CN107705870A - A kind of fire-retardant carbon fiber core cable of elastomer - Google Patents
A kind of fire-retardant carbon fiber core cable of elastomer Download PDFInfo
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- CN107705870A CN107705870A CN201710754513.5A CN201710754513A CN107705870A CN 107705870 A CN107705870 A CN 107705870A CN 201710754513 A CN201710754513 A CN 201710754513A CN 107705870 A CN107705870 A CN 107705870A
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- Prior art keywords
- carbon fiber
- core
- cable
- fire
- conducting layer
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
- H01B7/295—Protection against damage caused by extremes of temperature or by flame using material resistant to flame
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/04—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of carbon-silicon compounds, carbon or silicon
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/20—Metal tubes, e.g. lead sheaths
- H01B7/205—Metal tubes, e.g. lead sheaths composed of aluminium
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/14—Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
Abstract
The present invention provides a kind of fire-retardant carbon fiber core cable of elastomer, is related to cable conductor field of material technology.The fire-retardant carbon fiber core cable of elastomer of the present invention, includes the metal conducting layer and outermost elastic flame overcoat of carbon fiber complex core and wrap carbon fiber composite core, and carbon fiber complex core outer surface forms one with metal conducting layer inner surface by extruding;The carbon fiber complex core includes carbon fiber core and surrounds the sheath of carbon fiber core, and the outer surface of the sheath forms one with above-mentioned metal conducting layer inwall by extruding;The carbon fiber complex core is made by weight by following raw material:40 70 parts of carbon fiber, 10 25 parts of polyphenylene sulfide nanofiber and binding agent 24 are combined;Conductor wires conductance of the present invention is high, current-carrying capacity is big, tensile strength is high, sag is small, in light weight, and flexural strength is big, bears to be not easily broken during bending stress, cable jacket material has excellent fire resistance simultaneously, hardness is high, good toughness, effectively increases the combination property of the cable of the present invention.
Description
Technical field
The present invention relates to cable conductor field of material technology, and in particular to a kind of fire-retardant carbon fiber core cable of elastomer.
Background technology
At present, with the continuous growth of electricity needs, carrier its demand that cable is transmitted as electric energy is increasing, right
Also improved therewith in the requirement of cable in itself.Traditional cable conductor is mostly to use steel-cored aluminium strand or aluminium alloy conductors steel,
Aluminium conductor conveying electricity, the load that steel core carrying is transmitted.Following defect be present in steel-cored aluminium strand:One low intensity;Two conductances are low, carry
Flow is small, magnetic loss caused by wire material and fuel factor in wire operation be present, and running temperature is high;Three linear expansion coefficients are big;Four
Weight weight;Five is big intolerant to burn into weight;Six is corrosion-resistant, by asking for couple corrosion between line aluminum steel and galvanized steel wire be present
Topic, at the same the fire resistance of cable jacket material of the prior art can not meet actual use when the needs of;
The appearance of carbon fiber is the revolution in material history.Carbon fiber is the preferred high performance material in the current world, is had
There are a variety of excellent properties such as high intensity, high-modulus, high temperature resistant, antifatigue, conductive, light, easy processing, just progressively conquer and substitute
Traditional material.It has been widely used in space flight, aviation and military field.Carbon fiber due to higher heat resistance and intensity,
Thus it is used to need heat resistance, chemically stable in the form of the carbon fibre-reinforced carbon composite material containing carbon fiber and carbon paper substrate
In the various fields of property and intensity.
Carbon fiber is mainly a kind of special fibre for being made up of carbon, be by phosphorus content it is higher, in heat treatment process
The manufactured chemical's fiber not melted is through made of the techniques such as thermostabilization oxidation processes, carbonization treatment and graphitization.Carbon fiber is compound
Core cable is the renewal product that traditional steel-core-aluminium twists cable.This novel cable has a series of excellent properties, is cable
High-end product.Such cable has obtained practical application in power network;With electric wire industrial expansion, people produce to cable
Product propose higher tightened up performance requirement.
