CN107790678A - A kind of biliquid composite casting method for automobile die cast - Google Patents

A kind of biliquid composite casting method for automobile die cast Download PDF

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Publication number
CN107790678A
CN107790678A CN201710863097.2A CN201710863097A CN107790678A CN 107790678 A CN107790678 A CN 107790678A CN 201710863097 A CN201710863097 A CN 201710863097A CN 107790678 A CN107790678 A CN 107790678A
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sand
cast
casting
mould
metal
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黄浩
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Wuhu Hongkun Auto Parts Co Ltd
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Wuhu Hongkun Auto Parts Co Ltd
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Priority to CN201710863097.2A priority Critical patent/CN107790678A/en
Publication of CN107790678A publication Critical patent/CN107790678A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D19/00Casting in, on, or around objects which form part of the product
    • B22D19/16Casting in, on, or around objects which form part of the product for making compound objects cast of two or more different metals, e.g. for making rolls for rolling mills
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C1/00Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mold Materials And Core Materials (AREA)

Abstract

The invention discloses a kind of biliquid composite casting method for automobile die cast, specific preparation process are as follows:Step 1:Sand mo(u)ld makes:1)Draw:Matched sand mould drawing is drawn out according to the pattern of production accessory and size;2)Molding sand proportion:Fresh sand, old sand, char particle and clay are prepared into crust sand and core sand in proportion;3)Shaping:Mould and core is respectively prepared in crust sand and core sand respectively using moulding machine;Step 2:Metal Melting:The first raw metal and the second raw metal are put into smelting furnace and are smelted into molten state respectively;Step 3:Cast:The first metal stock solution in step 2 is injected in mould by the first apparatus for pouring, while the second metal stock solution is injected in mould by the second apparatus for pouring, it is to be formed.The present invention is easy to operate, practical, the defects of can greatly reducing stomata, shrinkage cavity and porosity, cold shut and poor surface smoothness, improves the quality of casting.

Description

A kind of biliquid composite casting method for automobile die cast
Technical field
The present invention relates to die casting field, more particularly to a kind of biliquid composite casting side for automobile die cast Method.
Background technology
Automobile die is to complete auto parts and components shaping, the critical equipment of auto output is realized, in the exploitation of automobile, vapour Important responsibility is responsible in the remodeling of car.A brand-new vehicle takes around 350-400 set car panel dies, and value is super Cross one hundred million.And the car panel die that a remodeling car averagely there are about 25% needs to change, the mould value of replacing also reaches To tens million of.One of the important measure of major car manufacturer all using cycle of raising automobile listing as raising competitiveness, Requirements at the higher level thus are proposed to the renewal time of car panel die and quality.
The casting of mould needs the material being easily molded with other in advance, makes comprising one as die structure size The casting mold of cavity, mobility liquid then is poured into a mould in casting mold cavity again, it is default with regard to that can form after liquid cooling solidification The mould of structure snd size.Running gate system is to cast the passage that liquid enters die cavity.Rational injection system structure is for ensureing to cast Part quality plays critically important effect, and running gate system and molten metal fluidised form, the discharge of type intracavity gas etc. are closely related, and can be right Filling speed, filling time, cavity temperature etc. are filled type condition and played regulatory role, but irrational running gate system can cause gas The defects of hole, shrinkage cavity and porosity, cold shut and poor surface smoothness.
During biliquid composite casting, two kinds of casting liquid can neither rush mixed, and punching is mixed to reduce high-rigidity cast liquid material Purity, so as to reduce the mechanical performance of work package, cold shut, oxide inclusion defect can not occur in two kinds of metal faying faces again. But traditional biliquid composite casting method be all be superimposed using single two apparatus for pouring realize biliquid composite casting into Type, easily cause two kinds of casting liquid to rush mixed or cold shut, oxide inclusion defect, influence the quality of biliquid compound casting.
