CN107717695A - A kind of girder steel rust removing robot of four-degree-of-freedom - Google Patents

A kind of girder steel rust removing robot of four-degree-of-freedom Download PDF

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Publication number
CN107717695A
CN107717695A CN201711018677.8A CN201711018677A CN107717695A CN 107717695 A CN107717695 A CN 107717695A CN 201711018677 A CN201711018677 A CN 201711018677A CN 107717695 A CN107717695 A CN 107717695A
Authority
CN
China
Prior art keywords
degree
freedom
girder steel
mechanical arm
wheel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711018677.8A
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Chinese (zh)
Inventor
吴应举
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hefei Changqing Machinery Co Ltd
Original Assignee
Hefei Changqing Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hefei Changqing Machinery Co Ltd filed Critical Hefei Changqing Machinery Co Ltd
Priority to CN201711018677.8A priority Critical patent/CN107717695A/en
Publication of CN107717695A publication Critical patent/CN107717695A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/033Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0007Movable machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0084Other grinding machines or devices the grinding wheel support being angularly adjustable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/02Frames; Beds; Carriages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J11/00Manipulators not otherwise provided for
    • B25J11/005Manipulators for mechanical processing tasks
    • B25J11/0065Polishing or grinding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/02Programme-controlled manipulators characterised by movement of the arms, e.g. cartesian coordinate type
    • B25J9/04Programme-controlled manipulators characterised by movement of the arms, e.g. cartesian coordinate type by rotating at least one arm, excluding the head movement itself, e.g. cylindrical coordinate type or polar coordinate type

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Manipulator (AREA)

Abstract

The invention discloses a kind of girder steel rust removing robot of four-degree-of-freedom, including moving carriage, magnetic-type movable pulley, four-degree-of-freedom mechanical arm and derusting polishing pad, the moving carriage bottom is welded with wheel carrier, wheel carrier restocking is provided with magnetic-type movable pulley, and the magnetic-type movable pulley is made up of rubber tyre, permanent magnet, wheel shaft and wheel hub;Electric rotating machine is installed, electric rotating machine upper end connection four-degree-of-freedom mechanical arm, four-degree-of-freedom mechanical arm front end is provided with derusting polishing pad in the moving carriage;It can realize that tilt rows are walked on girder steel, the convenient operation that further derusted to girder steel, girder steel polishing derusting operation of the derusting polishing pad to 360 ° of any directions on the outside of moving carriage;Convenient operation four-degree-of-freedom mechanical arm rotates regulation angle in each joint, and easy to operate, flexibility is good, and derusting polishing disc spins are polished and removed to steel beam surface iron rust.

