CN107739218A - The preparation method that a kind of Plasma thermal spray makes carbon-based compound electro-thermal ceramic tile - Google Patents

The preparation method that a kind of Plasma thermal spray makes carbon-based compound electro-thermal ceramic tile Download PDF

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Publication number
CN107739218A
CN107739218A CN201711050430.4A CN201711050430A CN107739218A CN 107739218 A CN107739218 A CN 107739218A CN 201711050430 A CN201711050430 A CN 201711050430A CN 107739218 A CN107739218 A CN 107739218A
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CN
China
Prior art keywords
ceramic tile
carbon
thermal
plasma
preparation
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Pending
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CN201711050430.4A
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Chinese (zh)
Inventor
耿柏松
胥小勇
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Lanzhou University
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Lanzhou University
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Priority to CN201711050430.4A priority Critical patent/CN107739218A/en
Publication of CN107739218A publication Critical patent/CN107739218A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/89Coating or impregnation for obtaining at least two superposed coatings having different compositions
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/52Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation

Abstract

The invention discloses the preparation method that a kind of Plasma thermal spray makes carbon-based compound electro-thermal ceramic tile, comprise the following steps:1) patterned mask is adhered to the back side of ceramic tile;2) graphene or other carbon-based conductive material sprayings are concentrated mainly on the void region of mask in ceramic tile surface and film forming, spraying area using plasma spray technology;3) mask is removed, you can carbon-based conducting wire film is obtained at the ceramic tile back side;4) adiabatic dielectric film is sprayed at the whole ceramic tile back side, is protected for partiting thermal insulation.Plasma spraying process of the present invention is directly using solid state powder as raw material, carbon-based conductive body directly forms conductive layer, there is no the participation of organic compound, can effectively it evade using gas release and material failure problem caused by electrocondution slurry, conducting film film forming in a manner of microcosmic insertion in ceramic surface, adhesion is much larger than the cohesive force of coating film forming, can significantly improve the service life of conducting film, can be effectively increased the security and service life of electric heating ceramic tile.