Therefore, invent that a kind of have very much must to solve the above problems for the biliquid composite casting method of automobile die cast Will.
The content of the invention
It is above-mentioned to solve it is an object of the invention to provide a kind of biliquid composite casting method for automobile die cast The problem of being proposed in background technology.
To achieve the above object, the present invention provides following technical scheme:A kind of biliquid for automobile die cast is compound Casting method, specific preparation process are as follows:
Step 1:Sand mo(u)ld makes:
1)Draw:Matched sand mould drawing is drawn out according to the pattern of production accessory and size;
2)Molding sand proportion:Fresh sand, old sand, char particle and clay are prepared into crust sand and core sand in proportion;
3)Shaping:Mould and core is respectively prepared in crust sand and core sand respectively using moulding machine;
Step 2:Metal Melting:The first raw metal and the second raw metal are put into smelting furnace and are smelted into molten state respectively;
Step 3:Cast:The first metal stock solution in step 2 is injected in mould by the first apparatus for pouring, while by second Metal stock solution is injected in mould by the second apparatus for pouring, to be formed;
Step 4:Demoulding cleaning:Mould casting in step 3 is taken out, and the sand grains of the attachment of cast(ing) surface is cleaned out;
Step repaiies five:Repair a die:Cast(ing) surface excess metal is polished using sander and removed, makes cast(ing) surface more regular;
Step 6:Heat treatment:Casting in step 5 is put into Quenching Treatment in heat-treatment furnace, then again temper;
Step 7:Cooling:Casting in step 6 is placed into natural cooling at normal temperatures;
Step 8:Spray painting:Spray painting processing is carried out to the casting after being cooled down in step 7;
Step 9:Check storage:Each casting is measured according to the drawing of production accessory, it is wherein underproof to remove Casting.
Preferably, the proportioning mass percent of crust sand is fresh sand 20%, old sand 75% and clay 5% in the step 1, institute The proportioning mass percent for stating core is fresh sand 25%, old sand 60%, char particle 5% and clay 10%.
Preferably, the first raw metal in the step 2 is rich chromium cast iron, and the second raw metal is carbon steel.
Preferably, the smelting temperature of the rich chromium cast iron is 1530 DEG C, and the smelting temperature of carbon steel is 1650 DEG C.
Preferably, the rich chromium cast iron pouring temperature is 1400 DEG C, and the pouring temperature of carbon steel is 1500 DEG C, and molten state is high Chrome cast iron and carbon steel abundant 10~20s of overflow in cast.
Preferably, the temperature of the Quenching Treatment is 800~1000 DEG C, and the temper temperature is 300~500 DEG C.
Preferably, the normal temperature of the natural cooling is 25 DEG C.
The technique effect and advantage of the present invention:
1st, when being poured into a mould, make molten state rich chromium cast iron and carbon steel abundant 10~20s of overflow in cast, prevent cast not Foot, while gas hole defect can also be reduced, greatly improve the quality of casting;
High temperature is followed when the 2nd, pouring into a mould to come out of the stove, the principle of cast cold, because tapping temperature height is advantageous to the thorough fusing of field trash, Slag is floated, be easy to scarfing cinder and degasification, reduce the slag inclusion and gas hole defect of casting, and use relatively low temperature to pour into a mould, then have Beneficial to the gas solubility reduced in molten metal, avoid producing gas hole defect;
3rd, the Quenching Treatment at a temperature of 800~1000 DEG C, then the temper at a temperature of 300~500 DEG C, Ke Yi great are passed through The big rigid for improving casting, extend the service life of casting;
4th, casting is placed on natural cooling under 25 DEG C of normal temperature, prevents from destroying the rigidity of casting because chilling temperature difference is excessive Than.
Brief description of the drawings
Fig. 1 is the process chart of the present invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made Embodiment, belong to the scope of protection of the invention.
