CN107717443A - Pilot valve automatic assembling and detection device - Google Patents
Pilot valve automatic assembling and detection device Download PDFInfo
- Publication number
- CN107717443A CN107717443A CN201710993076.2A CN201710993076A CN107717443A CN 107717443 A CN107717443 A CN 107717443A CN 201710993076 A CN201710993076 A CN 201710993076A CN 107717443 A CN107717443 A CN 107717443A
- Authority
- CN
- China
- Prior art keywords
- end socket
- valve body
- module
- welding
- spring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
A kind of pilot valve automatic assembling and detection device, the equipment are made up of ring-shaped guide rail conveyor module, valve body feeding module, core iron load module, spring load module, spring detection module, end socket load module, end socket press pack modules, end socket welding module, welding detection module, ESC correction modules, ESC Shaping Modules, pre- inverting module, high pressure inverting module, interior leakage test module and valve body cutting module.Self contained function between each module, unified control is realized by communication, the present invention once can assemble and detect 1 ~ 3 product, and concurrent movement between each module, only be connected by intermediate annular guide rail conveyor module, production efficiency is high.This pilot valve automatic assembling and detection device are automatic equipment, substantially increase the stability of operating efficiency and product quality.
Description
Technical field
The present invention relates to pilot valve assembling and the automation equipment field of detection industry, specially a kind of pilot valve automatic assembling with
Detection device.
Background technology
At present, in pilot valve manufacturing, assembling and the welding of pilot valve need numerous operators.Single pilot valve dress
Come into operation in production with equipment, single welding equipment and single pilot valve detection device, but each station only has
Individually assembling, welding and detection need to tie caused by a series of actions such as manual feeding, travelling workpiece plus operator
Fruit is that low and product the uniformity of production efficiency is poor.Meanwhile human cost is high, business administration cost also remains high.
Therefore, there is an urgent need to a kind of new equipment that can combine all stations to solve the above problems.
The content of the invention
In order to solve the above-mentioned problems in the prior art, the present invention, which provides one kind, can effectively improve production efficiency and good
The high pilot valve automatic assembling of product rate and detection device.
Technical scheme provided by the present invention is as follows：A kind of pilot valve Automated assembly and detection device, including ring-shaped guide rail
Conveyor module and the valve body feeding module being arranged on the outside of ring-shaped guide rail conveyor module, core iron load module, spring fit drawing die
Block, spring detection module, end socket load module, end socket press pack modules, end socket welding module, welding detection module, ESC straightening dies
Block, ESC Shaping Modules, pre- inverting module, high pressure inverting module, interior leakage test module and valve body cutting module；
Self contained function between each module, by PLC Synchronization Controls, realizing work compound, the present invention once can assemble and detect 1 ~
3 products, and concurrent movement between each module, are only connected by ring-shaped guide rail conveyor module；
Ring-shaped guide rail conveyor module, multiple dolly tools are uniformly distributed, 1 ~ 3 product can be placed on each dolly tool；
Valve body feeding module, valve body is put on the dolly tool of ring-shaped guide rail conveyor module；
Core iron load module, sliding bowl is assembled in core iron, and by the core iron assembling valve body for installing sliding bowl；
Spring load module, spring is assembled in core iron；
Whether spring detection module, detection spring are correctly assembled in core iron；
End socket load module, end socket is assembled in valve body；
End socket press pack modules, end socket is pressed into valve body；
End socket welding module, end socket and valve body are welded；
Detection module is welded, end socket is detected and whether valve body welds completely；
ESC correction modules, for a plane and its opening is set to be in V-shape the pipes of ESC tri- correction of pilot valve；
ESC Shaping Modules, the outer segment pipe of the pipe of E, C two of pilot valve is clapped, E, C with S tri- is managed outer section parallel；
Pre- inverting module, pilot valve is subjected to pre- commutation processing；
High pressure inverting module, qualified pilot valve is subjected to commutation test；
Interior leakage test module, test leakage in the pilot valve assembled progress is tried；
Valve body cutting module, sort certified products and defective work.
Preferably, the ring-shaped guide rail conveyor module includes the annular rotary table device that 10 ~ 16 stations are divided into by equalization
With rotating disk jig device, the annular rotary table device includes rotating disk, belt and guide rail, right on the belt of the annular rotary table device
Answer each station that suspension junction button is set, the rotating disk jig device includes the dolly tool of one, and one can be relative to
Dolly tool closer or far from localization tool, be provided with locating rod on the dolly tool, the localization tool can lock
Or dolly tool is unclamped, V-type bearing is provided with below the dolly tool, the V-type bearing is connected on guide rail, the belt
It is connected by the suspension junction button being arranged on belt with dolly tool, each dolly tool can place 1 ~ 3 work
Part, carry out multistation assembling and detection.
Preferably, the plane of dolly tool placement workpiece is described towards annular rotary table outside and horizontal by certain angle
Locating rod is also corresponding in angle placement with vertical plane, and the suitable number of degrees of the angle are 30 degree or so, positive and negative not surpass 30 degree.