Description

The preparation method that a kind of Plasma thermal spray makes carbon-based compound electro-thermal ceramic tile
Technical field
The present invention relates to electric heating ceramic tile manufacture technology field, more particularly to a kind of making of Plasma thermal spray are carbon-based multiple The preparation method for closing electric heating ceramic tile.
Background technology
Electric heating ceramic tile refers to, in conventional ceramic tile (floor tile, walltile) back side arrangement heating wire, passing through electric-heating-wire-heating Ceramic tile, realize the novel product of heating.
The heating wire method for arranging often having at present mainly has two classes, a kind of to be coiled for conventional resistance wire, i.e., by diameter 1-3 The heating wire that millimeter does not wait is adhered to the ceramic tile back side with glue;Its advantage is mainly industrial chain maturation, it is easy to accomplish, resistance wire is certainly Tape insulation protective layer.Purchasing commercialized resistance wire and being installed at the ceramic tile back side to complete.Its shortcoming is that heating wire connects with ceramic tile Contacting surface product is small, and heat transfer efficiency is low, high material consumption, hence it is evident that adds the thickness of ceramic tile.
Another kind is that production method, which includes directly electrocondution slurry is applied on ceramic tile, forms electricity using film heating circuit Road, or prefabricated thin film circuit is pasted onto ceramic tile surface, generally for insulation and thermal insulation can in heating wire surface mount or Fire insulating ceramic.Its advantage is that electric heating element and ceramic tile contact area are big, and heat transfer efficiency is high, and material consumption is small, to the thickness of ceramic tile Degree changes also smaller;Shortcoming is that electrocondution slurry contains organic compound, easily release pernicious gas, while through too high after heating Warm heating material denaturation, electric conductivity, which is deteriorated, easily to fail, and heats the adhesion that can also reduce conducting film repeatedly in addition, easily comes off Or it is broken, cause heating wire to fail, while there is also certain hidden danger for the fitting between heating wire and insulating barrier.
The content of the invention
To solve above mentioned problem present in prior art and actual conditions, the invention provides a kind of plasma thermal jet The preparation method that coating makes carbon-based compound electro-thermal ceramic tile, comprises the following steps:
1) patterned mask is adhered to the back side of ceramic tile;
2) using plasma spray technology by graphene or other carbon-based conductive material sprayings in ceramic tile surface and film forming, Spraying area is concentrated mainly on the void region of mask;
3) mask is removed, you can carbon-based conducting wire film is obtained at the ceramic tile back side;
4) adiabatic dielectric film is sprayed at the whole ceramic tile back side, is protected for partiting thermal insulation.
Preferably, in the step 1), the material of the mask include but is not limited to plastics, wooden, metal film or Person's hard plate material.
Preferably, ceramic tile can be the ceramic materials such as all kinds of wall bricks, floor tile, and the surface of ceramic tile can be plane, Groove can be designed to circuit in advance.
Preferably, in step 1), the figure of conducting film can be multigroup conductor in parallel or solid conductor series connection, Can be straight line or curve.
Preferably, in step 2), carbon-based conductive material is referred to carbon materials such as graphite, graphene, carbon fiber, CNTs Expect the powder stock as electric conductor.
Preferably, the technique for removing mask includes but is not limited to mechanical stripping method, laser ablation method or solution corrosion method.
Preferably, in step 4), in addition to the circuit connection contact of circuit design, other regions use plasma Spraying process covers insulation and thermal insulation film,
Preferably, in step 4), the material of adiabatic membrane has good insulation exhausted including but not limited to zirconium oxide, aluminum oxide etc. The material of thermal characteristics.
Preferably, the thickness for depositing conducting film can be in tens nanometers to several millimeters models according to material character and product demand It is adjusted in enclosing.
The present invention discloses the carbon-based compound electro-thermal ceramic tile that a kind of Plasma thermal spray makes, by claim Method any one of 1-9 is made.
What the present invention used belongs to film heating circuit, except above-mentioned traditional films heating ceramic tile electric heating element contacts with ceramic tile Area is big, and heat transfer efficiency is high, and material consumption is small, outside the also less advantage changed to the thickness of ceramic tile, plasma spray coating For method directly using solid state powder as raw material, carbon-based conductive body directly forms conductive layer, can be effective without the participation of organic compound Evade using caused by electrocondution slurry gas release and material failure problem, while conducting film in ceramic surface with microcosmic insertion Mode film forming, adhesion are much larger than the cohesive force of coating film forming, can significantly improve the service life of conducting film, while plasma Also there is extremely strong adhesion between the insulation and thermal insulation film and ceramic tile and heating wire of spraying coating process deposition, electric heating porcelain can be effectively increased The security and service life of brick.
The present invention implements pattern mask spraying+protective layer in ceramic surface and sprays this group technology, can effectively carry Efficiency, service life and the security (more preferable insulation effect, no gas release) of highly conductive ceramic tile.
Brief description of the drawings
Technical solution of the present invention is discussed in detail below in conjunction with the accompanying drawings.
Fig. 1 is the preparation method that the Plasma thermal spray of the embodiment of the present invention 1 makes carbon-based compound electro-thermal ceramic tile Flow chart.
Fig. 2 is the preparation method that the Plasma thermal spray of the embodiment of the present invention 2 makes carbon-based compound electro-thermal ceramic tile Flow chart.
Embodiment
Plasma spray technology is a kind of ripe film, block materials preparation means, and mainly powder body material exists Under the heat effect of high-temperature plasma, target substrate is injected at a high speed, melts or be embedded in substrate surface, is joined by controlling Number, it is possible to achieve film deposition of the thickness from several microns to several centimetres.It is usually used in surface modification and the film of special trade at present Target customizes.
Mask technique is referred to by the way that by pre-designed mask, (hollow out plan obtains on complete sheet material or film Pattern) be covered in substrate surface to be processed, the film operation such as then integrally sprayed, painted, being sputtered to surface, being removed After mask, only there is thin film deposition in void region in substrate.The method is common in all kinds of thin film depositions, banner, blackboard newspaper at present Etc. various application scenarios.
Embodiment 1
Complete skill scheme provided by the invention, as shown in Figure 1:
1, patterned mask is adhered to the back side of ceramic tile.The material of mask includes but is not limited to plastics, wooden, metal Film or hard plate material;Ceramic tile can be the ceramic materials such as all kinds of wall bricks, floor tile, and the surface of ceramic tile can be flat Face, the figure of conducting film can be multigroup conductor in parallel or the solid conductor series connection shown in figure, can be straight line, It can also be curve.
2, using plasma spray technology by graphene or other carbon-based conductive material sprayings in ceramic tile surface and film forming. Spraying area is concentrated mainly on the void region of mask;Carbon-based conductive material refers to receiving with graphite, graphene, carbon fiber, carbon Powder stock of the carbon materials such as mitron as electric conductor, plasmon spraying equipment can be commercial or self assembly instruments. Depositing the thickness of conducting film can be to be adjusted in the range of tens nanometers to several millimeters again according to material character and product demand.
3, remove mask, you can carbon-based conducting wire film is obtained at the ceramic tile back side.Removing the technique of mask is included but not It is limited to mechanical stripping method, laser ablation method or solution corrosion method.
4, adiabatic dielectric film is sprayed at the whole ceramic tile back side, is protected for partiting thermal insulation.Except the circuit of circuit design connects Beyond contact head, other regions are included but unlimited using plasma spraying process covering insulation and thermal insulation film, the material of adiabatic membrane There is the material of good insulation insulating characteristicses in zirconium oxide, aluminum oxide etc..
What the present invention used belongs to film heating circuit, using plasma spray technology directly by carbon-based conductive powder (graphene, CNT etc.) directly bombardment is embedded in ceramic tile surface and forms heater circuit, and equally uses plasma spray coating Technology deposits adiabatic dielectric film (zirconium oxide, aluminum oxide etc.) on heater circuit surface.Carbon-based conductive body is directly in ceramic surface shape Into conductive layer, without the participation of organic compound, it can effectively evade and be lost using gas release and material caused by electrocondution slurry Effect problem, while in ceramic surface, the film forming in a manner of microcosmic insertion, adhesion are much larger than the cohesive force of coating film forming to conducting film, The service life of conducting film, while the insulation and thermal insulation film and ceramic tile and heating wire of plasma spray process deposition can be significantly improved Between also have extremely strong adhesion, the security and service life of electric heating ceramic tile can be effectively increased.
Embodiment 2
Embodiment 2 as different from Example 1, as shown in Fig. 2 be provided with groove to circuit in advance on ceramic tile in step 1, Graphene or other carbon-based conductive material sprayings are at groove.
Finally it should be noted that:The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention, Although the present invention is described in detail with reference to the foregoing embodiments, for those skilled in the art, it still may be used To be modified to the technical scheme described in foregoing embodiments, or equivalent substitution is carried out to which part technical characteristic. Within the spirit and principles of the invention, any modification, equivalent substitution and improvements made etc., it should be included in the present invention's Within protection domain.

