CN107685531A - A kind of automatic glass printer vision is automatically to edition system - Google Patents
A kind of automatic glass printer vision is automatically to edition system Download PDFInfo
- Publication number
- CN107685531A CN107685531A CN201710913741.2A CN201710913741A CN107685531A CN 107685531 A CN107685531 A CN 107685531A CN 201710913741 A CN201710913741 A CN 201710913741A CN 107685531 A CN107685531 A CN 107685531A
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- Prior art keywords
- longitudinal
- half tone
- horizontal
- automatically
- adjusting means
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/08—Machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Inking, Control Or Cleaning Of Printing Machines (AREA)
Abstract
Screen printing apparatus field of the present invention, a kind of automatic glass printer vision is relate to automatically to edition system, including printing machine main body and horizontal half tone adjusting means and longitudinal half tone adjusting means, operating control device, industrial camera and the adjusting means automatically installed in press printing framework both ends.The printing machine main body includes rack-mounted seven axles positioning element, web plate governor motion, upper piece transmission part, glass bracket part slide unit transmission part, printing table part and bottom sheet transmission part；The print frame is provided with two industrial camera 10MR and two light sources by pillar, and control system and indication mechanism are installed on operating platform, and the present invention realizes the full-automation that production is changed during flat screen printing, accelerates and change the production time.
Description
Technical field
The present invention relates to a kind of full-automatic screen printer technical field, more particularly to a kind of automatic glass printer to regard
Feel automatically to edition system.
Background technology
Full-automatic screen printer is named according to the automaticity of screen printer.It is in head silk printer (impression of the hand
Platform), after semi-automatic silk-screen machine screen printer a kind of development trend, the more advanced technique of utilization and technology make silk-screen printing process
More precisely, speed faster, automaticity it is higher.Printed because stock slide is passed to full-automatic glass from prime conveyer
The position of slide is random, unfixed during the positioning section of machine, thus the pattern of stock is also unfixed, to ensure to print
After precision need to be accurately positioned to slide, then incoming print zone is printed, and if the now pattern of half tone and slide position
Deviation is equipped with, the pattern printed also has displacement, will ensure also to adjust net after glass is positioned to solve this problem
Version, makes half tone pattern be overlapped with glass, just can guarantee that printing precision.
But existing full-automatic glass screen process press alignment system, to edition system primary structure as shown in Fig. 1, five
Point location part includes a positioning element bottom plate, the quadra being made up of a pair of positioning support beams with a pair of beams, lifting
Cylinder, the positioning element axis of guide, anchor point, positioning element servomotor and positioning element leading screw；The anchor point has five and set
Put on positioning element guide rail, the positioning element bottom plate is arranged in frame, and one end of the axis of guide is vertical with quadra to be connected
Connect, the other end is connected with the lift cylinder being located on bottom plate, and the guide rail is connected between quadra, positioning element servo electricity
Machine is located on quadra, and the anchor point on positioning element guide rail is located at by the driving of positioning element leading screw.
This full-automatic glass screen process press existing defects in terms of glass positioning and to version, when positioning abnormity is asymmetric
Anchor point 1711 and 1712 can not arbitrarily adjust with glass profile during glass, can only keep two anchor points at relative center pair
The position positioning of title, so easily cause deviations or special-shaped glass can not be positioned at all, very hemp can be caused to user
It is tired；Traditional vision auxiliary body needs to make corresponding mark point on the half tone above camera lens in advance when in use, right
Camera lens judges web plate position by identifying the position of mark point during version, so needs user to consider when making half tone and make mark
Note point could be realized to plate, to version deviation caused by adding work process and being malfunctioned due to mark.
The content of the invention
In view of the shortcomings of the prior art, the invention provides a kind of automatic glass printer vision automatically to edition system.