Embodiment 1:
A kind of biliquid composite casting method for automobile die cast, specific preparation process are as follows:
Step 1:Sand mo(u)ld makes:
1)Draw:Matched sand mould drawing is drawn out according to the pattern of production accessory and size;
2)Molding sand proportion:Fresh sand, old sand, char particle and clay are prepared to the proportioning of crust sand and core sand, wherein crust sand in proportion Mass percent is fresh sand 20%, old sand 75% and clay 5%, and the proportioning mass percent of core is fresh sand 25%, old sand 60%, Jiao Grain 5% and clay 10%;
3)Shaping:Mould and core is respectively prepared in crust sand and core sand respectively using moulding machine;
Step 2:Metal Melting:The first raw metal and the second raw metal are put into smelting furnace and are smelted into molten state respectively, institute It is rich chromium cast iron to state the first raw metal, and its smelting temperature is 1530 DEG C, and second raw metal is carbon steel, its smelting temperature For 1650 DEG C;
Step 3:Cast:The first metal stock solution in step 2 is injected in mould by the first apparatus for pouring, while by second Metal stock solution is injected in mould by the second apparatus for pouring, to be formed, wherein, rich chromium cast iron pouring temperature is 1400 DEG C, carbon steel Pouring temperature be 1500 DEG C, and molten state rich chromium cast iron and the carbon steel abundant overflow 10s in cast prevents underpriming, Gas hole defect can also be reduced simultaneously;
Step 4:Demoulding cleaning:Mould casting in step 3 is taken out, and the sand grains of the attachment of cast(ing) surface is cleaned out, It is easy to the later stage to be processed surface;
Step repaiies five:Repair a die:Cast(ing) surface excess metal is polished using sander and removed, makes cast(ing) surface more regular;
Step 6:Heat treatment:Casting in step 5 is put into Quenching Treatment in 800~1000 DEG C of heat-treatment furnace, then again The temperature of heat-treatment furnace is down to 300~500 DEG C of tempers, to improve the rigid of casting;
Step 7:Cooling:Casting in step 6 is placed on natural cooling under 25 DEG C of normal temperature, prevented because of chilling temperature difference mistake Destroy the rigid ratio of casting greatly;
Step 8:Spray painting:Spray painting processing is carried out to the casting after being cooled down in step 7, prevents cast(ing) surface from forming corrosion, to driving The person of sailing brings potential danger;
Step 9:Check storage:Each casting is measured according to the drawing of production accessory, it is wherein underproof to remove Casting.
Embodiment 2:
A kind of biliquid composite casting method for automobile die cast, specific preparation process are as follows:
Step 1:Sand mo(u)ld makes:
1)Draw:Matched sand mould drawing is drawn out according to the pattern of production accessory and size;
2)Molding sand proportion:Fresh sand, old sand, char particle and clay are prepared to the proportioning of crust sand and core sand, wherein crust sand in proportion Mass percent is fresh sand 20%, old sand 75% and clay 5%, and the proportioning mass percent of core is fresh sand 25%, old sand 60%, Jiao Grain 5% and clay 10%;
3)Shaping:Mould and core is respectively prepared in crust sand and core sand respectively using moulding machine;
Step 2:Metal Melting:The first raw metal and the second raw metal are put into smelting furnace and are smelted into molten state respectively, institute It is rich chromium cast iron to state the first raw metal, and its smelting temperature is 1530 DEG C, and second raw metal is carbon steel, its smelting temperature For 1650 DEG C;
Step 3:Cast:The first metal stock solution in step 2 is injected in mould by the first apparatus for pouring, while by second Metal stock solution is injected in mould by the second apparatus for pouring, to be formed, wherein, rich chromium cast iron pouring temperature is 1400 DEG C, carbon steel Pouring temperature be 1500 DEG C, and molten state rich chromium cast iron and the carbon steel abundant overflow 15s in cast prevents underpriming, Gas hole defect can also be reduced simultaneously;
Step 4:Demoulding cleaning:Mould casting in step 3 is taken out, and the sand grains of the attachment of cast(ing) surface is cleaned out, It is easy to the later stage to be processed surface;
Step repaiies five:Repair a die:Cast(ing) surface excess metal is polished using sander and removed, makes cast(ing) surface more regular;
Step 6:Heat treatment:Casting in step 5 is put into Quenching Treatment in 800~1000 DEG C of heat-treatment furnace, then again The temperature of heat-treatment furnace is down to 300~500 DEG C of tempers, to improve the rigid of casting;
Step 7:Cooling:Casting in step 6 is placed on natural cooling under 25 DEG C of normal temperature, prevented because of chilling temperature difference mistake Destroy the rigid ratio of casting greatly;
Step 8:Spray painting:Spray painting processing is carried out to the casting after being cooled down in step 7, prevents cast(ing) surface from forming corrosion, to driving The person of sailing brings potential danger;
Step 9:Check storage:Each casting is measured according to the drawing of production accessory, it is wherein underproof to remove Casting.
