CN107680795A - A kind of amorphous alloy core automatic glue spreading device - Google Patents
A kind of amorphous alloy core automatic glue spreading device Download PDFInfo
- Publication number
- CN107680795A CN107680795A CN201711206933.6A CN201711206933A CN107680795A CN 107680795 A CN107680795 A CN 107680795A CN 201711206933 A CN201711206933 A CN 201711206933A CN 107680795 A CN107680795 A CN 107680795A
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- CN
- China
- Prior art keywords
- amorphous alloy
- alloy core
- reservoir part
- colloid
- gluing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0431—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to 3D-surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/04—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge
- B05B7/0416—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Robotics (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses a kind of amorphous alloy core automatic glue spreading device, the device includes:For the gluing member to amorphous alloy core gluing, the colloid reservoir part connected with gluing member, the gas reservoir part connected with gluing member, for the identification component for the position for identifying amorphous alloy core, for transmitting the transfer member of amorphous alloy core, and the control system electrically connected with gluing member, colloid reservoir part, gas reservoir part and identification component.What the automatic glue spreading device of the present invention was capable of full automation realizes amorphous alloy core surface coating adhesive, and can control the thickness of coating adhesive, and the glue of coating is uniform and thickness is suitable, improves operating efficiency.
Description
Technical field
The present invention relates to a kind of glue spreading apparatus, and in particular to a kind of amorphous alloy core automatic glue spreading device.
Background technology
Non-crystaline amorphous metal is a kind of excellent soft magnetic materials of energy-saving effect, using advanced quick chilling solidification production technology spray
System forms, and it is in unordered noncrystal arrangement that its physical state, which shows as metallic atom, and compared with traditional magnetic material, it has for it
The characteristics such as high saturation magnetic strength, low-loss, high initial permeability and low-coercivity.This material is used for transformer core, transformer
Magnetic history is very easy to, and so as to substantially reduce the open circuit loss of transformer, reaches energy-efficient effect.
Non-crystaline amorphous metal starts embrittlement due to reasons such as structural relaxations after heat treatment, and toughness drastically declines, while iron core exists
After external force, amorphous band is very easy to crush, and the stability of soft magnet performance can not also ensure, have a strong impact on amorphous core
Practical application, be used for fixing the shape of amorphous alloy core and prevent that amorphous is broken so one layer of glue need to be coated on surface unshakable in one's determination
Piece, which is fallen into, causes short trouble in transformer coil.
At present, when amorphous core coats glue on surface unshakable in one's determination, mainly it is coated by hand by operating personnel, will be different
After model glue stirs according to a certain percentage, it is coated, waits after the glue solidifies in upper surface unshakable in one's determination using without hairbrush
Iron core is overturn, is then coated with another side unshakable in one's determination.For the glue spreading method unshakable in one's determination due to manually operated using employee, operating efficiency is low
Under, simultaneously because employee closely operates to glue, volatile organic matter also produces to the health of employee in glue
Certain harm is given birth to.
The content of the invention
It is an object of the invention to provide a kind of amorphous alloy core automatic glue spreading device, which solves prior art to exist
The problem of during coating adhesive of amorphous alloy core surface using artificial coating, what it was capable of full automation realizes amorphous alloy core
Surface coating adhesive, and the thickness of coating adhesive can be controlled, the glue of coating is uniform and thickness is suitable.
In order to achieve the above object, the invention provides a kind of amorphous alloy core automatic glue spreading device, the device to include:
For the gluing member to amorphous alloy core gluing, the colloid reservoir part connected with described gluing member is and described
The gas reservoir part of gluing member connection, the identification component of the position for identifying amorphous alloy core, for transmitting amorphous
The transfer member of alloy core, and it is equal with described gluing member, colloid reservoir part, gas reservoir part and identification component
The control system of electrical connection.
In use state, described transfer member transmission amorphous alloy core, when described identification component monitor it is non-
During peritectic alloy iron core, it sends the positional information of amorphous alloy core to described control system, described control system hair
Command information to described gluing member, colloid reservoir part and gas reservoir part, the reservoir part conveying of control colloid is sent to set
Quantitative colloid, the gas of control gas reservoir part conveying set amount, control gluing member completes epoxy glue gas and gluing moves
Make, until when described identification component is monitored less than amorphous alloy core, stop the action of gluing member.