Preferably, the valve body feeding module includes valve body feed mechanism and valve body material fetching mechanism, the valve body feeder
Structure includes valve body material-pulling device and valve body conveyer, and the valve body conveyer is arranged on the end of valve body material-pulling device, institute
Stating valve body material-pulling device and can disposably releasing an entire row valve body to the valve body conveyer, the valve body material fetching mechanism includes
Valve body grabbing device and valve body blanking device, valve body grabbing device are arranged on the valve body Accreditation Waiting Area of valve body conveyer end
Side, the valve body grabbing device are connected on the valve body blanking device, and the valve body grabbing device is provided with feeler gauge and valve body
Fixture, feeler gauge are used to detect whether valve body duct is circular, and valve body fixture is used to capture valve body, passes through the shifting of valve body blanking device
It is dynamic, the multiple valve body is put into dolly tool.
Preferably, the spring load module sets spring discharging mechanism, and the spring discharging mechanism connecting spring fits into
To device, the spring assembling feed arrangement front end sets spring-positioning device, and spring is moved to from the spring discharging mechanism
The spring assembles feed arrangement, then is entered by spring-positioning device in core iron, and the spring-positioning device guide springs are just
Really enter in core iron；
Just whether the spring detection module sets spring detection sensor in spring detection cylinder front end, for detection spring
Really load in core iron.
Preferably, the end socket load module includes end socket feed mechanism, end socket testing agency and end socket assemble mechanism, institute
State end socket press pack modules and be provided with end socket press fitting feed arrangement；
The end socket feed mechanism includes end socket shake table, the end socket conveyer for being connected to end socket shake table end and connection envelope
The end socket material-pulling device of head conveyer end, the end socket conveyer pass through the end socket that will be obtained from the end socket shake table
The end socket material-pulling device is transported to, end socket is pushed into end socket stopper slot by the end socket material-pulling device；
The end socket testing agency is located at the oblique upper of end socket stopper slot, and end socket detection sensing is contained in the end socket testing agency
Device, the end socket detection sensor are used to detect whether end socket is certified products；
The end socket assemble mechanism is arranged on the top of the end socket stopper slot, and the end socket assemble mechanism includes end socket assembling and turned over
End socket assembling feeding cylinder, the end socket set on rotaring cylinder, end socket assembling tumble cylinder is assembled and set on feeding cylinder
The device for suction material that connects on the end socket assembling suction cylinder and end socket assembling suction cylinder put, each cylinder by displacement and
Upset, end socket is put into the valve body in the dolly tool.
Preferably, the core iron load module, spring load module, spring detection module, end socket load module and end socket
Press pack modules are respectively provided with locating chucking tools above the dolly tool, and the locating chucking tools are used to position on the dolly tool
Valve body, the locating chucking tools of the end socket load module can positioning seal head and valve body simultaneously, the locating chucking tools are by limiting cylinder
Driving.
Preferably, the end socket welding module is provided with end socket welding shift unit, and the end socket is welded on shift unit
End socket welding support is set, and the end socket welding shift unit is used to drive the end socket welding support to move horizontally, the envelope
End socket welding feed arrangement is provided with head welding support, the end socket welding feed arrangement is used to that weld will to be moved on valve body
Or be displaced downwardly at dolly tool, welding machine, end socket welding rotary electric machine, end socket welding limit are set on the end socket welding feed arrangement
Position device, end socket apparatus for welding and positioning and end socket welded limiting neck.
It is preferably located at the spring behind the end socket limit card slot and valve body, institute is clamped by the end socket limit card slot
State end socket welded limiting device to be used to push limit card slot open to unclamp valve body, the end socket apparatus for welding and positioning is used for normal valve
Body, the end socket welding rotary electric machine can drive the end socket welded limiting neck to rotate, the end socket welded limiting neck
Band moving valve is rotated, and welding machine and welding protection gas are opened while valve body rotates, and realizes that end socket welds the end socket of the first station
Welding between valve body, the welding can be Laser Welding, argon arc welding etc..
Preferably, after the completion of the end socket welds the welding of the first station, the end socket welding displacement cylinder is moved to next
Individual end socket welding post, realize the welding between multigroup end socket and valve body.
Preferably, the ESC rectification modules and ESC Shaping Modules set correction shaping positioner, the correction shaping
Retaining spring is set in positioner, the correction shaping positioner move down can positioning valve, the retaining spring is used to block
Tight valve body, the ESC rectification modules are provided with apparatus for correcting, and it is a plane that the apparatus for correcting, which can correct the pipe of E, S, C tri-,
And it can make the pipe of E, C two that V-shape be presented the pipe opened with certain angle of E, C two, the suitable number of degrees of the angle are 30 degree or so, just
Negative not surpass 30 degree, the ESC Shaping Modules are provided with apparatus for shaping, and E, C two can be managed outer section and be pressed into and S pipes by the apparatus for shaping
It is horizontal.
Preferably, the pre- commutation, high pressure commutation and interior test leakage three modules of examination are general, can connect and be divided into three stations inspections
Survey, and can also be unified into the detection that a station realizes three modules, three modules all include being arranged on ESC on the inside of detection support
Closing device, it is arranged on D closing devices on the outside of detection support and the detection positioner being arranged on the upside of test bracket.