Embodiment 3:
A kind of biliquid composite casting method for automobile die cast, specific preparation process are as follows:
Step 1:Sand mo(u)ld makes:
1)Draw:Matched sand mould drawing is drawn out according to the pattern of production accessory and size;
2)Molding sand proportion:Fresh sand, old sand, char particle and clay are prepared to the proportioning of crust sand and core sand, wherein crust sand in proportion Mass percent is fresh sand 20%, old sand 75% and clay 5%, and the proportioning mass percent of core is fresh sand 25%, old sand 60%, Jiao Grain 5% and clay 10%;
3)Shaping:Mould and core is respectively prepared in crust sand and core sand respectively using moulding machine;
Step 2:Metal Melting:The first raw metal and the second raw metal are put into smelting furnace and are smelted into molten state respectively, institute It is rich chromium cast iron to state the first raw metal, and its smelting temperature is 1530 DEG C, and second raw metal is carbon steel, its smelting temperature For 1650 DEG C;
Step 3:Cast:The first metal stock solution in step 2 is injected in mould by the first apparatus for pouring, while by second Metal stock solution is injected in mould by the second apparatus for pouring, to be formed, wherein, rich chromium cast iron pouring temperature is 1400 DEG C, carbon steel Pouring temperature be 1500 DEG C, and molten state rich chromium cast iron and the carbon steel abundant overflow 20s in cast prevents underpriming, Gas hole defect can also be reduced simultaneously;
Step 4:Demoulding cleaning:Mould casting in step 3 is taken out, and the sand grains of the attachment of cast(ing) surface is cleaned out, It is easy to the later stage to be processed surface;
Step repaiies five:Repair a die:Cast(ing) surface excess metal is polished using sander and removed, makes cast(ing) surface more regular;
Step 6:Heat treatment:Casting in step 5 is put into Quenching Treatment in 800~1000 DEG C of heat-treatment furnace, then again The temperature of heat-treatment furnace is down to 300~500 DEG C of tempers, to improve the rigid of casting;
Step 7:Cooling:Casting in step 6 is placed on natural cooling under 25 DEG C of normal temperature, prevented because of chilling temperature difference mistake Destroy the rigid ratio of casting greatly;
Step 8:Spray painting:Spray painting processing is carried out to the casting after being cooled down in step 7, prevents cast(ing) surface from forming corrosion, to driving The person of sailing brings potential danger;
Step 9:Check storage:Each casting is measured according to the drawing of production accessory, it is wherein underproof to remove Casting.