Description

A kind of girder steel rust removing robot of four-degree-of-freedom
Technical field
The present invention relates to grinding machine equipment technical field, the girder steel rust removing robot of specifically a kind of four-degree-of-freedom.
Background technology
Girder steel is generally used on heavy mechanical equipment or the field such as factory building, harbour, electric power facility in, play good branch Support acts on, and with the increase of usage time and the influence of operating environment, the problem of corrosion occurs in steel beam surface, is being repaired When, it is necessary to the iron rust on its surface is removed and sanding and polishing, then smear antirust agent and be protected by.Generally directed to the polishing of girder steel Operation is by manually carrying out, and the operation under the hazardous environments such as high-altitude, and operating efficiency is low, and security can not ensure, and time-consuming Arduously, it is impossible to which flexible operating is derusted with realizing to girder steel.Therefore, it is necessary to which a kind of girder steel rust removing robot of four-degree-of-freedom substitutes people Work fulfils assignment.
The content of the invention
It is an object of the invention to provide a kind of girder steel rust removing robot of four-degree-of-freedom, to solve in above-mentioned background technology The problem of proposition.
To achieve the above object, the present invention provides following technical scheme:
A kind of girder steel rust removing robot of four-degree-of-freedom, including moving carriage, magnetic-type movable pulley, four-degree-of-freedom mechanical arm and remove Become rusty polishing pad, and the moving carriage bottom is welded with wheel carrier, and wheel carrier restocking is provided with magnetic-type movable pulley, the magnetic-type movable pulley It is made up of rubber tyre, permanent magnet, wheel shaft and wheel hub;Electric rotating machine is installed, electric rotating machine upper end connects in the moving carriage Four-degree-of-freedom mechanical arm is connect, four-degree-of-freedom mechanical arm front end is provided with derusting polishing pad.
As the further scheme of the present invention:The wheel hub is arranged on wheel shaft, and wheel shaft both ends are erected on wheel carrier and turned Dynamic to be arranged on wheel carrier, described wheel shaft one end passes wheel carrier and is welded with driven pulley, and driven pulley is connected by driving belt Drive pulley is connect, drive pulley is welded in the rotating shaft of motor, and motor is arranged in moving carriage.
As the further scheme of the present invention:Rubber tyre is installed, rubber tyre is that rubber is solid on the outside of the wheel hub Tire and surface are provided with non-slip texture, permanent magnet are inlaid with the rubber tyre, structure is arranged on rubber wheel to permanent magnet in a ring In tire.
As the further scheme of the present invention:The four-degree-of-freedom mechanical arm is provided with the first free degree cradle head, the Two degrees of freedom cradle head, Three Degree Of Freedom cradle head and four-degree-of-freedom cradle head.
As the further scheme of the present invention:First free degree cradle head, the second free degree cradle head, the 3rd Free degree cradle head is identical with four-degree-of-freedom cradle head structure, by for servomotor install one section mechanical arm, Servomotor, the power transmission shaft being connected with servomotor and another section mechanical arm with being driven axis connection form.
As the further scheme of the present invention:The servomotor is AC servo motor, AC servo motor with it is humorous Ripple decelerator connects.
As the further scheme of the present invention:On the rotary shaft, rotation axis connection polishing is electric for the derusting polishing pad installation Machine, polishing motor are fixed on four-degree-of-freedom mechanical arm front end, splash guard are provided with outside derusting polishing pad.
Compared with prior art, the beneficial effects of the invention are as follows:
1st, the girder steel rust removing robot of described a kind of four-degree-of-freedom, when rubber tyre is being walked on girder steel, permanent magnet is to steel Beam produces certain suction, so that moving carriage is firmly adsorbed on girder steel, coordinates motor to drive magnetic-type movable pulley Roll, moving carriage is stable to be moved on girder steel, can realize that tilt rows are walked on girder steel, convenient that further girder steel is removed Rust operation.
2nd, electric rotating machine driving four-degree-of-freedom mechanical arm completes 360 ° of rotation, facilitates removing for four-degree-of-freedom mechanical arm front end Girder steel polishing derusting operation of the rust polishing pad to 360 ° of any directions on the outside of moving carriage.
3rd, convenient operation four-degree-of-freedom mechanical arm rotates regulation angle, easy to operate, flexibility in each joint Good, polishing motor drives derusting polishing disc spins to polish and remove steel beam surface iron rust by rotary shaft.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation of derusting polishing pad in the present invention.
Fig. 3 is the structural representation of magnetic-type movable pulley in the present invention.
