CN107783514A - A kind of flat storehouse homogenize regulation and control method, system and with the system server - Google Patents
A kind of flat storehouse homogenize regulation and control method, system and with the system server Download PDFInfo
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- CN107783514A CN107783514A CN201610783490.6A CN201610783490A CN107783514A CN 107783514 A CN107783514 A CN 107783514A CN 201610783490 A CN201610783490 A CN 201610783490A CN 107783514 A CN107783514 A CN 107783514A
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- 238000000034 method Methods 0.000 title claims abstract description 48
- 108091006146 Channels Proteins 0.000 claims abstract description 70
- 239000002994 raw material Substances 0.000 claims abstract description 38
- 239000000126 substance Substances 0.000 claims abstract description 29
- 238000010009 beating Methods 0.000 claims description 24
- 238000011156 evaluation Methods 0.000 claims description 15
- 241000208125 Nicotiana Species 0.000 claims description 14
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 claims description 11
- 238000012545 processing Methods 0.000 claims description 7
- 238000003786 synthesis reaction Methods 0.000 claims description 2
- 239000000779 smoke Substances 0.000 description 63
- 238000003860 storage Methods 0.000 description 14
- 238000010586 diagram Methods 0.000 description 9
- 235000019504 cigarettes Nutrition 0.000 description 8
- 238000009826 distribution Methods 0.000 description 8
- 238000001514 detection method Methods 0.000 description 7
- 238000005070 sampling Methods 0.000 description 5
- SNICXCGAKADSCV-JTQLQIEISA-N (-)-Nicotine Chemical compound CN1CCC[C@H]1C1=CC=CN=C1 SNICXCGAKADSCV-JTQLQIEISA-N 0.000 description 4
- 229960002715 nicotine Drugs 0.000 description 4
- SNICXCGAKADSCV-UHFFFAOYSA-N nicotine Natural products CN1CCCC1C1=CC=CN=C1 SNICXCGAKADSCV-UHFFFAOYSA-N 0.000 description 4
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010986 on-line near-infrared spectroscopy Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000000205 computational method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000002329 infrared spectrum Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32368—Quality control
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
- Storage Of Fruits Or Vegetables (AREA)
- Feedback Control In General (AREA)
Abstract
The present invention provides a kind of flat storehouse and homogenized regulation and control method, system and the server with the system, and the flat storehouse regulation and control method that homogenizes comprises the following steps：According to the size of raw material silo and the size of finished product box, the number of channels T that should be divided in each raw material silo is calculated；T is the positive integer more than 1；The chemical value information of each finished product box is obtained, therefrom selects regulation index；Select T finished product box, the T finished product box is put by from 1 to T channel sequences, and obtains the regulation index average of each passage, and each in passage finished product box quantity；Wherein, selected finished product box number is consistent with the number of channels calculated；The passage that i-th of finished product box should be put is set, until finished product box line number/columns on each passage meets preset finished product box line number/columns restriction rule；Wherein, i is the positive integer more than or equal to T+1.The present invention can fast and accurately homogenize regulation and control, improve the utilization rate in warehouse, and the convenience of outbound.
Description
Technical field
The invention belongs to near-infrared field of fast detection, raw material silo management domain and into case production of articles controlling of quality
Field, it is related to a kind of regulation and control method and system, being homogenized more particularly to a kind of flat storehouse regulation and control method, system and has a system
Server.
Background technology
As in recent years, requirement of the people to quality of tobacco gradually steps up, the production that homogenizes more and more is applied to
Beating and double roasting field, shelf magazine is as a kind of important tobacco leaf storage and tobacco leaf control measures, in the control of the chemical index of tobacco leaf
Field processed is more and more important；Need to delimit several areas to the chemical index of tobacco leaf during in general quality of tobacco regulates and controls
Between, then by stages batching outbound；Had been reported that in recent years near infrared technology to regulate and control the uniformity of the raw material of tobacco leaf more,
As number of patent application be 201110440724.4, a kind of entitled beating and double roasting product uniformity system based on chemical composition
System regulation and control method and its application, number of patent application 201110440724.4, a kind of entitled regulation and control different batches cigarette
The method and its application of tobacco quality uniformity；Upper SeaBird and hundred million electronics technology Development Co., Ltds learn Xue Qing and exceeded, He Libo,
The number of patent application that army etc. is delivered is 201410114282.8, a kind of former cigarette beating and double roasting side of homogenizing suitable for flat storehouse
Method, the regulation and control that homogenize of the raw material based near infrared spectrum pass through large-scale application real example for stable method；But in Ping Ku
Field, the method for traditional by stages exist some it is crucial and the problem of be difficult to overcome：The division in section is more difficult, reason
It is the excessive of interval division, is unfavorable for the management in former tabacco barn storehouse, the utilization rate in warehouse can be very low；If the mistake of interval division
Few, the fluctuation of the chemical score in each section again can be larger, and with the other side that classifies, the principle of batching processing is disagreed so that is finally controlled
The result of system is not especially desirable for the tobacco leaf after sorting.