Embodiment 4:
A kind of biliquid composite casting method for automobile die cast, specific preparation process are as follows:
Step 1:Sand mo(u)ld makes:
1)Draw:Matched sand mould drawing is drawn out according to the pattern of production accessory and size;
2)Molding sand proportion:Fresh sand, old sand, char particle and clay are prepared to the proportioning of crust sand and core sand, wherein crust sand in proportion Mass percent is fresh sand 20%, old sand 75% and clay 5%, and the proportioning mass percent of core is fresh sand 25%, old sand 60%, Jiao Grain 5% and clay 10%;
3)Shaping:Mould and core is respectively prepared in crust sand and core sand respectively using moulding machine;
Step 2:Metal Melting:The first raw metal and the second raw metal are put into smelting furnace and are smelted into molten state respectively, institute It is rich chromium cast iron to state the first raw metal, and its smelting temperature is 1530 DEG C, and second raw metal is carbon steel, its smelting temperature For 1650 DEG C;
Step 3:Cast:The first metal stock solution in step 2 is injected in mould by the first apparatus for pouring, while by second Metal stock solution is injected in mould by the second apparatus for pouring, to be formed, wherein, rich chromium cast iron pouring temperature is 1400 DEG C, carbon steel Pouring temperature be 1500 DEG C, and molten state rich chromium cast iron and carbon steel abundant 10~20s of overflow in cast prevents cast not Foot, while gas hole defect can also be reduced;
Step 4:Demoulding cleaning:Mould casting in step 3 is taken out, and the sand grains of the attachment of cast(ing) surface is cleaned out, It is easy to the later stage to be processed surface;
Step repaiies five:Repair a die:Cast(ing) surface excess metal is polished using sander and removed, makes cast(ing) surface more regular;
Step 6:Heat treatment:Casting in step 5 is put into Quenching Treatment in 800 DEG C of heat-treatment furnace, then again by heat The temperature of reason stove is down to 300 DEG C of tempers, to improve the rigid of casting;
Step 7:Cooling:Casting in step 6 is placed on natural cooling under 25 DEG C of normal temperature, prevented because of chilling temperature difference mistake Destroy the rigid ratio of casting greatly;
Step 8:Spray painting:Spray painting processing is carried out to the casting after being cooled down in step 7, prevents cast(ing) surface from forming corrosion, to driving The person of sailing brings potential danger;
Step 9:Check storage:Each casting is measured according to the drawing of production accessory, it is wherein underproof to remove Casting.
Embodiment 5:
A kind of biliquid composite casting method for automobile die cast, specific preparation process are as follows:
Step 1:Sand mo(u)ld makes:
1)Draw:Matched sand mould drawing is drawn out according to the pattern of production accessory and size;
2)Molding sand proportion:Fresh sand, old sand, char particle and clay are prepared to the proportioning of crust sand and core sand, wherein crust sand in proportion Mass percent is fresh sand 20%, old sand 75% and clay 5%, and the proportioning mass percent of core is fresh sand 25%, old sand 60%, Jiao Grain 5% and clay 10%;
3)Shaping:Mould and core is respectively prepared in crust sand and core sand respectively using moulding machine;
Step 2:Metal Melting:The first raw metal and the second raw metal are put into smelting furnace and are smelted into molten state respectively, institute It is rich chromium cast iron to state the first raw metal, and its smelting temperature is 1530 DEG C, and second raw metal is carbon steel, its smelting temperature For 1650 DEG C;
Step 3:Cast:The first metal stock solution in step 2 is injected in mould by the first apparatus for pouring, while by second Metal stock solution is injected in mould by the second apparatus for pouring, to be formed, wherein, rich chromium cast iron pouring temperature is 1400 DEG C, carbon steel Pouring temperature be 1500 DEG C, and molten state rich chromium cast iron and carbon steel abundant 10~20s of overflow in cast prevents cast not Foot, while gas hole defect can also be reduced;
Step 4:Demoulding cleaning:Mould casting in step 3 is taken out, and the sand grains of the attachment of cast(ing) surface is cleaned out, It is easy to the later stage to be processed surface;
Step repaiies five:Repair a die:Cast(ing) surface excess metal is polished using sander and removed, makes cast(ing) surface more regular;
Step 6:Heat treatment:Casting in step 5 is put into Quenching Treatment in 900 DEG C of heat-treatment furnace, then again by heat The temperature of reason stove is down to 400 DEG C of tempers, to improve the rigid of casting;
Step 7:Cooling:Casting in step 6 is placed on natural cooling under 25 DEG C of normal temperature, prevented because of chilling temperature difference mistake Destroy the rigid ratio of casting greatly;
Step 8:Spray painting:Spray painting processing is carried out to the casting after being cooled down in step 7, prevents cast(ing) surface from forming corrosion, to driving The person of sailing brings potential danger;
Step 9:Check storage:Each casting is measured according to the drawing of production accessory, it is wherein underproof to remove Casting.