Described gluing member includes:Pedestal, the mechanical arm being arranged on described pedestal are gentle for colloid mixture
The hydrid component of body, and the nozzle connected with described hydrid component.
Wherein, described hydrid component passes through pipeline communication with described colloid reservoir part and gas reservoir part.
Wherein, described nozzle is free to rotate.
Described hydrid component is arranged on the end of described mechanical arm.
Described mechanical arm includes:If dry support arm, and for being rotatablely connected the second rotation of adjacent support member
Part.
Wherein, described pedestal is rotatablely connected with mechanical arm by the 3rd tumbler.
Described hydrid component is arranged on the support member of described mechanical arm end, and is connected by tumbler.
Wherein, described tumbler electrically connects with described control system.
Described mechanical arm is 0 ~ 360 degree in the angle of the rotation with surface of pedestal upper surface;Described support member exists
The angle of the rotation with surface vertical with pedestal upper surface is 0 ~ 360 degree.
Valve is equipped between described hydrid component and described colloid reservoir part and gas reservoir part.
Described valve electrically connects with described control system.
In use state, described control system is arranged on colloid reservoir part according to the control of the set amount of colloid and mixed
Close the opening and closing of the valve between part;Described control system is arranged on gas storage according to the control of the set amount of gas
The opening and closing of valve between part and hydrid component.
Described identification component includes:Support member, and it is arranged on the sensor at support member both ends.
Wherein, described sensor electrically connects with described control system.
Described identification component is oppositely arranged with described gluing member;Described transfer member is arranged on described identification
Between part and described gluing member.
The amorphous alloy core automatic glue spreading device of the present invention, solve prior art and coated on amorphous alloy core surface
The problem of during glue using artificial coating, there is advantages below:
(1)The automatic glue spreading device of the present invention passes through gas and colloid using the mixing ratio of control system control colloid and gas
Mixing carries out glue spraying, can be good at realizing that uniform in the coating of amorphous alloy core surface and thickness is suitable;
(2)The automatic glue spreading device of the present invention is realized and amorphous alloy core high-volume is applied by identification component and transfer member
Glue, the efficiency of gluing is improved, reduce human cost, and reduced and coat probability not up to standard;
(3)The automatic glue spreading device of the present invention realizes automatic spraying, reduces the probability that staff contacts with colloid, keeps away
Injury of the volatile materials to staff's body in colloid is exempted from.
Brief description of the drawings
Fig. 1 is the structural representation of the amorphous alloy core automatic glue spreading device of the present invention.
Embodiment
Technical scheme is described further below in conjunction with drawings and examples.
A kind of amorphous alloy core automatic glue spreading device, as shown in figure 1, the amorphous alloy core automatic glue application for the present invention
The structural representation of device, the device include:For the gluing member to the gluing of amorphous alloy core 1, connected with gluing member
Colloid reservoir part 20, the gas reservoir part 30 that is connected with gluing member, for identifying the position of amorphous alloy core 1
Identification component 40, for transmitting the transfer member 50 of amorphous alloy core 1, and with gluing member, colloid reservoir part 20, gas
The control system 60 that body reservoir part 30 and identification component 40 electrically connect.
In use state, transfer member 50 transmits amorphous alloy core 1, when identification component 40 monitors amorphous alloy
During the heart 1, it sends the positional information of amorphous alloy core 1 to control system 60, and control system 60 sends command information to painting
Glue component, colloid reservoir part 20 and gas reservoir part 30, control colloid reservoir part 20 convey the colloid of set amount, control
Gas reservoir part 30 conveys the gas of set amount, and control gluing member completes epoxy glue gas and gluing action, until identification part
When part 40 is monitored less than amorphous alloy core 1, stop the action of gluing member.
Gluing member includes:Pedestal 11, mechanical arm 12 on the base 11 is set, for the mixed of colloid mixture and gas
Close part 13, and the nozzle 14 connected with hydrid component 13.
Hydrid component 13 passes through pipeline communication with colloid reservoir part 20 and gas reservoir part 30.Nozzle 14 can be free
Rotate.
