CN107689262A - A kind of crystal silicon solar battery back field aluminium paste - Google Patents

A kind of crystal silicon solar battery back field aluminium paste Download PDF

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Publication number
CN107689262A
CN107689262A CN201610645652.XA CN201610645652A CN107689262A CN 107689262 A CN107689262 A CN 107689262A CN 201610645652 A CN201610645652 A CN 201610645652A CN 107689262 A CN107689262 A CN 107689262A
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parts
lead
raw material
powder
aluminium
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郭宏彬
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Jiangsu Zheng Neng Electronic Science And Technology Co Ltd
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Jiangsu Zheng Neng Electronic Science And Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Sustainable Development (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Energy (AREA)
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  • Dispersion Chemistry (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Photovoltaic Devices (AREA)
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Abstract

The present invention relates to a kind of crystal silicon solar battery back field aluminium paste, raw material weight group component is 0.1~2 part of 74 parts of aluminium powder, 20~25 parts of organic bond, 1~4 part of lead-free glass powder and additive;The raw material weight component of organic bond is 40~70 parts of terpinol, 1 part of 5~10 parts of butyl carbitol, 5~10 parts of butyl carbitol acetate, 3~10 parts of ethyl cellulose, 5~15 parts of dibatyl phithalate of neck and sorbitan tristearate;The raw material weight component of lead-free glass powder is Bi2O3:30~60 parts, B2O3:5~15 parts, BiF3:3 parts, SiO2:10~20 parts, ZnO:5~10 parts, TiO2:1~5 part, Al2O3:10~20 parts, P2O5:1~3 part;Additive is purity > 99% and fineness is the spherical copper powder of 20000 mesh;Fineness≤10 μm are rolled to three-roll grinder after aluminium powder, organic bond, lead-free glass powder and additive are well mixed, viscosity is 30~60Pa.s.The crystal silicon solar battery back field aluminium paste, electricity conversion is high, and adhesive force is high, and the decay of adhesive force transformation efficiency is small after high temperature ageing, and water boiling resistance performance is good.