Preferably, the ESC closing devices and D closing devices are provided with horn mouth guide device and sealing ring, the loudspeaker
Mouth guide device smoothly inserts the ESC closing devices and D closing devices, the horn mouth for guiding E, S, C and D tetra- to manage
Guide device has circular open for cone and bottom, and the circular open is managed for inserting E, S, C and D tetra-, the sealing ring
It is arranged on horn mouth bottom, during inflation, ESC closing devices and D closing devices internal piston ejection the compressing sealing ring is realized
Sealing.
Preferably, the detection positioner can move up and down, and lower shifting state can just entangle pilot valve and be used to position workpiece, institute
State detection positioner and be provided with coil, the coil is used to realize movement of the core iron in valve body, and the core iron movement drives
Sliding bowl movement, so as to realize commutation.
The beneficial effects of the invention are as follows：Each module of sliding bowl automatic assembly equipment is distributed along ring-shaped guide rail conveyor module, energy
The effective volume for subtracting small slide bowl automatic assembly equipment.The Automatic-feeding and automatic assembling function of spare and accessory parts, realize prosthetic
Directly participate in assembling process.Because using automatic continuous production, the homogeneity of product that the present invention is assembled is high, and product quality is steady
It is fixed, reliable.The present invention can effectively improve the efficiency of sliding bowl assembling, reduce human cost and management cost, effectively improve production
The economic benefit of enterprise, there is remarkable progress.
Brief description of the drawings
Fig. 1 is the stereo appearance figure of the present invention；
Fig. 2 is the stereo appearance figure of ring-shaped guide rail conveyor module of the present invention；
Fig. 3 is the stereo appearance figure of valve body feeding module of the present invention；
Fig. 4 is the stereo appearance figure of spring load module of the present invention；
Fig. 5 is the stereo appearance figure of end socket load module of the present invention；
Fig. 6 is the stereo appearance figure of end socket welding module of the present invention（One）；
Fig. 7 is the stereo appearance figure of end socket welding module of the present invention（Two）；
Fig. 8 is the stereo appearance figure of ESC correction modules of the present invention；
Fig. 9 is the stereo appearance figure of ESC Shaping Modules of the present invention；
Figure 10 is the stereo appearance figure of the pre- commutation of the present invention, high pressure commutation and interior leakage test module；
Figure 11 is the partial sectional view of the pre- commutation of the present invention, high pressure commutation and interior leakage test module module；
Figure 12 is the stereo appearance figure of valve body cutting module of the present invention.
Embodiment
All features disclosed in this specification, or disclosed all methods or during the step of, except mutually exclusive
Feature and/or step beyond, can combine in any way.Any feature disclosed in this specification, except non-specifically
Narration, can be equivalent by other or be replaced with similar purpose alternative features.I.e., unless specifically stated otherwise, each feature
It is an example in a series of equivalent or similar characteristics.
The embodiments described below with reference to the accompanying drawings are exemplary, it is intended to for explaining the present invention, without being understood that
For limitation of the present invention.
In the present invention, unless otherwise clearly defined and limited, term " installation ", " connected ", " connection ", " fixation " etc.
Term should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or be integrally connected；It can be machine
Tool connects or electrical connection；Can be joined directly together, can also be indirectly connected by intermediary, can be two members
Connection inside part.For the ordinary skill in the art, above-mentioned term can be understood in this hair as the case may be
Concrete meaning in bright.
Embodiment：
As shown in figure 1, the cunning bowl automatic assembly equipment sets organic block 1, ring-shaped guide rail conveyor module 2 is connected with support 1, and
Support 1 is sequentially provided with valve body feeding module 3, core iron load module 4, spring assembling in the surrounding of ring-shaped guide rail conveyor module 2
Module 5, spring detection module 6, end socket load module 7, end socket press pack modules 8, end socket welding module 9, welding detection module 10,
ESC correction modules 11, ESC Shaping Modules 12, pre- inverting module 13, high pressure inverting module 14, interior leakage test module 15 and valve body
Cutting module 16.
As shown in Figure 1 and Figure 2, ring-shaped guide rail conveyor module 2 is provided with rotating disk 201, and belt 202 is connected with rotating disk 201,
Suspension junction button 203 is connected with belt 202, the outside of belt 202 is provided with V-type rail 204, and dolly tool 205 connects respectively
On suspension junction button 203 and V-type rail 204, the outside of V-type rail 204 is additionally provided with localization tool 206, and localization tool 206 can
To lock or unclamp dolly tool 205.
As shown in Figure 1, Figure 3, valve body feeding module 3 sets valve body feeding platform 301, the top connection valve of valve body feeding platform 301
Body push pedal 302, the side of valve body feeding platform 301 connection valve body conveyer belt 303, valve body push pedal 302 can disposably release an entire row
Valve body is delivered to valve body Accreditation Waiting Area 304, the side of valve body feeding platform 301 by valve body to valve body conveyer belt 303, valve body conveyer belt 303
Feeding support 305 is also set up, feeding support 305 connects feeding displacement cylinder 306, and feeding displacement cylinder 306 connects feeding lifting
Cylinder 307, the side of feeding lift cylinder 307 connection feeding tumble cylinder 308, feeding tumble cylinder 308 connect feeding crawl gas
Cylinder 310, crawl cylinder 310 connect feeler gauge 309 and valve body fixture 311, and feeler gauge 309 is used to detect whether valve body duct is positive round
Shape, valve body fixture 311 are used to capture valve body, by the movement of each cylinder, multiple valve bodies are put into dolly tool 205.
