CN107796303A - A kind of detection method and device of full-automatic molding milling cutter cutting edge wear extent - Google Patents

A kind of detection method and device of full-automatic molding milling cutter cutting edge wear extent Download PDF

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Publication number
CN107796303A
CN107796303A CN201710223766.XA CN201710223766A CN107796303A CN 107796303 A CN107796303 A CN 107796303A CN 201710223766 A CN201710223766 A CN 201710223766A CN 107796303 A CN107796303 A CN 107796303A
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milling cutter
cutting edge
circle
detection module
detecting
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CN107796303B (en
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刘国跃
彭永清
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Bichamp Cutting Technology Hunan Co Ltd
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Bichamp Cutting Technology Hunan Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/02Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
    • G01B11/028Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness by measuring lateral position of a boundary of the object
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/08Measuring arrangements characterised by the use of optical techniques for measuring diameters

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Machine Tool Sensing Apparatuses (AREA)

Abstract

The invention discloses a kind of profile milling cutter cutting edge abrasion amount detecting device and detection method.The profile milling cutter cutting edge abrasion amount detecting device includes on milling cutter pedestal rotation platform and the milling cutter for the platform rotation that can be spinned around milling cutter, for detecting the vision-based detection module of milling cutter cutting edge abrasion width;For driving vision-based detection module along the detection module X that the X-direction moves to translation stage, for the detection module Y-direction translation stage for driving vision-based detection module to be moved along the Y direction, and for driving the vision-based detection module turntable that vision-based detection module horizontally rotates and the laser displacement sensor for detecting milling cutter cutting edge position.The present invention can detect the wear extent of profile milling cutter, and reference frame is provided so as to the reconditioning of profile milling cutter.Secondly, for detecting the diameter value after milling cutter reconditioning.

Description

Method and device for detecting abrasion loss of cutting edge of full-automatic formed milling cutter
Technical Field
The invention relates to a device and a method for detecting the abrasion loss of a cutting edge of a full-automatic formed milling cutter, belonging to the field of grinding of band saw blade milling cutters.
Background
The forming milling teeth is a common mode for processing the bimetal band saw blade and the gear at present. The sawtooth forming mode of the band saw blade generally adopts a forming milling cutter to mill teeth. In the use process of the sawtooth forming milling cutter, the cutting edge can generate a wear area with a certain width after being used for a period of time. When the wearing area reaches a certain width, the cutting edge is no longer sharp and the processing quality is influenced, and the wearing area needs to be ground on a special tool grinding machine to obtain a new cutting edge.
Taking the milling of the bimetallic band saw blade as an example, the grinding needs to be performed again when the abrasion width of the cutting edge of the milling cutter reaches about 0.3 mm. At present, the grinding amount of the milling cutter is generally determined by the experience of field operators and by the naked eye or by means of a magnifier, so that on one hand, the grinding amount is roughly determined, and on the other hand, the milling cutter is taken down in the grinding process to be detected to determine whether the grinding requirement is met.
The disadvantages of the prior method are:
1) Time consuming and not highly accurate. Taking a general milling cutter for band saw blade formation as an example, one milling cutter generally has 12 to 16 spiral grooves (i.e. 12 to 16 groups of cutting edges in a circle), and 6 to 18 cutting edges are distributed on each spiral groove according to different products, so the total number of cutting edges involved in cutting may be hundreds or even two to three hundreds, the abrasion loss of each cutting edge is different, and the difference is 0.05 to 0.1mm under general conditions. The abrasion loss (generally about 0.3 mm) cannot be obtained more accurately by using naked eyes or a magnifying glass for detection, and if each cutting edge is detected, the consumed time is very much.
2) The waste is large, and the complete grinding of the cutting edge can not be ensured to be in place. In the existing milling cutter grinding, in order to ensure that the cutting edge can be completely ground, a method of making the grinding modulus larger than the abrasion loss is generally adopted. Taking the cutting edge abrasion loss of 0.3mm as an example, the grinding amount needs to reach about 0.35mm, so that about 16% of the cutting edge is wasted actually.
Disclosure of Invention
The invention aims to provide a device and a method for detecting the abrasion loss of a cutting edge of a formed milling cutter. And secondly, the method is used for detecting the diameter value of the milled milling cutter.
In order to achieve the purpose, the invention adopts the technical scheme that:
a device for detecting the abrasion loss of the cutting edge of a formed milling cutter comprises the milling cutter which is arranged on a base rotary platform of the milling cutter and can rotate around a self-rotating platform of the milling cutter, and a visual detection module for detecting the abrasion width of the cutting edge of the milling cutter; a Cartesian coordinate system is defined at any position of a visual detection module, wherein the X axis of the Cartesian coordinate system extends along the horizontal direction of the visual detection module, the Y axis extends along the straight line passing through the rotation center of the visual detection module in the vertical direction of the X axis, a detection module X-direction translation table used for driving the visual detection module to move along the X axis direction, a detection module Y-direction translation table used for driving the visual detection module to move along the Y axis direction, a visual detection module rotating table used for driving the visual detection module to horizontally rotate and a laser displacement sensor used for detecting the position of the cutting edge of the milling cutter; preferably, the visual detection module is a CCD camera.
According to the embodiment of the invention, the invention can be further optimized, and the following is a technical scheme formed after optimization:
the detection module Y is installed on the detection module X is arranged on the translation table to the translation table, the visual detection module rotating table is installed on the detection module Y is arranged on the translation table, and the visual detection module is installed on the visual detection module rotating table.