Description

A kind of crystal silicon solar battery back field aluminium paste
Technical field
The present invention relates to a kind of crystal silicon solar energy battery electric slurry, and in particular to a kind of crystalline silicon sun Energy cell back surface field aluminium paste, further relates to a kind of preparation method of crystal silicon solar battery back field aluminium paste, belongs to too Positive energy cell art.
Background technology
With the development of photovoltaic technology, the thickness of solar battery sheet raw material crystal silicon chip starts gradually to reduce, And the transformation efficiency more and more higher of photovoltaic.To meet the technology needs of cell piece, to the back surface field of one of raw material Aluminium paste proposes higher requirement.Existing market existing product upgrades to unleaded production by the products containing lead of early stage Product, the caused influence on human body and environment is small, but with the development of technology, these lead-free aluminum slurries are thinner Silicon chip on can not meet the adhesive force requirement small greatly with angularity simultaneously, while can not also provide higher turn Change efficiency, in addition the requirement of the performance such as the aging reliability to slurry and water boiling resistance also more and more higher.
Publication No. CN101345263A Chinese invention patent, it relate to a kind of solar silicon photovoltaic cell nothing Lead electric slurry forms and preparation method, slurry by mass percent 70~75% aluminium powder, 20~25% organic Adhesive, 1~5% unorganic glass powder, 1~5% additive obtain after preparation;The aluminium powder be purity >= 99.9%th, average grain diameter is the ball aluminum powder of 2~6MM and surface covered with aluminium nitride protective layer;Add simultaneously Organic bond:Ethyl cellulose, resin, hexadecanol, diethylene glycol dimethyl ether, butyl, pine tar Alcohol, n-butanol composition;Unorganic glass powder is silica, boric acid, aluminum oxide, antimony oxide, zirconium oxide composition.
Publication No. CN101582462A Chinese invention patent, it, which is invented, is related to a kind of crystal silicon solar electricity Pond lead-free Al-back-surface-field (BSF) paste and preparation method thereof, slurry is by the aluminium powder of 72-82 parts, 0.1-2 part zirconium oxides Powder, the inorganic binder of 0.1-5 parts, the organic bond of 15-25 parts and the auxiliary agent of 1-3 parts are made.
Crystal silicon solar energy battery in currently available technology is primarily present following shortcoming with back field aluminum paste:
1. the aluminium powder in slurry is easily oxidised in high temperature sintering, it is not easy to form conductive layer, causes crystalline silicon too Positive energy cell piece series electrical resistive is big, makes its cell conversion efficiency low.
2. glass dust network structure used is unstable in slurry, adhesive force reduces after slurry high temperature ageing, causes electricity Pond piece service life is reduced.
3. the requirement of water boiling resistance performance can not be met.
The content of the invention
The primary and foremost purpose of the present invention is, overcomes problems of the prior art, there is provided a kind of superior performance Crystal silicon solar battery back field aluminium paste.
To solve above technical problem, a kind of crystal silicon solar battery back field aluminium provided by the present invention Slurry, the raw material components and weight content of the aluminium paste are as follows:74 parts of aluminium powder, organic bond 20~25 0.1~2 part of part, 1~4 part of lead-free glass powder and additive;Raw material components of the organic bond and again It is as follows to measure content:40~70 parts of terpinol, 5~10 parts of butyl carbitol, butyl carbitol acetate 5~10 Part, 3~10 parts of ethyl cellulose, 5~15 parts of dibatyl phithalate of neck and sorbitan tristearate 1 Part;The raw material components and weight content of the lead-free glass powder are as follows, Bi2O3:30~60 parts, B2O3: 5~15 parts, BiF3:3 parts, SiO2:10~20 parts, ZnO:5~10 parts, TiO2:1~5 part, Al2O3:10~20 parts, P2O5:1~3 part;The additive is purity > 99% and fineness is 20000 Purpose spherical copper powder.
It is an advantage of the current invention that overcome problems of the prior art, there is provided a kind of crystal silicon solar The preparation method of cell back surface field aluminium paste, manufactured aluminium paste electricity conversion is high, and adhesive force is high, and high temperature is old The decay of adhesive force transformation efficiency is small after change, and water boiling resistance performance is good.
Embodiment
Embodiment one
The preparation method of crystal silicon solar battery back field aluminium paste, in turn includes the following steps:(1) by following Component and weight content prepare raw material, 74 parts of aluminium powder, 20 parts of organic bond, 1 part of lead-free glass powder and 0.1 part of additive;The aluminium powder is purity > 99%, and average grain diameter is 2 μm, tap density 1g/cm3, Pattern is spherical;The raw material components and weight content of the organic bond are as follows:40 parts of terpinol, butyl 5 parts of carbitol, 5 parts of butyl carbitol acetate, 3 parts of ethyl cellulose, neck dibatyl phithalate 5 1 part of part and sorbitan tristearate;The raw material components and weight content of the lead-free glass powder are as follows, Bi2O3:30 parts, B2O3:5 parts, BiF3:3 parts, SiO2:10 parts, ZnO:5 parts, TiO2:1 Part, Al2O3:10 parts, P2O5:1 part;
(2) organic bond is produced:After said components are weighed in proportion, it is placed in reactor and heats To 80 DEG C, heat while stirring, until obtaining the organic bond of homogeneous transparent;Produce lead-free glass powder: Said components are weighed in proportion, after being well mixed with batch mixer, are fitted into silica crucible, in 150 DEG C of baking ovens Middle drying 1h, then silica crucible is taken out and is placed in Muffle furnace the melting 0.5h at a temperature of 1000 DEG C, so Afterwards using ball milling 12h after deionized water quenching, then dry to obtain the lead-free glass powder below 10 μm of particle diameter;
(3) ground after being well mixed the aluminium powder, organic bond, lead-free glass powder and additive with three rollers Grinding machine is rolled to fineness≤10 μm, viscosity 30Pa.s.
By above-mentioned aluminium paste with 280 mesh silk-screen printings on 156m*156m monocrystalline silicon pieces, after drying sintering, Sintered membrane surfacing is fine and close, non-microcracked, no aluminium pill aluminium bag, the following form of other performances:
Transformation efficiency Fill factor, curve factor Open-circuit voltage Short circuit current Angularity Peel strength
18.55% 78.94 0.637V 5.75A 1.3mm 23N