To realize object above, the present invention is achieved by the following technical programs：A kind of automatic glass printer regards
Feel automatically to edition system, including printing machine main body and the laterally automatic half tone adjusting means installed in press printing framework both ends
And longitudinal half tone adjusting means, operating control device, industrial camera and regulating member；The printing machine main body includes being arranged on machine
Seven axle positioning elements, web plate governor motion on frame, upper piece transmission part, glass bracket part slide unit transmission part, printer
Make platform part and actuation means；The horizontal half tone half tone self-checking device includes horizontal servomotor, horizontal shaft coupling, horizontal stroke
To ball-screw and slide laterally track, the horizontal servomotor is connected with horizontal shaft coupling, the horizontal shaft coupling it is another
One end is connected with horizontal ball-screw, and the described horizontal one end of half tone self-checking device away from horizontal servomotor is provided with laterally
Sliding rail；Longitudinal half tone self-checking device, including servo longitudinal motor, longitudinal shaft coupling, longitudinal ball-screw and
Vertical pillar, the servo longitudinal motor connection have longitudinal shaft coupling, and the other end of longitudinal shaft coupling is connected with longitudinal rolling
Ballscrew, the top of longitudinal ball-screw are provided with longitudinal dragging track, and longitudinal ball-screw is away from servo longitudinal electricity
Vertical pillar is provided with below one end of machine；The press printing framework diagonal position is provided with two industrial cameras by pillar
With two detection light sources；The pillar includes lateral connection seat, column, crossbeam and adjustable camera support；Described two transverse directions connect
Fitting is fixed on print frame diagonal position, and column one end other end that is connected with transverse connection is connected with crossbeam, can phase modifier
Support is connected and is installed on crossbeam center at a right angle with light source bracket, and the multinomial regulation of X, Y can be realized by adjusting means.
Further, longitudinal half tone self-checking device passes through connecting seat one end and longitudinal sliding motion track and horizontal net
Version self-checking device connection.
Further, the horizontal half tone self-checking device is symmetrically installed with 2 on fixed screen frame.
Further, described and vision-based detection part camera side is provided with light source.
Further, the printing machine main body includes rack-mounted seven axles positioning element.
Beneficial effect
The invention provides a kind of automatic glass printer vision automatically to edition system.Possesses following beneficial effect：
The present invention can realize minimum glass (400*700) to edition system extremely automatically using automatic glass printer vision
Maximum glass (1200*1800) from upper piece, positioning, vision automatically to version, printing.Slide by prime conveyer be passed to upper piece pass
After defeated part, its stand can be set on the touchscreen according to the shape and size size of glass, be automatically stopped afterwards in place, glass
Glass bracket holds up slide, while seven Shaft fixed position module entire lowerings, and dragging anchor point by servomotor clamps glass, presss from both sides
Hold that stroke is adjustable, the positioning of minimax slide, positioning precision ± 0.1mm can be met；Alignment system is the point location of seven axle five
Mode, each locating point position is flexibly adjustable for different profile glass, and each locating point position can be recorded by controller, side
Changeable type, totally digitilized Communication Control is realized, industrial 4.0 control systems of practical terminal seamless access can be used as.
After glass positioning completion reaches print zone.Two industrial cameras diagonally installed will detect that glass stand
Data, and controller is sent to, phase chance detects the data of half tone graph position and is sent to control again after installing half tone
Device processed, controller control horizontal half tone governor motion and longitudinal half tone governor motion according to data deviation twice, so as to realize pair
Half tone carries out the adjustment in X, Y, θ direction, finally realizes full-automatic vision to version.
Brief description of the drawings
Fig. 1 is traditional full-automatic screen printer automatic positioning structure floor map.
Fig. 2 is that full-automatic screen printer of the present invention positions active section structural representation.
Fig. 3 is that automatic glass printer vision of the present invention is top view structural representation to the axle positioning element of edition system seven
Figure.
Fig. 4 is that automatic glass printer vision of the present invention is structural representation to the axle positioning element of edition system seven.
Fig. 5 is automatic glass printer vision of the present invention to edition system web plate regulating member structure schematic side view.
Fig. 6 is automatic glass printer vision of the present invention to edition system camera adjusting modular construction schematic front view.
Fig. 7 is automatic glass printer vision of the present invention to edition system camera adjusting modular construction schematic top plan view.
Fig. 8 is the workflow diagram of operating control device of the present invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
It is a kind of automatic glass printer vision automatically to the structure of edition system, including frame to refer to figure the present embodiment
And rack-mounted upper piece transmission part 11, slide unit transmission part 12, glass bracket part 13, printing table and operation
Control device, the system also include the seven axle positioning elements 24, half tone regulating member 28, industrial camera portion being arranged on locating rack
Seven axle positioning element described in part 30.；
As shown in figure 3, the seven axles positioning element includes the square box that positioning supporting frame 116 forms with a pair of beams 117
Frame, lift cylinder 150, the axis of guide 151, anchor point, servomotor, leading screw and linear module；The positioning element is directed to glass of automobile
Glass feature sets 5 anchor points, and is installed on by linear module in frame, the axis of guide 151 and positioning framework vertical connection,
The other end is connected with lift cylinder 150, and the linear module is connected between quadra, and one end connects servo electricity by shaft coupling
For machine to drive anchor point, the lift cylinder 150 drives anchor point to rise and decline by the axis of guide 151.