Embodiment 6:
A kind of biliquid composite casting method for automobile die cast, specific preparation process are as follows:
Step 1:Sand mo(u)ld makes:
1)Draw:Matched sand mould drawing is drawn out according to the pattern of production accessory and size;
2)Molding sand proportion:Fresh sand, old sand, char particle and clay are prepared to the proportioning of crust sand and core sand, wherein crust sand in proportion Mass percent is fresh sand 20%, old sand 75% and clay 5%, and the proportioning mass percent of core is fresh sand 25%, old sand 60%, Jiao Grain 5% and clay 10%;
3)Shaping:Mould and core is respectively prepared in crust sand and core sand respectively using moulding machine;
Step 2:Metal Melting:The first raw metal and the second raw metal are put into smelting furnace and are smelted into molten state respectively, institute It is rich chromium cast iron to state the first raw metal, and its smelting temperature is 1530 DEG C, and second raw metal is carbon steel, its smelting temperature For 1650 DEG C;
Step 3:Cast:The first metal stock solution in step 2 is injected in mould by the first apparatus for pouring, while by second Metal stock solution is injected in mould by the second apparatus for pouring, to be formed, wherein, rich chromium cast iron pouring temperature is 1400 DEG C, carbon steel Pouring temperature be 1500 DEG C, and molten state rich chromium cast iron and carbon steel abundant 10~20s of overflow in cast prevents cast not Foot, while gas hole defect can also be reduced;
Step 4:Demoulding cleaning:Mould casting in step 3 is taken out, and the sand grains of the attachment of cast(ing) surface is cleaned out, It is easy to the later stage to be processed surface;
Step repaiies five:Repair a die:Cast(ing) surface excess metal is polished using sander and removed, makes cast(ing) surface more regular;
Step 6:Heat treatment:Casting in step 5 is put into Quenching Treatment in 1000 DEG C of heat-treatment furnace, then again by heat The temperature of reason stove is down to 500 DEG C of tempers, to improve the rigid of casting;
Step 7:Cooling:Casting in step 6 is placed on natural cooling under 25 DEG C of normal temperature, prevented because of chilling temperature difference mistake Destroy the rigid ratio of casting greatly;
Step 8:Spray painting:Spray painting processing is carried out to the casting after being cooled down in step 7, prevents cast(ing) surface from forming corrosion, to driving The person of sailing brings potential danger;
Step 9:Check storage:Each casting is measured according to the drawing of production accessory, it is wherein underproof to remove Casting.
When by embodiment 1-6 comparing result, to can be seen that abundant overflow time be 20s, not only cast is sufficient, and Pore-free defect, and Quenching Treatment temperature is 900 DEG C, when temperature is 400 DEG C, the rigidity of casting is than best, Functionality, quality and appealing design.
Finally it should be noted that:The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention, Although the present invention is described in detail with reference to the foregoing embodiments, for those skilled in the art, it still may be used To be modified to the technical scheme described in foregoing embodiments, or equivalent substitution is carried out to which part technical characteristic, Within the spirit and principles of the invention, any modification, equivalent substitution and improvements made etc., it should be included in the present invention's Within protection domain.