The Monocrystalline silicon cell piece of unleaded back field aluminum paste carries out boiling examination by the following method by above-mentioned printing-sintering Test:Cell piece is put into 70 DEG C of water and soaks 30min, observes the situation of underwater bubble, electricity is carried out after immersion Performance test.After tested, bubble-free produces in cell piece immersion process, and cell piece photoelectric conversion after immersion Efficiency is 18.52%.
The Monocrystalline silicon cell piece of unleaded back field aluminum paste carries out aging intensity by the following method by above-mentioned printing-sintering Test:Cell piece is put into 85 DEG C of baking ovens, taken out after placing 48h, peel strength is tested, is as a result 22N, Electricity conversion is 18.55%.
Embodiment two
The preparation method of crystal silicon solar battery back field aluminium paste, in turn includes the following steps:(1) by following Component and weight content prepare raw material, 74 parts of aluminium powder, 22 parts of organic bond, 2 parts of lead-free glass powder and 1 part of additive;The aluminium powder is purity > 99%, and average grain diameter is 4 μm, tap density 1.5g/cm3, Pattern is spherical;The raw material components and weight content of the organic bond are as follows:55 parts of terpinol, butyl 8 parts of carbitol, 7 parts of butyl carbitol acetate, 6 parts of ethyl cellulose, neck dibatyl phithalate 10 1 part of part and sorbitan tristearate;The raw material components and weight content of the lead-free glass powder are as follows, Bi2O3:45 parts, B2O3:10 parts, BiF3:3 parts, SiO2:15 parts, ZnO:8 parts, TiO2:3 Part, Al2O3:15 parts, P2O5:2 parts;
(2) organic bond is produced:After said components are weighed in proportion, it is placed in reactor and heats To 90 DEG C, heat while stirring, until obtaining the organic bond of homogeneous transparent;Produce lead-free glass powder: Said components are weighed in proportion, after being well mixed with batch mixer, are fitted into silica crucible, in 150 DEG C of baking ovens Middle drying 1.5h, then silica crucible is taken out and is placed in Muffle furnace the melting 0.8h at a temperature of 1200 DEG C, so Afterwards using ball milling 18h after deionized water quenching, then dry to obtain the lead-free glass powder below 10 μm of particle diameter;
(3) ground after being well mixed the aluminium powder, organic bond, lead-free glass powder and additive with three rollers Grinding machine is rolled to fineness≤10 μm, viscosity 45Pa.s.
By above-mentioned aluminium paste with 280 mesh silk-screen printings on 156m*156m monocrystalline silicon pieces, after drying sintering, Sintered membrane surfacing is fine and close, non-microcracked, no aluminium pill aluminium bag, the following form of other performances:
Transformation efficiency Fill factor, curve factor Open-circuit voltage Short circuit current Angularity Peel strength
18.52% 78.89 0.638V 5.77A 1.4mm 35N
The Monocrystalline silicon cell piece of unleaded back field aluminum paste carries out boiling examination by the following method by above-mentioned printing-sintering Test:Cell piece is put into 70 DEG C of water and soaks 30min, observes the situation of underwater bubble, electricity is carried out after immersion Performance test.After tested, bubble-free produces in cell piece immersion process, and cell piece photoelectric conversion after immersion Efficiency is 18.50%.
The Monocrystalline silicon cell piece of unleaded back field aluminum paste carries out aging intensity by the following method by above-mentioned printing-sintering Test:Cell piece is put into 85 DEG C of baking ovens, taken out after placing 48h, peel strength is tested, is as a result 33N, Electricity conversion is 18.50%.
Embodiment three
The preparation method of crystal silicon solar battery back field aluminium paste, in turn includes the following steps:(1) by following Component and weight content prepare raw material, 74 parts of aluminium powder, 25 parts of organic bond, 4 parts of lead-free glass powder and 2 parts of additive;The aluminium powder is purity > 99%, and average grain diameter is 6 μm, tap density 2g/cm3, Pattern is spherical;The raw material components and weight content of the organic bond are as follows:70 parts of terpinol, butyl 10 parts of carbitol, 10 parts of butyl carbitol acetate, 10 parts of ethyl cellulose, neck dibatyl phithalate 15 parts and 1 part of sorbitan tristearate;The raw material components and weight content of the lead-free glass powder are as follows, Bi2O3:60 parts, B2O3:15 parts, BiF3:3 parts, SiO2:20 parts, ZnO:10 parts, TiO2: 5 parts, Al2O3:20 parts, P2O5:3 parts;
(2) organic bond is produced:After said components are weighed in proportion, it is placed in reactor and heats To 100 DEG C, heat while stirring, until obtaining the organic bond of homogeneous transparent;Produce lead-free glass powder: Said components are weighed in proportion, after being well mixed with batch mixer, are fitted into silica crucible, in 150 DEG C of baking ovens Middle drying 2h, then silica crucible is taken out and is placed in Muffle furnace the melting 1h at a temperature of 1300 DEG C, then Ball milling 24h after being quenched using deionized water, then dry to obtain the lead-free glass powder below 10 μm of particle diameter;
(3) ground after being well mixed the aluminium powder, organic bond, lead-free glass powder and additive with three rollers Grinding machine is rolled to fineness≤10 μm, viscosity 60Pa.s.
By above-mentioned aluminium paste with 280 mesh silk-screen printings on 156m*156m monocrystalline silicon pieces, after drying sintering, Sintered membrane surfacing is fine and close, non-microcracked, no aluminium pill aluminium bag, the following form of other performances:
Transformation efficiency Fill factor, curve factor Open-circuit voltage Short circuit current Angularity Peel strength
18.60% 78.96 0.642V 5.73A 1.3mm 20N
The Monocrystalline silicon cell piece of unleaded back field aluminum paste carries out boiling examination by the following method by above-mentioned printing-sintering Test:Cell piece is put into 70 DEG C of water and soaks 30min, observes the situation of underwater bubble, electricity is carried out after immersion Performance test.After tested, bubble-free produces in cell piece immersion process, and cell piece photoelectric conversion after immersion Efficiency is 18.50%.
The Monocrystalline silicon cell piece of unleaded back field aluminum paste carries out aging intensity by the following method by above-mentioned printing-sintering Test:Cell piece is put into 85 DEG C of baking ovens, taken out after placing 48h, peel strength is tested, is as a result 33N, Electricity conversion is 18.50%.
Outside above-described embodiment, the present invention can also have other embodiment, all to use equivalent substitution or equivalent change The technical scheme to be formed is changed, is all fallen within the protection domain of application claims.