Based on the same inventive concept, the invention also provides a method for detecting the abrasion loss of the cutting edge of the formed milling cutter by using the abrasion loss detection device of the cutting edge of the formed milling cutter, which comprises the following steps:
s1, adjusting the angle of an axial moving axis of the milling cutter and the visual detection module;
s2, detecting and recording the position of each cutting edge and the diameter of each cutting edge on the first circle of the milling cutter by using a laser displacement detection sensor;
s3, adjusting the position between the milling cutter and the visual detection module according to the position of the detection cutting edge and milling cutter drawing parameters (known), and ensuring that the maximum abrasion area is positioned in the range of the visual field and the depth of field of the visual detection module;
s4, rotating the milling cutter according to the cutting edge positions recorded in the S2, and photographing the detection positions of the cutting edges at the first circle of the milling cutter in the circumferential direction;
and S5, according to the shot picture of the worn area of each cutting edge in the first circle of the milling cutter in the circumferential direction, judging the worn area through the color difference between the worn area and the unworn area, detecting the width of the worn area to obtain the width w1 of the worn area of each cutting edge in the first circle of the milling cutter in the circumferential direction, and completing the detection of the wear amount of the cutting edges at the same position in the axial direction of the milling cutter.
The cutting edges in the first circle of the milling cutter are cutting edges which are integrally located on the same circle in the circumferential direction of the milling cutter, and the diameter of each cutting edge is twice of the distance between the cutting edge and the axis of the milling cutter.
And (5) moving the visual detection module according to the position difference of the cutting edges of the circumferential circle of the milling cutter on the milling cutter design drawing on the axis of the milling cutter, and detecting the abrasion loss of the cutting edges of the circumferential circle to be detected from the milling cutter shaft to the next circle to be detected until the preset detection of the abrasion loss of the cutting edges of the circumferential circle to be detected is finished. The next circle to be detected is used for detecting the abrasion loss of the cutting edges in the circumferential direction of the second circle of the milling cutter for full detection, and can be any circle except the first circle, possibly the second circle or the third circle for spot detection.
Taking the detection of the abrasion loss of each cutting edge in the circumferential direction of the next ring to be detected in the axial direction as an example, when the abrasion loss of each cutting edge in the circumferential direction of the second ring of the milling cutter needs to be detected, after the diameter and the abrasion loss of the first ring of the cutting edge of the milling cutter are detected in step S4, the visual detection module is moved to the detection position of the second ring of the cutting edge according to the distance between the first ring of the cutting edge of the milling cutter and the second ring of the cutting edge (the milling cutter drawing parameters can be obtained), and the abrasion loss of the second ring of the milling cutter is detected; the method for detecting the second circle of cutting edge of the milling cutter is the same as the method for measuring the abrasion loss of the first circle of cutting edge of the milling cutter; and photographing the required detection positions of the cutting edges according to the distribution positions of the cutting edges, and calculating the width w2 of the abrasion areas of the cutting edges in the second circle of the milling cutter according to the shot pictures of the abrasion areas of the cutting edges in the second circle of the milling cutter, namely the abrasion amount of the cutting edges in the second circle of the milling cutter.
In the step S1, adjusting the angle of the axial moving axis of the milling cutter and the visual detection module, namely, making a connecting line (theoretical reference line) of a sawtooth tooth top formed by the cutting edge of the milling cutter parallel to the X axial moving axis of the visual detection module; and adjusting the position of the lens axis of the visual detection module to be vertical to the position of the rear cutter face of the cutting edge forming sawtooth.
The step S2 comprises the following sub-steps:
1) And driving the X-direction translation table of the detection module to move for a distance e along the X direction 1 ', wherein e 1 ' is the length of the initial position of the laser displacement sensor from the position near the maximum diameter of the first peripheral cutting edge of the milling cutter, e 1 ' from the geometric relationship:
wherein e is 1 The distance from the detection line of the laser displacement sensor to the first circumferential cutting edge of the milling cutter, d jc The distance between the laser displacement sensor and the rotation center of the milling cutter spin platform in the X direction, d 0 The maximum diameter of the milling cutter, beta is the taper angle of the milling cutter;
2) The milling cutter is driven to rotate by the self-rotating platform, and in the rotating process, because the cutting edges in the same circle of cutting edges and the spiral grooves of the milling cutter are changed in a staggered manner, the maximum distance value d detected by the laser displacement sensor max A minimum distance d between the displacement sensor and the bottom position of the spiral groove of the milling cutter min Then is the displacement sensor to e 1 ' the distance between the maximum diameter positions of the cutting edges of the milling cutter at the positions (which are not necessarily the maximum diameter positions of the cutting edges of the first circle in the circumferential direction of the milling cutter); at this time, the cutting edges and the milling cutter spiral in the cutting edges are arranged according to the same circle circumferenceThe change of the distance d between the grooves and the appearance of the milling cutter can know that the milling cutter is rotated to gamma 1 Angular position, i.e. detected distance d min Is the current e 1 ' position the first edge position is detected and recorded; similarly, the milling cutter is continuously rotated, and when the distance d between the cutting edge in each cutting edge in the same circle and the spiral groove of the milling cutter generates a second sudden change, the position is the position e 1 ' position detected second cutting edge position, recording the angular position as gamma 2 (ii) a Because the spiral grooves of the milling cutter are uniformly distributed on the milling cutter in the circumferential direction, the angle position gamma of the third cutting edge 3 Angular position gamma of the second cutting edge 2 Plus the angular position gamma of the second cutting edge 2 Angular position gamma to the first cutting edge 1 Is a difference of 21 I.e. gamma 3 =2γ 21 Sequentially calculating according to the number n of the spiral grooves to obtain the cutting edges at e 1 ' the distribution of the circumferential angular positions of the positions is γ 1, γ 2 、….、γ n (ii) a Wherein n is the number of helical grooves;