Claims (7)

1. a kind of biliquid composite casting method for automobile die cast, it is characterised in that specific preparation process is as follows:
Step 1:Sand mo(u)ld makes:
Draw:Matched sand mould drawing is drawn out according to the pattern of production accessory and size;
Molding sand proportion:Fresh sand, old sand, char particle and clay are prepared into crust sand and core sand in proportion;
Shaping:Mould and core is respectively prepared in crust sand and core sand respectively using moulding machine;
Step 2:Metal Melting:The first raw metal and the second raw metal are put into smelting furnace and are smelted into molten state respectively;
Step 3:Cast:The first metal stock solution in step 2 is injected in mould by the first apparatus for pouring, while by second Metal stock solution is injected in mould by the second apparatus for pouring, to be formed;
Step 4:Demoulding cleaning:Mould casting in step 3 is taken out, and the sand grains of the attachment of cast(ing) surface is cleaned out;
Step repaiies five:Repair a die:Cast(ing) surface excess metal is polished using sander and removed, makes cast(ing) surface more regular;
Step 6:Heat treatment:Casting in step 5 is put into Quenching Treatment in heat-treatment furnace, then again temper;
Step 7:Cooling:Casting in step 6 is placed into natural cooling at normal temperatures;
Step 8:Spray painting:Spray painting processing is carried out to the casting after being cooled down in step 7;
Step 9:Check storage:Each casting is measured according to the drawing of production accessory, it is wherein underproof to remove Casting.
A kind of 2. biliquid composite casting method for automobile die cast according to claim 1, it is characterised in that:Institute The proportioning mass percent for stating crust sand in step 1 is fresh sand 20%, old sand 75% and clay 5%, and the core matches somebody with somebody specific mass Percentage is fresh sand 25%, old sand 60%, char particle 5% and clay 10%.
A kind of 3. biliquid composite casting method for automobile die cast according to claim 1, it is characterised in that:Institute It is rich chromium cast iron to state the first raw metal in step 2, and the second raw metal is carbon steel.
4. a kind of biliquid composite casting method for automobile die cast according to claim 1 or 3, its feature exist In:The smelting temperature of the rich chromium cast iron is 1530 DEG C, and the smelting temperature of carbon steel is 1650 DEG C.
5. a kind of biliquid composite casting method for automobile die cast according to claim 1 or 3, its feature exist In:The rich chromium cast iron pouring temperature is 1400 DEG C, and the pouring temperature of carbon steel is 1500 DEG C, and molten state rich chromium cast iron and carbon steel Abundant 10~20s of overflow in cast.
A kind of 6. biliquid composite casting method for automobile die cast according to claim 1, it is characterised in that:Institute The temperature for stating Quenching Treatment is 800~1000 DEG C, and the temper temperature is 300~500 DEG C.
A kind of 7. biliquid composite casting method for automobile die cast according to claim 1, it is characterised in that:Institute The normal temperature for stating natural cooling is 25 DEG C.
CN201710863097.2A 2017-09-22 2017-09-22 A kind of biliquid composite casting method for automobile die cast Pending CN107790678A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
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CN108907005A (en) * 2018-06-25 2018-11-30 江苏卡明模具有限公司 A kind of forming method of automobile die
CN111906292A (en) * 2019-05-08 2020-11-10 潜山县凯创橡塑机械制造有限公司 Alloy bush production line
CN114888245A (en) * 2022-04-21 2022-08-12 无锡胜鼎智能科技有限公司 Full-automatic casting method for cylinder body
CN115158997A (en) * 2022-07-16 2022-10-11 西安强盛耐磨机械有限公司 Double-metal liquid composite casting spiral auger and manufacturing method thereof

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CN115158997B (en) * 2022-07-16 2023-09-12 西安强盛耐磨机械有限公司 Double-metal liquid composite casting spiral auger and manufacturing method thereof

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Application publication date: 20180313