CN107775787A - A kind of insulating fire brick automatic casting molding base system and method - Google Patents
A kind of insulating fire brick automatic casting molding base system and method Download PDFInfo
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- CN107775787A CN107775787A CN201710795547.9A CN201710795547A CN107775787A CN 107775787 A CN107775787 A CN 107775787A CN 201710795547 A CN201710795547 A CN 201710795547A CN 107775787 A CN107775787 A CN 107775787A
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- 238000005266 casting Methods 0.000 title claims abstract description 31
- 238000000465 moulding Methods 0.000 title claims abstract description 29
- 239000011449 brick Substances 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 73
- 238000001035 drying Methods 0.000 claims abstract description 52
- 238000012546 transfer Methods 0.000 claims abstract description 33
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 19
- 238000011068 loading method Methods 0.000 claims abstract description 17
- 238000007599 discharging Methods 0.000 claims abstract description 5
- 238000009826 distribution Methods 0.000 claims abstract description 4
- 230000003028 elevating effect Effects 0.000 claims description 32
- 238000005096 rolling process Methods 0.000 claims description 25
- 230000005540 biological transmission Effects 0.000 claims description 20
- 239000003638 chemical reducing agent Substances 0.000 claims description 18
- 230000008878 coupling Effects 0.000 claims description 13
- 238000010168 coupling process Methods 0.000 claims description 13
- 238000005859 coupling reaction Methods 0.000 claims description 13
- 238000005516 engineering process Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 10
- 239000002994 raw material Substances 0.000 claims description 10
- 238000002156 mixing Methods 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 4
- 208000002925 dental caries Diseases 0.000 claims description 3
- 230000002452 interceptive effect Effects 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000033001 locomotion Effects 0.000 description 13
- 238000010586 diagram Methods 0.000 description 12
- 230000035929 gnawing Effects 0.000 description 11
- 230000001360 synchronised effect Effects 0.000 description 11
- 239000000203 mixture Substances 0.000 description 9
- 238000007789 sealing Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 230000007704 transition Effects 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 125000006850 spacer group Chemical group 0.000 description 4
- 239000010729 system oil Substances 0.000 description 3
- 239000003082 abrasive agent Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 206010013786 Dry skin Diseases 0.000 description 1
- 241000233855 Orchidaceae Species 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
- 210000000466 volar plate Anatomy 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Intermediate Stations On Conveyors (AREA)
- Casting Devices For Molds (AREA)
Abstract
The present invention provides a kind of insulating fire brick automatic casting molding base system and method,Including longitudinally fed line and lateral transfer line vertical distribution,First longitudinal direction pipeline one end is provided with supporting plate collator,Supporting plate collator discharging opening is provided with supporting plate and arranges conveyer,Supporting plate arranges conveyer discharge port end and is provided with automatic pouring formation machine,Voluntarily mixer is provided with the outside of automatic pouring formation machine,Automatic pouring formation machine discharge port end is provided with wet base sizer,Wet base sizer discharge port end is to the first lateral transfer line,The first lateral transfer line other end is connected by online loading machine with second longitudinal direction pipeline,The first longitudinal direction pipeline other end is connected with the second lateral transfer line by steering mechanism,First longitudinal direction pipeline is provided with dry body and arranges conveyer,The second lateral transfer line other end is connected by online loading machine with second longitudinal direction pipeline,It is low,Two-way ferry bus is provided between high-temperature drying chamber.The present invention realizes base automation line production, has saved a large amount of manpowers.
Description
Technical field
The present invention relates to refractory brick manufacturing technology field, and in particular to insulating fire brick automatic casting molding base system.
Background technology
Existing insulating fire brick cast base is mostly that mechanical batch mixing is poured into the mould of man-made assembly, after raw material initial set
Dismounting mould is stripped, then re-assemblies stand-by, so that partly mechanically or manually the wet base of depanning to be placed on transshipment brace, then is removed
Fortune is piled up on drying cart, and drying cart feeding hothouse is dried into processing, and dry body after drying unloads from drying cart again,
It is placed on by a regular code on the chassis of firing and completes cast base.Problem be present in prior art：
1 moulding by casting：Raw material in a mold just congeal into wet base after, by manually with dismantle mold releasability assemble again it is stand-by, during
Wet base is also easy to produce deformation, damage, and work period length, and mould, manpower, place requirement are big；
2 material transfers：Material transfer loading and unloading is than great in base production, and in a manner of extensive half machinery or manpower, mistake
Adobe damage ratio is high in journey, and base yield rate is low.
3 dryings and firing are piled up：It is heated equal that the form that adobe is piled up during wet base drying and later stage fire directly affects adobe
So as to influence refractory brick quality, half machinery or manpower are piled up to be not suitable with the adobe of optimize technique and piles up technical requirements even property.
4 systems：Semi-mechanization or artificial extensive production technology have that labor intensity is big, human resources take more, base
Operating environment and surrounding enviroment pollution require that contradiction highlights increasingly with high-end refractory brick product technology.
The content of the invention
（One）The technical problem of solution
In view of the shortcomings of the prior art, the invention provides a kind of insulating fire brick automatic casting molding base system and method,
Overcome the deficiencies in the prior art, layout is reasonable, from raw material be stirred moulding by casting to dry body fire chassis on code
Output is put, is easy to implement Automated condtrol of working continuously, human resources take and are greatly decreased, and labor intensity reduces, operation and week
Surrounding environment pollution is small, and production efficiency is high.
（Two）Technical scheme
To realize object above, the present invention is achieved by the following technical programs：
A kind of insulating fire brick automatic casting molding base system, including a plurality of lateral transfer line being parallel to each other and it is a plurality of mutually
Parallel longitudinal direction pipeline, longitudinally fed line and lateral transfer line vertical distribution, first longitudinal direction pipeline one end arrange provided with supporting plate
Machine, supporting plate collator discharging opening are provided with supporting plate and arrange conveyer, supporting plate arrange conveyer discharge port end be provided with automatic casting into
Type machine, the automatic pouring formation machine outside is provided with voluntarily mixer, the automatic pouring formation machine discharge port end are provided with wet base
Sizer, the wet base sizer discharge port end linking to the first lateral transfer line, the first lateral transfer line other end by
Traditional thread binding carrier aircraft is connected with second longitudinal direction pipeline, and the first longitudinal direction pipeline other end and the second lateral transfer line pass through steering mechanism
Linking, the first longitudinal direction pipeline are provided with dry body and arrange conveyer, and the second lateral transfer line other end by loading online
Machine is connected with second longitudinal direction pipeline.
Juxtaposition is provided with the 3rd longitudinally fed line on the outside of the second longitudinal direction pipeline, and second and third longitudinally fed line one end is set
There is ferry bus, the 3rd longitudinally fed line is provided with drying cart, low temperature drying room and high-temperature drying chamber, low temperature drying room and height
Warm hothouse feed inlet and outlet is equipped with ferry bus, and the flexible ferry-boat of two-way multiplication is provided between low temperature drying room and high-temperature drying chamber
Car.
The dry body arranges conveyer, including dry body arranges conveyer, detent mechanism, lane-jumper and separating/closing mechanism, institute
State dry body arrangement conveyer juxtaposition to be arranged on first longitudinal direction pipeline, the lane-jumper arranges transmission across dry body is arranged at
On machine and first longitudinal direction pipeline, lane-jumper front end dry body arranges conveyer side and is provided with detent mechanism, separating/closing mechanism
It is arranged at dry body and arranges conveyer frame lower end.