Therefore, a kind of flat storehouse how is provided to homogenize regulation and control method, system and the server with the system, it is existing to solve
There is technology can not fast and accurately homogenize regulation and control, and raw material silo can not be made full use of, be not easy to the production management etc. of finished product
Defect, it is real to have turned into this area practitioner technical problem urgently to be resolved hurrily.
The content of the invention
In view of the above the shortcomings that prior art, homogenized regulation and control side it is an object of the invention to provide a kind of flat storehouse
Method, system and the server with the system, for solving can not fast and accurately homogenize in the prior art regulation and control, and nothing
Method makes full use of raw material silo, the problem of being not easy to the production management of finished product.
In order to achieve the above objects and other related objects, one aspect of the present invention provides a kind of flat storehouse and homogenized regulation and control side
Method, the flat storehouse regulation and control method that homogenizes comprise the following steps：It is big according to the size of the size of raw material silo and finished product box
It is small, calculate the number of channels T that should be divided in each raw material silo；T is the positive integer more than 1；Obtain the chemistry of each finished product box
Value information, therefrom select regulation index；T finished product box is selected, the T finished product box is put by from 1 to T channel sequences, and is obtained
Take the quantity of finished product box in the regulation index average of each passage, and each passage；Wherein, selected finished product box number and meter
The number of channels calculated is consistent；The passage that i-th of finished product box should be put is set, until finished product box line number/row on each passage
Number meets preset finished product box line number/columns restriction rule；Wherein, i is the positive integer more than or equal to T+1.
In one embodiment of the invention, the flat storehouse of the beating and double roasting regulation and control method that homogenizes also includes：Calculate passage
Homogenize regulation and control evaluation index, after finished product box outbound, by beating and double roasting, to continue sampling detection finished product sample after redrying
This, calculates the standard deviation and the coefficient of variation of finished product sample.
In one embodiment of the invention, the regulation index includes conventional chemical index, and tobacco leaf appearance index is chemical comprehensive
Close index, outward appearance overall target, and/or qualitative spectrometric index；The regulation and control evaluation index that homogenizes includes the tune of each passage
Control index average, regulation index standard deviation, the coefficient of variation, regulation index extreme difference, and/or finished product box distributed constant.
In one embodiment of the invention, the number of channels T=that should be divided in each raw material silo rounds [raw material cabin
The length in storehouse divided by the length of finished product box].
In one embodiment of the invention, the passage that sets i-th of finished product box and should put, until on each passage
Finished product box line number/columns meets that the step of preset finished product box line number/columns restriction rule includes：When there is i-th of finished product box
When, the finished product box number of current time each passage and the finished product box difference of each passage minimum finished product box number are calculated, is searched
Passage and its sequence number of the difference less than or equal to 2；The regulation and control for calculating all finished product boxes in passage of the finished product box difference less than or equal to 2 refer to
Average is marked, forms regulation index mean vector, the maximum of regulation index average is searched from the regulation index mean vector
And minimum value, and lead to corresponding to the minimum value of channel position and regulation index average corresponding to the maximum of regulation index average
Road sequence number；According to the regulation index of i-th of finished product box, the maximum and minimum value of the regulation index average found, with
And channel position corresponding to the minimum value of channel position and regulation index average corresponding to the maximum of regulation index average, setting
The passage that i-th of finished product box should be put.
In one embodiment of the invention, according to the maximum and minimum value of the regulation index average found, and adjust
Control channel position corresponding to the minimum value of channel position and regulation index average corresponding to the maximum of index average, setting i-th
The setting means for the passage that individual finished product box should be put is：When the regulation index of i-th of finished product box is less than regulation index average most
During small value, the channel position that i-th of finished product box should be put is channel position corresponding to the maximum of regulation index average；When
When the regulation index of i-th of finished product box is more than or equal to the minimum value of regulation index average, i-th of finished product box should be put logical
Channel position corresponding to the minimum value of road serial number regulation index average.
In one embodiment of the invention, finished product box line number/columns on each passage meet preset finished product box line number/
Columns restriction rule is：Based on the capacity of each raw material silo, the weight of each finished product box, according to the finished product box on each passage
Line number/columns, which meets that preset finished product box line number/columns is multiplied by, batching to be direct plungeed into the port number of production jointly and be less than raw material
The ratio of the width in warehouse and the width of finished product box calculates that finished product box line number/columns on each passage meets preset finished product box
Line number/columns.