As Figure 1 and Figure 4, spring load module 5 is provided with spring mount support 401, and spring mount support 401 connects
Spring assembles lift cylinder 402 and spring assembling positioning cylinder 403, the lower section connecting spring positioning of spring assembling lift cylinder 402
Block 404, spring assembling positioning cylinder 403 are connected with spring assembling jig 405, and spring is filled from spring feeder 406 by spring
Enter with lift cylinder 402 and spring locating piece 404 in core body.
Spring positioning 404 is changed into pressure sensor by spring detection module 6, and pressure sensor is for detection spring
In no correct loading core iron.
Spring locating piece 404 is changed into end socket press-fit block by end socket press pack modules 8.
As shown in Figure 1, shown in Figure 5, end socket load module 7 sets end socket shake table 701, and the lower section of end socket shake table 701 sets envelope
Head conveyer belt 702, the end of end socket conveyer belt 702 connection end socket pusher cylinder 703, end socket conveyer belt 702 will be from end socket shake table
701 obtained end sockets are transported to end socket pusher cylinder 703, and end socket is pushed into end socket stopper slot 704, envelope by end socket pusher cylinder 703
The top of head conveyer belt 702 sets fibre optical sensor 705, and fibre optical sensor 705 detects whether end socket is certified products.
End socket load module 7 sets end socket mount support 706, and end socket mount support 706 connects end socket assembling tumble cylinder
707, end socket assembling tumble cylinder 707 connects end socket assembling feeding cylinder 708, and end socket assembling feeding cylinder 708 connects end socket dress
With suction cylinder 709, end socket assembling suction cylinder 709 connects magnet coil and end socket clamper 710, and each cylinder is shifted and turned over
Turn, end socket is put into valve body.
As shown in Fig. 1, Fig. 6 and Fig. 7, end socket welding module 9 is provided with end socket welding displacement cylinder 901, and end socket welding moves
Position cylinder 901 connects end socket welding first support 902, and end socket welding displacement cylinder 901 drives the end socket welding water of first support 902
Translation is dynamic, and end socket welding first support 902 connects end socket welding lift cylinder 903, and end socket welding lift cylinder 903 connects end socket
Second support 904 is welded, end socket welding second support 904 connects welding machine 905, end socket welding rotary electric machine 906, end socket welding limit
Position cylinder 907, end socket welded limiting neck 908 and protection gas air induction conduit 909, end socket welded limiting cylinder 907 drives end socket
To unclamp valve body, end socket welds rotary electric machine 906 and drives end socket welded limiting neck by belt 910 welded limiting neck 908
908 rotate.
Weld detection module and welding detection support and welding detection fiber sensor are set.
As shown in Fig. 1, Fig. 8 and Fig. 9, ESC correction modules 11 and ESC Shaping Modules 12 are provided with ESC supports 1101, ESC
Support 1101 connects ESC positioning cylinders 1102 and ESC lift cylinders 1103, and ESC positioning cylinders 1102 connect ESC sleeves 1104,
Spring built in ESC sleeves 1104, ESC sleeves 1104 move down can positioning valve, spring is used for clamping valve body.
ESC lift cylinders 1103 connect correcting sheet 1105 in ESC correction modules 11, and ESC positioning cylinders 1102 connect ESC schools
Positive cylinder 1106, the ESC correction connection correction pressing plates 1107 of cylinder 1106, the correction of the pipe of E, S, C tri- is one by correction pressing plate 1107
V-shape is presented in the pipe opened with certain angle of E, C two by plane, correcting sheet 1105.
ESC lift cylinders 1103 connect shaping pressing plate 1108 in ESC Shaping Modules 12, and shaping pressing plate 1108 manages E, C two
Outer section is pressed into and is horizontal with S pipes.
As shown in figure Fig. 1,10, it is general that pre- commutation, high pressure commutation and interior test leakage try three test modules, within test leakage die trial
Exemplified by block 15, interior leakage test module 15 is provided with interior leakage test bracket 1501, and interior leakage test bracket 1501 connects interior test leakage and ordered for a trial
Position cylinder 1502, interior test leakage examination lift cylinder 1503 and interior test leakage examination D pipes cylinder 1504, interior leakage test position fix cylinder 1502 connect
Interior leakage test position fix support 1505, interior test leakage examination lift cylinder 1503 connect interior test leakage examination lifting support 1506, interior test leakage examination D pipes
Cylinder 1504 connects interior test leakage examination D pipe holders 1507.
Interior leakage test position fix support 1505 connects interior test leakage examination magnet coil 1508, and interior test leakage examination magnet coil 1508 controls
Movement of the core iron in valve body, core iron movement drives sliding bowl movement, so as to realize commutation.
As shown in figure 11, set in interior test leakage examination lifting support 1506 and interior test leakage examination D pipe holders 1507 horn mouth 1508,
Piston 1509 and sealing ring 1510, horn mouth 1508 have circular open for cone and bottom, and sealing ring 1510 is arranged on loudspeaker
Mouthful 1508 bottoms, during inflation, the ejection compressing sealing ring 1510 of piston 1509 realizes sealing.