The separating/closing mechanism includes sub-argument cylinder and sub-argument guide rail, and the sub-argument guide rail, which is arranged at, arranges conveyer frame
On, sub-argument guide rail is provided with several division sliding blocks, and guiding sub-argument head, guiding point are connected with the piston rod of the sub-argument cylinder
Reason head upper end, which is fixed with, guides to plate, and the sub-argument sliding block lower end connects sub-argument head bottom plate, upper end connection sub-argument head, sub-argument head upper end
Face connects sub-argument head end plate, and some sub-argument heads are together in series by flexible-belt and connected with guiding sub-argument head.
The lane-jumper includes frame, rolling guide, lane-change cylinder and push pedal, and the lane-change frame upper end portion is provided with rolling
Dynamic guide rail, rolling guide are provided with lane-change sliding block, connect push pedal on the sliding block, lane-change cylinder is fixed on by cylinder support to be changed
In road frame, the piston rod connection lane-change sliding block of lane-change cylinder.
The detent mechanism includes positioning servomotor and screw axis, and the screw axis are connected on positioning servomotor,
The screw axis are provided with multiple locating rods, multiple locating rod equidistantly distributeds, and the screw axis support provided with positioning sliding block
It is connected to positioning guide rail.
The screw axis are provided with sheave, are provided with shift fork axle in sheave groove, support is fixed by shift fork seat in shift fork axle.
Lane-jumper lower end dry body arranges and is provided with rebound between conveyer and pipeline.
The voluntarily mixer, including frame, drum and agitating shaft, the frame upper end face be provided with spindle motor decelerator and
Drum, agitating shaft are arranged in drum, and the driving of one end of the mixing shaft connecting shaft motor reducer, described drum both ends pass through supporting
Component is fixed in frame, and adapter cavity, the adapter cavity and drum junction are provided between the drum both ends and bearing assembly
Provided with internal layer rotating seal.
A barrel double strand chain is connected with the spindle motor decelerator, sets a chain to be stuck in drum one end on bucket double strand chain cylindrical
The cylindrical chain stationary plane appropriate location of bucket is fixed.
The internal layer rotating seal is made up of bucket Seal end plate, bucket sealing flange, bucket Seal end plate connection bucket Sealing Method
Orchid, and built-in sealing ring coordinates with agitating shaft.
The adapter cavity outer face is connected to bearing holder (housing, cover) by outer end cap, inner end cap and coordinated with stirring sealing, described outer
End cap, inner end cap are built-in with a barrel bearing sealed ring.
The drum upper end has been communicated with horn opening.
The drum is distributed with multiple contour dividing plates with horn opening junction.
Spout hole is provided with the adapter cavity.
The agitating shaft is provided with multiple puddlers, and multiple puddlers are vertical uniform to be distributed on agitating shaft, two neighboring
Puddler is spacedly distributed on agitating shaft.
Stud shape is made by high-abrasive material in the puddler.
The online loading machine, including frame, chain conveying device and sliding frame, the chain conveying device are horizontally set at
Lower end in frame, sliding frame is provided with above chain conveying device, is connected with vertical lift device on sliding frame, under sliding frame
End is provided with yoke, and yoke is arranged on sliding frame by transversal stretching mechanism.
The transversal stretching mechanism includes telescoping and-rolling guide rail, and telescoping and-rolling guide rail is arranged at sliding frame bottom, rolling
Suspension yoke is coordinated by rolling slide block on dynamic guide rail, the sliding frame is provided with stretching chain, and the yoke upper end leads to
Cross clamp to be connected on stretching chain, the driving that the stretching chain is connected to telescope motor decelerator is stretched on sprocket wheel, by stretching
Contracting motor reducer drives.
The vertical lift device includes lifting motor decelerator and elevating chain, and elevating chain is connected to lifting motor and subtracted
The driving lifting sprocket of fast device, and have the driving of lifting motor decelerator.
The chain conveying device is made up of conveyance axle, transportation sprocket and chain and has motor reducer driving.
The frame lower output is located at chain conveying device both sides and sets a positioning cylinder respectively, the positioning cylinder
Piston rod front end connected positioning plate.
The yoke section is " L " shape ".
The sliding frame is provided with guide sleeve and forms sliding motion pair with frame guide pillar.
Described to unload base stacking machine, including frame, the frame both lateral sides are longitudinally asymmetric to be provided with longitudinal moving mechanism, in longitudinal shifting
Motivation structure upper end is provided with transverse moving mechanism, and the transverse moving mechanism is provided with elevating mechanism, and elevating mechanism is provided with rotation
Mechanism, rotating mechanism lower end connection manipulator.
The manipulator, including palm plate, rotary shaft and mechanical paw frame, the rotary shaft lower end connect palm plate, hand
Volar plate lower end is provided with hand guide rail, and the rack with hand guide rail parallel, and hand guide rail is provided with multiple mechanical paw frames, machinery
Paw inframe is provided with hand servomotor, hand servomotor tooth connection wheel shaft, and gear shaft engages provided with wheel and rack, machine
Tool paw frame lower surface is provided with elastic sealed body and vacuumizes interface.
The longitudinal moving mechanism, including servo longitudinal motor and driving vertical shift sliding block, the servo longitudinal motor connection
Vertical shift screw mandrel, driving vertical shift sliding block drive vertical shift ram, moved along the vertical shift guide rail for being fixed on frame.
The transverse moving mechanism, including traversing servomotor and vertical shift ram, the traversing servomotor are arranged at vertical
Ram side is moved, the traversing servomotor connects traversing screw mandrel, and traversing screw mandrel is provided with traversing feed screw nut, traversing screw mandrel spiral shell
Traversing planker is fixed on mother, traversing planker passes through traversing sliding block and traversing guide rail routing motion.
The elevating mechanism, including lift servo motor and lifting planker, the lift servo motor connection elevating screw,
Elevating screw is provided with lifting nut, and lifting planker is connected on elevating screw nut, and lifting planker passes through lifting slider and lifting
Guide rail routing motion.
The rotating mechanism, including rotating servo motor and rotary shaft, rotating servo motor connection driving rotary shaft, rotation
Axle lower end connects manipulator.
Automatic pouring formation machine, including frame and conveying device, the conveying device are arranged at frame lower end through frame,
Die cavity is provided with above the conveying device, is correspondingly provided with pressure head above die cavity, pressure head is arranged on pressure head sliding block, and pressure head sliding block leads to
Cross demoulding mechanism to set in frame, the die cavity both ends are arranged in frame by elevating mechanism, the elevating mechanism and demoulding
Balanced controls are equipped with mechanism.
The conveying device includes feeder motor, conveying decelerator, belt and conveying device frame, the belt back and is provided with
Metal plate is supported, and metal plate is arranged on conveying device frame.
The elevating mechanism includes elevating mechanism servomotor and elevating screw, and the elevating mechanism servomotor driving rises
Screw mandrel drops, and elevating screw lower end connection lift arm, the connection of lift arm lower end is framed, framed to be provided with lifting slider and frame
Riser guide coordinates.
The demoulding mechanism includes mould emptier servomotor and demoulding screw mandrel, and the mould emptier servomotor driving is de-
Mould screw mandrel, elevating screw lower end connection pressure head sliding block, pressure head sliding block are provided with rolling slide block and coordinated with the demoulding guide rail in frame.
The two-way multiplication is stretched ferry bus, including vehicle frame and motor reducer, and the motor reducer drives dual output
Axle, double output shaft connect axletree by shaft coupling, and axletree is provided with wheel, and the vehicle frame top is provided with retractor device frame, stretch
Gear-box sliding block is provided with above device frame, gear-box sliding block is provided with telescopic arm, and the retractor device frame centre position lower end is set
There are drive gear set, drive gear set sliding tooth roller box sliding block, the gear-box sliding block is provided with flexible gear train, and stretch gear
Organize and drive telescopic arm, drying cart latch hook device on the telescopic arm.