Another aspect of the present invention provides a kind of flat storehouse of beating and double roasting and homogenized regulator control system, the flat storehouse homogeneous of beating and double roasting
Changing regulator control system includes：Computing module, for the size and the size of finished product box according to raw material silo, calculate each
The number of channels T that should be divided in raw material silo；T is the positive integer more than 1；Processing module, for obtaining the change of each finished product box
Value information is learned, therefrom selects regulation index；T finished product box is selected, the T finished product box is put by from 1 to T channel sequences, and
Obtain the quantity of finished product box in the regulation index average of each passage, and each passage；Wherein, selected finished product box number with
The number of channels calculated is consistent；Setting module, for setting what should be put from i-th of finished product box after T+1 finished product box
Passage, until finished product box line number/columns on each passage meets preset finished product box line number/columns restriction rule；Wherein, i
More than or equal to T+1
In one embodiment of the invention, the setting module, which has, to be used for when there is i-th of finished product box, when calculating current
The finished product box number of each passage and the finished product box difference of each passage minimum finished product box number are carved, difference is searched and is less than or equal to 2
Passage and its sequence number；The regulation index average of all finished product boxes in passage of the finished product box difference less than or equal to 2 is calculated, is formed and adjusted
Index average vector is controlled, the maximum and minimum value of regulation index average are searched from the regulation index mean vector, and
Channel position corresponding to the minimum value of channel position and regulation index average corresponding to the maximum of regulation index average；According to
The regulation index of i finished product box, the maximum and minimum value of the regulation index average found, and regulation index average
Maximum corresponding to channel position corresponding to the minimum value of channel position and regulation index average, setting i-th finished product box should
The passage put.
Another aspect of the invention provides a kind of server, including the flat storehouse of described beating and double roasting homogenizes regulator control system.
As described above, the flat storehouse of the present invention homogenizes, regulation and control method, system and the server with the system, have following
Beneficial effect：
First, from the utilization rate in warehouse, the flat storehouse of the present invention regulation and control method that homogenizes compares cleverly according to real
The stock on border in original regulation and control that homogenize, " classification stacks, batching outbound " and principle under complete " storage both batching, passage
The strategy of outbound regulation and control ", can fast and accurately homogenize regulation and control, the very big utilization rate for improving warehouse, and outbound is just
Victory；
Second, from the control accuracy of regulation index, homogenized regulation and control method according to flat storehouse of the present invention, implementation
Basis is regulated and controled according to specific chemical score, therefore the yardstick of its regulation and control is than a scope in by stages finer
It is more so that the target of regulation and control is more stable with result.
Brief description of the drawings
The flat storehouse that Fig. 1 is shown as the present invention homogenizes schematic flow sheet of the regulation and control method in an embodiment.
Fig. 2 is shown as the schematic diagram of chemical score corresponding to multiple smoke boxes of the present invention.
The flat storehouse that Fig. 3 is shown as the present invention homogenizes the schematic flow sheet of step S4 in regulation and control method.
Fig. 4 is shown as the regulation and control contrast schematic diagram that random storage regulates and controls the regulation and control method that homogenized with the flat storehouse of the present invention.
The flat storehouse that Fig. 5 is shown as the present invention homogenizes theory structure schematic diagram of the regulator control system in an embodiment.
Fig. 6 is shown as theory structure schematic diagram of the server of the present invention in an embodiment.
Component label instructions
1 flat storehouse homogenizes regulator control system
11 computing modules
12 processing modules
13 setting modules
14 evaluation modules
S1~S5 steps
S41~S43 steps
Embodiment
Illustrate embodiments of the present invention below by way of specific instantiation, those skilled in the art can be by this specification
Disclosed content understands other advantages and effect of the present invention easily.The present invention can also pass through specific realities different in addition
The mode of applying is embodied or practiced, the various details in this specification can also be based on different viewpoints with application, without departing from
Various modifications or alterations are carried out under the spirit of the present invention.It should be noted that in the case where not conflicting, following examples and implementation
Feature in example can be mutually combined.
It should be noted that the diagram provided in following examples only illustrates the basic structure of the present invention in a schematic way
Think, only show the component relevant with the present invention in schema then rather than according to component count, shape and the size during actual implement
Draw, kenel, quantity and the ratio of each component can be a kind of random change during its actual implementation, and its assembly layout kenel
It is likely more complexity.