As shown in Fig. 1, Figure 12, valve body cutting module 16 sets valve body blanking support 1601, and valve body blanking support 1601 connects
Valve body blanking lift cylinder 1602 is connect, valve body blanking lift cylinder 1602 connects valve body blanking crawl cylinder 1603, valve body blanking
Capture cylinder 1603 and connect valve body blanking clamp 1604.
Claims (10)
1. a kind of pilot valve Automated assembly and detection device, it is characterised in that：Including ring-shaped guide rail conveyor module and it is arranged on
Valve body feeding module, core iron load module, spring load module, spring detection module, envelope on the outside of ring-shaped guide rail conveyor module
It is head load module, end socket press pack modules, end socket welding module, welding detection module, ESC correction modules, ESC Shaping Modules, pre-
Inverting module, high pressure inverting module, interior leakage test module and valve body cutting module；
Self contained function between each module, by PLC Synchronization Controls, work compound is realized, once can assemble and detect 1 ~ 3 production
Product, and concurrent movement between each module, are only connected by ring-shaped guide rail conveyor module；
Ring-shaped guide rail conveyor module, multiple dolly tools are uniformly distributed, 1 ~ 3 product can be placed on each dolly tool；
Valve body feeding module, valve body is put on the dolly tool of ring-shaped guide rail conveyor module；
Core iron load module, sliding bowl is assembled in core iron, and by the core iron assembling valve body for installing sliding bowl；
Spring load module, spring is assembled in core iron；
Whether spring detection module, detection spring are correctly assembled in core iron；
End socket load module, end socket is assembled in valve body；
End socket press pack modules, end socket is pressed into valve body；
End socket welding module, end socket and valve body are welded；
Detection module is welded, end socket is detected and whether valve body welds completely；
ESC correction modules, for a plane and its opening is set to be in V-shape the pipes of ESC tri- correction of pilot valve；
ESC Shaping Modules, the outer segment pipe of the pipe of E, C two of pilot valve is clapped, E, C with S tri- is managed outer section parallel；
Pre- inverting module, pilot valve is subjected to pre- commutation processing；
High pressure inverting module, qualified pilot valve is subjected to commutation test；
Interior leakage test module, test leakage in the pilot valve assembled progress is tried；
Valve body cutting module, sort certified products and defective work.
2. pilot valve Automated assembly and detection device according to claim 1, it is characterised in that the ring-shaped guide rail conveys mould
Block includes the annular rotary table device and rotating disk jig device that 10 ~ 16 stations are divided into by equalization, the annular rotary table device bag
Rotating disk, belt and guide rail are included, each station is corresponded on the belt of the annular rotary table device suspension junction button, the rotating disk is set
Jig device includes the dolly tool of one, and one can relative to dolly tool closer or far from localization tool, it is described
Locating rod is provided with dolly tool, the localization tool can lock or unclamp dolly tool, be set below the dolly tool
Be equipped with V-type bearing, the V-type bearing is connected on guide rail, the belt by the suspension junction button that is arranged on belt come with
Dolly tool is connected, and each dolly tool can place 1 ~ 3 workpiece, carry out multistation assembling and detection；
Dolly tool places the plane of workpiece towards on the outside of annular rotary table and horizontal by certain angle, the locating rod with it is vertical
Face also corresponds to and disposed in the angle, and the suitable number of degrees of the angle are 30 degree or so, positive and negative not surpass 30 degree.
3. pilot valve Automated assembly and detection device according to claim 1, it is characterised in that the valve body feeding module bag
Valve body feed mechanism and valve body material fetching mechanism are included, the valve body feed mechanism includes valve body material-pulling device and valve body conveyer,
The valve body conveyer is arranged on the end of valve body material-pulling device, and the valve body material-pulling device can disposably release an entire row
Valve body is to the valve body conveyer, and the valve body material fetching mechanism includes valve body grabbing device and valve body blanking device, valve body are grabbed
Device is taken to be arranged on above the valve body Accreditation Waiting Area of valve body conveyer end, the valve body grabbing device is connected under the valve body
To expect on device, the valve body grabbing device is provided with feeler gauge and valve body fixture, and feeler gauge is used to detect whether valve body duct is circle,
Valve body fixture is used to capture valve body, and by the movement of valve body blanking device, the multiple valve body is put into dolly tool.
4. pilot valve Automated assembly and detection device according to claim 1, it is characterised in that the spring load module is set
Spring discharging mechanism is put, the spring discharging mechanism connecting spring assembles feed arrangement, and the spring assembling feed arrangement front end is set
Spring-positioning device is put, spring is moved to the spring assembling feed arrangement from the spring discharging mechanism, then determines by spring
Position device enters in core iron, and the spring-positioning device guide springs are entered correctly into core iron；
Just whether the spring detection module sets spring detection sensor in spring detection cylinder front end, for detection spring
Really load in core iron.