Claims (10)

1. the preparation method that a kind of Plasma thermal spray makes carbon-based compound electro-thermal ceramic tile, it is characterised in that including following Step:
1) patterned mask is adhered to the back side of ceramic tile;
2) use plasma spray technology by graphene or other carbon-based conductive material sprayings in ceramic tile surface and film forming, spraying Region is concentrated mainly on the void region of mask;
3) mask is removed, you can carbon-based conducting wire film is obtained at the ceramic tile back side;
4) adiabatic dielectric film is sprayed at the whole ceramic tile back side, is protected for partiting thermal insulation.
2. the preparation method that Plasma thermal spray according to claim 1 makes carbon-based compound electro-thermal ceramic tile:It is special Sign is, in the step 1), the material of the mask includes but is not limited to plastics, wooden, metal film or hard plate Material.
3. the preparation method that Plasma thermal spray according to claim 1 makes carbon-based compound electro-thermal ceramic tile:It is special Sign is, in step 1), the surface of ceramic tile can be plane, can also design groove to circuit in advance.
4. the preparation method that Plasma thermal spray according to claim 1 makes carbon-based compound electro-thermal ceramic tile:It is special Sign is, in step 1), the figure of conducting film can be multigroup conductor in parallel or solid conductor series connection, can be straight Line or curve.
5. the preparation method that Plasma thermal spray according to claim 1 makes carbon-based compound electro-thermal ceramic tile:It is special Sign is, in step 2), carbon-based conductive material is referred to using carbon materials such as graphite, graphene, carbon fiber, CNTs as leading The powder stock of electric body.
6. the preparation method that Plasma thermal spray according to claim 1 makes carbon-based compound electro-thermal ceramic tile:It is special Sign is, in step 3), the technique for removing mask includes but is not limited to mechanical stripping method, laser ablation method or solution corrosion method.
7. the preparation method that Plasma thermal spray according to claim 1 makes carbon-based compound electro-thermal ceramic tile:It is special Sign is, in step 4), in addition to the circuit connection contact of circuit design, other regions are covered using plasma spraying process Lid insulation and thermal insulation film.
8. the preparation method that Plasma thermal spray according to claim 1 makes carbon-based compound electro-thermal ceramic tile:It is special Sign is, in step 4), the material of adiabatic membrane has good insulation insulating characteristicses including but not limited to zirconium oxide, aluminum oxide etc. Material.
9. the preparation method that Plasma thermal spray according to claim 1 makes carbon-based compound electro-thermal ceramic tile:It is special Sign is that the thickness for depositing conducting film can be carried out according to material character and product demand in the range of tens nanometers to several millimeters Adjustment.
10. the carbon-based compound electro-thermal ceramic tile that a kind of Plasma thermal spray makes, it is characterised in that by claim 1-9 Method described in any one is made.
CN201711050430.4A 2017-10-31 2017-10-31 The preparation method that a kind of Plasma thermal spray makes carbon-based compound electro-thermal ceramic tile Pending CN107739218A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112919931A (en) * 2021-03-03 2021-06-08 季华实验室 Preparation method of functional ceramic tile and functional ceramic tile
CN114405797A (en) * 2021-12-21 2022-04-29 苏州大学 Graphene coating based on liquid material plasma spraying technology and spraying process thereof