Embodiment one
The present embodiment provides a kind of flat storehouse and homogenized regulation and control method, and the flat storehouse regulation and control method that homogenizes includes following step
Suddenly：
According to the size of raw material silo and the size of finished product box, calculate should be divided in each raw material silo it is logical
Road quantity T；T is the positive integer more than 1；
The chemical value information of each finished product box is obtained, therefrom selects regulation index；
T finished product box is selected, the T finished product box is put by from 1 to T channel sequences, and obtains the regulation and control of each passage
The quantity of finished product box in index average, and each passage；Wherein, selected finished product box number and the number of channels one calculated
Cause；
Set the passage that i-th of finished product box should be put, until each passage on finished product box line number/columns meet it is preset
Finished product box line number/columns restriction rule；Wherein, i is the positive integer more than or equal to T+1.
It is described in detail below with reference to the regulation and control method that homogenized to the flat storehouse described in the present embodiment is illustrated.The present embodiment
Described flat storehouse (flat storehouse：Laminar storehouse) the regulation and control method that homogenizes is applied to near-infrared field of fast detection and raw material silo management
Field.Flat storehouse described in the present embodiment homogenize regulation and control method near-infrared field of fast detection, raw material silo management domain and into
Case production of articles controlling of quality field.Specifically, in the present embodiment, the flat storehouse regulation and control method that homogenizes is applied to tobacco system
Raw material silo and smoke box regulation and control in product field, when smoke box is put in storage, realizes and divide some passages, in tobacco leaf chemical score
During entering passage, the batching of each passage has just been completed so that each the chemical score between passage and passage is of equal value
Homogeneous.
, be according to the processing capacity of media beating and double roasting before the regulation and control method that homogenized in the flat storehouse described in execution the present embodiment
G, the former tabacco barn storehouse of three storage capacity of selection, the capacity of storage capacity are substantially suitable with daily working ability.
Homogenized schematic flow sheet of the regulation and control method in an embodiment referring to Fig. 1, being shown as flat storehouse.As shown in figure 1,
The flat storehouse regulation and control method that homogenizes specifically includes following steps：
S1, according to the size of raw material silo and the size of finished product box, i.e., according to the present embodiment Central Plains tabacco barn storehouse
The long l1 of (raw material silo), wide l2, the long m1 of smoke box (finished product box), wide m2, calculate the passage that should be divided in each raw material silo
Quantity T；T is the positive integer more than 1.
The number of channels T=that should be divided in each former tabacco barn storehouse
Round [length in former tabacco barn storehouse divided by the length of finished product box]=round [l1/m1] formula (1)
For example, the size of smoke box：Long m1：165cm；m2：153cm.
The parameter in one of them former tabacco barn storehouse is：The length in warehouse and be l1=3700cm, wide l2=1150cm, the former tabacco barn
The theoretical storage capacity in storehouse is carried on a shoulder pole for 23*4*3*6=1656；Cigarette carton weight 300kg；
Number of channels T=according to that should be divided in each former tabacco barn storehouse rounds the [length divided by smoke box in former tabacco barn storehouse
Length]=round [l1/m1]=[37000/165]=22.
S2, by On-line near infrared analyzer model, the chemical value information of each smoke box is obtained, therefrom selects regulation index C.At this
In embodiment, the regulation index C includes conventional chemical index, and tobacco leaf appearance index, chemical synthesis index, outward appearance, which integrates, to be referred to
Mark, and/or qualitative spectrometric index.In the present embodiment, the chemical value information of regulation index selection nicotine.Such as table 1, nicotine
Chemical score information table.Referring to Fig. 2, it is shown as the schematic diagram of chemical score corresponding to multiple smoke boxes.
Table 1：The chemical score information table of nicotine
| Average | Mark is inclined | CV | Extreme difference |
| 3.3413 | 0.5484 | 16.41% | 2.890 |
S3, T smoke box is selected, the T smoke box is put by from 1 to T channel sequences, and the regulation and control for obtaining each passage refer to
Mark average, and the quantity of each passage inner smoke box；Wherein, selected smoke box quantity is consistent with the number of channels calculated.
In the present embodiment, the step S3 also includes the average MC for calculating each passage regulation index, and the quantity of each passage smoke box
CL。
Specifically, 22 smoke boxes are selected, 22 smoke boxes are put by from 1 to 22 channel sequence.