The linear module has five groups, and first group 131 is symmetrically mounted on perpendicular to crossbeam 116 and between two parties with the 3rd group 133
In the middle part of posting, second group 132 perpendicular to crossbeam 117 and is centrally mounted in the middle part of posting, fourth, fifth group with support beam 116
It is parallel and be connected to crossbeam 119 and with the position of second group of vertical symmetry；Five anchor points pass through the axis of guide respectively
151 and lift cylinder 150 be connected on linear module.
The leading screw and servotab structure, including adjustment servomotor 126 (127) and shaft coupling, ball-screw 142
(143) and terminal post, the adjustment servomotor are connected with shaft coupling, and the other end of the shaft coupling is connected with ball wire
Thick stick, the side of the ball-screw is provided with position location of longitudinal dragging track to linear adjustment module 135 (134), described
Ball-screw is provided with pillar below one end away from servo longitudinal motor；Linear module 135 (134) is determined according to glass profile
Position after, this two axles lengthwise position will be adjusted no longer.
After glass size determines, the clamping position of each axle anchor point and release position will be automatically controlled by controller, can be according to reality
Border situation can meet determining for maximum, minimum and variously-shaped slide by controller input glass positioning stroke and locating speed
Position, positioning precision reach ± 0.1mm；Servomotor 121 controls anchor point 131, servomotor 122 in position fixing process, and control is determined
Site 132, servomotor 123 control anchor point 133, and servomotor 124 controls anchor point 134, the control positioning of servomotor 125
Point 135 completes positioning work.
The structure of the web plate regulating member, as shown in figure 4, wherein Fig. 4 is front view, Fig. 4 is top view；Including net
Version clamping mechanism, motor adjustment mechanism, the axis of guide 403；The half tone clamping mechanism includes fixed frame 406, activity box 407, is somebody's turn to do
The locking cylinder 405 that fixed frame is provided with, two screen frames on activity box 407 accommodate crossbeam 410, and the screen frame accommodates
Being evenly distributed with crossbeam 410 under eight clamping cylinders 412, two screen frames blessing crossbeams respectively has one long network folder 411, should
Four end points that screen frame accommodates crossbeam 410 are respectively provided with locking cylinder 414, and one end of the axis of guide 403 is vertical with fixed frame to be connected
Connect, the other end is connected with frame；The motor adjustment mechanism includes the servomotor (schneider on fixed frame 406
BMH0625P17A2A) 4081,4082 (4082 are made up of two motors).
It is described also to include the first connecting plate that one end is fixed on activity box 4071,4072 to edition system, fixed with the other end
The second connecting plate on fixed frame 4061,4062 and under servomotor 4081,4082, the other end of first connecting plate float
On fixed frame 4061,4062 and under locking cylinder 405, the other end and activity box 4071,4072 pivot pins of second connecting plate
4091st, 4092 connection, first according to the size of actual half tone, the position of adjustment screen frame clamping crossbeam 410, lock after having adjusted in work
Tight cylinder 414 is locked crossbeam 410 is clamped, and half tone is placed on long network folder 411, basic to keep half tone middle position, then
Half tone is locked by locking cylinder 412, under the driving of servomotor 4081,4082, by horizontal half tone adjusting means and indulged
To half tone adjusting means, the adjustment to half tone X, Y, θ directions is realized, after the half tone adjusts, the locking cylinder 405 should
The floating end of first connecting plate compresses, and ensures that the position of floating frame is locked, and the clamping cylinder 405 and 412 steps up half tone, locks gas
Cylinder 414 locks half tone and screen frame clamping crossbeam, realizes web plate regulation positioning.