The drive gear set includes idler gear, and the idler gear both ends are symmetrically engaged with drive gear.
The flexible gear train includes transition gear, and the transition gear both ends are symmetrically engaged with the flexible gear train of driving.
The flexible gear train of driving is made up of upper gnawing tooth wheel, idle wheel and lower gnawing tooth wheel, and upper gnawing tooth wheel, lower gnawing tooth wheel are located at
Engaged with idle wheel idle wheel both sides upper and lower position.
The gear-box sliding block both sides are provided with spill guide groove, and device frame guide rail bearing and device are provided with spill guide groove
Frame safety block, described device frame guide rail bearing and device frame safety block are fixed on device frame, and gear-box sliding block is slideably positioned in
On device frame.
Described device frame guide rail bearing and device frame safety block are spaced apart in spill guide groove.
Described device frame is provided with spacer pin.
The telescopic arm both sides are provided with telescopic arm guide rail groove, be provided with telescopic arm guide rail groove gear-box slide block guide rail bearing and
Gear-box sliding block safety block, gear-box slide block guide rail bearing and gear-box the sliding block safety block are fixed on gear-box sliding block,
Telescopic arm is slideably positioned on gear-box sliding block.
The gear-box slide block guide rail bearing and gear-box sliding block safety block are spaced apart in telescopic arm guide rail groove.
The gear-box sliding block is provided with spacer pin.
The latch hook device includes latch hook cylinder, and the latch hook cylinder both ends have been movably connected with latch hook, latch hook lower end
It is hingedly coupled on telescopic arm.
A kind of method of insulating fire brick automatic casting molding base, the described method comprises the following steps：
A, stir mixing：Charging feedstock is required according to refractory brick material and is stirred mixing by pouring technology, is sent to and is poured into a mould
In die cavity；
B, moulding by casting：By the specification of firebrick billet made of some dividing plates connect several die cavitys form it is one framed, it is framed
Bottom surface and an elastomeric seal, after raw material pours into initial set, wet base are prevented with the framed up and framed interactive demoulding of lifting, and make
The wet base of depanning is distributed on the corresponding supporting plate preset, completes one-time cast-forming；
C, wet base packet：In the supporting plate of multiple row plurality of rows and its wet base will be held in the palm, by the generally longitudinally mobile of a device and
Lateral transfer line is served in the horizontal individual transmission packet of quantity identical with cast die cavity line number on device：
D, it is online to load：Cranked arm by two and pitch the supporting plate held after being grouped and hold in the palm wet base, do vertical lift and horizontal extension fortune
Move supporting plate and ask wet base to load drying cart from pipeline；
E, drying：Drying cart batch (-type) passes sequentially through the low and high temperature hothouse automatically controlled by drying process, and is done in high/low temperature
Between dry room by one can two-way multiplication stretch ferry bus once complete transfer of the drying cart between high and low temperature hothouse；
F, slab separates：Supporting plate is separated with dry body online using cylinder reciprocating action, supporting plate enters next along longitudinally fed line
Circulation, dry body deliver to arrangement link；
G, dry body arranges：Closed each other by making dry body-point-process closed, by some fixed of predetermined space in separation process
In the horizontal dry body interval of bar of position, close makes dry body realize that accurate interval and positioning reach arrangement purpose according to locating rod again；
H, base stacking is unloaded：Realize needed for pile up in space and unload dry body from pipeline and between any with digital control system
Every, angle, position code be put in fire chassis on；
I, supporting plate arranges：The supporting plate after being separated with dry body is subjected to the whole of column and row by model layout to it using toothed belt transmission
Reason and positioning, and it is delivered to next moulding by casting link.
（Three）Beneficial effect
The embodiments of the invention provide a kind of insulating fire brick automatic casting molding base system and method.Possessing following has
Beneficial effect：
The present invention is stirred according to refractory brick material by technological requirement and automatic casting molding is extremely piled up according to burning process requirement
Dry body is exported, is easy to automation process control, and use is framed and elastomer organizes mould online, automatic demoulding eliminates wet base manpower
The generation of demoulding deformation and Chong Fu Group, which are torn open, touches tool operation, and on-line automatic loading overcomes base process blank caused by material shifts
Damage, base yield rate is improved, the dry body possessed suitable for robot manipulating task unloads in line position, the accurate arrangement being spaced, numerical control
Base stacking meets burning process and the accurate various requirement of increasingly optimization, some corollary equipment technologies and equipment group is piled up to adobe
Into continuous production, use the few small beneficial environment of occupied ground of manpower, steady quality.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 present systems arrange schematic diagram；
Fig. 2 is invention supporting plate collator structural representation；
Fig. 3 is Fig. 2A to structural representation；
Fig. 4 is voluntarily mixer structural representation of the invention；
Fig. 5 is voluntarily mixer side structure schematic diagram of the invention；
Fig. 6 is automatic pouring formation machine structural representation of the present invention；
Fig. 7 is Fig. 6 A to structural representation；
Fig. 8 is Fig. 6 A portions mplifying structure schematic diagram；
Fig. 9 is transport conveyor constructions schematic diagram in automatic pouring formation machine of the present invention；
Figure 10 is the wet base sizer structural representation of the present invention；
Figure 11 is the wet base sizer side structure schematic diagram of the present invention；
Figure 12 is the online loading machine structural representation of the present invention；
Figure 13 is Figure 12 A-A overlooking the structure diagrams；
Figure 14 is the flexible ferry bus structural representation of the two-way multiplication of the present invention；
Figure 15 is the flexible ferry bus telescopic arm transmission mechanism structural representation of the two-way multiplication of the present invention；
Figure 16 is Figure 15 C-C cross section structure diagrams；
Figure 17 is Figure 15 B-B cross section structure diagrams；
Figure 18 is the flexible ferry bus telescopic arm retracted position structural representation of the two-way multiplication of the present invention;
Figure 19 is that dry body of the present invention arranges conveyer structural representation；
Figure 20 is that dry body of the present invention arranges conveyer overlooking the structure diagram；
Figure 21 is that dry body of the present invention arranges separating/closing mechanism structural representation in conveyer；
Figure 22 is that dry body of the present invention arranges detent mechanism structural representation in conveyer；
Figure 23 is that the present invention unloads base stacking machine structural representation；
Figure 24 is that the present invention unloads base stacking machine side structure schematic diagram；
Figure 25 is that the present invention unloads robot manipulator structure schematic diagram in base stacking machine；
Figure 26 is that the present invention unloads manipulator attachment structure schematic diagram on palm plate in base stacking machine.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
Part of the embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art
The every other embodiment obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.