S4, the passage that should be put from i-th of smoke box after T+1 (22+1=23) individual smoke box is set, until each passage
On smoke box line number/columns meet preset smoke box line number/columns restriction rule；Wherein, i is more than or equal to 22+1=23.At this
In embodiment, finished product box line number/columns on each passage meets that preset finished product box line number/columns restriction rule is：It is based on
The capacity of each raw material silo, the weight of each finished product box, meets preset according to finished product box line number/columns on each passage
Finished product box line number/columns, which is multiplied by, batching to be direct plungeed into the port number of production jointly and be less than the width and finished product box of raw material silo
The ratio of width calculates that finished product box line number/columns on each passage meets preset finished product box line number/columns, that is, meets：
K=1,2,3,4.......；And f (i) → min.When outbound, the methods of regulation and control according to each row passage
For unit, k passage is interval, and the common batching of k passage direct plunges into production, it is worth emphasizing that k=1, the thing that correspond to
It is that the storage capacity in warehouse is sufficiently large to manage meaning, and the smoke box of each passage constitutes a complete regulation and control batch；
Referring to Fig. 3, it is shown as step S4 schematic flow sheet.As shown in figure 3, the step S4 includes：
S41, when i-th of smoke box (smoke box) after there is 22+1 smoke box, calculate the cigarette of current time each passage
Box number and the smoke box difference DELTA CL of each passage minimum smoke box quantity, search passage and its sequence number YC that difference is less than or equal to 2.
Δ CL=CL-min (CL) formula (3)
22 smoke boxes are put by from 1 to 22 channel sequence, obtain the passage distribution of the smoke box after order is put, such as table
The passage distribution of 2,1-22 smoke boxes.
For example, Δ CL=CL-min (CL)≤2
Table 2：The passage distribution of 1-22 smoke box
S42, the regulation index average of all smoke boxes in passage YC of the smoke box difference less than or equal to 2 is calculated, form regulation and control and refer to
Mean vector MYC is marked, the maximum and minimum value of regulation index average are searched from the regulation index mean vector MYC, i.e.,
MAXYC=max (MYC) formula (4)
MINYC=min (MYC) formula (5)
And the minimum of channel position MAXYC_imax and regulation index average corresponding to the maximum of regulation index average
Channel position MINYC_imin corresponding to value.As can be drawn from Table 2：
MAXYC=max (MYC)=4.66；
MINYC=min (MYC)=2.65；
MAXYC_imax=12；
MINYC_imin=18；
S43, according to the regulation index of i-th of smoke box, the maximum MAXYC=of the regulation index average found
Max (MYC) and minimum value MIN YC=min (MYC), and channel position MAXYC_ corresponding to the maximum of regulation index average
Channel position MINYC_imin corresponding to the minimum value of imax and regulation index average, sets from i-th after 22+1 smoke box
The passage that individual smoke box should be put.In the present embodiment, set from what i-th of finished product box after 22+1 finished product box should be put and lead to
The setting means in road is：
When the regulation index of i-th of finished product box is less than the minimum value of regulation index average, i-th of finished product box should be put
The channel position put is channel position corresponding to the maximum of regulation index average；
When the regulation index of i-th of finished product box is more than or equal to the minimum value of regulation index average, i-th of finished product box
The channel position that should be put is channel position corresponding to the minimum value of regulation index average.
Specifically, the setting means for the passage T (i) that i-th of smoke box is put is：
For example, the regulation index C (23)=3.46 of the 23rd smoke box, T (23)=18 is obtained according to formula (5).
In the present embodiment,ObtainDue to the appearance of cabinet
Measure g=3000-4000 or so；One smoke box is 300kg；So 10 casees can be a unit；K=1, LY are obtained by above formula
=5.Table 3 below is formd by being put in storage for several times.
Table 3：Smoke box regulation and control storage nicotine passage distribution table
S5, the regulation and control evaluation index that homogenizes of passage is calculated, so as to after finished product box outbound, by beating and double roasting, redrying
After continue sampling detection finished product sample, calculate finished product sample standard deviation and the coefficient of variation.In the present embodiment, the homogeneous
Changing regulation and control evaluation index includes the regulation index average of each passage, regulation index standard deviation, the coefficient of variation, regulation index pole
Difference, and/or finished product box distributed constant.Refering to table 4, the chemical score regulation and control evaluation table of each passage.
Table 4：The chemical score regulation and control evaluation table of each passage
| Average | Mark is inclined | CV | Extreme difference (chemical score) | Smoke box number extreme difference |
| 3.3413 | 0.017 | 0.52% | 0.0742 | 2 |
In the present embodiment, homogenize regulation and control evaluation, that is, calculates the average of the chemical score of each passage, and the coefficient of variation
(computational methods of the coefficient of variation are that regulation index marks inclined divided by regulation index average), while calculate cigarette in each passage
Case is distributed to judge whether the distribution of smoke box is uniform.The index of evaluation is pressed for the regulation index C of analogue data T passage
The theoretical coefficient of variation of passage mean value computation<0.5%, the extreme difference of smoke box distribution<2, after outbound, by beating and double roasting, roasting
After continue to sample, one sample of every three casees detections, calculate the mark of finished product partially and the coefficient of variation, refer to table 5, actual finished product sheet
The regulation and control result of cigarette sampling.