3) Rotating the milling cutter to e 1 ' positional third edge rearward angular position gamma 3 + Delta gamma, where Delta gamma is offset value (ensuring the laser displacement sensing moving process, the detected points all fall on the back of the cutting edge and can be set in 3 deg. degree range>Δγ&gt, 1 degree, the detection module X-direction translation table (1) is driven to move back and forth along the X direction, so that the laser displacement sensor (5) detects gamma 3 Edge shape at + Δ γ angular position. At this time, the minimum distance detected by the laser displacement sensor (5) is recorded as d 13 The corresponding X-axis minimum distance position is recorded as e 1 ' + Delta e, and the position is the maximum diameter position of each cutting edge at the first circle circumference of the milling cutter, and the maximum diameter is D 13 Wherein D is 13
D 13 =2*(d jd -d 13 )
Wherein d is jd The distance between the laser displacement sensor (5) and the rotation center of the milling cutter spinning platform (6) in the Y direction is obtained;
4) Moving the detection module X to the translation stage (1) e 1 ' + Delta e positionThen, a milling cutter self-rotating platform (6) is driven to enable the milling cutter to rotate, and the maximum diameter values of the cutting edges in the first circle of the milling cutter are detected to be D respectively 11 、D 12 、….、D 1n And recording the cutting edges of the first circle of the milling cutter in the circumferential direction of e 1 The circumferential angular position distribution of the' + Δ e position is γ 1 ′、γ 2 ′、….、γ n ', where n is the number of helical grooves uniformly distributed on the milling cutter.
The detected first cutting edge is the first cutting edge in each cutting edge of the same circle of circumference.
In order to ensure the laser displacement sensing moving process, the detected points all fall on the rear cutter surface of the cutting edge, and the preferable settable range is as follows: 3 DEG > Delta gamma >1 deg.
Preferably, steps S3 and S4 comprise the following sub-steps:
1) Adjusting the axis of the vision inspection module to e 1j Position, calculated vision inspection module from 1 The' + Δ e position is moved to the desired e 1j The position needs to move by a distance D in the X-axis direction jc Comprises the following steps:
D jc =(d 11 +Δh+d sv )cot a-Δc
at this time, the distance D from the lens to the required detection point jA Comprises the following steps:
D jA =(d 11 +Δh+d sv )sin -1 a-d jt
wherein e 1 ' is the length of the initial position of the laser displacement sensor from the position near the maximum diameter of the first peripheral cutting edge of the milling cutter, e 1j The position required to be detected for the first circle of cutting edge (the position is generally the cutting edge position of the formed sawtooth tooth tip and can be set according to different requirements); the height difference (Y direction) from the cutting edge position of the sawtooth gullet to the cutting edge position of the sawtooth tip is formed by delta h, and delta c is the position difference of delta h corresponding to the X direction; d sv A is the distance from the center of rotation of the visual detection module to the laser displacement sensor, and a is the angle of the back angle of the sawteeth of the band saw blade formed by the cutting edge; d 11 The minimum distance value of the first cutting edge on the circumferential first circle of cutting edges is detected by the laser position displacement sensor,d jt detecting the distance from the lens to the rotation center of the lens in visual detection;
2) According to D jA The selected focal length and the field depth parameter of the lens are used for judging whether the point A is in the field depth range of the lens or not, and if so, the point A is not adjusted; otherwise, driving the Y-direction translation stage of the detection module and the X-direction translation stage of the detection module to make the point A in the depth of field range of the lens, and setting the focal length of the lens as D j If so, the length D of the Y-direction translation table movement of the detection module is driven dy Comprises the following steps:
D dy =sin a(D jA -D j )
length D for driving detection module Y to move to translation stage 2 dx Comprises the following steps:
D dx =cos a(D jA -D j )
wherein D j The focal length of the lens is set, and the point A is the position of the cutting edge of the milling cutter for forming the tooth tip of the sawtooth, namely the position of the maximum abrasion of the cutting edge;
3) After the vision detection module finishes focusing, according to the obtained cutting edge distribution position: gamma ray 1 ′、γ 2 ′、….、γ n ' where n is the number of spiral grooves uniformly distributed on the milling cutter, and photographing the required detection position of each cutting edge; finally, calculating the width w of the abrasion area of each cutting edge in the circumferential direction of the first circle of the milling cutter according to the shot pictures of the abrasion areas of each cutting edge in the circumferential direction of the first circle 1
Preferably, the method for detecting the abrasion loss of the cutting edge of the second circle in the axial direction of the milling cutter comprises the following steps:
1) Adding offset delta gamma caused by spiral grooves according to the circumferential distribution position of the first circle of cutting edge l (obtained by the milling cutter drawing), the band saw blade shaping milling cutter blade is crisscross the distribution simultaneously, and the circumference that can obtain the second circle blade distributes the position and does: gamma ray 1 ′+Δγ l +360/n、γ 2 ′+Δγ l +360/n、….、γ n ′+Δγ l +360/n, wherein n is the number of spiral grooves uniformly distributed on the milling cutter;
2) The X-direction translation table of the driving detection module moves the visual detection module to a detection range, and the position of the second circle of cutting edges in the X-axis direction is adjusted by a length D 12x Comprises the following steps:
D 12x =e 2
wherein e 2 The distance from the first circle of cutting edges to the second circle of cutting edges;
3) The method for detecting the abrasion loss of the second circle of cutting edges is the same as the method for detecting the abrasion loss of the first circle of cutting edges, and according to the distribution positions of the cutting edges: gamma ray 1 ′+Δγ l +360/n、γ 2 ′+Δγ l +360/n、….、γ n ′+Δγ l +360/n, where n is the number of spiral grooves uniformly distributed on the milling cutter, taking a picture of the required detection position of each cutting edge, and calculating the wear area width w of each cutting edge in the second circle of the milling cutter according to the shot picture of the wear area of each cutting edge 2
The basic principle of the invention is that the laser displacement sensor is used for detecting the radius of the cutting edge of the milling cutter, then the position of the CCD is adjusted to the range capable of focusing and detecting the cutting edge according to the radius of the cutting edge, the CCD is used for photographing the detected area, and the abrasion width of the cutting edge is detected.