In figure:1- moving carriage, 2- wheel carriers, the magnetic-type movable pulleys of 3-, 4- driving belts, 5- motor, 6- controllers, 7- Electric rotating machine, first frees degree of 8- cradle head, second frees degree of 9- cradle head, 10- Three Degree Of Freedoms cradle head, 11- Four-degree-of-freedom cradle head, 12- four-degree-of-freedoms mechanical arm, 13- derusting polishing pad, 14- splash guards, 15- rotary shafts, 16- are beaten Electric mill machine, 17- rubber tyres, 18- permanent magnets, 19- wheel shafts, 20- wheel hubs.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made Embodiment, belong to the scope of protection of the invention.
Refer to Fig. 1~3, in the embodiment of the present invention, a kind of girder steel rust removing robot of four-degree-of-freedom, including moving carriage 1st, magnetic-type movable pulley 3, four-degree-of-freedom mechanical arm 12 and derusting polishing pad 13, the bottom of moving carriage 1 are welded with wheel carrier 2, The restocking of wheel carrier 2 is provided with magnetic-type movable pulley 3, and the magnetic-type movable pulley 3 is by rubber tyre 17, permanent magnet 18, wheel shaft 19 and wheel Hub 20 is formed, and the wheel hub 20 is arranged on wheel shaft 19, and the both ends of wheel shaft 19 are erected on wheel carrier 2 and are rotatably installed on wheel carrier 2, Described one end of wheel shaft 19 passes wheel carrier 2 and is welded with driven pulley, and driven pulley connects drive pulley by driving belt 4 Wheel, drive pulley are welded in the rotating shaft of motor 5, and motor 5 is arranged in moving carriage 1;Pacify in the outside of wheel hub 20 Equipped with rubber tyre 17, rubber tyre 17 is rubber solid tyre and surface is provided with non-slip texture, and anti-wear performance is good, grabs ground ability By force, frictional force is big, is not easy to skid, and permanent magnet 18 is inlaid with the rubber tyre 17, structure is arranged on permanent magnet 18 in a ring In rubber tyre 17, when rubber tyre 17 is being walked on girder steel, permanent magnet 18 produces certain suction to girder steel, so that moving Motor-car frame 1 is firmly adsorbed on girder steel, coordinates motor 5 to drive magnetic-type movable pulley 3 to roll, moving carriage 1 it is stable Moved on girder steel, can realize that tilt rows are walked on girder steel, the convenient operation that further derusted to girder steel.
Electric rotating machine 7, the upper end of electric rotating machine 7 connection four-degree-of-freedom mechanical arm 12, four selfs are installed in the moving carriage 1 Derusting polishing pad 13 is provided with by the front end of degree mechanical arm 12, electric rotating machine 7 drives the rotation that four-degree-of-freedom mechanical arm 12 completes 360 ° Turn, facilitate the derusting polishing pad 13 of the front end of four-degree-of-freedom mechanical arm 12 to break the girder steel of the 360 ° of any directions in the outside of moving carriage 1 Abrade rust operation.
Specifically, the four-degree-of-freedom mechanical arm 12 is provided with the first free degree cradle head 8, second free degree is rotated and closed Section 9, Three Degree Of Freedom cradle head 10 and four-degree-of-freedom cradle head 11, first free degree cradle head 8, second is certainly It is identical with the structure of four-degree-of-freedom cradle head 11 by spending cradle head 9, Three Degree Of Freedom cradle head 10, by for servo A section mechanical arm, servomotor, the power transmission shaft being connected with servomotor and another section with being driven axis connection of motor installation Mechanical arm forms, and the servomotor selects AC servo motor, and AC servo motor is connected with harmonic speed reducer, convenient behaviour Make four-degree-of-freedom mechanical arm 12 and rotate regulation angle in each joint, easy to operate, flexibility is good.
Specifically, the derusting polishing pad 13 is arranged in rotary shaft 15, and the connection polishing motor 16 of rotary shaft 15, polishing electricity Machine 16 is fixed on the front end of four-degree-of-freedom mechanical arm 12, and the outside of derusting polishing pad 13 is provided with splash guard 14, and polishing motor 16 passes through rotation The driving derusting polishing pad 13 of rotating shaft 15, which rotates, polishes and removes to steel beam surface iron rust.
Specifically, the motor 5, electric rotating machine 7, the servomotor on four-degree-of-freedom mechanical arm 12 and polishing motor 16 Controller 6 is electrically connected, controller 6 is arranged in moving carriage 1, the design of controller 6 and its control circuit in the application For the common knowledge of those skilled in the art, no longer elaborate herein, as long as alloing controller 6 to control motor respectively 5th, electric rotating machine 7, the servomotor on four-degree-of-freedom mechanical arm 12 and polishing motor 16 work.
The invention is not limited in above-described embodiment, on the basis of technical scheme disclosed by the invention, the skill of this area Art personnel are according to disclosed technology contents, it is not necessary to which performing creative labour can makes one to some of which technical characteristic A little simple modification, equivalent change and modifications, are belonged in the range of technical solution of the present invention.
, it is necessary to illustrate in the description of this specification, unless otherwise clearly defined and limited, term " setting ", " connected " and " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or integratedly be connected Connect;Can be joined directly together, can also be indirectly connected by intermediary, can be the connection of two element internals.For this For the those of ordinary skill in field, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.