The content of the invention
In view of the shortcomings of the prior art, the present invention provides a kind of fire-retardant carbon fiber core cable of elastomer and preparation method thereof.
To realize object above, technical scheme is achieved by the following technical programs:
A kind of fire-retardant carbon fiber core cable of elastomer, including carbon fiber complex core and the metal of wrap carbon fiber composite core are led
Electric layer and outermost elastic flame overcoat, carbon fiber complex core outer surface form one with metal conducting layer inner surface by extruding
Body;The carbon fiber complex core includes carbon fiber core and surrounds the sheath of carbon fiber core, the outer surface of the sheath and above-mentioned gold
Belong to conductive layer inwall and form one by extruding;The carbon fiber complex core is made by weight by following raw material:Carbon fiber 40-
70 parts, polyphenylene sulfide nanofiber 10-25 parts and binding agent 2-4 are combined.
The metal conducting layer is made up of aluminium or copper product.
The binding agent is made up of modified epoxy, curing agent, accelerator, toughener, antiaging agent.
The carbon fiber is chopped carbon fiber.
A diameter of 100-500nm of the polyphenylene sulfide nanofiber.
The preparation method of the fire-retardant carbon fiber core cable of elastomer, comprises the following steps:
S1, carbon fiber is placed on to dividing sinker on yarn releasing frame, it is ensured that per share fiber keeps fixed tension force, number of fiber 10-17
Root;
S2, solvent is sprayed on carbon fiber, then epoxy resin injecting glue is modified using vacuum hole glue-injection machine;
S3, will be carried out by the carbon fiber of injecting glue by preforming mould it is preforming;
S4, will be preforming after carbon fiber, polyphenylene sulfide nanofiber and binding agent together enter curing mold solidify, obtain
The compound carbon fiber line of solidification;
S5, by the compound carbon fiber line of multiply solidification by rotary winding machine winding, then rotated wrapping machine is by multiply carbon
Fiber composite line and metal conducting layer is oblique screws up integral, obtains carbon fiber complex core wire rod;
S6, by carbon fiber complex core wire winding to closed reel, be installed on cable strand support, lead-in cable twisted wire
On machine, while metallic conductor is introduced into wire twisting machine, carry out twisted wire processing by the common processing method of universal cordage wire twisting machine, be made
Carbon fiber composite material core wire, you can.
Solidification described in step S4 is using two sections of solidifications, and every section of curing mold length is 280-360mm, one section of heating-up temperature
For 100-130 DEG C, two sections of heating-up temperatures are 180-200 DEG C.
The present invention provides a kind of fire-retardant carbon fiber core cable of elastomer and preparation method thereof, and advantage exists compared with prior art
In:
The fire-retardant carbon fiber core cable conduction rate of elastomer of the present invention is high, current-carrying capacity is big, tensile strength is high, sag is small, weight
Gently, the tensile strength of ordinary steel wire is 1200-1400MPa, and the fire-retardant carbon fiber core cable strength of elastomer is the former nearly two
Times, flexural strength is big, bears to be not easily broken during bending stress;Carbon fiber complex core is squeezed into metal conducting layer simultaneously whole
Body, avoid existing aluminum conductor layer and be coated on by the way of winding outside core, aluminum conductor layer inwall and core it is outer between meeting
Gap is produced, the problem of arbitrarily being pulled out from aluminum conductor layer;Aluminum conductor layer can expand or contraction process in, pass through
Carbon fiber plug pins down, and metal conducting layer will not produce expansion or shrinkage to both ends, thus the length of metal conducting layer is not
It can change, the external diameter of most metal conducting layers can produce change, and the change of external diameter will not promote to produce sag, and metal is led
Electric layer will not produce the power for pulling and promoting support tower, ensure the security that transporting line uses, cable jacket material of the invention tool
There is excellent fire resistance, hardness is high, good toughness, effectively increases the combination property of the cable of the present invention.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, with reference to the embodiment of the present invention pair
Technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is a part of the invention
Embodiment, rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art are not making wound
The every other embodiment obtained under the premise of the property made work, belongs to the scope of protection of the invention.