The detection device of the invention always ensures that the axis of the CCD lens is vertical to the position to be detected in the detection process, and ensures that the area required to be detected is within the depth of field range of the CCD. The angle of the CCD can be adjusted by the servo motor for milling cutters with different parameters, so that the axis of the CCD lens is vertical to the position of the cutting edge required to be detected.
Aiming at different tooth shapes, the invention can automatically adjust the angle between the axis of the milling cutter and the CCD translation guide rail according to the design parameters of the milling cutter, such as the diameter, the taper angle and the like, so that the upper cutting edge of the same spiral groove is parallel to the CCD guide rail, and the invention is suitable for the detection of different milling cutters.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention has high detection precision by accurately detecting the abrasion of the cutting edge, and the detection of the abrasion loss is based on machine vision, and the detection precision can reach 1um. The diameter is detected based on a laser sensor, the detection precision can be controlled below 1um, accurate data of the sharpening amount are provided for sharpening, and waste of cutting edges is avoided.
2. The invention adopts automatic detection and has high efficiency. The detection process does not need manual participation, and can be carried out by full detection or partial sampling detection.
Drawings
FIG. 1 is a schematic block diagram of one embodiment of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a diagram of the first and second steps of the present invention, wherein (a) is an initial state, (b) is a state after adjusting the connecting line (theoretical reference line) of the sawtooth tips of the formed cutting edge of the milling cutter to be parallel to the translational X-axis of the detection module and adjusting the lens axis of the visual detection module to be perpendicular to the angle of the detected flank surface, and (c) is a state after adjusting the laser displacement sensor to be near the maximum diameter position of the first cutting edge;
FIG. 4 is a schematic diagram showing the detection result of the displacement sensor according to the present invention, wherein a is a schematic diagram showing the relationship between the displacement value detected by the displacement sensor of the rotary milling cutter and the rotation angle, and b is a schematic diagram showing the relationship between the displacement value detected by the laser displacement sensor moving along the X-axis when the milling cutter rotates to a position (flank) later than the cutting edge;
FIG. 5 is a schematic view of the vision inspection module of the present invention moving to a position requiring inspection;
FIG. 6 is a schematic diagram of the position of maximum wear in the cutting edge shape of the present invention
FIG. 7 is a schematic diagram of the detecting position of the abrasion loss of the cutting edge of the second circle.
In the figure
1-detecting module X-direction translation stage; 2-detecting module Y-direction translation stage; 3-a visual inspection module rotating platform; 4-a visual detection module; 5-a laser displacement sensor; 6-a milling cutter spin platform; 7-milling cutter; 8-milling cutter base rotating platform.
Detailed Description
The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings. It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict. For convenience of description, the words "upper", "lower", "left" and "right" in the following description are used only to indicate the correspondence between the upper, lower, left and right directions of the drawings themselves, and do not limit the structure.
A device for detecting the abrasion loss of a cutting edge of a formed milling cutter has the core that machine vision and laser displacement are adopted for detection. Wherein, displacement detection mainly detects blade position, and visual inspection mainly detects blade wearing and tearing width. The basic components of the detection mechanism are 8 parts, as shown in fig. 1 and 2, and include a milling cutter 7 mounted on a milling cutter base rotary platform 8 and rotatable around a milling cutter spin platform 6, a detection module X-direction translation platform 1, a detection module Y-direction translation platform 2, a visual detection module rotary platform 3, a visual detection module 4 and a laser displacement sensor 5.
The basic detection principle is as follows:
1) The relative position of the parts is a known parameter, as shown in FIGS. 1 and 2, e 1 The distance (dotted line frame inner cutting edge) from the detection line of the laser displacement sensor 5 to each cutting edge of the first circle of the milling cutter in the circumferential direction is e 2 Then the distance from the first edge to the second edge, e 3 The distance from the second circle of cutting edges to the third circle of cutting edges and the like. e.g. of the type 1j The position is required to be detected for the first circle of cutting edge. d jd The distance between the laser displacement sensor 5 and the rotation center of the milling cutter spin platform 6 in the Y direction, d jc The distance between the two in the X direction. d sj The distance between the laser displacement sensor 5 and the rotation center of the visual detection module rotation platform 3 in the X direction.
2) The profile characteristics of the milling cutter are known parameters such as taper angle beta, tooth profile (shape of the workpiece after machining, such as saw tooth clearance angle alpha), number of helical flutes, initial diameter (maximum diameter of the milling cutter is d) 0 ) And the like are from the drawing data of milling cutter manufacturers.
3) The color difference between the worn and unworn areas of the milling cutter is very large, typically the worn area is bright white and the unworn area is either a coated color (coated cutter) or a metallic true color (uncoated).
