CN107757047A - One kind does not automatically shut down three-in-one flame assembly machine - Google Patents
One kind does not automatically shut down three-in-one flame assembly machine Download PDFInfo
- Publication number
- CN107757047A CN107757047A CN201711144951.6A CN201711144951A CN107757047A CN 107757047 A CN107757047 A CN 107757047A CN 201711144951 A CN201711144951 A CN 201711144951A CN 107757047 A CN107757047 A CN 107757047A
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- CN
- China
- Prior art keywords
- sponge
- fabric
- finished product
- bed material
- flame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004744 fabric Substances 0.000 claims abstract description 75
- 239000000463 material Substances 0.000 claims abstract description 43
- 239000002131 composite material Substances 0.000 claims abstract description 37
- 238000003860 storage Methods 0.000 claims abstract description 34
- 150000001875 compounds Chemical class 0.000 claims abstract description 23
- 238000004804 winding Methods 0.000 claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 12
- 238000005520 cutting process Methods 0.000 claims abstract description 8
- 230000008602 contraction Effects 0.000 claims description 3
- 238000002271 resection Methods 0.000 claims description 3
- 230000037303 wrinkles Effects 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 241000322338 Loeseliastrum Species 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 241000628997 Flos Species 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/04—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the partial melting of at least one layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses do not shut down three-in-one flame assembly machine, including sponge magazine feed system, fabric magazine feed system, bed material magazine feed system, three-in-one flame hybrid system and finished product winding system automatically.Sponge magazine feed system includes sponge, three axles unreel device, sponge splicer, sponge storage rack and upper auto deviation rectifier；Fabric magazine feed system includes fabric, fabric connector machine, cloth storage trough, lower auto deviation rectifier, automatic edge suction device and needle plate mechanism；Bed material magazine feed system includes bed material, bed material splicer and bed material storing band；Three-in-one flame hybrid system includes three pressure rollers, preceding fire row and rear fire row；Finished product winding system includes composite finished product, discharge rack, cutting knife, finished product storage rack, rolling-up trolley and winding support.The present invention use needle plate system can with composite elastic cloth, calico, and using store up cloth, joint mechanism can be completed not shut down three-in-one compound, efficiency is higher.
Description
Technical field
The invention belongs to flame assembly machine field, and in particular to one kind does not automatically shut down three-in-one flame assembly machine.
Background technology
Composite is widely used in the industries such as automotive trim, industrial fabrics, household articles, medical protection.At present
It is environmentally friendly comparison, energy-conservation that flame, which is compounded in all kinds of combination process, is bonded the good one kind of effect, and flame assembly machine is mostly simple machine
Type, for the compound of two layer materials, for example sponge and cloth or sponge and grid cloth is compound, and is frequently necessary to three kinds for some
Disposable Compound Machining shaping, conventional composite equipment need to carry out two layers of compound, Granted publication applied before our company twice
Number for " U of CN 204278688 " patent disclose it is a kind of carry out three-in-one compound compounding machine, but be not suitable for elastic force
Cloth, calico, and need to shut down when material is used up and change, it is less efficient.
The content of the invention
For the above-mentioned deficiency present in prior art, the technical problem to be solved in the present invention is to provide a kind of new complete
Automatically three-in-one flame assembly machine is not shut down, it uses needle plate structure, increase storage distribution system, efficiently solves above mentioned problem.
In order to solve the above-mentioned technical problem, the present invention adopts the following technical scheme that：One kind does not automatically shut down three-in-one fire
Flame compounding machine, including sponge magazine feed system, fabric magazine feed system, bed material magazine feed system, three-in-one flame are answered
Syzygy is united and finished product winding system.
Further, the sponge magazine feed system includes sponge, three axles unreel device, sponge splicer, sponge storing
Frame and upper auto deviation rectifier.Three axles, which unreel device, has three can be unreeled around the unreeling shaft of central rotation, sponge on unreeling shaft,
The head and the tail of the sponge of volume two can be glued together by sponge splicer；Sponge storage rack is made up of the deflector roll of multigroup arrangement up and down,
Sponge that device unreels is unreeled by sponge storage rack from three axles, and is passed through upper auto deviation rectifier and be sent into the three-in-one compound system of flame
System.
Further, the fabric magazine feed system include fabric, fabric connector machine, cloth storage trough, lower auto deviation rectifier,
Automatic edge suction device and needle plate mechanism；The head and the tail of the fabric of volume two enter cloth storage trough, cloth storage trough by the way that fabric connector machine is glued together
Part fabric to be composite is stored, lower auto deviation rectifier can prevent that fabric skew transmitting path is excessive, and automatic edge suction device ensures face
Expect it is straight transmit from the central position without wrinkles, needle plate mechanism arranges needle plate in the vertical both sides of fabric direction of transfer, and draw point is worn
Cross fabric both sides serve it is fixed, tighten, contraction when preventing stretch fabric, calico as fabric and curl, fabric passes through biography
Roller is sent to be sent into three-in-one flame hybrid system.