Table 5：The regulation and control result of actual finished product sheet cigarette sampling
In the present embodiment, in order to further prove the reasonability of this method, for same smoke box and chemical score according to
The last chemical score regulation and control contrast of the mode be put in storage at random.Referring to Fig. 4, it is equal to be shown as storage regulation and control and the flat storehouse of the present invention at random
Matterization regulates and controls the regulation and control contrast schematic diagram of method.
Embodiment two
The present embodiment provides a kind of flat storehouse and homogenized regulator control system 1, is homogenized regulation and control system referring to Fig. 5, being shown as flat storehouse
The theory structure schematic diagram united in an embodiment.As shown in figure 5, the flat storehouse homogenizes, regulator control system 1 includes：Computing module
11st, processing module 12, setting module 13 and evaluation module 14.
The computing module 11 is used for according to the size of raw material silo and the size of finished product box, i.e., according to this reality
A long l1 in Central Plains tabacco barn storehouse (raw material silo) is applied, wide l2, the long m1 of smoke box (finished product box), wide m2, calculates each raw material silo
In the number of channels T that should divide；T is the positive integer more than 1.
The number of channels T=that should be divided in each former tabacco barn storehouse
Round [length in former tabacco barn storehouse divided by the length of finished product box]=round [l1/m1]
The processing module 12 is used to pass through On-line near infrared analyzer model, obtains the chemical value information of each smoke box, Cong Zhongxuan
Select regulation index C；T finished product box is selected, the T finished product box is put by from 1 to T channel sequences, and obtains each passage
The quantity of finished product box in regulation index average, and each passage；Wherein, selected finished product box number and the port number calculated
Amount is consistent.
The setting module 13 is used to set from i-th after T+1 (for example, in the present embodiment, T 22) individual finished product box
The passage that finished product box should be put, until finished product box line number/columns on each passage meets preset finished product box line number/columns limit
System rule；Wherein, i is the positive integer more than or equal to T+1.In the present embodiment, finished product box line number/columns on each passage is full
Preset finished product box line number/columns restriction rule is enough：Based on the capacity of each raw material silo, the weight of each finished product box, root
Meet that preset finished product box line number/columns is multiplied by according to finished product box line number/columns on each passage batching can direct plunge into jointly
The port number of production be less than the width of raw material silo and the width of finished product box ratio calculate finished product box line number on each passage/
Columns meets preset finished product box line number/columns, that is, meets：
K=1,2,3,4.......；And f (i) → min.When outbound, the methods of regulation and control according to each row passage
For unit, k passage is interval, and the common batching of k passage direct plunges into production, it is worth emphasizing that k=1, the thing that correspond to
It is that the storage capacity in warehouse is sufficiently large to manage meaning, and the smoke box of each passage constitutes a complete regulation and control batch.
The setting module 13 specifically includes following function：
First, when i-th of smoke box (smoke box) after there is 22+1 smoke box, calculate the cigarette of current time each passage
Box number and the smoke box difference DELTA CL of each passage minimum smoke box quantity, search passage and its sequence number YC that difference is less than or equal to 2.
Δ CL=CL-min (CL) formula (3)
22 smoke boxes are put by from 1 to 22 channel sequence, obtain the passage distribution of the smoke box after order is put, such as table
The passage distribution of 2,1-22 smoke boxes.
For example, Δ CL=CL-min (CL)≤2
Second, the regulation index average of all smoke boxes in passage YC of the smoke box difference less than or equal to 2 is calculated, regulation and control is formed and refers to
Mean vector MYC is marked, the maximum and minimum value of regulation index average are searched from the regulation index mean vector MYC, i.e.,
MAXYC=max (MYC) formula (4)
MINYC=min (MYC) formula (5)
And the minimum of channel position MAXYC_imax and regulation index average corresponding to the maximum of regulation index average
Channel position MINYC_imin corresponding to value.As can be drawn from Table 2：
MAXYC=max (MYC)=4.66；
MINYC=min (MYC)=2.65；
MAXYC_imax=12；
MINYC_imin=18；
3rd, according to the regulation index of i-th of smoke box, the maximum MAXYC=of the regulation index average found
Max (MYC) and minimum value MIN YC=min (MYC), and channel position MAXYC_ corresponding to the maximum of regulation index average
Channel position MINYC_imin corresponding to the minimum value of imax and regulation index average, sets from i-th after 22+1 smoke box
The passage that individual smoke box should be put.In the present embodiment, set from what i-th of finished product box after 22+1 finished product box should be put and lead to
The setting means in road is：
When the regulation index of i-th of finished product box is less than the minimum value of regulation index average, i-th of finished product box should be put
The channel position put is channel position corresponding to the maximum of regulation index average；
When the regulation index of i-th of finished product box is more than or equal to the minimum value of regulation index average, i-th of finished product box
The channel position that should be put is channel position corresponding to the minimum value of regulation index average.