4) The laser position sensor forms the position difference between the laser sensor and the cutting edge by detecting the height difference of the cutting edge, and the position difference is combined with the known shape characteristics of the milling cutter to obtain the position of each cutting edge in the circumferential direction of the milling cutter.
5) Under the condition of knowing the circumferential position of the cutting edge, the visual detection module is used for adjusting the maximum abrasion position of the cutting edge to be detected, and the position is photographed. And judging a worn area through the color difference between the worn area and the unworn area and detecting the width of the worn area.
The detection process is divided into 2 parts:
1) The amount of wear of the cutting edges at the same axial position is detected as shown in fig. 1 and 2, and the cutting edges are framed by dotted lines.
2) And detecting the abrasion loss of the cutting edge at the next axial position.
Detect the first part, milling cutter axial same position blade wearing and tearing volume detects promptly:
the first step of detection: and adjusting the angle between the cutter and the detection module. And (3) clamping the cutter and adjusting the axial movement axis angle of the cutter and the detection module, so that a connecting line (theoretical reference line) of the tooth tips of the sawteeth formed by the cutting edge of the milling cutter is parallel to the translation X axis of the detection module, and as shown in the graph (b) of fig. 3, adjusting the lens axis of the visual detection module to be perpendicular to the detected cutter face angle.
And a second detection step: and detecting and recording the position and the diameter of the cutting edge.
1) Driving the detection module X to translate the stage 1 along the X direction e 1 A distance such that the laser displacement sensor 5 reaches a position near the maximum diameter of the first circle edge, wherein e 1 ' from the geometric relationship:
e 1 is the distance from the detection line of the laser displacement sensor 5 to the first circumferential cutting edge of the milling cutter 7, d jc The distance between the laser displacement sensor 5 and the rotation center of the milling cutter spin platform 6 in the X direction, d 0 Is the maximum diameter of the milling cutter 7, beta is the taper angle of the milling cutter 7;
2) The milling cutter self-rotating platform 6 is driven to rotate the milling cutter, and during the rotation,because the cutting edges in the same circle of cutting edges and the spiral grooves are changed in a staggered mode. The distance d detected by the laser displacement sensor is different, as shown in fig. 4. Maximum distance d max The minimum distance d being the bottom position of the helical groove min Is at e 1 The' position milling cutter edge maximum diameter (but not necessarily the maximum diameter of the first wrap edge) position. At the moment, the distance d between the cutting edge in each cutting edge in the same circle and the spiral groove of the milling cutter (7) and the appearance of the milling cutter can be known according to the change of the distance d between the cutting edge in each cutting edge and the spiral groove of the milling cutter (7) and the appearance of the milling cutter 1 Position is current e 1 ' position the first edge detected, record the position. Similarly, the milling cutter is continuously rotated, and when the distance d generates the second sudden change position, the position is set as e 1 ' position detected second edge, record this position as gamma 2 . The spiral grooves of the milling cutter are uniformly distributed in the circumferential direction of the milling cutter, so that the third cutting edge gamma 3 For the second cutting edge position gamma 2 Plus the difference gamma between it and the first edge 21 I.e. gamma 3 =2γ 21 . According to the number of the spiral grooves, the cutting edges can be calculated to be e 1 ' positions are distributed in the circumferential direction of gamma 1 and gamma 2 、….、γ n
3) Turning the milling cutter to e 1 ' position y slightly behind the third cutting edge 3 +Δγ(3°>Δγ&1 degree, the detection module X-direction translation table 1 is driven to move back and forth along the X direction, so that the laser displacement sensor detects gamma 3 The detected distance value of the edge shape at the + Δ γ position is shown in fig. 4 (b). At the moment, the minimum distance detected by the laser displacement sensor is recorded as d 13 The corresponding X-axis position is e 1 ' + Delta e, the position is the maximum diameter position of each cutting edge at the first circle of the milling cutter, and the maximum diameter is D 13 Wherein D is 13
D 13 =2*(d jd -d 13 )
4) Moving the detection module X towards the translation stage 1 e 1 A' + delta e position, then a milling cutter self-rotating platform (6) is driven to rotate the milling cutter, and the maximum diameter values of all cutting edges at the first circle of the milling cutter are detected as D 11 、D 12 、….、D 1n And recording each cutting edge at e 1 The circumferential distribution of the' + Δ e position is γ 1 ′、γ 2 ′、….、γ n ′。
And a third detection step: and detecting the abrasion loss of the circumferential first circle of cutting edges.
The preconditions are as follows: according to the second step of detection, the maximum diameter position of the first circle of cutting edges and the distribution position of the circumferential cutting edges are known. From the known profile of the milling cutter (milling cutter drawing) and the general maximum wear area of the milling cutter (e.g., fig. 6, for a saw tooth profile milling cutter this location is generally at the corresponding saw tooth profile location point a), the milling cutter can be roughly determined at the system maximum wear location e 1j (see fig. 1 and 2) and a height difference Δ h (see fig. 6) relative to the position of maximum diameter of the cutting edge. Because visual detection has a visual field range, the maximum abrasion area is ensured to be in the detection visual field. Therefore, the main tasks of detecting the third step are:
1) Adjusting the axis of the vision inspection module to e 1j A position. From the geometric relationships in FIGS. 1 and 2, the visual inspection module can be calculated from e 1 ' move to required e 1j The position needs to move by a distance D in the X-axis direction jc Comprises the following steps:
D jc =(d 11 +Δh+d sv )cot a-Δc
at this time, the distance D from the lens to the required detection point jA Comprises the following steps:
D jA =(d 11 +Δh+d sv )sin -1 a-d jt
2) The visual detection module is focused. According to D jA The selected focal length and depth of field parameters of the lens can judge whether the point A is in the depth of field range of the lens, and if so, the point A is not adjusted; if the point A is not within the range, the detection module Y-direction translation stage 2 and the detection module X-direction translation stage 1 are driven to enable the point A to be within the range of the depth of field of the lens. Let the focal length of the lens be D j If so, the detection module Y is driven to move to the length D of the translation stage 2 dY Comprises the following steps:
D dy =sin a(D jA -D j )
length D for driving detection module Y to move to translation stage 2 dX Comprises the following steps:
D dx =cos a(D jA -D j )
3) And detecting the abrasion loss of each cutting edge in the circumferential direction of the first circle. After the vision detection module finishes focusing, the distribution positions of the cutting edges are obtained according to the first detection step: gamma ray 1 ′、γ 2 ′、….、γ n ' photographing the position required to be detected of each cutting edge.