5. pilot valve Automated assembly and detection device according to claim 1, it is characterised in that the end socket load module bag
End socket feed mechanism, end socket testing agency and end socket assemble mechanism are included, the end socket press pack modules are provided with end socket press fitting feeding
Device；
The end socket feed mechanism includes end socket shake table, the end socket conveyer for being connected to end socket shake table end and connection envelope
The end socket material-pulling device of head conveyer end, the end socket conveyer pass through the end socket that will be obtained from the end socket shake table
The end socket material-pulling device is transported to, end socket is pushed into end socket stopper slot by the end socket material-pulling device；
The end socket testing agency is located at the oblique upper of end socket stopper slot, and end socket detection sensing is contained in the end socket testing agency
Device, the end socket detection sensor are used to detect whether end socket is certified products；
The end socket assemble mechanism is arranged on the top of the end socket stopper slot, and the end socket assemble mechanism includes end socket assembling and turned over
End socket assembling feeding cylinder, the end socket set on rotaring cylinder, end socket assembling tumble cylinder is assembled and set on feeding cylinder
The device for suction material that connects on the end socket assembling suction cylinder and end socket assembling suction cylinder put, each cylinder by displacement and
Upset, end socket is put into the valve body in the dolly tool.
6. according to claim 4,5, the 6 pilot valve Automated assemblies and detection device, it is characterised in that the core iron fit drawing die
Block, spring load module, spring detection module, end socket load module and end socket press pack modules are all provided with above the dolly tool
Locating chucking tools are put, the locating chucking tools are used to position the valve body on the dolly tool, the limiting card of the end socket load module
Tool positioning seal head and valve body, the locating chucking tools can be driven by limiting cylinder simultaneously.
7. pilot valve Automated assembly and detection device according to claim 1, it is characterised in that the end socket welding module is set
End socket welding shift unit is equipped with, end socket welding support, the end socket welding displacement are set on the end socket welding shift unit
Device is used to drive the end socket welding support to move horizontally, and end socket welding feeding dress is provided with the end socket welding support
Put, the end socket welding feed arrangement is used to move to weld on valve body or be displaced downwardly at dolly tool, the end socket welding
Welding machine, end socket welding rotary electric machine, end socket welded limiting device, end socket apparatus for welding and positioning and end socket weldering are set on feed arrangement
Connect limit card slot；
Spring behind the end socket limit card slot clamps valve body, the end socket welding limit by the end socket limit card slot
Position device is used to push limit card slot open to unclamp valve body, and the end socket apparatus for welding and positioning is used for positioning valve, the end socket weldering
Connecing rotary electric machine can drive the end socket welded limiting neck to rotate, and the end socket welded limiting neck band moving valve rotates,
Welding machine and welding protection gas are opened while valve body rotates, realizes that end socket welds the weldering between the end socket and valve body of the first station
Connect, the welding can be Laser Welding, argon arc welding etc.；
After the completion of the end socket welds the welding of the first station, the end socket welding displacement cylinder is moved to next end socket Welder
Position, realizes the welding between multigroup end socket and valve body.
8. pilot valve Automated assembly and detection device according to claim 1, it is characterised in that the ESC rectification modules and
ESC Shaping Modules set correction shaping positioner, and described correct sets retaining spring in shaping positioner, the correction is whole
Shape positioner move down can positioning valve, the retaining spring is used for clamping valve body, and the ESC rectification modules are provided with correction dress
Put, it is a plane that the apparatus for correcting, which can correct the pipe of E, S, C tri-, and the pipe opened with certain angle of E, C two can be made into E, C
V-shape is presented in two pipes, and the suitable number of degrees of the angle are 30 degree or so, and positive and negative not surpass 30 degree, the ESC Shaping Modules are provided with whole
Shape dress is put, and E, C two can be managed outer section and be pressed into by the apparatus for shaping to be horizontal with S pipes.
9. pilot valve Automated assembly and detection device according to claim 1, it is characterised in that the pre- commutation, high pressure are changed
It is general to three modules are tried with interior test leakage, it can connect and be divided into the detection of three stations, and can also be unified into a station and realize three modules
Detection, three modules, which all include being arranged on ESC closing devices on the inside of detection support, are arranged on D on the outside of detection support seals
Mouth device and the detection positioner being arranged on the upside of test bracket；
The ESC closing devices and D closing devices are provided with horn mouth guide device and sealing ring, the horn mouth guide device
The ESC closing devices and D closing devices are smoothly inserted for guiding E, S, C and D tetra- to manage, the horn mouth guide device is circle
Circular open is arranged at taper and bottom, and the circular open is managed for inserting E, S, C and D tetra-, and the sealing ring is arranged on horn mouth
Bottom, during inflation, ESC closing devices and D closing devices internal piston ejection the compressing sealing ring realizes sealing.