A kind of insulating fire brick automatic casting molding base system, including two lateral transfer lines being parallel to each other and three
Be parallel to each other longitudinally fed line, and longitudinally fed line and lateral transfer line vertical distribution, the one end of first longitudinal direction pipeline 24 is provided with support
Plate collator 02, the discharging opening of supporting plate collator 02 are provided with supporting plate and arrange conveyer 03, and supporting plate is arranged on the discharge port end of conveyer 03
Provided with automatic pouring formation machine 05, the outside of the automatic pouring formation machine 05 is provided with voluntarily mixer 04, the automatic casting into
The discharge port end of type machine 05 is provided with wet base sizer 06, the wet discharge port end of base sizer 06 linking to the first lateral transfer line
11, the other end of the first lateral transfer line 11 is connected by online loading machine I07 with second longitudinal direction pipeline 19, first longitudinal direction conveying
The other end of line 11 is connected with the second lateral transfer line 21 by steering mechanism 22, and the first longitudinal direction pipeline 24 is provided with dry body
Conveyer 09 is arranged, the other end of the second lateral transfer line 21 is connected by online loading machine II 20 with second longitudinal direction pipeline 19,
The outside juxtaposition of second longitudinal direction pipeline 19 is provided with the 3rd longitudinally fed line 14, and second and third longitudinally fed line one end is provided with pendulum
Car I is crossed, the 3rd longitudinally fed line 14 is provided with drying cart 13, low temperature drying room 16 and high-temperature drying chamber 17, low temperature drying
Room 16 and the feed inlet and outlet of high-temperature drying chamber 17 are equipped with ferry bus II15, ferry bus III18, low temperature drying room 16 and high temperature drying
The flexible ferry bus 08 of two-way multiplication is provided between room；The outside of first longitudinal direction pipeline 11, which is provided with, fires the waiting dry body of chassis 23
Entrucking,
Such as Fig. 2-3, supporting plate collator 02 forms a support by column warp frame 206, belt, belt pulley 208, machine motor reducer etc.
The column arrangement device of plate 25, the one end of column warp frame 206 across on first longitudinal direction pipeline 24, first longitudinal direction pipeline 24
Square crossing is placed on belt above belt, and cylinder 205 is set in column warp frame 206, and the cylinder body of cylinder 205 is by cylinder
Upper end in support hinge column warp frame 206, cylinder piston rod top connect rolling slide block by hanger and are arranged on column warp
Rolling guide in frame 206 coordinates, and a scraper plate 201 is installed perpendicular to belt plane on rolling slide block；
The transmission knot being made up of parallel to column arrangement device two groups of mutually isostructural motor reducers, synchronizing wheel 303, synchronous belt
Structure, which is set, is expert on collator frame 307, and the horizontal plane of 320 liang of right-angle sides of triangle frame is fixed on by clip plate, outer plate
On synchronous belt, and by longitudinal sliding block with row arrange frame 307 longitudinal rail coordinate, and row arrange frame 307 across
On column arrangement device and cast belt conveyor one end, two vertical guide rails are fixed on the vertical plane of 320 liang of right-angle sides of triangle frame
Coordinate with vertical slipper, vertical slipper connection row finishing plate 301, and the inner side appropriate location in the face is provided with two lifting airs
324, two springs 323 of cylinder, the piston rod of the lift cylinder 324 of cylinder body connection row finishing plate 301 of lift cylinder 324 are articulated with three
The inner side of the angular right-angle side horizontal plane of frame 320, two 323 same one end of spring peak at the right-angle side horizontal plane of triangle frame 320
Inner side, one end are seated in the bore 326 of the stretching of row finishing plate 301；
Cylinder in column warp frame 206 stretches out preset scraper plate 201 in the belt side of first longitudinal direction pipeline 24 by piston,
Supporting plate 25 after being separated with dry body 27 is sent to 206 times precalculated positions of column warp frame i.e. first by first longitudinal direction pipeline 24 and indulged
At belt and column warp machine belt square crossing to pipeline 24, piston rod is passed through by the cylinder in column warp frame 206 and returned
Contracting drive scraper plate 201 promote supporting plate 25 made a detour by the belt of first longitudinal direction pipeline 24 column warp frame 206 belt on, now
Drive belt to do the spacing intermittent movement arranged according to die cavity 500 by motor reducer driving belt pulley 208, supporting plate 25 is completed
Once packet, the column warp of position, interval, one group of supporting plate 25 are finished through column warp, and synchronous belt band is driven by motor reducer
Dynamic triangle frame 320 and the row of row finishing plate 301 that is connected on triangle frame 320 by vertical guide rail and vertical slipper are extremely
The belt side of column arrangement device, stretched out by the piston rod of lift cylinder 324 and drive row finishing plate 301 to be down to close to column warp belt
Plane, synchronous belt counter motion is driven by motor reducer, drive triangle frame 320 and be connected on triangle frame 320
Supporting plate 25 is pushed into precalculated position by row finishing plate 301 by the line-spacing of die cavity 500 successively, completes the row arrangement of supporting plate.
Such as Fig. 4-5, voluntarily mixer, by wheel 410 by housing bearing seat connection frame on track, and by gantry motor
Decelerator double output shaft 423 drives frame in orbit by multigroup yielding coupling, power transmission shaft 442, axletree, wheel 410
Motion；
Agitating shaft 407 is supported by bearing housing in frame, some puddlers 420 are along the axial line of agitating shaft 407, with orthogonal
（Puddler is vertical with agitating shaft）On the uniform agitating shaft 407 of interval mode, by spindle motor decelerator（It is not drawn into figure）By key,
Axle sprocket wheel, axle double strand chain driving agitating shaft 407 simultaneously drive puddler 420 to be moved in the internal rotation of drum 421, complete raw material stirring；
The upper end of drum 421 has been communicated with horn opening 406, and drum 421 is connected in bearing holder (housing, cover) by two supports end plate 437
A barrel bearing connection agitating shaft 407 is put to support,
And outer end cap 417 is built in by bucket bearing sealed ring 414 respectively, inner end cap 418 is connected to bearing holder (housing, cover) and realizes bucket bearing work
Make the motion seal of chamber and agitating shaft 407,
In the inner side of bucket bearing end plate 437, set barrel sealing flange 419 is connected by bucket Seal end plate 444 and built-in sealing ring 414 with
Agitating shaft 407, which is matched somebody with somebody, is combined into internal layer rotatory sealing, and a mistake is made between the bearing end plate 437 and Seal end plate 444 of drum 421
Cross chamber 428 and a recovery holes 422 are set, protection bearing operation is reliable and reduces sposh slurry feedstock leakage pollution and loss；
A chain card 405 is set to be fixed in the cylindrical appropriate location of chain stationary plane 429 of drum outside the one end of drum 421 on bucket double strand chain,
Barrel chain wheel 402, the double Chain conveyer of bucket are passed through by bucket motor reducer 401；
Stud shape is made by high-abrasive material in puddler 420, is fixed on by locknut 433 on agitating shaft 407, its both ends
Connect a rod set 434 respectively and fixed by locking nut 435, it is simple in construction for ease of maintenaince；
Uniform some appropriate contour dividing plates 436 at the oral area bung 406 of drum 421, so that discharging uniformly cast vertically；
Barrel chain transmission device sets a barrel chain expansion tightening wheel 431 and adjusted by bucket expansion tightening wheel regulating bolt 440；In axle chain and sprocket driving device
Being provided with axle chain regulating bolt 439 drives bearing housing 403 to adjust；
Loading drum 421 by refractory brick material and the raw material of pouring technology requirement, puddler 420 is with agitating shaft 407 in axle electricity
Capable stirring is rotated under the driving of machine decelerator, meets and multigroup bullet is passed through by the double output shaft of orbit motor decelerator after technological requirement
Property shaft coupling, power transmission shaft 442, wheel 410 drive frame and contained drum 421 etc. along track row to automatic pouring formation machine 05
Above mould, drive drum 421 to overturn by the double output shaft drive sprocket of bucket motor reducer 401, make the bunghole part of drum 421
406, which tilt down raw material, pours into die cavity.