Further, the bed material magazine feed system includes bed material, bed material splicer and bed material storing band；The bed materials of volume two
Head and the tail it is glued together by bed material splicer, bed material storing band storage part bed material to be composite, bed material passes through transfer roller
It is sent into three-in-one flame hybrid system.
Further, the three-in-one flame hybrid system includes three pressure rollers, preceding fire row and rear fire row；Pressure roller is vertically equal
Even arrangement, fabric and sponge are bonded in top pressure roller and middle part pressure roller junction, and preceding fire row igniting is compound；Fabric after compound and
Sponge enters middle part pressure roller through deflector roll and bottom pressure roller junction, bed material are bonded with sponge, and rear fire row igniting is compound, three-in-one multiple
Close the composite finished product completed and enter discharge rack.
Further, the finished product winding system includes composite finished product, discharge rack, cutting knife, finished product storage rack, rolling-up trolley
With winding support；Composite finished product by discharge rack, part that cutting knife is destroyed composite finished product width both sides by needle plate mechanism,
Compound nonoverlapping Partial Resection, finished product storage rack are made up of the deflector roll of multigroup arrangement up and down, and fan is installed on product discharge rack
To composite finished product cooling, taste removal, composite finished product eventually enters into winding support, and winding support both ends can all wind composite finished product, receive
Rolling-up trolley can transport composite finished product after the completion of volume.
The invention has the advantages that using needle plate system can be with composite elastic cloth, calico, and use storage cloth, joint
Mechanism can complete not shut down three-in-one compound, and efficiency is higher.
Brief description of the drawings
Fig. 1 is general assembly drawing of the present invention；
Fig. 2 is sponge magazine feed system installation diagram of the present invention；
Fig. 3 is fabric magazine feed system installation diagram of the present invention；
Fig. 4 is the three-in-one flame hybrid system installation diagram of the present invention；
Fig. 5 is bed material magazine feed system installation diagram of the present invention；
Fig. 6 is finished product winding system installation diagram of the present invention.
In figure：1 three axles unreel device, 2 sponges, 3 sponge splicers, 4 sponge storage racks, 5 fabrics, 6 fabric connector machines, 7 storages
Cloth groove, 8 times auto deviation rectifiers, auto deviation rectifier on 9,10 automatic edge suction devices, 11 needle plate mechanisms, fire row before 12, fire row after 13,14
Pressure roller, 15 bed material storing bands, 16 discharge racks, 17 bed material splicers, 18 bed materials, 19 composite finished products, 20 cutting knifes, 21 finished product storings
Frame, 22 rolling-up trolleys, 23 winding supports.
Embodiment
The particular content of the present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
As shown in figures 1 to 6, it is a kind of automatically not shut down three-in-one flame assembly machine, including sponge magazine feed system, face
Expect magazine feed system, bed material magazine feed system, three-in-one flame hybrid system and finished product winding system.
In actual applications, the sponge magazine feed system unreels device 1, sponge splicer 3, sea including sponge 2, three axles
Continuous storage rack 4 and upper auto deviation rectifier 9；Three axles, which unreel device 1, has three can be arranged on and put around the unreeling shaft of central rotation, sponge 2
Unreeled on spool, the head and the tail of the sponge 2 of volume two can be glued together by sponge splicer 3；Sponge storage rack 4 is by multigroup cloth up and down
The deflector roll composition put, unreel the sponge 2 that device 1 unreels from three axles and be sent into by sponge storage rack 4, and by upper auto deviation rectifier 9
Three-in-one flame hybrid system.
In actual applications, the fabric magazine feed system includes fabric 5, fabric connector machine 6, cloth storage trough 7, lower automatic
Deviation rectifier 8, automatic edge suction device 10 and needle plate mechanism 11；The head and the tail of the fabric 5 of volume two pass through 6 entrance glued together of fabric connector machine
Cloth storage trough 7, cloth storage trough 7 store part fabric 5 to be composite, and lower auto deviation rectifier 8 can prevent fabric 5 from offseting transmitting path mistake
Greatly, automatic edge suction device 10 ensures that fabric 5 is straight transmits from the central position without wrinkles, and needle plate mechanism 11 is in the direction of transfer of fabric 5
Vertical both sides arrangement needle plate, draw point serves through the both sides of fabric 5 to be fixed, tightens, and prevents stretch fabric, calico as fabric
Contraction when 5 and curl, fabric 5 is sent into three-in-one flame hybrid system by transfer roller.