Hydrid component 13 is arranged on the end of mechanical arm 12.
Mechanical arm 12 includes:If dry support arm 121, and for being rotatablely connected second turn of adjacent support member 121
Moving part 122.
Pedestal 11 is rotatablely connected with mechanical arm 12 by the 3rd tumbler.
Hydrid component 13 is arranged on the support member 121 of the end of mechanical arm 12, and is connected by tumbler.Tumbler with
Control system 60 electrically connects.
Mechanical arm 12 on the base 11 the rotation with surface on surface angle be 0 ~ 360 degree;Support member 121 with pedestal
The angle of the vertical rotation with surface in 11 upper surfaces is 0 ~ 360 degree.
Valve is equipped between hydrid component 13 and colloid reservoir part 20 and gas reservoir part 30.
Valve electrically connects with control system 60.
In use state, control system 60 is arranged on colloid reservoir part 20 and mixing according to the control of the set amount of colloid
The opening and closing of valve between part 13;Control system 60 is arranged on gas reservoir part according to the control of the set amount of gas
The opening and closing of valve between 30 and hydrid component 13.
Identification component 40 includes:Support member 41, and it is arranged on the sensor 42 at the both ends of support member 41.Sensor 42
Electrically connected with control system 60.
Identification component 40 is oppositely arranged with gluing member;Transfer member 50 be arranged on identification component 40 and gluing member it
Between.Realized by identification component and transfer member to amorphous alloy core high-volume gluing, improve the efficiency of gluing, reduce people
Power cost, and reduce and coat probability not up to standard.
The operation principle of the amorphous alloy core automatic glue spreading device of the present invention:
Amorphous alloy core 1 is placed on transfer member 50, when the head end of amorphous alloy core 1 passes through first sensor,
Sensor sends the positional information of amorphous alloy core 1 to control system 60, and control system 60 sends command information to each turn
Moving part(Including the second tumbler and the 3rd tumbler), colloid reservoir part 20 and gas reservoir part 30, control colloid is gentle
The conveying of body, mechanical arm 12 carry out colloid and gas and mixing and rotated, and carry out spraying action, and mechanical arm 12 can be with
The movement of amorphous alloy core 1 and rotate, when second sensor is passed through in the end of amorphous alloy core 1, sensor will
The positional information of amorphous alloy core 1 is sent to control system 60, and control system 60 sends command information to each tumbler, colloid
Reservoir part 20 and gas reservoir part 30, stop everything, until the process of next amorphous alloy core 1, then start
Next gluing action.
Embodiment 1
A kind of amorphous alloy core automatic glue spreading device, the device include:Control system 60, gluing member, colloid reservoir part
20th, gas reservoir part 30, identification component 40 and transfer member 50.
Control system 60 is electrically connected with gluing member, identification component 40, colloid reservoir part 20 and gas reservoir part 30
Connect.Control system 60 can receive the positional information of the amorphous alloy core 1 of the monitoring of identification component 40, when amorphous alloy core 1
During in glue sites, control system 60 controls colloid reservoir part 20 and gas reservoir part 30 to convey the colloid of special ratios
And gas, gluing member is by colloid and gas mixing and completes the action of gluing.
Gluing member includes:Pedestal 11, mechanical arm 12, hydrid component 13 and nozzle 14.
Mechanical arm 12 is set on the base 11, and it is included:3 support members 121 and 2 tumblers(Second tumbler),
Mechanical arm 12 is with pedestal 11 also by tumbler(3rd tumbler)Connection.By turning between two adjacent support members 121
Moving part connects.The tumbler control machinery arm 12 of connection mechanical arm 12 and pedestal 11 enters in the plane on surface on the base 11
Row rotates(0 ~ 360 degree of rotation can be achieved), the tumbler control machinery arm 12 of support member 121 is connected on pedestal 11
Rotated in the plane on surface(0 ~ 360 degree of rotation can be achieved).
Hydrid component 13 is arranged on the end of mechanical arm 12, and is connected with mechanical arm 12 by tumbler, and it can be real
The mixing of existing colloid and gas.