Affiliated industrial camera part, as shown in figure 5, wherein Fig. 5 (a) is front view, Fig. 5 (b) is top view；In printing frame
Frame diagonal position is provided with 2 industrial cameras 501 and 2 detection light sources 508 by pillar.The pillar includes lateral connection seat
522nd, column 523, crossbeam 524 and adjustable camera support 525.Described two transverse connections are fixed on print frame diagonal bits
Put, column one end other end that is connected with transverse connection is connected with crossbeam, and adjustable camera support is connected at a right angle with light source bracket
And crossbeam center is installed on, the multinomial regulation of X, Y, θ can be realized by adjusting means.
The operating control device includes 10MR Series Industrial camera systems, by a pair of industrial camera 10MR-10G, a pair
Light source CVE-LIGHT-400L-W and industrial computer IPC-5120 compositions；Kinematic adjustment system is by power supply 6EP13324BA00, CPU
6ES75152AM01OABO, communication module 6ES79548LE02OAAO and display composition；Wherein, industrial camera passes through ether
Net cable is connected with industrial computer, and can show detection case in the display, the data after industrial computer is handled by with
Too net cable is connected with kinematic adjustment system, and control servomotor carries out position adjustment,
The workflow of the system operating device is as shown in fig. 6, comprise the following steps：
Equipment and detecting system are powered and confirm that hardware works well；
Glass to be produced is positioned in positioning section, is then transferred to printing work table top.
Printing mechanism is moved to outside and half tone is installed.
Profile modeling is carried out to glass.Glass detection is clicked at diagonal detection 2, now system is automatically by the position chi of glass
It is very little to transmit to printer system
Printing mechanism after half tone will be installed and be moved to working position, referring to the glass contours of display screen, by half tone as far as possible
Approached with glass contours
Half tone detection is clicked on, now half tone data will be transmitted to printer system.Clicked in touch-screen " automatically to version ",
Now system automatically will complete glass and half tone align center to version
For automatic glass printer vision automatically to edition system, printing machine main body includes positioning active section, changeover portion, printing
Four work segment structures such as active section, unloading piece active section；The structure of the positioning active section includes upper piece transmission part, glass bracket
Part, seven axle positioning elements；The transition section structure includes transition transfering part；The structure of the printing work section clamps including half tone
Regulating member, printing dolly, printing table, half tone lifting and off-network part, industrial camera and web plate regulating member；The unloading piece
The segment structure that works includes bottom sheet transmission part, slide unit transmission part.Vision includes being arranged on press printing framework to edition system
The laterally automatic half tone adjusting means and longitudinal half tone adjusting means, operating control device, industrial camera and regulating member at both ends.
The present embodiment can realize that the full-automatic of the maximum slide (1200*1800) of minimum slide (400*700) is accurately positioned
And to version, synthesis precision ± 0.15mm.
Conventional products composition can be selected in each part of the present embodiment.
It should be noted that herein, such as first and second or the like relational terms are used merely to a reality
Body or operation make a distinction with another entity or operation, and not necessarily require or imply and deposited between these entities or operation
In any this actual relation or order.Moreover, term " comprising ", "comprising" or its any other variant are intended to
Nonexcludability includes, so that process, method, article or equipment including a series of elements not only will including those
Element, but also the other element including being not expressly set out, or it is this process, method, article or equipment also to include
Intrinsic key element.In the absence of more restrictions.By sentence " including one ... the key element limited, it is not excluded that
Other identical element in the process including the key element, method, article or equipment also be present ".
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of changes, modification can be carried out to these embodiments, replace without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (5)
1. a kind of automatic glass printer vision is automatically to edition system, including printing machine main body and installed in press printing frame
Laterally automatic the half tone adjusting means and longitudinal half tone adjusting means, operating control device, industrial camera and adjustment portion at frame both ends
Part；It is characterized in that：The printing machine main body include rack-mounted seven axles positioning element, web plate governor motion, upper piece
Transmission part, glass bracket part slide unit transmission part, printing table part and actuation means；The horizontal half tone half tone is certainly
Dynamic adjusting means includes horizontal servomotor, horizontal shaft coupling, horizontal ball-screw and slides laterally track, the horizontal servo
Motor connection has horizontal shaft coupling, and the other end of the horizontal shaft coupling is connected with horizontal ball-screw, and the horizontal half tone is certainly
The dynamic one end of adjusting means away from horizontal servomotor, which is provided with, slides laterally track；Longitudinal half tone self-checking device, bag
Servo longitudinal motor, longitudinal shaft coupling, longitudinal ball-screw and vertical pillar are included, the servo longitudinal motor connection has longitudinal
Axle device, the other end of longitudinal shaft coupling are connected with longitudinal ball-screw, and the top of longitudinal ball-screw is provided with longitudinal direction
Dragging track, longitudinal ball-screw are provided with vertical pillar below one end away from servo longitudinal motor；The printing machine print
Brush framework diagonal position is provided with two industrial cameras and two detection light sources by pillar；The pillar includes lateral connection
Seat, column, crossbeam and adjustable camera support；Described two transverse connections are fixed on print frame diagonal position, column one end
The other end that is connected with transverse connection is connected with crossbeam, and adjustable camera support is connected and is installed on crossbeam at a right angle with light source bracket
Center, the multinomial regulation of X, Y can be realized by adjusting means.