Embodiment 1:
The fire-retardant carbon fiber core cable of the present embodiment elastomer, including carbon fiber complex core and the gold of wrap carbon fiber composite core
Belong to conductive layer and outermost elastic flame overcoat, carbon fiber complex core outer surface is with metal conducting layer inner surface by extruding shape
Integrally;The carbon fiber complex core includes carbon fiber core and surrounds the sheath of carbon fiber core, the outer surface of the sheath with it is upper
State metal conducting layer inwall and form one by extruding;The carbon fiber complex core is made by weight by following raw material:Carbon is fine
60 parts of dimension, 20 parts of polyphenylene sulfide nanofiber and binding agent 3 are combined, and the metal conducting layer is made up of aluminium or copper product,
The binding agent is made up of modified epoxy, curing agent, accelerator, toughener, antiaging agent, and the carbon fiber is the carbon that is chopped
Fiber, a diameter of 100-500nm of the polyphenylene sulfide nanofiber.
The preparation method of the fire-retardant carbon fiber core cable of elastomer, comprises the following steps:
S1, carbon fiber is placed on to dividing sinker on yarn releasing frame, it is ensured that per share fiber keeps fixed tension force, number of fiber 10-17
Root;
S2, solvent is sprayed on carbon fiber, then epoxy resin injecting glue is modified using vacuum hole glue-injection machine;
S3, will be carried out by the carbon fiber of injecting glue by preforming mould it is preforming;
S4, will be preforming after carbon fiber, polyphenylene sulfide nanofiber and binding agent together enter curing mold solidify, obtain
The compound carbon fiber line of solidification;Solidification is solidified using two sections described in step S4, and every section of curing mold length is 280-360mm,
One section of heating-up temperature is 100-130 DEG C, and two sections of heating-up temperatures are 180-200 DEG C.
S5, by the compound carbon fiber line of multiply solidification by rotary winding machine winding, then rotated wrapping machine is by multiply carbon
Fiber composite line and metal conducting layer is oblique screws up integral, obtains carbon fiber complex core wire rod;
S6, by carbon fiber complex core wire winding to closed reel, be installed on cable strand support, lead-in cable twisted wire
On machine, while metallic conductor is introduced into wire twisting machine, carry out twisted wire processing by the common processing method of universal cordage wire twisting machine, be made
Carbon fiber composite material core wire, you can.
Embodiment 2:
The fire-retardant carbon fiber core cable of the present embodiment elastomer, including carbon fiber complex core and the gold of wrap carbon fiber composite core
Belong to conductive layer and outermost elastic flame overcoat, carbon fiber complex core outer surface is with metal conducting layer inner surface by extruding shape
Integrally;The carbon fiber complex core includes carbon fiber core and surrounds the sheath of carbon fiber core, the outer surface of the sheath with it is upper
State metal conducting layer inwall and form one by extruding;The carbon fiber complex core is made by weight by following raw material:Carbon is fine
40 parts of dimension, 10 parts of polyphenylene sulfide nanofiber and binding agent 2 are combined, and the metal conducting layer is made up of aluminium or copper product,
The binding agent is made up of modified epoxy, curing agent, accelerator, toughener, antiaging agent, and the carbon fiber is the carbon that is chopped
Fiber, a diameter of 100-500nm of the polyphenylene sulfide nanofiber.
The preparation method of the fire-retardant carbon fiber core cable of elastomer, comprises the following steps:
S1, carbon fiber is placed on to dividing sinker on yarn releasing frame, it is ensured that per share fiber keeps fixed tension force, number of fiber 10-17
Root;
S2, solvent is sprayed on carbon fiber, then epoxy resin injecting glue is modified using vacuum hole glue-injection machine;
S3, will be carried out by the carbon fiber of injecting glue by preforming mould it is preforming;
S4, will be preforming after carbon fiber, polyphenylene sulfide nanofiber and binding agent together enter curing mold solidify, obtain
The compound carbon fiber line of solidification;Solidification is solidified using two sections described in step S4, and every section of curing mold length is 280-360mm,
One section of heating-up temperature is 100-130 DEG C, and two sections of heating-up temperatures are 180-200 DEG C.