4) And outputting the abrasion loss of the cutting edge. Calculating the width w of the wear area by an algorithm according to the shot pictures of the wear areas of the cutting edges 1
And detecting a second part, namely detecting the abrasion loss of the cutting edge at the next position of the milling cutter shaft:
after the abrasion loss and the diameter of the first circle of cutting edge are detected, the abrasion loss of the second circle of cutting edge can be rapidly detected according to the appearance characteristics of the milling cutter.
1) The circumferential distribution of the second circle of cutting edges: the helical flute characteristics do not change significantly over the life of the milling cutter after its design and manufacture is complete. According to the method, the offset delta gamma caused by the spiral groove can be added according to the circumferential distribution position of the first circle of the cutting edge l . Secondly, the cutting edges of the band saw blade forming milling cutter are distributed in a staggered mode, namely the cutting edges of adjacent teeth are separated by a spiral groove. According to the first two points, the circumferential distribution positions of the second circle of cutting edge can be obtained as follows: gamma ray 1 ′+Δγ l +360/n、γ 2 ′+Δγ l +360/n、….、γ n ′+Δγ l +360/n, wherein n is the number of the spiral grooves uniformly distributed on the milling cutter.
2) And adjusting the position of the visual detection module. According to the design characteristics of the band saw blade forming milling cutter (the heights of sawteeth of the processed band saw blade are consistent), the distance from the maximum abrasion position of the second circle of cutting edge of the milling cutter to the visual detection module is the same as that of the first circle of cutting edge, so that the distance from the lens of the visual detection module to the second circle of cutting edge does not need to be adjusted. Therefore, the visual detection module is moved to the detection range only by driving the detection module X to the translation table 1, and the position of the second circle of cutting edges in the X-axis direction is adjustedFull length D 12x Comprises the following steps:
D 12x =e 2
3) And detecting the abrasion loss of the second circle of cutting edges. The detection method is the same as the method for measuring the abrasion quantity of the first circle of cutting edges, and according to the distribution positions of the cutting edges: gamma ray 1 ′+Δγ l +360/n、γ 2 ′+Δγ l +360/n、….、γ n ′+Δγ l +360/n, every blade requires to detect the position and take a picture. And outputting the abrasion loss of the cutting edge. Calculating the width w of the wear area by an algorithm according to the shot pictures of the wear areas of the cutting edges 2
Band saw sawtooth forming milling cutter for detecting different conicity, diameter and tooth form
For the band saw blade milling cutters with different tapers, diameters and tooth shapes, the taper angle beta, the tooth shape back angle alpha and the initial diameter d can be obtained according to the design parameters (the milling cutter manufacturing drawing) 0 And the parameters are changed, and then the detection can be carried out according to the same method.
The above examples are set forth so that this disclosure will be understood in all instances to be considered illustrative and not restrictive, and that various modifications and equivalent arrangements may be devised by those skilled in the art after reading this disclosure and are intended to be included within the scope of the appended claims.

Claims (10)

1. The utility model provides a shaping milling cutter blade wearing and tearing volume detection device which characterized in that includes:
a milling cutter (7) which is arranged on a milling cutter base rotating platform (8) and can rotate around a milling cutter self-rotating platform (6),
the visual detection module (4) is used for detecting the cutting edge abrasion width of the milling cutter (7); a Cartesian coordinate system is defined at any position of the visual detection module, wherein the X axis of the Cartesian coordinate system extends along the horizontal direction of the visual detection module, the Y axis extends along the straight line which is perpendicular to the X axis and passes through the rotation center of the visual detection module (4),
a detection module X-direction translation table (1) used for driving the visual detection module (4) to move along the X-axis direction,
a detection module Y-direction translation stage (2) for driving the visual detection module (4) to move along the Y-axis direction, an
The visual detection module rotating platform (3) is used for driving the visual detection module (4) to horizontally rotate, and the laser displacement sensor (5) is used for detecting the position of the cutting edge of the milling cutter (7);
preferably, the visual detection module (4) is a CCD camera.
2. The cutting edge wear amount detection device for the milling cutter according to claim 1, wherein the Y-direction translation table (2) of the detection module is mounted on the X-direction translation table (1) of the detection module, the rotary table (3) of the visual detection module is mounted on the Y-direction translation table (2) of the detection module, and the visual detection module (4) is mounted on the rotary table (3) of the visual detection module.