Claims (7)

1. a kind of girder steel rust removing robot of four-degree-of-freedom, including moving carriage (1), magnetic-type movable pulley (3), four-degree-of-freedom machine Tool arm (12) and derusting polishing pad (13), it is characterised in that moving carriage (1) bottom is welded with wheel carrier (2), wheel carrier (2) Restocking is provided with magnetic-type movable pulley (3), and the magnetic-type movable pulley (3) is by rubber tyre (17), permanent magnet (18), wheel shaft (19) Formed with wheel hub (20);Electric rotating machine (7), electric rotating machine (7) upper end connection four-degree-of-freedom are installed on the moving carriage (1) Mechanical arm (12), four-degree-of-freedom mechanical arm (12) front end are provided with derusting polishing pad (13).
A kind of 2. girder steel rust removing robot of four-degree-of-freedom according to claim 1, it is characterised in that the wheel hub (20) On wheel shaft (19), wheel shaft (19) both ends are erected on wheel carrier (2) and are rotatably installed on wheel carrier (2), the wheel shaft (19) one end passes wheel carrier (2) and is welded with driven pulley, and driven pulley connects drive pulley by driving belt (4), Drive pulley is welded in the rotating shaft of motor (5), and motor (5) is arranged in moving carriage (1).
A kind of 3. girder steel rust removing robot of four-degree-of-freedom according to claim 2, it is characterised in that the wheel hub (20) Outside is provided with rubber tyre (17), and rubber tyre (17) is rubber solid tyre and surface is provided with non-slip texture, the rubber wheel Permanent magnet (18) is inlaid with tire (17), structure is arranged in rubber tyre (17) permanent magnet (18) in a ring.
A kind of 4. girder steel rust removing robot of four-degree-of-freedom according to claim 1, it is characterised in that the four-degree-of-freedom Mechanical arm (12) is provided with the first free degree cradle head (8), the second free degree cradle head (9), Three Degree Of Freedom and rotates pass Save (10) and four-degree-of-freedom cradle head (11).
5. the girder steel rust removing robot of a kind of four-degree-of-freedom according to claim 4, it is characterised in that described first freely Spend cradle head (8), the second free degree cradle head (9), Three Degree Of Freedom cradle head (10) and four-degree-of-freedom and rotate pass Section (11) structure is identical, by the section mechanical arm, servomotor, the transmission being connected with servomotor installed for servomotor Axle and another section mechanical arm with being driven axis connection form.
A kind of 6. girder steel rust removing robot of four-degree-of-freedom according to claim 5, it is characterised in that the servomotor For AC servo motor, AC servo motor is connected with harmonic speed reducer.
A kind of 7. girder steel rust removing robot of four-degree-of-freedom according to claim 1, it is characterised in that the derusting polishing Disk (13) is arranged in rotary shaft (15), rotary shaft (15) connection polishing motor (16), and polishing motor (16) is fixed on four freely Mechanical arm (12) front end is spent, splash guard (14) is provided with outside derusting polishing pad (13).
CN201711018677.8A 2017-10-27 2017-10-27 A kind of girder steel rust removing robot of four-degree-of-freedom Pending CN107717695A (en)

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CN201711018677.8A CN107717695A (en) 2017-10-27 2017-10-27 A kind of girder steel rust removing robot of four-degree-of-freedom

Applications Claiming Priority (1)

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CN201711018677.8A CN107717695A (en) 2017-10-27 2017-10-27 A kind of girder steel rust removing robot of four-degree-of-freedom

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108406497A (en) * 2018-05-11 2018-08-17 苏州宏泉高压电容器有限公司 A kind of high voltage ceramic capacitor ceramic dielectric chip burr removing machine
CN108687612A (en) * 2018-04-20 2018-10-23 安徽新境界自动化技术有限公司 A kind of DRV full-automatic machines people's grinding apparatus
CN109759922A (en) * 2019-03-22 2019-05-17 安徽新境界自动化技术有限公司 A kind of full-automatic linkage robot grinding apparatus
CN110103113A (en) * 2019-05-06 2019-08-09 杭州道盈信息科技有限公司 A kind of industrial derusting device and method
CN110238815A (en) * 2019-04-22 2019-09-17 岱纳包装(天津)有限公司 Dimensional measurement intelligent robot
CN111257433A (en) * 2020-03-23 2020-06-09 燕山大学 Ultrasonic automatic flaw detection device for large-scale casting and forging
CN111571400A (en) * 2020-05-28 2020-08-25 余祥红 Roof rust cleaning device for automobile manufacturing
CN114102393A (en) * 2021-11-23 2022-03-01 重庆凯宝机器人股份有限公司 Polishing robot
CN114193278A (en) * 2021-12-10 2022-03-18 武汉科技大学 Steel rail bottom surface detection polishing device and polishing method
CN114985379A (en) * 2022-06-22 2022-09-02 上海建冶科技股份有限公司 Laser rust removal device and system for steel truss girder