Specifically, the setting means for the passage T (i) that i-th of smoke box is put is：
For example, the regulation index C (23)=3.46 of the 23rd smoke box, T (23)=18 is obtained according to formula (5).
In the present embodiment,ObtainDue to the appearance of cabinet
Measure g=3000-4000 or so；One smoke box is 300kg；So 10 casees can be a unit；K=1, LY are obtained by above formula
=5.
The evaluation module 14 is used for the regulation and control evaluation index that homogenizes for calculating passage, after smoke box outbound, to pass through
Beating and double roasting, continue sampling detection finished product sample after redrying, calculate the standard deviation and the coefficient of variation of finished product sample.In this implementation
In example, the regulation and control evaluation index that homogenizes includes the regulation index average of each passage, regulation index standard deviation, variation lines
Number, regulation index extreme difference, and/or smoke box distributed constant.
The present embodiment also provides a kind of server 2, referring to Fig. 6, being shown as principle knot of the server in an embodiment
Structure schematic diagram.As shown in fig. 6, the server 2 homogenizes regulator control system 1 including above-mentioned flat storehouse.
In summary, flat storehouse of the present invention homogenize regulation and control method, system and server with the system with
Following beneficial effect：
First, from the utilization rate in warehouse, the flat storehouse of the present invention regulation and control method that homogenizes compares cleverly according to real
The stock on border in original regulation and control that homogenize, " classification stacks, batching outbound " and principle under complete " storage both batching, passage
The strategy of outbound regulation and control ", can fast and accurately homogenize regulation and control, the very big utilization rate for improving warehouse, and outbound is just
Victory；
Second, from the control accuracy of regulation index, homogenized regulation and control method according to flat storehouse of the present invention, implementation
Basis is regulated and controled according to specific chemical score, therefore the yardstick of its regulation and control is than a scope in by stages finer
It is more so that the target of regulation and control is more stable with result.So the present invention effectively overcomes various shortcoming of the prior art and had
High industrial utilization.
The above-described embodiments merely illustrate the principles and effects of the present invention, not for the limitation present invention.It is any ripe
Know the personage of this technology all can carry out modifications and changes under the spirit and scope without prejudice to the present invention to above-described embodiment.Cause
This, those of ordinary skill in the art is complete without departing from disclosed spirit and institute under technological thought such as
Into all equivalent modifications or change, should by the present invention claim be covered.
Claims (10)
- A kind of regulation and control method 1. flat storehouse homogenizes, it is characterised in that the flat storehouse regulation and control method that homogenizes comprises the following steps：According to the size of raw material silo and the size of finished product box, the port number that should be divided in each raw material silo is calculated Measure T；T is the positive integer more than 1；The chemical value information of each finished product box is obtained, therefrom selects regulation index；T finished product box is selected, the T finished product box is put by from 1 to T channel sequences, and obtains the regulation index of each passage The quantity of finished product box in average, and each passage；Wherein, selected finished product box number is consistent with the number of channels calculated；The passage that i-th of finished product box should be put is set, until finished product box line number/columns on each passage meets preset finished product Case rows number/columns restriction rule；Wherein, i is the positive integer more than or equal to T+1.
- The regulation and control method 2. the flat storehouse of beating and double roasting according to claim 1 homogenizes, it is characterised in that：The beating and double roasting is put down The storehouse regulation and control method that homogenizes also includes：The regulation and control evaluation index that homogenizes of passage is calculated, after finished product box outbound, by beating and double roasting, to continue to take after redrying Sample detects finished product sample, calculates the standard deviation and the coefficient of variation of finished product sample.
- The regulation and control method 3. the flat storehouse of beating and double roasting according to claim 2 homogenizes, it is characterised in that：The regulation index includes conventional chemical index, tobacco leaf appearance index, chemical synthesis index, outward appearance overall target, and/or Qualitative spectrometric index；The regulation and control evaluation index that homogenizes includes the regulation index average of each passage, regulation index standard deviation, variation lines Number, regulation index extreme difference, and/or finished product box distributed constant.