Such as Fig. 6-9, automatic pouring formation machine, including frame, conveying device, elevating mechanism and demoulding mechanism, conveying device
It is made up of feeder motor, conveying decelerator, belt, conveying device frame, carrying roller 520, limiter 517, conveying device is laterally set
Below frame, a metal plate 518 is fixed on above conveying device frame, horizontal supporting belt；
Central rack transverse ends are set drives elevating screw 505 to connect lifting by feed screw nut by elevating mechanism servomotor
Arm 532 drives framed 531 through transition, framed ear, and the riser guide on lifting slider and frame being installed on framed 531 is matched somebody with somebody
Close, form the elevating mechanism of automatic pouring formation machine 05；
Longitudinal both ends set two demoulding servomotor driving demoulding screw mandrels 524 to connect pressure head by being stripped feed screw nut above frame
Sliding block 507 drives some pressure heads 508, and the demoulding guide rail being connected on the rolling slide block and frame on pressure head sliding block 507 coordinates, group
Into the mould emptier of automatic pouring formation machine 05；
Set on the inside of frame between framed 531 parallel to riser guide by two up and down balance system oil cylinders 510, up and down balance system oil cylinder branch
Hold, the lifting gravity balance device of up and down balance system hanger composition；
Set by two demoulding balancing cylinders 522, take off parallel to demoulding guide rail between frame upper outer and demoulding sliding block 507
The supporting of modal balancing cylinder, the demoulding gravity balance device of demoulding balance hanger composition；And it is made up of stream oriented device and states automatic pouring machine 05
Balance system；
Combined by some die cavity dividing plates 515 and be fixed on framed 531 moulds for forming automatic pouring machine 05, be provided with cast overflow
Comprehensive servicing unit or the structures such as mouth 541, framed scraper plate, cleaning belt scraper 540, flushing water pump；
Drop screw mandrel 505 is carried by the driving of lift servo motor and drives framed 531 by feed screw nut, lift arm 532, transition, frame ear
The descending metal plate 518 with below belt extrudes belt flexibility deformation and forms die cavity 500 to framed 531 sealing bottom surface jointly；
After raw material pours into initial set, the driving of lift servo motor reversely lifts wet base 26 in framed 531 and framed 531 to predetermined height
Degree, wait that having arranged the supporting plate 25 consistent with disposition cavity is delivered to precalculated position, lift servo motor driving framed 531 drops down onto support
On plate 25, and each supporting plate 25 corresponds with corresponding die cavity 500, and demoulding servomotor driving demoulding screw mandrel 524 passes through the demoulding
Feed screw nut, up and down balance system hanger connection pressure head sliding block 507 drive some pressure heads 508 to be terminated with the wet base 26 in corresponding die cavity
Touch, lift servo motor driving framed 531 is up, and by pressure head 508, the wet base 26 of ejection realizes automatic demoulding out of die cavity 500, and makes
Wet 26 some one groups of base is shelved on corresponding supporting plate 25 respectively.Again by Belt Conveying to next link.
Pressure head sliding block 507 is constrained by demoulding guide rail causes pressure head 508 parallel to the wet upper surface of base 26, and by demoulding servo electricity
Wet base 26 deforms when machine driving is accurately positioned the reduction demoulding；
And two up and down balance system oil cylinders 510 by being arranged between frame and framed 531 balance framed 531 and balance framed 531
The wet moving component gravity of base 26 in upper cavity；Frame and 522 groups of two balancing cylinder being stripped between sliding block 507 are placed in by two
Into the gravity of demoulding bascule balance pressure head sliding block 507, forming the balance system of automatic pouring machine 05 makes each action precisely reliable；
Clout is reclaimed by cast overfall 541, framed scraper plate etc., the online mould of completion such as cleaning belt scraper 540, flushing water pump
Chamber cleans, beneficial to reduction pollution of working continuously.
Such as Figure 10-11, wet base sizer 06, servomotor is set along chassis center line, servomotor passes through two groups of elasticity
Shaft coupling, yielding coupling driving power transmission shaft 601, it is same that power transmission shaft 601 drives timing belt pulley 602 to rotate make to be arranged symmetrically two
Step belt 603 moves, and chassis is symmetrically arranged with two rolling guides parallel with synchronous belt 603, several mutually isostructural shiftings
On 604 horizontal chassis of moving frame, be respectively provided with movable stand 604 by motor, decelerator be driven through drive pulley 6041,
Driven pulley 6042, driving belt 6043 drive belt pulley 623, flat belt 6044 to move, and the bottom of movable stand 604 pass through it is each
It is connected to from 4 rolling slide blocks on rolling guide, each belt conveyor is connected by 4 by outer plate 605, clip plate 606
It is connected on precalculated position on synchronous belt 603；
By servomotor, servomotor drives power transmission shaft 601, the band of power transmission shaft 601 by two groups of yielding couplings, yielding coupling
Dynamic timing belt pulley 602 rotates two synchronous belts 602 for making to be arranged symmetrically, and synchronization is connected by outer plate 605, clip plate 606
Belt 603 drives movable stand 604 to be moved along rolling guide, and each row of movable stand 604 to input conveys with automatic pouring formation machine
The corresponding position of each row for going out, the wet base 26 after the demoulding correspondingly deliver to moving machine frame torr by automatic pouring formation machine conveying device
Plate 25 and ask wet base 26 to be transferred to successively on flat belt 6041, then external pressure is passed through by servomotor driving timing belt pulley 602
Plate 605, the connection of clip plate 606 drive the conveying device of synchronous belt 603 to be moved along rolling guide, by the output of each movable stand 604
End is delivered to successively docks and exports realization packet with lateral transfer line 11.
Such as Figure 12-13, online loading machine, the interior lower section of frame is horizontal chain conveying device 701, the one end of chain conveying device 701
It is connected with lateral transfer line output terminal；Chain conveying device 701 is formed and had by conveyance axle, transportation sprocket, chain etc.
Motor reducer drives；
Central rack sets a sliding frame 724 to be connected by hanger with elevating chain, and is driven and risen by lifting motor decelerator
Descending chain wheel drives sliding frame 724 to do lifting fortune in the case where vertical 4 guide pillars 713 for being arranged in frame constrain by elevating chain
It is dynamic,
The bottom of sliding frame 724 is provided with two telescoping and-rolling guide rails with pipeline and coordinates the fork of suspension connection two by rolling slide block in the same direction
Arm 703, the lower end of yoke 703 are provided with two fork pawls, and the sky more than the width of supporting plate 25 and the height of wet base 26 is reserved between two yokes 703
Between, spacing is slightly less than inside " L " shape of the width of supporting plate 25 on the inside of two fork pawls, and the top of yoke 703 is connected to flexible by clamp 708
On chain, flexible sprocket wheel, stretching chain is driven to drive sliding frame 724 to do the flexible fortune of horizontal cross by telescope motor decelerator
It is dynamic；
Frame lower output is located at chain conveying device both sides and sets a positioning cylinder 718 respectively, and two location-plates 720 pass through positioning
Connecting plate 721 is connected to piston rod end；
If deliver to online loading from lateral transfer line 11 according to one group of supporting plate 25 for being loaded with dry and wet base 26 of the specification of drying cart 13 packet
Machine, precalculated position is delivered to by the chain conveying device of online loading machine, positioned at the piston of the positioning cylinder 718 of chain conveying device both sides
Bar, which stretches out, drives two location-plates 720 to be retracted after carrying out arrangement positioning to supporting plate 26, is located at supporting plate by being preset at chain both sides
Fork pawl below 26 both ends drives lifting sprocket, elevating chain, hanger to drive lifting carriage framework 724 with lifting motor decelerator
Rise along vertical guide pillar 713, hold up one group of supporting plate 25 and ask wet base 26 to be subtracted to 13 predetermined layer height of drying cart by telescope motor
Fast device drives yoke 703 to be stretched out along telescoping and-rolling guide rail and is sent into along drying cart 13, is from top to bottom sequentially completed online loading, and from
Drying cart 13 from bottom to top by one group of supporting plate 25 and hold in the palm wet base 26 unload on the contrary similarly；The present invention can connect with production pipeline
Connect, the wet base of automatic transporting, corresponding specification spacing is installed and put, production efficiency is substantially increased, effectively reduces handling process
In damage, save a large amount of manpowers.