S5, by the compound carbon fiber line of multiply solidification by rotary winding machine winding, then rotated wrapping machine is by multiply carbon
Fiber composite line and metal conducting layer is oblique screws up integral, obtains carbon fiber complex core wire rod;
S6, by carbon fiber complex core wire winding to closed reel, be installed on cable strand support, lead-in cable twisted wire
On machine, while metallic conductor is introduced into wire twisting machine, carry out twisted wire processing by the common processing method of universal cordage wire twisting machine, be made
Carbon fiber composite material core wire, you can.
Embodiment 3:
The fire-retardant carbon fiber core cable of the present embodiment elastomer, including carbon fiber complex core and the gold of wrap carbon fiber composite core
Belong to conductive layer and outermost elastic flame overcoat, carbon fiber complex core outer surface is with metal conducting layer inner surface by extruding shape
Integrally;The carbon fiber complex core includes carbon fiber core and surrounds the sheath of carbon fiber core, the outer surface of the sheath with it is upper
State metal conducting layer inwall and form one by extruding;The carbon fiber complex core is made by weight by following raw material:Carbon is fine
70 parts of dimension, 25 parts of polyphenylene sulfide nanofiber and binding agent 4 are combined, and the metal conducting layer is made up of aluminium or copper product,
The binding agent is made up of modified epoxy, curing agent, accelerator, toughener, antiaging agent, and the carbon fiber is the carbon that is chopped
Fiber, a diameter of 100-500nm of the polyphenylene sulfide nanofiber.
The preparation method of the fire-retardant carbon fiber core cable of elastomer, comprises the following steps:
S1, carbon fiber is placed on to dividing sinker on yarn releasing frame, it is ensured that per share fiber keeps fixed tension force, number of fiber 10-17
Root;
S2, solvent is sprayed on carbon fiber, then epoxy resin injecting glue is modified using vacuum hole glue-injection machine;
S3, will be carried out by the carbon fiber of injecting glue by preforming mould it is preforming;
S4, will be preforming after carbon fiber, polyphenylene sulfide nanofiber and binding agent together enter curing mold solidify, obtain
The compound carbon fiber line of solidification;Solidification is solidified using two sections described in step S4, and every section of curing mold length is 280-360mm,
One section of heating-up temperature is 100-130 DEG C, and two sections of heating-up temperatures are 180-200 DEG C.
S5, by the compound carbon fiber line of multiply solidification by rotary winding machine winding, then rotated wrapping machine is by multiply carbon
Fiber composite line and metal conducting layer is oblique screws up integral, obtains carbon fiber complex core wire rod;
S6, by carbon fiber complex core wire winding to closed reel, be installed on cable strand support, lead-in cable twisted wire
On machine, while metallic conductor is introduced into wire twisting machine, carry out twisted wire processing by the common processing method of universal cordage wire twisting machine, be made
Carbon fiber composite material core wire, you can.
It should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although ginseng
The present invention is described in detail according to previous embodiment, it will be understood by those within the art that:It still can be with
Technical scheme described in foregoing embodiments is modified, or equivalent substitution is carried out to which part technical characteristic;And
These modifications are replaced, and the essence of appropriate technical solution is departed from the spirit and model of various embodiments of the present invention technical scheme
Enclose.
Claims (7)
1. a kind of fire-retardant carbon fiber core cable of elastomer, it is characterised in that compound including carbon fiber complex core and wrap carbon fiber
The metal conducting layer of core and outermost elastic flame overcoat, carbon fiber complex core outer surface pass through with metal conducting layer inner surface
Extruding forms one;The carbon fiber complex core includes carbon fiber core and surrounds the sheath of carbon fiber core, the appearance of the sheath
Face forms one with above-mentioned metal conducting layer inwall by extruding;The carbon fiber complex core is made by weight by following raw material
:Carbon fiber 40-70 parts, polyphenylene sulfide nanofiber 10-25 parts and binding agent 2-4 are combined.