10. pilot valve Automated assembly and detection device according to claim 9, it is characterised in that the detection positioner
It can move up and down, lower shifting state can just entangle pilot valve and be used to position workpiece, and the detection positioner is provided with coil, institute
State coil to be used to realize movement of the core iron in valve body, the core iron movement drives sliding bowl movement, so as to realize commutation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710993076.2A CN107717443B (en) | 2017-10-23 | 2017-10-23 | Pilot valve automatic assembling and detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710993076.2A CN107717443B (en) | 2017-10-23 | 2017-10-23 | Pilot valve automatic assembling and detection device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107717443A true CN107717443A (en) | 2018-02-23 |
| CN107717443B CN107717443B (en) | 2019-05-24 |
Family
ID=61213148
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710993076.2A Active CN107717443B (en) | 2017-10-23 | 2017-10-23 | Pilot valve automatic assembling and detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107717443B (en) |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109014911A (en) * | 2018-09-25 | 2018-12-18 | 浙江同星科技股份有限公司 | One kind one goes out four pipe type heat exchanger automatic assemblings |
| CN109175641A (en) * | 2018-10-28 | 2019-01-11 | 上海轩田工业设备有限公司 | A kind of assembly welding detection device |
| CN109352335A (en) * | 2018-10-29 | 2019-02-19 | 东莞市德隆自动化科技有限公司 | A kind of throttle valve assembly line |
| CN109531148A (en) * | 2019-01-15 | 2019-03-29 | 中国计量大学 | A kind of heating power expansion valve automatic assembly equipment |
| CN110421348A (en) * | 2019-08-09 | 2019-11-08 | 东莞市泰诚光电有限公司 | Lens assemblage machine |
| CN110539145A (en) * | 2019-09-29 | 2019-12-06 | 肖东初 | Automatic assembly line for oil cooler |
| CN111069848A (en) * | 2019-11-12 | 2020-04-28 | 王柳琴 | Hydraulic steel pipeline installation system |
| WO2021092822A1 (en) * | 2019-11-12 | 2021-05-20 | 王柳琴 | Hydraulic steel pipe installation method |
| CN112834206A (en) * | 2021-01-06 | 2021-05-25 | 芜湖优能自动化设备有限公司 | Full-automatic pressure regulating test equipment of pressure valve |
| CN113369624A (en) * | 2021-06-02 | 2021-09-10 | 常州安一智能科技有限公司 | Annular welding system convenient for production welding of TD (time division) vibrators and working method of annular welding system |
| CN113909872A (en) * | 2021-11-05 | 2022-01-11 | 邵东智能制造技术研究院有限公司 | Automatic press fitting equipment for snap spring |
| CN114770105A (en) * | 2022-06-17 | 2022-07-22 | 机科发展科技股份有限公司 | Valve assembly system |
| CN116038273A (en) * | 2022-12-29 | 2023-05-02 | 广西松浦电子科技有限公司 | Automatic production line of pulse type precise electromagnetic metering valve |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202668050U (en) * | 2012-07-19 | 2013-01-16 | 贝尔罗斯(广州)电子部件有限公司 | Automatic assembly production line for mobile phones |
| CN102990355A (en) * | 2012-11-17 | 2013-03-27 | 中山市美捷时包装制品有限公司 | Valve assembling machine |
| CN203292820U (en) * | 2013-05-15 | 2013-11-20 | 浙江华龙巨水科技股份有限公司 | Automatic ball valve assembling machine |
| CN103753212A (en) * | 2014-01-26 | 2014-04-30 | 嘉兴艾迪西暖通科技有限公司 | Main machine of multi-station rotary ball valve assembly machine |
| CN105537937A (en) * | 2016-02-28 | 2016-05-04 | 温州瓯科科技有限公司 | Electromagnetic valve assembling system |
| CN105563116A (en) * | 2016-03-18 | 2016-05-11 | 厦门微能电子科技有限公司 | Automatic assembly machine for air pump |
| CN205393985U (en) * | 2016-02-28 | 2016-07-27 | 温州瓯科科技有限公司 | Solenoid valve is system of assembling in advance |
-
2017
- 2017-10-23 CN CN201710993076.2A patent/CN107717443B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202668050U (en) * | 2012-07-19 | 2013-01-16 | 贝尔罗斯(广州)电子部件有限公司 | Automatic assembly production line for mobile phones |
| CN102990355A (en) * | 2012-11-17 | 2013-03-27 | 中山市美捷时包装制品有限公司 | Valve assembling machine |
| CN203292820U (en) * | 2013-05-15 | 2013-11-20 | 浙江华龙巨水科技股份有限公司 | Automatic ball valve assembling machine |
| CN103753212A (en) * | 2014-01-26 | 2014-04-30 | 嘉兴艾迪西暖通科技有限公司 | Main machine of multi-station rotary ball valve assembly machine |
| CN105537937A (en) * | 2016-02-28 | 2016-05-04 | 温州瓯科科技有限公司 | Electromagnetic valve assembling system |
| CN205393985U (en) * | 2016-02-28 | 2016-07-27 | 温州瓯科科技有限公司 | Solenoid valve is system of assembling in advance |
| CN105563116A (en) * | 2016-03-18 | 2016-05-11 | 厦门微能电子科技有限公司 | Automatic assembly machine for air pump |
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109014911B (en) * | 2018-09-25 | 2023-09-05 | 浙江同星科技股份有限公司 | Automatic assembling machine for one-outlet four-tube plate type heat exchanger |
| CN109014911A (en) * | 2018-09-25 | 2018-12-18 | 浙江同星科技股份有限公司 | One kind one goes out four pipe type heat exchanger automatic assemblings |
| CN109175641A (en) * | 2018-10-28 | 2019-01-11 | 上海轩田工业设备有限公司 | A kind of assembly welding detection device |