Claims (1)

  1. A kind of 1. crystal silicon solar battery back field aluminium paste, it is characterised in that:The raw material components of the aluminium paste and Weight content is as follows:74 parts of aluminium powder, 20~25 parts of organic bond, 1~4 part of lead-free glass powder and additive 0.1~2 part;The raw material components and weight content of the organic bond are as follows:40~70 parts of terpinol, butyl 5~10 parts of carbitol, 5~10 parts of butyl carbitol acetate, 3~10 parts of ethyl cellulose, neck phthalic acid 1 part of 5~15 parts of dibutyl ester and sorbitan tristearate;The raw material components and weight of the lead-free glass powder contain Measure as follows, Bi2O3:30~60 parts, B2O3:5~15 parts, BiF3:3 parts, SiO2:10~20 parts, ZnO:5~10 parts, TiO2:1~5 part, Al2O3:10~20 parts, P2O5:1~3 part;The additive For the spherical copper powder that purity > 99% and fineness are 20000 mesh.
CN201610645652.XA 2016-08-04 2016-08-04 A kind of crystal silicon solar battery back field aluminium paste Pending CN107689262A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012044142A (en) * 2010-08-12 2012-03-01 Cheil Industries Inc Aluminum paste and solar cell using the same
CN103208321A (en) * 2013-04-16 2013-07-17 江苏太阳新材料科技有限公司 Crystalline silicon solar cell back surface field aluminum paste and preparation method thereof
CN106158066A (en) * 2015-04-22 2016-11-23 江苏正能电子科技有限公司 A kind of crystal silicon solar battery back field aluminium paste

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012044142A (en) * 2010-08-12 2012-03-01 Cheil Industries Inc Aluminum paste and solar cell using the same
CN103208321A (en) * 2013-04-16 2013-07-17 江苏太阳新材料科技有限公司 Crystalline silicon solar cell back surface field aluminum paste and preparation method thereof
CN106158066A (en) * 2015-04-22 2016-11-23 江苏正能电子科技有限公司 A kind of crystal silicon solar battery back field aluminium paste

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