CN107794637B - Sandwich rope sheath pretreatment device and application method thereof - Google Patents
Sandwich rope sheath pretreatment device and application method thereof Download PDFInfo
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- CN107794637B CN107794637B CN201711119639.1A CN201711119639A CN107794637B CN 107794637 B CN107794637 B CN 107794637B CN 201711119639 A CN201711119639 A CN 201711119639A CN 107794637 B CN107794637 B CN 107794637B
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- heat treatment
- knitting
- wear
- placing
- yarn
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
- D04B1/225—Elongated tubular articles of small diameter, e.g. coverings or reinforcements for cables or hoses
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/105—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics of tubular fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
Abstract
The invention discloses a sandwich rope sheath pretreatment device and a use method thereof, wherein the device comprises a knitting device, a heat treatment device and a wear-resistant and waterproof treatment device which are sequentially arranged, the knitting device comprises a first base, a supporting flat plate, a yarn conveying frame, a needle cylinder rotating seat and knitting needles, the supporting flat plate is fixedly arranged on the first base, the knitting needles are arranged on the needle cylinder rotating seat, the yarn conveying frame is arranged on one side of the knitting needles to convey yarns, the needle cylinder rotating seat is arranged on the supporting flat plate, the heat treatment device comprises a base, a water tank and a heat treatment box, the heat treatment box is fixedly arranged on the second base, the water tank is arranged at the bottom in the heat treatment box, and wear-resistant and waterproof finishing liquid is arranged in the box of the wear-resistant and waterproof treatment device. The pretreatment device is used for knitting, heat setting, wear resistance and water resistance treatment of the rope outer skin, so that the rope reaches corresponding performance indexes, and the pretreatment device is simple in structure, convenient to operate and high in efficiency.
Description
Technical Field
The invention relates to the field of ropes, in particular to a sandwich rope sheath pretreatment device and a use method thereof.
Background
For general fiber rope products, mechanical performance indexes such as breaking strength and breaking elongation are paid attention to. But is also an important performance index for the performance of elongation, wear resistance, water resistance and the like of climbing, rescue, exploration and military sandwich rope products. In order to enable mountain climbing, rescue, exploration and military rope products to have good extending, wear-resisting and waterproof performances and reduce the sliding rate of the sheath and the core, the corresponding arrangement of the outer sheath of the rope is usually required in the process of producing the products. At present, no special device for preprocessing and finishing the sheath of the sandwich rope exists.
Disclosure of Invention
In order to solve the technical problems, the invention provides the pretreatment device for the sheath of the sandwich rope and the application method thereof, and the pretreatment device is used for carrying out knitting, heat setting, wear resistance and water resistance on the sheath of the rope, so that the rope achieves corresponding performance indexes, and the pretreatment device has the advantages of simple structure, convenient operation and high efficiency.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
the use method of the sandwich rope sheath pretreatment device comprises a knitting device, a heat treatment device and a wear-resisting and waterproof treatment device which are sequentially arranged, wherein the knitting device comprises a base I, a support flat plate, a yarn conveying frame, a needle cylinder rotating seat and a knitting needle, the support flat plate is fixedly arranged on the base I, the knitting needle is arranged on the needle cylinder rotating seat, the yarn conveying frame is arranged on one side of the knitting needle for conveying yarns, the needle cylinder rotating seat is arranged on the support flat plate, the heat treatment device comprises a base, a water tank and a heat treatment box, the heat treatment box is fixedly arranged on the base II, the water tank is arranged at the bottom in the heat treatment box, and a wear-resisting and waterproof finishing liquid is arranged in the box of the wear-resisting and waterproof treatment device.