| CN109352335A (en) * | 2018-10-29 | 2019-02-19 | 东莞市德隆自动化科技有限公司 | A kind of throttle valve assembly line |
| CN109531148A (en) * | 2019-01-15 | 2019-03-29 | 中国计量大学 | A kind of heating power expansion valve automatic assembly equipment |
| CN109531148B (en) * | 2019-01-15 | 2023-12-22 | 中国计量大学 | Automatic assembly equipment for thermal expansion valve |
| CN110421348A (en) * | 2019-08-09 | 2019-11-08 | 东莞市泰诚光电有限公司 | Lens assemblage machine |
| CN110539145A (en) * | 2019-09-29 | 2019-12-06 | 肖东初 | Automatic assembly line for oil cooler |
| CN111069848A (en) * | 2019-11-12 | 2020-04-28 | 王柳琴 | Hydraulic steel pipeline installation system |
| WO2021092822A1 (en) * | 2019-11-12 | 2021-05-20 | 王柳琴 | Hydraulic steel pipe installation method |
| CN112834206A (en) * | 2021-01-06 | 2021-05-25 | 芜湖优能自动化设备有限公司 | Full-automatic pressure regulating test equipment of pressure valve |
| CN113369624A (en) * | 2021-06-02 | 2021-09-10 | 常州安一智能科技有限公司 | Annular welding system convenient for production welding of TD (time division) vibrators and working method of annular welding system |
| CN113909872A (en) * | 2021-11-05 | 2022-01-11 | 邵东智能制造技术研究院有限公司 | Automatic press fitting equipment for snap spring |
| CN114770105A (en) * | 2022-06-17 | 2022-07-22 | 机科发展科技股份有限公司 | Valve assembly system |
| CN114770105B (en) * | 2022-06-17 | 2022-10-04 | 机科发展科技股份有限公司 | Valve assembly system |
| CN116038273A (en) * | 2022-12-29 | 2023-05-02 | 广西松浦电子科技有限公司 | Automatic production line of pulse type precise electromagnetic metering valve |
| CN116038273B (en) * | 2022-12-29 | 2024-04-16 | 广西松浦电子科技有限公司 | Automatic production line of pulse type precise electromagnetic metering valve |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107717443B (en) | 2019-05-24 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107717443B (en) | Pilot valve automatic assembling and detection device | |
| CN107234313B (en) | Breaker coil conductive component is welded system automatically | |
| CN106684398B (en) | The rectangular automatic assembly line of aluminum-shell battery | |
| CN106169555B (en) | Lug ultrasonic wave closes welding machine | |
| CN108340066B (en) | A kind of medical stainless steel cup cup lid automatic welding leaks hunting integrated equipment | |
| CN107243682A (en) | Low-voltage circuit breaker electromagnetic assembly is welded system and welding method | |
| CN106031965B (en) | Intelligent prewelding device and method for handling carbon brush prewelding | |
| CN110774000A (en) | Full-automatic venturi assembly line | |
| CN206356279U (en) | Rotary transfer system detectio device for eliminating above and below LED lamp tube production line drive welding | |
| CN109509631A (en) | A kind of coil production equipment of integrated inductance | |
| CN206811473U (en) | Coffee cup assembles fuse machine automatically | |
| CN109531138A (en) | A kind of automatic bead equipment of stainless steel watch band part and automatic beads stringing method | |
| CN209452725U (en) | A kind of spring riveting machine | |
| CN210046239U (en) | Automatic brazing equipment | |
| CN112809240B (en) | Automatic welding equipment for armature plate | |
| CN107262859A (en) | The full-automatic welding equipment System and method for of breaker coil conductive component | |
| CN107363532A (en) | A kind of electrical box automatic assembling apparatus | |
| CN110000113B (en) | Heat exchanger helium detection equipment | |
| CN209867849U (en) | Full-automatic bobbin case assembly quality | |
| CN111452371A (en) | Detection cleaning work station based on medical infusion line component assembling and detecting machine | |
| CN115383456B (en) | Automatic assembling system for oil nozzle | |
| CN109794744A (en) | Insulation sleeve automatic charging positions assemble mechanism and its control method | |
| CN113649306B (en) | Vacuum helium detection equipment for lithium battery cover plate | |
| CN214100190U (en) | Full-automatic copper strip packing thermoplastic pipe and detection integrated equipment | |
| CN211162814U (en) | Full-automatic venturi assembly line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Jiang Qing Inventor after: Chen Zhicong Inventor after: Yao Zhonghua Inventor after: Liu Peng Inventor after: Zhang Jiahao Inventor after: Yue Jingwei Inventor before: Jiang Qing |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20180223 Assignee: Xinchang China Metrology University Enterprise Innovation Research Institute Co.,Ltd. Assignor: China Jiliang University Contract record no.: X2021330000071 Denomination of invention: Pilot valve automatic assembly and testing equipment Granted publication date: 20190524 License type: Common License Record date: 20210816 |
|
| EC01 | Cancellation of recordation of patent licensing contract | ||
| EC01 | Cancellation of recordation of patent licensing contract |
Assignee: Xinchang China Metrology University Enterprise Innovation Research Institute Co.,Ltd. Assignor: China Jiliang University Contract record no.: X2021330000071 Date of cancellation: 20211231 |