3. A method for detecting an amount of wear of an edge of a milling cutter by using the apparatus for detecting an amount of wear of an edge of a milling cutter according to claim 1 or 2, comprising the steps of:
s1, adjusting the angle of an axial moving axis of the milling cutter and the visual detection module;
s2, detecting and recording the position of each cutting edge and the diameter of each cutting edge on the first circle of the milling cutter by using a laser displacement detection sensor;
s3, adjusting the position between the milling cutter and the visual detection module to ensure that the maximum abrasion area is positioned in the range of the visual field and the depth of field of the visual detection module;
s4, rotating the milling cutter according to the cutting edge positions recorded in the S2, and setting detection positions for all the cutting edges on the first circle of the milling cutter in the circumferential direction for photographing;
s5, judging a worn area and detecting the width of the worn area according to the shot picture of each cutting edge wear area in the first circle of the milling cutter (7) in the circumferential direction through the color difference between the worn area and the unworn area to obtain the width w of the worn area of each cutting edge in the first circle of the milling cutter (7) 1 And the detection of the abrasion loss of the cutting edge at the same axial position of the milling cutter (7) is completed.
4. The method for detecting the cutting edge wear of a milling cutter according to claim 3, wherein in steps S1-S5, the visual inspection module is moved according to the position difference of the cutting edges of the milling cutter in the circumferential direction on the milling cutter axis, and the cutting edge wear of the milling cutter in the circumferential direction of the next circle to be detected is detected until the predetermined detection of the cutting edge wear of the circle to be detected is completed.
5. The method for detecting the abrasion loss of the cutting edge of the milling cutter as claimed in claim 4, wherein when the abrasion loss of each cutting edge in the second circle of circumference of the milling cutter (7) is required to be detected, after the diameter and the abrasion loss of the first circle of cutting edge of the milling cutter (7) are detected in step S4, the visual detection module is moved to the detection position of the second circle of cutting edge according to the distance between the first circle of cutting edge and the second circle of cutting edge of the milling cutter, and the abrasion loss of the second circle of cutting edge of the milling cutter (7) is detected; the method for detecting the second circle of cutting edge of the milling cutter (7) is the same as the method for measuring the abrasion loss of the first circle of cutting edge of the milling cutter (7); photographing the required detection positions of the cutting edges according to the distribution positions of the cutting edges, and calculating the width w of each cutting edge abrasion area in the second circle of the peripheral direction of the milling cutter (7) according to the photographed pictures of each cutting edge abrasion area in the second circle of the peripheral direction of the milling cutter (7) 2 Namely the abrasion loss of each cutting edge at the periphery of the second circle of the milling cutter (7).
6. The method for detecting the abrasion loss of the cutting edge of the milling cutter according to any one of the claims 3 to 5, wherein in the step S1, the angle between the milling cutter (7) and the axial moving axis of the visual inspection module (4) is adjusted, i.e. the connecting line of the tooth tips of the sawtooth formed by the cutting edge of the milling cutter is parallel to the X axial moving axis of the visual inspection module; and adjusting the position of the lens axis of the visual detection module (4) to be vertical to the position of the rear cutter face of the cutting edge forming sawtooth.
7. The method for detecting the amount of wear of the cutting edge of a formed milling cutter according to any one of claims 3 to 5, wherein the step S2 comprises the sub-steps of:
1) And the X-direction translation table (1) of the driving detection module moves for a distance e along the X direction 1 ', wherein e 1 Is a laser bitLength of initial position of shift sensor and position near maximum diameter of first circle of circumferential cutting edge of milling cutter, e 1 ' from the geometric relationship:
wherein e is 1 The distance between the detection line of the laser displacement sensor (5) and the first circumferential cutting edge of the milling cutter (7), d jc The distance d from the laser displacement sensor (5) to the rotation center of the milling cutter spin platform (6) in the X direction 0 Is the maximum diameter of the milling cutter (7), and beta is the taper angle of the milling cutter (7);
2) The milling cutter self-rotating platform (6) is driven to enable the milling cutter (7) to rotate, and in the rotating process, due to the fact that the cutting edges in the same circle of cutting edges and the spiral grooves of the milling cutter (7) are changed in a staggered mode, the maximum distance value d detected by the laser displacement sensor (5) is max A minimum distance d between the displacement sensor and the bottom position of the spiral groove of the milling cutter (7) min Then is the displacement sensor to e 1 ' position of maximum diameter of cutting edge of milling cutter; at this time, the distance d between the cutting edge in each cutting edge in the same circle and the spiral groove of the milling cutter (7) and the appearance of the milling cutter can be known according to the change of the distance d between the cutting edge and the spiral groove of the milling cutter (7) and the appearance of the milling cutter 1 Angular position, i.e. detected distance d min Is the current e 1 ' position the first edge position is detected and recorded; similarly, the milling cutter is continuously rotated, and when the distance d between the cutting edge in each cutting edge in the same circle of circumference and the spiral groove of the milling cutter (7) has the second sudden change position, the position is the position e 1 ' position detected second cutting edge position, recording the angular position as gamma 2 (ii) a Because the spiral grooves of the milling cutter are uniformly distributed on the milling cutter in the circumferential direction, the angle position gamma of the third cutting edge 3 Angular position gamma of the second cutting edge 2 Plus the angular position gamma of the second cutting edge 2 Angular position gamma to the first cutting edge 1 Difference gamma of 21 I.e. gamma 3 =2γ 21 Sequentially calculating according to the number n of the spiral grooves to obtain the cutting edges at e 1 ' location weekDistributed to the angular positions as gamma 1 and gamma 2 、….、γ n (ii) a Wherein n is the number of helical grooves;
3) Rotating the milling cutter to e 1 ' positional third edge rearward angular position gamma 3 + delta gamma, wherein delta gamma is an offset value, the detection module X is driven to move back and forth along the X direction towards the translation table (1), so that the laser displacement sensor (5) detects gamma 3 The shape of the cutting edge at the + Δ γ angular position; at this time, the minimum distance detected by the laser displacement sensor (5) is recorded as d 13 The corresponding X-axis minimum distance position is recorded as e 1 ' + Delta e, and the position is the maximum diameter position of each cutting edge at the first circle circumference of the milling cutter, and the maximum diameter is D 13 In which D is 13
D 13 =2*(d jd -d 13 )
Wherein d is jd The distance from the laser displacement sensor (5) to the rotation center of the milling cutter spinning platform (6) in the Y direction;
4) Moving the detection module X to the translation stage (1) e 1 ' plus delta e position, then a milling cutter self-rotating platform (6) is driven to rotate the milling cutter, and the maximum diameter values of all the cutting edges at the first circle of the milling cutter are detected as D 11 、D 12 、….、D 1n And recording the circumferential cutting edges of the first circle of the milling cutter at e 1 The circumferential angular position distribution of the' + Δ e position is γ 1 ′、γ 2 ′、….、γ n ' where n is the number of spiral grooves uniformly distributed on the milling cutter.