Such as Figure 14-19, two-way multiplication is stretched ferry bus, including ferry bus and motor reducer, high and low temperature hothouse it
Between with the vertical direction of drying cart track 841, set a ferry bus rail groove, make on ferry bus two ferry guide rails 813 with dry
Track road 841 is in fluid communication shape, passes through the ferry bus shaft coupling that is arranged symmetrically band movable pendulum by the double output shaft of motor reducer
Cross axletree, ferry bus wheel drive ferry bus moves along ferry bus track 833；
Middle part sets a retractor device frame 840 on vehicle frame, and gear-box sliding block 816 is located at the top of retractor device frame 840, a telescopic arm
814 positioned at the top of gear-box sliding block 816；
840 liang of retractor device frame inner side set respectively it is some by device frame lead rail axis 80504, device frame guide rail bearing 80503, with
The both sides spill guide groove 80516 of gear-box sliding block 816 cooperatively forms rolling guide kinematic pair, and if having an equipment for drying frame safety block
80513 are arranged at intervals with device frame guide rail bearing 80503, and set retractor device frame spacer pin 80512 and tooth in appropriate location
The both sides gear-box sliding block stopper slot 80517 of roller box sliding block 816 coordinates；The inner side of 816 top of gear-box sliding block two connects some respectively
The support teeth roller box slide block guide rail bearing 80501 of gear-box slide block guide rail axle 80502 and the both sides telescopic arm guide rail groove of telescopic arm 814
80518 cooperatively form rolling guide kinematic pair, and have some gear-box sliding block safety blocks 80515 and gear-box slide block guide rail bearing
80503 are arranged at intervals, and set gear-box sliding block spacer pin 80514 with stretching in the top surface both sides appropriate location of gear-box sliding block 816
The both sides telescopic arm stopper slot 80519 of contracting arm 814 coordinates；
Set on vehicle frame a telescope motor decelerator by extension coupling drive on retractor device frame 840 by front-end bearing pedestal, after
The final drive shaft 825 of bearing seat supports drives driving gear 80505 to rotate, and driving gear 80505 passes through the band of idler gear 80506
Dynamic driven gear 80507, driving gear 80505 with 80507 synchronous rotating Vortex of driven gear and with gear-box sliding block 816
Gear-box sliding block rack 817 engages；Parallel to driving gear 80505, idler gear 80506, driven tooth on retractor device frame 840
Taking turns 80507 inner faces sets a device frame rack 818 to be engaged with the lower gnawing tooth wheel 826 in gear-box sliding block 816；
Set in gear-box sliding block 816 with transition gear 837 for symmetrical centre by lower gnawing tooth wheel 826, idle wheel 824, upper gnawing tooth wheel
The two groups of teeth wheel of 821 intermeshing two like combinations simultaneously forms gear drive by transition gear 837；And each gear is adopted
The structure type being connected in respectively by small axle with built-in bearing on gear-box sliding block 816, wherein upper gnawing tooth wheel 821 and telescopic arm tooth
Bar 815 engages, lower gnawing tooth wheel 826 engages with housing rack 818；
Left latch hook, right latch hook are symmetrical arranged according to two drying axle distances stretching with latch hook support hinge, latch hook supporting and fixing respectively
Above contracting arm 814, and appropriate location is fixed with locating piece, limited block on telescopic arm 814, by cylinder piston rod, cylinder cylinder
Body afterbody is hinged with two latch hooks respectively, is pinned during work and is dried axletree and it is moved with telescopic arm 814.
Driving gear 80505 is with the setting of the appropriate intervals of driven gear 80507, Synchronous Transmission in the same direction and by gear-box sliding block
Two upper gnawing tooth wheels 821, the synchronous co-rotating transmission of two lower gnawing tooth wheels 826 in 816 realize the travel multiplier of telescopic arm 814, equally
When the reversion of telescope motor decelerator can obtain same reverse stroke and realize bidirectional output.
Dry body arranges conveyer 09, including frame, detent mechanism 903, lane-jumper 905 and separating/closing mechanism 906, lane-change machine
Structure 905 is located at dry body and arranges one end on conveyer, and lane-change frame is set on first longitudinal direction pipeline 24 in lane-change frame
There is lane-change rolling guide and be connected with the lane-change sliding block cooperation of push pedal 9056, lane-change cylinder is horizontally hinged by lane-change cylinder support
It is fixed in lane-change frame, the dry body of the piston rod connection lane-change sliding block composition of lane-change cylinder arranges the lane-change machine of conveyer 09
Structure；
Detent mechanism 903, by the drive screw axle 90310 of positioning servomotor 9038, drive on screw axis 90310 at regular intervals
Some locating rods 9031 are set to rotate by locating rod bulb 9032, nut；And above-mentioned entirety is by the company of support of positioning sliding block 9039
It is connected on positioning guide rail 90311, dry body of the sheave 9035 with arranging conveyer 09 installed in dry body is installed on screw axis 90310
The shift fork axle 9036 arranged in the shift fork seat 9037 in transmission frame coordinates, and realizes that screw axis 90310 axially and radially move, group
Into dry body arrange conveyer 09 detent mechanism；
Separating/closing mechanism 906, it is arranged on dry body and arranges below conveyer frame, arrange and two sub-argument guide rails are set in conveyer frame
If 9066 are connected stem structure identical sub-argument first 9062 respectively by coordinating with some division sliding blocks 90610, in sub-argument first 9062
Portion connects each is connected sub-argument head bottom plate 9063, another guiding point with the sub-argument head end plate 9061 of the phase same material of supporting plate 25, bottom
Reason first 9067 fixes the bottom surface of a directing plate 9065 and is provided with guiding sub-argument head hanger, guiding sub-argument head hanger and sub-argument cylinder above
9069 piston rod connection, the cylinder body of sub-argument cylinder 9069 arrange conveyer frame by the parallel be hinged dry body of sub-argument cylinder support
On, some sub-arguments first 9062 are together in series by flexible-belt 90611 and connected with guiding sub-argument first 9067, and composition dry body, which arranges, to be passed
The separating/closing mechanism of defeated machine 09；
For dry body 27 by longitudinally fed line 24 to precalculated position, the piston rod of the lane-change cylinder of lane-jumper, which stretches out, drives push pedal
Dry body 27 is pushed into dry body by 9056 kinematic pairs formed along lane-change rolling guide, lane-change sliding block from supporting plate 25 through rebound 9057
On the belt for arranging conveyer 09, and, support realize dry body lane-change and with dry body 27 separate after corresponding with each sub-argument first 9062
Plate 25 enters along longitudinally fed line 24 arranges link completion shunting；
Each sub-argument first 9062 of dry body 27 has been accepted, has promoted guiding sub-argument first 9067 to pass through flexible-belt by sub-argument cylinder 9069
Separate to preset space length, rotated by the drive screw axle 90310 of positioning servomotor 9038 so that put silk successively under 90611 draggings
Between some locating rods 9031 set at predetermined intervals on bar axle 90310 shelve each sub-argument first 9062, then by sub-argument cylinder
9069 piston rod retracting motion drives first 9067 retraction of guiding sub-argument, guiding sub-argument first 9067 during this by sliding block hanger
Directing plate 9065 above drives the dry body 27 in each sub-argument first 9062 and each sub-argument first 9062 to retract so that dry body 27 is tight successively
Positioned by respective locating rod 9031, each sub-argument first 9062 closes in initial position again；
When positioning the rotation of the reverse drive screw axis 90310 of servomotor 9038, sheave 9035 arranges conveyer machine with installation dry body
The shift fork axle 9036 in shift fork seat 9037 on frame coordinates, and forces screw axis 90310, positioning servomotor 9038 and screw axis
The grade of locating rod 9031 on 90310 entirely through positioning sliding block 9039 on the positioning guide rail 90311 of support to advancing slip while real
The existing radial motion of screw axis 90310, shift fork axle coordinates with sheave on positioning screw rod, in shift fork axle and positioning filament at the end of positioning
Under the effect of pole gain wheel, locating rod is lifted track and formed an angle with screw mandrel axial line vertical plane, in order to avoid damage blank surface；It is complete
Spacing, position into a dry body 27 arrange.