2. the fire-retardant carbon fiber core cable of elastomer according to claim 1, it is characterised in that:The metal conducting layer is aluminium
Or copper product is made.
3. the fire-retardant carbon fiber core cable of elastomer according to claim 1, it is characterised in that:The binding agent is by being modified ring
Oxygen tree fat, curing agent, accelerator, toughener, antiaging agent composition.
4. the fire-retardant carbon fiber core cable of elastomer according to claim 1, it is characterised in that:The carbon fiber is the carbon that is chopped
Fiber.
5. the fire-retardant carbon fiber core cable of elastomer according to claim 1, it is characterised in that:The polyphenylene sulfide Nanowire
A diameter of 100-500nm of dimension.
A kind of 6. preparation method of the fire-retardant carbon fiber core cable of the elastomer as described in claim 1-5 is any, it is characterised in that bag
Include following steps:
S1, carbon fiber is placed on to dividing sinker on yarn releasing frame, it is ensured that per share fiber keeps fixed tension force, and number of fiber is 10-17 roots;
S2, solvent is sprayed on carbon fiber, then epoxy resin injecting glue is modified using vacuum hole glue-injection machine;
S3, will be carried out by the carbon fiber of injecting glue by preforming mould it is preforming;
S4, will be preforming after carbon fiber, polyphenylene sulfide nanofiber and binding agent together enter curing mold solidify, solidified
Compound carbon fiber line;
S5, by the compound carbon fiber line of multiply solidification by rotary winding machine winding, then rotated wrapping machine is by multi-strand carbon fiber
Recombination line and metal conducting layer is oblique screws up integral, obtains carbon fiber complex core wire rod;
S6, by carbon fiber complex core wire winding to closed reel, be installed on cable strand support, lead-in cable wire twisting machine
On, while metallic conductor is introduced into wire twisting machine, twisted wire processing is carried out by the common processing method of universal cordage wire twisting machine, carbon is made
Fibrous composite core wire, you can.
7. preparation method according to claim 6, it is characterised in that:Solidification is solidified using two sections described in step S4, every section
Curing mold length be 280-360mm, one section of heating-up temperature is 100-130 DEG C, and two sections of heating-up temperatures are 180-200 DEG C.
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CN201710754513.5A CN107705870A (en) | 2017-08-29 | 2017-08-29 | A kind of fire-retardant carbon fiber core cable of elastomer |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111648024A (en) * | 2020-05-28 | 2020-09-11 | 江苏省香川绳缆科技有限公司 | High-molecular polyethylene rope for ship and manufacturing method thereof |
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CN103887023A (en) * | 2014-04-02 | 2014-06-25 | 江苏福芯电力科技有限公司 | Resin-based reinforced fiber compound core, overhead conductor and manufacturing method of resin-based reinforced fiber compound core |
CN104517673A (en) * | 2013-10-08 | 2015-04-15 | 国家电网公司 | Carbon fiber composite core wire and production method |
CN104538107A (en) * | 2015-01-21 | 2015-04-22 | 常州艾邦机械科技有限公司 | Equipment and process for manufacturing power transmission conductor with carbon fiber core |
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2017
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102103902A (en) * | 2011-01-27 | 2011-06-22 | 南京诺尔泰复合材料设备制造有限公司 | Cable with composite carbon fiber stranded wire reinforced core for power transmission line and manufacturing method thereof |
CN104517673A (en) * | 2013-10-08 | 2015-04-15 | 国家电网公司 | Carbon fiber composite core wire and production method |
CN103887023A (en) * | 2014-04-02 | 2014-06-25 | 江苏福芯电力科技有限公司 | Resin-based reinforced fiber compound core, overhead conductor and manufacturing method of resin-based reinforced fiber compound core |
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Application publication date: 20180216 |