2. a kind of automatic glass printer vision according to claim 1 is automatically to edition system, it is characterised in that：It is described
Longitudinal half tone self-checking device is connected by connecting seat one end with longitudinal sliding motion track with horizontal half tone self-checking device.
3. a kind of automatic glass printer vision according to claim 1 is automatically to edition system, it is characterised in that：It is described
Horizontal half tone self-checking device is symmetrically installed with 2 on fixed screen frame.
4. a kind of automatic glass printer vision according to claim 1 is automatically to edition system, it is characterised in that：It is described
The side of vision-based detection part camera is provided with light source.
5. a kind of automatic glass printer vision according to claim 1 is automatically to edition system, it is characterised in that：It is described
Printing machine main body includes rack-mounted seven axles positioning element.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710913741.2A CN107685531A (en) | 2017-09-28 | 2017-09-28 | A kind of automatic glass printer vision is automatically to edition system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710913741.2A CN107685531A (en) | 2017-09-28 | 2017-09-28 | A kind of automatic glass printer vision is automatically to edition system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107685531A true CN107685531A (en) | 2018-02-13 |
Family
ID=61153823
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710913741.2A Pending CN107685531A (en) | 2017-09-28 | 2017-09-28 | A kind of automatic glass printer vision is automatically to edition system |
Country Status (1)
| Country | Link |
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| CN (1) | CN107685531A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110696481A (en) * | 2019-10-28 | 2020-01-17 | 吴克生 | Automatic plate aligning method of printing machine |
| CN115230302A (en) * | 2022-06-29 | 2022-10-25 | 天津文洲机械有限公司 | 8-axis digital adjusting type glass positioning equipment |
| CN115416394A (en) * | 2022-09-07 | 2022-12-02 | 天津文洲机械有限公司 | Screen printing machine for small triangular glass sheet of automobile |
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| CN2640752Y (en) * | 2003-09-25 | 2004-09-15 | 北京文洲丝网印刷机械有限公司 | Float positioning full automatic glass printing press |
| CN2666666Y (en) * | 2003-10-31 | 2004-12-29 | 北京文洲丝网印刷机械有限公司 | Whole piece printing full automatic glass printing machine |
| CN101293419A (en) * | 2008-06-20 | 2008-10-29 | 李文海 | Digital full-automatic register system for glass screen painting |
| CN205818626U (en) * | 2016-03-23 | 2016-12-21 | 天津文洲机械有限公司 | A kind of new automatic glass cross printer |
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2017
- 2017-09-28 CN CN201710913741.2A patent/CN107685531A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2640752Y (en) * | 2003-09-25 | 2004-09-15 | 北京文洲丝网印刷机械有限公司 | Float positioning full automatic glass printing press |
| CN2666666Y (en) * | 2003-10-31 | 2004-12-29 | 北京文洲丝网印刷机械有限公司 | Whole piece printing full automatic glass printing machine |
| CN101293419A (en) * | 2008-06-20 | 2008-10-29 | 李文海 | Digital full-automatic register system for glass screen painting |
| CN205818626U (en) * | 2016-03-23 | 2016-12-21 | 天津文洲机械有限公司 | A kind of new automatic glass cross printer |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110696481A (en) * | 2019-10-28 | 2020-01-17 | 吴克生 | Automatic plate aligning method of printing machine |
| CN115230302A (en) * | 2022-06-29 | 2022-10-25 | 天津文洲机械有限公司 | 8-axis digital adjusting type glass positioning equipment |
| CN115416394A (en) * | 2022-09-07 | 2022-12-02 | 天津文洲机械有限公司 | Screen printing machine for small triangular glass sheet of automobile |
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Application publication date: 20180213 |