As shown in Figure 23-26, base stacking machine is unloaded, frame both lateral sides are longitudinally asymmetric to be provided with longitudinal moving mechanism, in longitudinal direction
Travel mechanism upper end is provided with transverse moving mechanism, and the transverse moving mechanism is provided with elevating mechanism, and elevating mechanism is provided with rotation
Rotation mechanism, rotating mechanism lower end connection manipulator；
It is connected to by palm plate 1033 by rotary flange frame, rotation key and screwed flange in rotary shaft 1006, palm plate 1033
Bottom is provided with hand guide rail 1024 and the rack parallel with hand guide rail 1024, the hand sliding block of some identical top connections
1025 coordinate identical mechanical paw frame 1026 with hand guide rail 1024, set a hand to watch in respective mechanical paw frame 1026
Motor is taken to be formed by the rack on gear shaft drive gear 1029, with palm plate 1033 by front-end bearing pedestal, rear bearing block support
Gear drive, and the elastic sealed body 1034 and one of 1026 lower surface of mechanical paw frame one vacuumizes interface 1036, and can be by machinery
The lower surface of paw frame 1026, elastic sealed body 1034 and the upper surface of dry body 27 form the composition of vacuum chamber 1036 and unload base stacking machine
Manipulator；
Positioned at the longitudinally asymmetric setting two of frame both lateral sides equally by servo longitudinal motor by vertical shift front support, vertical shift rear support
Support, vertical shift sliding block 1043 is driven to drive vertical shift ram 1019 along being fixed on frame by vertical shift shaft coupling, vertical shift screw mandrel 1002
Vertical shift guide rail motion composition unload the longitudinal moving mechanism of base stacking machine；
The side of vertical shift ram 1019 is provided with traversing servomotor to be supported by traversing front support, traversing rear support, by traversing
Shaft coupling drives traversing screw mandrel 1046 to drive the traversing feed screw nut being fixed on traversing planker 1047, make traversing planker 1047 with
The routing motion composition of traversing sliding block 1016 and traversing guide rail 1017 unloads the transverse moving mechanism of base stacking machine；
By being arranged on the lift servo motor of the top of transverse shifting planker 1047 by driving elevating screw by elevating screw 1015
Nut, lifting planker 1008 is driven to unload the elevating mechanism of base stacking machine with the routing motion of lifting slider and riser guide composition；
Supported by the rotating servo motor being placed on lifting planker 1008 by upper supporting, lower support, driving rotation shaft coupling driving
Rotary shaft 1006 rotates, and starts to slap by the connect band of the rotation axle key of the lower end of rotary shaft 1006, rotary flange frame, screwed flange
The rotation composition of plate 1033 unloads the rotating mechanism of base stacking machine.
Base stacking machine is unloaded to arrange conveyer 9 across first longitudinal direction pipeline 24, dry body, fire on chassis 28, dry body 27
After being arranged through position, interval, unload base stacking machine and pass through longitudinal and transverse, lifting, spinning movement adjustment and the predetermined position one of dry body 27 of institute
Cause, each paw frame 1026 unloaded on base stacking machine robot arm corresponds with dry body 27, juxtaposition elastic sealed body 1034 and
After being coincide above dry body, the air of vacuum chamber 1036 is pumped to negative pressure, by the driving lifting of lift servo motor to certain altitude, is pressed
Drying piles up technological requirement and is driven through respective gear 1029 and rack respectively through the hand servomotor in paw frame 1026
Engagement adjusts each dry body spacing, then drives adjustment manipulator to pile up angle by rotating servo motor, is being fired by preset program
Precisely piled up successively the optional position of chassis 28.
A kind of method of insulating fire brick automatic casting molding base, the described method comprises the following steps：A, stir mixing：
Charging feedstock is required according to refractory brick material and is stirred mixing by pouring technology, is sent to and is cast in die cavity；
B, moulding by casting：By the specification of firebrick billet made of some dividing plates connect several die cavitys form it is one framed, it is framed
Bottom surface and an elastomeric seal, after raw material pours into initial set, wet base are prevented with the framed up and framed interactive demoulding of lifting, and make
The wet base of depanning is distributed on the corresponding supporting plate preset, completes one-time cast-forming；
C, wet base packet：In the supporting plate of multiple row plurality of rows and its wet base will be held in the palm, by the generally longitudinally mobile of a device and
Lateral transfer line is served in the horizontal individual transmission packet of quantity identical with cast die cavity line number on device：
D, it is online to load：Cranked arm by two and pitch the supporting plate held after being grouped and hold in the palm wet base, do vertical lift and horizontal extension fortune
Move supporting plate and ask wet base to load drying cart from pipeline；
E, drying：Drying cart batch (-type) passes sequentially through the low and high temperature hothouse automatically controlled by drying process, and is done in high/low temperature
Between dry room by one can two-way multiplication stretch ferry bus once complete transfer of the drying cart between high and low temperature hothouse；
F, slab separates：Supporting plate is separated with dry body online using cylinder reciprocating action, supporting plate enters next along longitudinally fed line
Circulation, dry body deliver to arrangement link；
G, dry body arranges：Closed each other by making dry body-point-process closed, by some fixed of predetermined space in separation process
In the horizontal dry body interval of bar of position, close makes dry body realize that accurate interval and positioning reach arrangement purpose according to locating rod again；
H, base stacking is unloaded：Realize needed for pile up in space and unload dry body from pipeline and between any with digital control system
Every, angle, position code be put in fire chassis on；
I, supporting plate arranges：The supporting plate after being separated with dry body is subjected to the whole of column and row by model layout to it using toothed belt transmission
Reason and positioning, and it is delivered to next moulding by casting link.
It should be noted that herein, such as first and second or the like relational terms are used merely to a reality
Body or operation make a distinction with another entity or operation, and not necessarily require or imply and deposited between these entities or operation
In any this actual relation or order.Moreover, term " comprising ", "comprising" or its any other variant are intended to
Nonexcludability includes, so that process, method, article or equipment including a series of elements not only will including those
Element, but also the other element including being not expressly set out, or it is this process, method, article or equipment also to include
Intrinsic key element.In the absence of more restrictions, the key element limited by sentence "including a ...", it is not excluded that
Other identical element also be present in process, method, article or equipment including the key element.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although with reference to the foregoing embodiments
The present invention is described in detail, it will be understood by those within the art that：It still can be to foregoing each implementation
Technical scheme described in example is modified, or carries out equivalent substitution to which part technical characteristic；And these modification or
Replace, the essence of appropriate technical solution is departed from the spirit and scope of various embodiments of the present invention technical scheme.