8. The method of detecting the amount of wear of the cutting edge of a milling cutter according to claim 7, wherein 3 ° > Δ γ >1 °.
9. The method for detecting the amount of wear of the cutting edge of a milling cutter according to claim 7, wherein the steps S3 and S4 comprise the sub-steps of:
1) Adjusting the axis of the visual inspection module (4) to e 1j Position, calculated vision inspection module from 1 The' + Delta e position is moved to the desired e 1j Position required to be shifted in the X-axis directionDistance of movement D jc Comprises the following steps:
D jc =(d 11 +Δh+d sv )cota-Δc
at this time, the distance D from the lens to the required detection point jA Comprises the following steps:
D jA =(d 11 +Δh+d sv )sin -1 a-d jt
wherein e 1 ' is the length of the initial position of the laser displacement sensor from the position near the maximum diameter of the first-turn peripheral cutting edge of the milling cutter, e 1j The position is required to be detected for the first circle of cutting edge, the height difference (Y direction) from the cutting edge position of the delta h forming sawtooth gullet to the cutting edge position of the forming sawtooth tooth tip is obtained, and delta c is the position difference of delta h corresponding to the X direction; d sv The distance from the rotation center of the visual detection module to the laser displacement sensor is shown as a, and a is the angle of the back angle of the sawteeth of the band saw blade formed by the cutting edge; d is a radical of 11 A first minimum distance value d of the first cutting edge on the first circumferential cutting edge detected by the laser position displacement sensor jt Detecting the distance from the lens to the rotation center of the lens in visual detection;
2) According to D jA And the selected focal length and depth of field parameter of the lens judge whether the point A is in the depth of field range of the lens, if yes, then no adjustment is made; otherwise, the detection module Y-direction translation stage (2) and the detection module X-direction translation stage (1) are driven to enable the point A to be within the depth of field range of the lens, and the focal length of the lens is set to be D j If so, the detection module Y is driven to move to the length D of the translation table (2) dy Comprises the following steps:
D dy =sina(D jA -D j )
length D for driving detection module Y to move to translation stage 2 dx Comprises the following steps:
D dx =cosa(D jA -D j )
wherein D j The focal length of the lens is defined, and the point A is the position of the cutting edge of a milling cutter for forming the tooth tip of the sawtooth, namely the position of the maximum abrasion of the cutting edge;
3) After the vision detection module (4) finishes focusing, according to the obtained cutting edge distribution position: gamma ray 1 ′、γ 2 ′、….、γ n ', where n is the number of uniformly distributed spiral grooves on the milling cutter, pairEach cutting edge requires a detection position to take a picture; finally, the width w of the abrasion area of each cutting edge in the first circle of the milling cutter (7) in the circumferential direction is calculated according to the shot pictures of the abrasion areas of each cutting edge in the first circle of the circumferential direction 1
10. The method for detecting the amount of wear of the cutting edge of a milling cutter according to claim 9, wherein the step of detecting the amount of wear of the cutting edge of the second circle in the axial direction of the milling cutter comprises the steps of:
1) Adding offset delta gamma caused by spiral grooves according to the circumferential distribution position of the first circle of cutting edge l Meanwhile, the cutting edges of the band saw blade forming milling cutter are distributed in a staggered mode, and the circumferential distribution positions of the cutting edges of the second ring can be obtained as follows: gamma ray 1 ′+Δγ l +360/n、γ 2 ′+Δγ l +360/n、….、γ n ′+Δγ l +360/n, wherein n is the number of spiral grooves uniformly distributed on the milling cutter;
2) The X-direction translation platform (1) of the driving detection module moves the visual detection module (4) to a detection range, and the position of the second circle of cutting edges in the X-axis direction is adjusted by a length D 12x Comprises the following steps:
D 12x =e 2
wherein e 2 The distance from the first circle of cutting edges to the second circle of cutting edges is defined;
3) The method for detecting the abrasion loss of the second circle of cutting edges is the same as the method for detecting the abrasion loss of the first circle of cutting edges, and according to the distribution positions of the cutting edges: gamma ray 1 ′+Δγ l +360/n、γ 2 ′+Δγ l +360/n、….、γ n ′+Δγ l +360/n, where n is the number of spiral grooves uniformly distributed on the milling cutter, taking a picture of the required detection position of each cutting edge, and calculating the width w of the wear area of each cutting edge in the second circle circumference of the milling cutter (7) according to the shot picture of the wear area of each cutting edge 2
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