In actual applications, the bed material magazine feed system includes bed material 18, bed material splicer 17 and bed material storing band
15, the head and the tail of the bed material 18 of volume two are glued together by bed material splicer 17, and bed material storing band 15 stores part bottom to be composite
Material 18, bed material 18 is sent into three-in-one flame hybrid system by transfer roller.
In actual applications, the three-in-one flame hybrid system includes three pressure rollers 14, preceding fire row 12 and rear fire row 13；
Pressure roller 14 is vertically evenly distributed, and fabric 5 and sponge 2 are bonded in top pressure roller 14 and the junction of middle part pressure roller 14, preceding 12 points of fire row
Fire is compound；Fabric 5 and sponge 2 after compound enter middle part pressure roller 14 and the junction of bottom pressure roller 14, bed material 18 and sea through deflector roll
Silk floss 2 is bonded, and rear fire row 13 is lighted a fire compound, and the composite finished product 19 of three-in-one compound completion enters finished product winding system.
In actual applications, the finished product winding system includes composite finished product 19, discharge rack 16, cutting knife 20, finished product storing
Frame 21, rolling-up trolley 22 and winding support 23；Composite finished product 19 is by discharge rack 16, and cutting knife 20 is by the width of composite finished product 19
The damaged part in both sides, compound nonoverlapping Partial Resection, finished product storage rack 21 are made up of the deflector roll of multigroup arrangement up and down, produced
On discharge rack 16 install fan composite finished product 19 is cooled, taste removal, composite finished product 19 eventually enter into winding support 23, wind support
23 both ends can all wind composite finished product 19, and rolling-up trolley 22 can transport composite finished product 19 after the completion of winding.
In summary, the present invention uses needle plate system can be with composite elastic cloth, calico, and uses storage cloth, joint mechanism
It can complete not shut down three-in-one compound, efficiency is higher.
General principle, the main features and advantages of the present invention have been shown and described above.The technical staff of the industry should
Understand, above-mentioned embodiment only technical concepts and features to illustrate the invention, its object is to allow person skilled in the art
Scholar can understand present disclosure and be carried out, and it is not intended to limit the scope of the present invention, all according to the present invention
The equivalent change or modification that Spirit Essence is made, it should all cover within the scope of the present invention.
Claims (6)
1. one kind does not automatically shut down three-in-one flame assembly machine, it is characterised in that：Including sponge magazine feed system, fabric storage
Deposit feed system, bed material magazine feed system, three-in-one flame hybrid system and finished product winding system.
2. one kind according to claim 1 does not automatically shut down three-in-one flame assembly machine, it is characterised in that：The sponge
Magazine feed system includes sponge (2), three axles unreel device (1), sponge splicer (3), sponge storage rack (4) and upper automatic deviation correction
Device (9)；Three axles, which unreel device (1), has three can be unreeled around the unreeling shaft of central rotation, sponge (2) on unreeling shaft, volume two
The head and the tail of sponge (2) can be glued together by sponge splicer (3)；Sponge storage rack (4) is by multigroup deflector roll arranged up and down
Composition, sponge (2) that device (1) unreels is unreeled by sponge storage rack (4) from three axles, and pass through upper auto deviation rectifier (9) and be sent into
Three-in-one flame hybrid system.
3. one kind according to claim 1 does not automatically shut down three-in-one flame assembly machine, it is characterised in that：The fabric
Magazine feed system includes fabric (5), fabric connector machine (6), cloth storage trough (7), lower auto deviation rectifier (8), automatic edge suction device
And needle plate mechanism (11) (10)；The head and the tail of the fabric (5) of volume two enter cloth storage trough (7) by the way that fabric connector machine (6) is glued together,
Cloth storage trough (7) storage part fabric (5) to be composite, lower auto deviation rectifier (8) can prevent fabric (5) from offseting transmitting path mistake
Greatly, automatic edge suction device (10) guarantee fabric (5) is straight transmits from the central position without wrinkles, and needle plate mechanism (11) is in fabric (5)
The vertical both sides arrangement needle plate of direction of transfer, draw point serves through fabric (5) both sides to be fixed, tightens, and prevents stretch fabric, stamp
Contraction when cloth is as fabric (5) and curl, fabric (5) is sent into three-in-one flame hybrid system by transfer roller.
4. one kind according to claim 1 does not automatically shut down three-in-one flame assembly machine, it is characterised in that：The bed material
Magazine feed system includes bed material (18), bed material splicer (17) and bed material storing band (15), and the head and the tail of the bed materials (18) of volume two lead to
Cross that bed material splicer (17) is glued together, bed material storing band (15) storage part bed material (18) to be composite, bed material (18) is logical
Cross transfer roller and be sent into three-in-one flame hybrid system.