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4790110A (en) * 1987-06-01 1988-12-13 Buchtal Gesellschaft Mit Beschrankter Haftung Tile-like ceramic element having an electrically conductive surface glaze on the visible side
JPH04224158A (en) * 1990-12-24 1992-08-13 Yooken:Kk Pretreatment for plasma spraying for building material in ceramics industry
US20030027012A1 (en) * 2001-08-03 2003-02-06 Irene Spitsberg Low thermal conductivity thermal barrier coating system and method therefor
US20040074899A1 (en) * 2002-10-21 2004-04-22 General Electric Company Encapsulated graphite heater and process
US20040258842A1 (en) * 2003-06-19 2004-12-23 Noriaki Hamaya Coated member and method of manufacture
US20150264747A1 (en) * 2008-05-30 2015-09-17 Thermoceramix, Inc. Radiant heating using heater coatings
CN105025598A (en) * 2015-07-06 2015-11-04 广东天弼陶瓷有限公司 Electrothermal composite ceramic brick and preparation method thereof
CN106313287A (en) * 2016-11-03 2017-01-11 景德镇全球亮科技有限公司 Multifunctional ceramic tile and manufacturing method thereof

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4790110A (en) * 1987-06-01 1988-12-13 Buchtal Gesellschaft Mit Beschrankter Haftung Tile-like ceramic element having an electrically conductive surface glaze on the visible side
JPH04224158A (en) * 1990-12-24 1992-08-13 Yooken:Kk Pretreatment for plasma spraying for building material in ceramics industry
US20030027012A1 (en) * 2001-08-03 2003-02-06 Irene Spitsberg Low thermal conductivity thermal barrier coating system and method therefor
US20040074899A1 (en) * 2002-10-21 2004-04-22 General Electric Company Encapsulated graphite heater and process
US20040258842A1 (en) * 2003-06-19 2004-12-23 Noriaki Hamaya Coated member and method of manufacture
US20150264747A1 (en) * 2008-05-30 2015-09-17 Thermoceramix, Inc. Radiant heating using heater coatings
CN105025598A (en) * 2015-07-06 2015-11-04 广东天弼陶瓷有限公司 Electrothermal composite ceramic brick and preparation method thereof
CN106313287A (en) * 2016-11-03 2017-01-11 景德镇全球亮科技有限公司 Multifunctional ceramic tile and manufacturing method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112919931A (en) * 2021-03-03 2021-06-08 季华实验室 Preparation method of functional ceramic tile and functional ceramic tile
CN114405797A (en) * 2021-12-21 2022-04-29 苏州大学 Graphene coating based on liquid material plasma spraying technology and spraying process thereof

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Application publication date: 20180227