- The regulation and control method 4. the flat storehouse of beating and double roasting according to claim 1 homogenizes, it is characterised in that：The number of channels T=that should be divided in each raw material silo rounds [length of raw material silo divided by the length of finished product box Degree].
- The regulation and control method 5. the flat storehouse of beating and double roasting according to claim 1 homogenizes, it is characterised in that：It is described to set i-th The passage that finished product box should be put, until finished product box line number/columns on each passage meets preset finished product box line number/columns limit The step of system rule includes：When there is i-th of finished product box, the finished product box number of current time each passage and each passage minimum finished product box are calculated The finished product box difference of quantity, search passage and its sequence number of the difference less than or equal to 2；The regulation index average of all finished product boxes in passage of the finished product box difference less than or equal to 2 is calculated, forms regulation index average Vector, the maximum and minimum value of lookup regulation index average from the regulation index mean vector, and regulation index are equal Channel position corresponding to the minimum value of channel position and regulation index average corresponding to the maximum of value；According to the regulation index of i-th of finished product box, the maximum and minimum value of the regulation index average found, and adjust Control channel position corresponding to the minimum value of channel position and regulation index average corresponding to the maximum of index average, setting i-th The passage that individual finished product box should be put.
- The regulation and control method 6. the flat storehouse of beating and double roasting according to claim 5 homogenizes, it is characterised in that：According to the tune found The maximum and minimum value of index average are controlled, and channel position and regulation index are equal corresponding to the maximum of regulation index average Channel position corresponding to the minimum value of value, set the setting means of the passage that i-th of finished product box should be put as：When the regulation index of i-th of finished product box is less than the minimum value of regulation index average, what i-th of finished product box should be put Channel position is channel position corresponding to the maximum of regulation index average；When the regulation index of i-th of finished product box is more than or equal to the minimum value of regulation index average, i-th of finished product box should be put The channel position put is channel position corresponding to the minimum value of regulation index average.
- The regulation and control method 7. the flat storehouse of beating and double roasting according to claim 1 homogenizes, it is characterised in that：On each passage into Product case rows number/columns meets that preset finished product box line number/columns restriction rule is：Based on the capacity of each raw material silo, the weight of each finished product box is full according to finished product box line number/columns on each passage The preset finished product box line number/columns of foot be multiplied by can jointly batching direct plunge into production port number be less than raw material silo width and The ratio of the width of finished product box calculates that finished product box line number/columns on each passage meets preset finished product box line number/columns.
- The regulator control system 8. a kind of flat storehouse of beating and double roasting homogenizes, it is characterised in that the flat storehouse of beating and double roasting, which homogenizes, is System includes：Computing module, for the size and the size of finished product box according to raw material silo, calculate in each raw material silo The number of channels T that should be divided；T is the positive integer more than 1；Processing module, for obtaining the chemical value information of each finished product box, therefrom select regulation index；Select T finished product box, institute State T finished product box to put by from 1 to T channel sequences, and obtain the regulation index average of each passage, and finished product in each passage The quantity of case；Wherein, selected finished product box number is consistent with the number of channels calculated；Setting module, for setting the passage that should be put from i-th of finished product box after T+1 finished product box, until each passage On finished product box line number/columns meet preset finished product box line number/columns restriction rule；Wherein, i is more than or equal to T+1.
- The regulator control system 9. the flat storehouse of beating and double roasting according to claim 8 homogenizes, it is characterised in that：The setting module tool For the finished product box number for when there is i-th of finished product box, calculating current time each passage and each passage minimum finished product box The finished product box difference of quantity, search passage and its sequence number of the difference less than or equal to 2；It is logical less than or equal to 2 to calculate finished product box difference The regulation index average of all finished product boxes in road, regulation index mean vector is formed, is looked into from the regulation index mean vector The maximum and minimum value of regulation index average are looked for, and channel position and regulation and control refer to corresponding to the maximum of regulation index average Mark channel position corresponding to the minimum value of average；According to the regulation index of i-th of finished product box, the regulation index that finds is equal The maximum and minimum value of value, and the minimum of channel position and regulation index average corresponding to the maximum of regulation index average Channel position corresponding to value, the passage that i-th of finished product box of setting should be put.
- 10. a kind of server, it is characterised in that including the flat storehouse homogeneous of beating and double roasting as any one of claim 8-9 Change regulator control system.
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| CN109090681A (en) * | 2018-11-13 | 2018-12-28 | 上海烟草集团有限责任公司 | A kind of regulation method that homogenizes based on flat library original cigarette multi objective |
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