Claims (9)
- A kind of 1. insulating fire brick automatic casting molding base system, it is characterised in that：It is defeated including a plurality of transverse direction being parallel to each other Line sending and a plurality of longitudinally fed line that is parallel to each other, longitudinally fed line and lateral transfer line vertical distribution, first longitudinal direction pipeline one End is provided with supporting plate collator, and supporting plate collator discharging opening is provided with supporting plate and arranges conveyer, and supporting plate is arranged on conveyer discharge port end Provided with automatic pouring formation machine, provided with voluntarily mixer, the automatic pouring formation machine go out on the outside of the automatic pouring formation machine Material mouth end is provided with wet base sizer, the wet base sizer discharge port end linking to the first lateral transfer line, the first lateral transfer The line other end is connected by online loading machine with second longitudinal direction pipeline, the first longitudinal direction pipeline other end and the second lateral transfer Line is connected by steering mechanism, and the first longitudinal direction pipeline is provided with dry body and arranges conveyer, and the second lateral transfer line is another End is connected by online loading machine with second longitudinal direction pipeline, is stretched between low temperature drying room and high-temperature drying chamber provided with two-way multiplication Contracting ferry bus.
- 2. insulating fire brick automatic casting molding base system as claimed in claim 1, it is characterised in that：The second longitudinal direction Juxtaposition is provided with the 3rd longitudinally fed line on the outside of pipeline, and second and third longitudinally fed line one end is provided with ferry bus, the 3rd longitudinal direction Pipeline is provided with drying cart, low temperature drying room and high-temperature drying chamber, and low temperature drying room and high-temperature drying chamber's feed inlet and outlet are all provided with There is ferry bus.
- 3. insulating fire brick automatic casting molding base system as claimed in claim 1, it is characterised in that：The dry body arranges Conveyer, including dry body arrange conveyer, detent mechanism, lane-jumper and separating/closing mechanism, and the dry body arranges conveyer juxtaposition It is arranged on first longitudinal direction pipeline, the lane-jumper arranges conveyer and first longitudinal direction pipeline across dry body is arranged at On, lane-jumper front end dry body arranges conveyer side and is provided with detent mechanism, and separating/closing mechanism is arranged at dry body and arranges transmission Machine frame lower end.
- 4. insulating fire brick automatic casting molding base system as claimed in claim 1, it is characterised in that：It is described voluntarily to stir Machine, including frame, drum and agitating shaft, the frame upper end face are provided with spindle motor decelerator and drum, and agitating shaft is arranged at rolling In bucket, one end of the mixing shaft connecting shaft motor reducer driving, described drum both ends are fixed in frame by bearing assembly, institute State and adapter cavity is provided between drum both ends and bearing assembly, the adapter cavity is provided with internal layer rotating seal with drum junction.
- 5. insulating fire brick automatic casting molding base system as claimed in claim 1, it is characterised in that：The online loading Machine, including frame, chain conveying device and sliding frame, the chain conveying device are horizontally set at lower end in frame, chain conveying dress Put top and be provided with sliding frame, vertical lift device is connected with sliding frame, sliding frame lower end is provided with yoke, and yoke passes through Transversal stretching mechanism is arranged on sliding frame.
- 6. insulating fire brick automatic casting molding base system as claimed in claim 1, it is characterised in that：It is described to unload base stacking Machine, including frame, the frame both lateral sides are longitudinally asymmetric to be provided with longitudinal moving mechanism, and horizontal stroke is provided with longitudinal moving mechanism upper end To travel mechanism, the transverse moving mechanism is provided with elevating mechanism, and elevating mechanism is provided with rotating mechanism, rotating mechanism lower end Connect manipulator.
- 7. insulating fire brick automatic casting molding base system as claimed in claim 1, it is characterised in that：Automatic casting molding Machine, including frame and conveying device, the conveying device are arranged at frame lower end through frame, are provided with above the conveying device Die cavity, die cavity top are correspondingly provided with pressure head, and pressure head is arranged on pressure head sliding block, and pressure head sliding block passes through demoulding mechanism and sets frame On, the die cavity both ends are arranged in frame by elevating mechanism, and balancing machine is equipped with elevating mechanism and the demoulding mechanism Structure.
- 8. insulating fire brick automatic casting molding base system as claimed in claim 1, it is characterised in that：The two-way multiplication Flexible ferry bus, including vehicle frame and motor reducer, the motor reducer drive double output shaft, and double output shaft passes through shaft coupling Axletree is connected, axletree is provided with wheel, and the vehicle frame top is provided with retractor device frame, and being provided with gear-box above retractor device frame slides Block, gear-box sliding block are provided with telescopic arm, and the retractor device frame centre position lower end is provided with drive gear set, drive gear set Sliding tooth roller box sliding block, the gear-box sliding block are provided with flexible gear train, and stretch gear train driving telescopic arm, the telescopic arm Upper drying cart latch hook device.
- A kind of 9. method of insulating fire brick automatic casting molding base, it is characterised in that：It the described method comprises the following steps：A, stir mixing：Charging feedstock is required according to refractory brick material and is stirred mixing by pouring technology, is sent to and is poured into a mould In die cavity；B, moulding by casting：By the specification of firebrick billet made of some dividing plates connect several die cavitys form it is one framed, it is framed Bottom surface and an elastomeric seal, after raw material pours into initial set, wet base are prevented with the framed up and framed interactive demoulding of lifting, and make The wet base of depanning is distributed on the corresponding supporting plate preset, completes one-time cast-forming；C, wet base packet：In the supporting plate of multiple row plurality of rows and its wet base will be held in the palm, by the generally longitudinally mobile of a device and Lateral transfer line is served in the horizontal individual transmission packet of quantity identical with cast die cavity line number on device：D, it is online to load：Cranked arm by two and pitch the supporting plate held after being grouped and hold in the palm wet base, do vertical lift and horizontal extension fortune Move supporting plate and ask wet base to load drying cart from pipeline；E, drying：Drying cart batch (-type) passes sequentially through the low and high temperature hothouse automatically controlled by drying process, and is done in high/low temperature Between dry room by one can two-way multiplication stretch ferry bus once complete transfer of the drying cart between high and low temperature hothouse；F, slab separates：Supporting plate is separated with dry body online using cylinder reciprocating action, supporting plate enters next along longitudinally fed line Circulation, dry body deliver to arrangement link；G, dry body arranges：Closed each other by making dry body-point-process closed, by some fixed of predetermined space in separation process In the horizontal dry body interval of bar of position, close makes dry body realize that accurate interval and positioning reach arrangement purpose according to locating rod again；H, base stacking is unloaded：Realize needed for pile up in space and unload dry body from pipeline and between any with digital control system Every, angle, position code be put in fire chassis on；I, supporting plate arranges：The supporting plate after being separated with dry body is subjected to the whole of column and row by model layout to it using toothed belt transmission Reason and positioning, and it is delivered to next moulding by casting link.
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| CN110547638A (en) * | 2019-09-02 | 2019-12-10 | 宁波市晶杰国际物流有限公司 | production line and production method of pregnant woman pillow |
| CN110580362A (en) * | 2018-06-07 | 2019-12-17 | 中国科学院沈阳自动化研究所 | topological optimization design method for friction stir welding robot ram structure |
| CN111979006A (en) * | 2020-09-11 | 2020-11-24 | 冒俊 | Clean coal shaping processing system |
| CN115009749A (en) * | 2022-07-07 | 2022-09-06 | 哥乐巴环保科技(上海)有限公司 | Automatic transfer system of product ejection of compact |
| CN117283673A (en) * | 2023-11-22 | 2023-12-26 | 河北大宾美术用品有限公司 | Stable blank pulling equipment for ceramic technology |
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| CN117283673B (en) * | 2023-11-22 | 2024-01-23 | 河北大宾美术用品有限公司 | Stable blank pulling equipment for ceramic technology |
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