5. one kind according to claim 1 does not automatically shut down three-in-one flame assembly machine, it is characterised in that：Described three close
One flame hybrid system includes three pressure rollers (14), preceding fire row (12) and rear fire row (13)；Vertical evenly distributed, the face of pressure roller (14)
Expect that (5) and sponge (2) are bonded in top pressure roller (14) and middle part pressure roller (14) junction, preceding fire row (12) igniting is compound；It is compound
Fabric (5) and sponge (2) afterwards enters middle part pressure roller (14) and bottom pressure roller (14) junction, bed material (18) and sponge through deflector roll
(2) it is bonded, rear fire row (13) igniting is compound, and the composite finished product (19) of three-in-one compound completion enters finished product winding system.
6. one kind according to claim 1 does not automatically shut down three-in-one flame assembly machine, it is characterised in that：The finished product
Winding system includes composite finished product (19), discharge rack (16), cutting knife (20), finished product storage rack (21), rolling-up trolley (22) and received
Roll support (23)；Composite finished product (19) is damaged by composite finished product (19) width both sides by discharge rack (16), cutting knife (20)
Partly, compound nonoverlapping Partial Resection, finished product storage rack (21) are made up of the deflector roll of multigroup arrangement up and down, product discharge rack
(16) fan is installed on to composite finished product (19) cooling, taste removal, composite finished product (19) eventually enters into winding support (23), winding branch
Frame (23) both ends can all wind composite finished product (19), and rolling-up trolley (22) can transport composite finished product (19) after the completion of winding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711144951.6A CN107757047A (en) | 2017-11-17 | 2017-11-17 | One kind does not automatically shut down three-in-one flame assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711144951.6A CN107757047A (en) | 2017-11-17 | 2017-11-17 | One kind does not automatically shut down three-in-one flame assembly machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107757047A true CN107757047A (en) | 2018-03-06 |
Family
ID=61278310
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711144951.6A Pending CN107757047A (en) | 2017-11-17 | 2017-11-17 | One kind does not automatically shut down three-in-one flame assembly machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107757047A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110386491A (en) * | 2019-08-30 | 2019-10-29 | 江苏闳业机械股份有限公司 | One kind not shutting down composite material deodorizing device |
| CN110421953A (en) * | 2019-08-30 | 2019-11-08 | 江苏闳业机械股份有限公司 | A kind of economical three-in-one flame assembly machine |
| CN115071245A (en) * | 2022-04-12 | 2022-09-20 | 山东金达汽车部件制造股份有限公司 | Flame laminating machine |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203317842U (en) * | 2012-12-04 | 2013-12-04 | 江苏华驰机械有限公司 | Flame compounding machine |
| CN104401091A (en) * | 2014-11-27 | 2015-03-11 | 江苏闳业机械有限公司 | Flame bonding machine faller mechanism |
| CN105252874A (en) * | 2015-10-27 | 2016-01-20 | 盐城旭华机械有限公司 | Servo control based multilayer flame laminating mechanism |
| CN207535448U (en) * | 2017-11-17 | 2018-06-26 | 江苏闳业机械股份有限公司 | One kind does not automatically shut down three-in-one flame assembly machine |
-
2017
- 2017-11-17 CN CN201711144951.6A patent/CN107757047A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203317842U (en) * | 2012-12-04 | 2013-12-04 | 江苏华驰机械有限公司 | Flame compounding machine |
| CN104401091A (en) * | 2014-11-27 | 2015-03-11 | 江苏闳业机械有限公司 | Flame bonding machine faller mechanism |
| CN105252874A (en) * | 2015-10-27 | 2016-01-20 | 盐城旭华机械有限公司 | Servo control based multilayer flame laminating mechanism |
| CN207535448U (en) * | 2017-11-17 | 2018-06-26 | 江苏闳业机械股份有限公司 | One kind does not automatically shut down three-in-one flame assembly machine |
Non-Patent Citations (1)
| Title |
|---|
| B.H卡尔波夫: "塑料橡胶机械设备", 辽宁科学技术出版社, pages: 536 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110386491A (en) * | 2019-08-30 | 2019-10-29 | 江苏闳业机械股份有限公司 | One kind not shutting down composite material deodorizing device |
| CN110421953A (en) * | 2019-08-30 | 2019-11-08 | 江苏闳业机械股份有限公司 | A kind of economical three-in-one flame assembly machine |
| CN115071245A (en) * | 2022-04-12 | 2022-09-20 | 山东金达汽车部件制造股份有限公司 | Flame laminating machine |
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Application publication date: 20180306 |