasonic cleaning device is arranged in the cleaning chamber, a hot air outlet is arranged in the hot air drying chamber and is communicated with the cleaning chamber, and the pipeline and the cleaning fluid tanks are vacuum systems,
wherein,
the fixed point is as follows: the rotating is stopped when the rotating wheel rotates to a certain angle,
the swinging means that: rotating forward to a certain angle and then rotating backward to a certain angle, repeating forward and backward rotation,
the rotation means that: continuous clockwise rotation or continuous counterclockwise rotation.
2. A fully enclosed vacuum water-based cleaning machine as claimed in claim 1, wherein: and a water cutting device is arranged at the bottom of the cleaning chamber.
3. A fully enclosed vacuum water-based cleaning machine as claimed in claim 1 or 2, characterized in that: and the vacuum fully-closed cleaning chamber is provided with a dehumidifying fan.
4. A fully enclosed vacuum water-based cleaning machine as claimed in claim 2, wherein: and a non-mixed liquid cleaning device is also arranged at the bottom of the cleaning chamber.
5. A fully enclosed vacuum water-based cleaning machine as claimed in claim 1, wherein: be equipped with first filter on the pipeline of the fluid jar of washing for the first time, be equipped with the second filter on the pipeline of the fluid jar of washing for the second time, be equipped with the third filter on the pipeline of the fluid jar of washing for the third time, be equipped with the fourth filter on the pipeline of the fluid jar of washing for the fourth time, the liquid outlet of liquid outlet, the liquid outlet of second filter, the liquid outlet of third filter of first filter, the liquid outlet of fourth filter all connect the inlet of circulating pump, the liquid outlet of circulating pump connects respectively the fluid jar is washed for the first time, the fluid jar is washed for the second time, the fluid jar is washed for the third time and the fluid jar is washed for the fourth time.
6. A fully enclosed vacuum water-based cleaning machine as claimed in claim 1, wherein: the vacuum fully-closed cleaning chamber is provided with a vacuum sealing door.
7. The fully enclosed vacuum water-based cleaning machine as claimed in claim 6, wherein: the vacuum sealing door is provided with a visual device with a light source.
8. A fully enclosed vacuum water-based cleaning machine as claimed in claim 1, wherein: the vacuum fully-closed cleaning chamber further comprises automatic liquid adding devices, and at least two cleaning fluid tanks are connected with the automatic liquid adding devices.
9. A fully enclosed vacuum water-based cleaning machine as claimed in claim 1, wherein: the vacuum fully-closed cleaning chamber further comprises an automatic liquid discharge diaphragm pump, and the cleaning fluid tanks are connected with the automatic liquid discharge diaphragm pump.
10. The cleaning process of the fully-enclosed vacuum water-based cleaning machine as claimed in claim 1, characterized in that: the method comprises the following steps:
the method comprises the following steps: the pressure pump pumps the cleaning liquid of the first cleaning fluid tank to the spraying device for degreasing and spraying the parts to be cleaned, the first stepless swing mechanism controls the fixed point, the rotation or the swing of the spraying device,
step two: the ultrasonic cleaning device carries out ultrasonic cleaning on the parts in the step one,
step three: the pressure pump pumps the cleaning liquid of the second cleaning fluid tank to the spraying device to spray the parts in the step two, the first stepless swing mechanism controls the fixed point, the rotation or the swing of the spraying device,
step four: the ultrasonic cleaning device carries out ultrasonic cleaning on the parts in the step three,
step five: pumping the cleaning liquid of other cleaning fluid tanks to a spraying device to spray the parts in the step four, controlling the fixed point, rotation or swing of the spraying device by a first stepless swinging mechanism,
step six: the ultrasonic cleaning device carries out ultrasonic cleaning on the parts in the step five, and then repeats the step five and the step six,
step seven: adding hot air into the vacuum fully-closed cleaning chamber by a hot air drying device, drying the parts in the step six,
step eight: the vacuum pump pumps the air in the cleaning chamber to form negative pressure, the parts in the step seven are dried in vacuum,
wherein in one or two or more steps, the second electrodeless swinging mechanism controls the fixed point, the rotation or the swing of the part to be cleaned,
wherein,
the fixed point is as follows: the rotating is stopped when the rotating wheel rotates to a certain angle,
the swinging means that: rotating forward to a certain angle and then rotating backward to a certain angle, repeating forward and backward rotation,
the rotation means that: continuous clockwise rotation or continuous counterclockwise rotation.
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| CN201710970118.0A CN107803357A (en) | 2017-10-18 | 2017-10-18 | A kind of totally-enclosed vacuum Aqueous cleaning machine and cleaning |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710970118.0A CN107803357A (en) | 2017-10-18 | 2017-10-18 | A kind of totally-enclosed vacuum Aqueous cleaning machine and cleaning |
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| CN201710970118.0A Pending CN107803357A (en) | 2017-10-18 | 2017-10-18 | A kind of totally-enclosed vacuum Aqueous cleaning machine and cleaning |
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