1) Taking a standard yarn sample, placing the yarn sample on a yarn conveying frame, conveying the yarn to a knitting needle for knitting through the yarn conveying frame, setting the rotating speed of a needle cylinder rotating seat to be 16-60 revolutions per minute, and finally, setting the width of a finished product of the woven rope leather fabric to be 200-500mm;
2) Placing the woven rope leather finished fabric in a heat treatment device, treating for 10-30min at 100-150 ℃, taking out the finished fabric, and placing the finished fabric on a test bed for cooling for 4-6h;
3) Placing the finished fabric treated in the step 2) into the wear-resistant waterproof finishing liquid of a wear-resistant and waterproof treatment device, standing for 1min after the finished fabric is completely immersed, taking out, placing into a heat treatment device, treating for 2-10min at 50-80 ℃, taking out, and placing into a test bed for cooling for 4-6h for later use.
The invention realizes pretreatment of the sandwich rope leather by the compact combination of the knitting device, the heat setting device and the wear-resisting and waterproof treatment device, has simple structure, small duty cycle, convenient operation and good equipment continuity, improves the pretreatment efficiency of the sandwich rope leather, has simple and easy treatment method, greatly reduces labor cost, lightens labor intensity of workers and improves production efficiency.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention.
Description of the embodiments
The invention is described in detail below with reference to the attached drawings and the specific embodiments:
as shown in fig. 1, the pretreatment device for the sheath of the core rope comprises a knitting device, a heat treatment device and a wear-resistant and waterproof treatment device which are sequentially arranged, wherein the knitting device comprises a first base 1, a supporting flat plate 2, a yarn conveying frame 6, a needle cylinder swivel seat 3 and a knitting needle 4, the supporting flat plate 2 is fixedly arranged on the first base 1, the knitting needle 4 is arranged on the needle cylinder swivel seat 3, the yarn conveying frame 6 is arranged on a lateral knitting needle 4 for conveying yarns 5, the needle cylinder swivel seat 3 is arranged on the supporting flat plate 2, the heat treatment device comprises a base 7, a water tank 8 and a heat treatment box 9, the heat treatment box 9 is fixedly arranged on the second base 7, the water tank 8 is arranged at the inner bottom of the heat treatment box 9, and a wear-resistant and waterproof finishing liquid 11 is arranged in a box 10 of the wear-resistant and waterproof treatment device.
In the embodiment, the rotating speed of the needle cylinder rotating seat 3 of the knitting device is set to be 16-60 revolutions per minute, and the diameter of the needle cylinder is set to be 26-50 inches; the number of the knitting needles 4 of the knitting device is set to be 42-200 needles; the final fabric of the knitting device is set to be 200-500mm in finished product width; the length of the box body 10 of the wear-resistant and mode processing device is set to be 1000-2000mm, the width is set to be 500-1000mm, and the height is set to be 500-1000mm.
The application method of the sandwich rope sheath pretreatment device is realized through the following steps:
1) Taking a standard yarn sample, placing the yarn sample on a yarn conveying frame 6, conveying the yarn to a knitting needle 4 for knitting through the yarn conveying frame 6, setting the rotating speed of a needle cylinder rotating seat 3 to be 16-60 revolutions per minute, and finally, setting the width of a finished rope leather fabric product to be 200-500mm;
2) Placing the woven rope leather finished fabric in a heat treatment device, treating for 10-30min at 100-150 ℃, taking out the finished fabric, and placing the finished fabric on a test bed for cooling for 4-6h;
3) Placing the finished fabric treated in the step 2) into the wear-resistant waterproof finishing liquid 11 of a wear-resistant and waterproof treatment device, standing for 1min after the finished fabric is completely immersed, taking out, placing into a heat treatment device, treating for 2-10min at 50-80 ℃, taking out, and placing into a test stand for cooling for 4-6h for later use.
Examples
1) Taking a yarn sample with the specification of 2 x 840D, placing the yarn sample on a yarn conveying frame 6, conveying the yarn to a knitting needle 4 for knitting through the yarn conveying frame 6, setting the rotating speed of a needle cylinder rotating seat 3 to be 16 revolutions per minute, and finally, setting the width of a finished product of the woven rope leather fabric to be 200mm;
2) Placing the woven rope leather finished fabric in a heat treatment device, treating for 10min at the temperature of 100 ℃, taking out the finished fabric, placing the finished fabric on a test bed, and cooling for 6h;
3) And (3) placing the finished fabric treated in the step (2) in the wear-resistant waterproof finishing liquid 11 of a wear-resistant and waterproof treatment device, standing for 1min after the finished fabric is completely immersed, taking out, placing in a heat treatment device, treating for 10min at 50 ℃, taking out, and placing in a test stand for cooling for 4h for later use.