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CN101704241A (en) * 2009-11-03 2010-05-12 大连海事大学 Wall-climbing robot for removing rust on wall surfaces of ships and working method thereof
CN102672704A (en) * 2012-06-07 2012-09-19 中国东方电气集团有限公司 Differential motion driving magnetic adsorption type multifunctional wall climbing robot with small-folding-size mechanical arms
CN102699893A (en) * 2012-06-07 2012-10-03 中国东方电气集团有限公司 Differential driving magnetic attracting multifunctional wall-climbing robot with mechanical arms of multiple degrees of freedom
CN105690401A (en) * 2015-12-07 2016-06-22 山东科技大学 Flexible steel-made wall-climbing robot
CN205950471U (en) * 2016-08-30 2017-02-15 四川大友机器人有限公司 Novel high -efficient polishing robot
CN206255104U (en) * 2016-12-19 2017-06-16 中国科学院沈阳自动化研究所 Climb wall milling robot
CN107128386A (en) * 2016-02-29 2017-09-05 扬州中科福旺达智能科技有限公司 Ship milling robot

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101704241A (en) * 2009-11-03 2010-05-12 大连海事大学 Wall-climbing robot for removing rust on wall surfaces of ships and working method thereof
CN102672704A (en) * 2012-06-07 2012-09-19 中国东方电气集团有限公司 Differential motion driving magnetic adsorption type multifunctional wall climbing robot with small-folding-size mechanical arms
CN102699893A (en) * 2012-06-07 2012-10-03 中国东方电气集团有限公司 Differential driving magnetic attracting multifunctional wall-climbing robot with mechanical arms of multiple degrees of freedom
CN105690401A (en) * 2015-12-07 2016-06-22 山东科技大学 Flexible steel-made wall-climbing robot
CN107128386A (en) * 2016-02-29 2017-09-05 扬州中科福旺达智能科技有限公司 Ship milling robot
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108687612A (en) * 2018-04-20 2018-10-23 安徽新境界自动化技术有限公司 A kind of DRV full-automatic machines people's grinding apparatus
CN108406497A (en) * 2018-05-11 2018-08-17 苏州宏泉高压电容器有限公司 A kind of high voltage ceramic capacitor ceramic dielectric chip burr removing machine
CN109759922A (en) * 2019-03-22 2019-05-17 安徽新境界自动化技术有限公司 A kind of full-automatic linkage robot grinding apparatus
CN110238815A (en) * 2019-04-22 2019-09-17 岱纳包装(天津)有限公司 Dimensional measurement intelligent robot
CN110103113A (en) * 2019-05-06 2019-08-09 杭州道盈信息科技有限公司 A kind of industrial derusting device and method
CN111257433A (en) * 2020-03-23 2020-06-09 燕山大学 Ultrasonic automatic flaw detection device for large-scale casting and forging
CN111571400A (en) * 2020-05-28 2020-08-25 余祥红 Roof rust cleaning device for automobile manufacturing
CN114102393A (en) * 2021-11-23 2022-03-01 重庆凯宝机器人股份有限公司 Polishing robot
CN114193278A (en) * 2021-12-10 2022-03-18 武汉科技大学 Steel rail bottom surface detection polishing device and polishing method
CN114193278B (en) * 2021-12-10 2024-02-20 武汉科技大学 Method for detecting and polishing bottom surface of steel rail based on steel rail bottom surface detection polishing device
CN114985379A (en) * 2022-06-22 2022-09-02 上海建冶科技股份有限公司 Laser rust removal device and system for steel truss girder

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Application publication date: 20180223

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