Examples
1. And (3) taking a yarn sample with the specification of 4 x 840D, placing the yarn sample on a yarn conveying frame, conveying the yarn sample to a needle cylinder of a crimping device through the yarn conveying frame for knitting, wherein the rotating speed of the needle cylinder is set to be 60 revolutions per minute, and the width of a finished rope leather fabric product is 350mm.
2. And (5) placing the finished fabric in a heat treatment environment at 150 ℃ for 20min, taking out the finished fabric, and placing the finished fabric on a test bed for cooling for 4h.
3. And (3) placing the finished fabric in the waterproof and wear-resistant coating liquid, standing for 1 minute after the fabric is completely immersed, taking out the finished fabric, placing the finished fabric in a heat treatment environment at 80 ℃ for 5 minutes, taking out the finished fabric, and placing the finished fabric on a test bed for cooling for 5 hours.
It should be understood that the above description is not intended to limit the invention to the particular embodiments disclosed, but to limit the invention to the particular embodiments disclosed, and that the invention is not limited to the particular embodiments disclosed, but is intended to cover modifications, adaptations, additions and alternatives falling within the spirit and scope of the invention.
Claims (1)
1. The utility model provides a method for using sandwich rope crust preprocessing device, preprocessing device includes knitting device, heat treatment device, wear-resisting and waterproof processing device triplex that sets gradually, knitting device includes base one (1), support dull and stereotyped (2), yarn conveying frame (6), cylinder swivel mount (3) and knitting needle (4), support dull and stereotyped (2) fixed set up on base one (1), knitting needle (4) set up on cylinder swivel mount (3), yarn conveying frame (6) set up in one side and carry yarn (5) to knitting needle (4), cylinder swivel mount (3) set up on support dull and stereotyped (2), heat treatment device includes base (7), water tank (8) and heat treatment box (9), heat treatment box (9) are fixed to be set up on base two (7), water tank (8) set up in heat treatment box (9) bottom, set up wear-resisting waterproof finishing liquid (11) in wear-resisting and waterproof processing device's box (10), its characterized in that through following step realization:
1) Taking a standard yarn sample, placing the yarn sample on a yarn conveying frame (6), conveying the yarn to a knitting needle (4) for knitting through the yarn conveying frame (6), setting the rotating speed of a needle cylinder rotating seat (3) to be 16-60 r/min, and finally knitting the finished fabric of the rope skin with the width of 200-500mm;
2) Placing the woven rope leather finished fabric in a heat treatment device, treating for 10-30min at 100-150 ℃, taking out the finished fabric, and placing the finished fabric on a test bed for cooling for 4-6h;
3) Placing the finished fabric treated in the step 2) into a wear-resistant waterproof finishing liquid (11) of a wear-resistant and waterproof treatment device, standing for 1min after the finished fabric is completely immersed, taking out, placing into a heat treatment device, treating for 2-10min at 50-80 ℃, taking out, and placing into a test stand for cooling for 4-6h for later use.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711119639.1A CN107794637B (en) | 2017-11-14 | 2017-11-14 | Sandwich rope sheath pretreatment device and application method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711119639.1A CN107794637B (en) | 2017-11-14 | 2017-11-14 | Sandwich rope sheath pretreatment device and application method thereof |
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| Publication Number | Publication Date |
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| CN107794637A CN107794637A (en) | 2018-03-13 |
| CN107794637B true CN107794637B (en) | 2023-05-16 |
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| CN201711119639.1A Active CN107794637B (en) | 2017-11-14 | 2017-11-14 | Sandwich rope sheath pretreatment device and application method thereof |
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Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1484270A (en) * | 1973-08-01 | 1977-09-01 | Cordes Europ Fr | Process of and apparatus for the manufacture of cordage and ropes and the cordage and ropes produced thereby |
| JPH02242987A (en) * | 1989-03-10 | 1990-09-27 | Nippon Steel Chem Co Ltd | Strand for twisted yarn of fiber composite material, twisted yarn and production thereof |
| JPH0333285A (en) * | 1989-06-29 | 1991-02-13 | Nippon Steel Corp | Cable-like composite material and production thereof |
| CN101715500A (en) * | 2007-05-18 | 2010-05-26 | 萨姆森罗普技术公司 | Composite rope structures and systems and methods for making composite rope structures |
| CN201826197U (en) * | 2010-10-22 | 2011-05-11 | 李志雄 | Plastic coated glass fiber rope and production device therefor |
| CN202055003U (en) * | 2011-04-25 | 2011-11-30 | 三菱丽阳株式会社 | Cord type object manufacture device |
| CN202401336U (en) * | 2011-04-24 | 2012-08-29 | 马鞍山市宝林机械设备制造有限公司 | Heat setting mechanism for rope |
| CN102667964A (en) * | 2009-10-07 | 2012-09-12 | 费德罗-莫格尔动力系公司 | Flexible textile sleeve with end fray resistant, protective coating and method of construction thereof |
| CN103469651A (en) * | 2013-08-29 | 2013-12-25 | 山东鲁普科技有限公司 | Waterproof acidproof alkali-proof fiber rope and production method thereof |
| KR101627146B1 (en) * | 2015-01-28 | 2016-06-07 | 곽동신 | Coated Carrier Rope, the Manufacturing Method and Apparaus thereof |
| CN107012702A (en) * | 2017-04-28 | 2017-08-04 | 江苏海峰绳缆科技有限公司 | A kind of compound cable peculiar to vessel |
| CN208009000U (en) * | 2017-11-14 | 2018-10-26 | 鲁普耐特集团有限公司 | A kind of sandwich rope crust pretreatment unit |
-
2017
- 2017-11-14 CN CN201711119639.1A patent/CN107794637B/en active Active
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1484270A (en) * | 1973-08-01 | 1977-09-01 | Cordes Europ Fr | Process of and apparatus for the manufacture of cordage and ropes and the cordage and ropes produced thereby |
| JPH02242987A (en) * | 1989-03-10 | 1990-09-27 | Nippon Steel Chem Co Ltd | Strand for twisted yarn of fiber composite material, twisted yarn and production thereof |
| JPH0333285A (en) * | 1989-06-29 | 1991-02-13 | Nippon Steel Corp | Cable-like composite material and production thereof |
| CN101715500A (en) * | 2007-05-18 | 2010-05-26 | 萨姆森罗普技术公司 | Composite rope structures and systems and methods for making composite rope structures |
| CN102667964A (en) * | 2009-10-07 | 2012-09-12 | 费德罗-莫格尔动力系公司 | Flexible textile sleeve with end fray resistant, protective coating and method of construction thereof |
| CN201826197U (en) * | 2010-10-22 | 2011-05-11 | 李志雄 | Plastic coated glass fiber rope and production device therefor |
| CN202401336U (en) * | 2011-04-24 | 2012-08-29 | 马鞍山市宝林机械设备制造有限公司 | Heat setting mechanism for rope |
| CN202055003U (en) * | 2011-04-25 | 2011-11-30 | 三菱丽阳株式会社 | Cord type object manufacture device |
| CN103469651A (en) * | 2013-08-29 | 2013-12-25 | 山东鲁普科技有限公司 | Waterproof acidproof alkali-proof fiber rope and production method thereof |
| KR101627146B1 (en) * | 2015-01-28 | 2016-06-07 | 곽동신 | Coated Carrier Rope, the Manufacturing Method and Apparaus thereof |
| CN107012702A (en) * | 2017-04-28 | 2017-08-04 | 江苏海峰绳缆科技有限公司 | A kind of compound cable peculiar to vessel |
| CN208009000U (en) * | 2017-11-14 | 2018-10-26 | 鲁普耐特集团有限公司 | A kind of sandwich rope crust pretreatment unit |
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| CN107794637A (en) | 2018-03-13 |
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