Hydrid component 13 is connected with nozzle 14 by pipeline, and the glue gas of mixing is sprayed by nozzle 14.
Colloid reservoir part 20 and gas reservoir part 30 are connected by pipeline with hydrid component 13, in colloid storage unit
The position that part 20 and gas reservoir part 30 are connected with pipeline is equipped with valve.Two valves are connected with control unit, can
Realized by control unit and discharge colloid and gas according to default ratio, to control in the coating of the surface of amorphous alloy core 1
The thickness of glue.Such as 1 liter of compressed air release each second, glue discharges 1 milliliter each second, then the ratio of the glue gas mixed is 1:
1000, the glue content contained in spraying in this case is than 1:500 mixed proportion concentration is with regard to low.Spray volume is lower, spray
Glue quantity on surface unshakable in one's determination is fewer, and the thickness of glue is thinner, and the uniformity coated is more preferable.Gas can compress glue
Body, so that colloid transport is to nozzle.
Identification component 40 includes:Support member and sensor.One sensor is set respectively at the both ends of support member.
Identification component 40 is oppositely arranged with gluing member, is provided with transfer member 50 between the two.Pass through Sensor monitoring
The position of amorphous alloy core 1.
Above-mentioned tumbler electrically connects with control system 60, passes through freely turning for the control machinery arm 12 of control system 60
It is dynamic.
In summary, amorphous alloy core automatic glue spreading device of the invention, the automatic glue spreading device can be fully automated
That changes realizes amorphous alloy core surface coating adhesive, and can control the thickness of coating adhesive, and the glue of coating is uniform and thickness is fitted
Preferably.
Although present disclosure is discussed in detail by above preferred embodiment, but it should be appreciated that above-mentioned
Description is not considered as limitation of the present invention.After those skilled in the art have read the above, for the present invention's
A variety of modifications and substitutions all will be apparent.Therefore, protection scope of the present invention should be limited to the appended claims.
Claims (10)
1. a kind of amorphous alloy core automatic glue spreading device, it is characterised in that the device includes:
For to amorphous alloy core(1)The gluing member of gluing,
The colloid reservoir part connected with described gluing member(20),
The gas reservoir part connected with described gluing member(30),
For identifying amorphous alloy core(1)Position identification component(40),
For transmitting amorphous alloy core(1)Transfer member(50), and
With described gluing member, colloid reservoir part(20), gas reservoir part(30)And identification component(40)Electrically connect
Control system(60);
In use state, described transfer member(50)Transmit amorphous alloy core(1), when described identification component(40)Prison
Measure amorphous alloy core(1)When, it is by amorphous alloy core(1)Positional information send to described control system(60),
Described control system(60)Command information is sent to described gluing member, colloid reservoir part(20)With gas reservoir part
(30), control colloid reservoir part(20)The colloid of set amount is conveyed, controls gas reservoir part(30)Convey the gas of set amount
Body, control gluing member completes epoxy glue gas and gluing action, until described identification component(40)Monitoring is less than non-crystaline amorphous metal
It is unshakable in one's determination(1)When, stop the action of described gluing member.
2. amorphous alloy core automatic glue spreading device according to claim 1, it is characterised in that described gluing member bag
Contain:
Pedestal(11),
It is arranged on described pedestal(11)On mechanical arm(12),
For colloid mixture and the hydrid component of gas(13), and
With described hydrid component(13)The nozzle of connection(14);
Described hydrid component(13)With described colloid reservoir part(20)With gas reservoir part(30)Connected by pipeline
It is logical;
Described nozzle(14)It is free to rotate.
3. amorphous alloy core automatic glue spreading device according to claim 2, it is characterised in that described hydrid component
(13)It is arranged on described mechanical arm(12)End.
4. amorphous alloy core automatic glue spreading device according to claim 2, it is characterised in that described mechanical arm
(12)Comprising:
If dry support arm(121), and
For being rotatablely connected adjacent support member(121)The second tumbler(122);
Described pedestal(11)With mechanical arm(12)It is rotatablely connected by the 3rd tumbler.
5. amorphous alloy core automatic glue spreading device according to claim 4, it is characterised in that described hydrid component
(13)It is arranged on described mechanical arm(12)The support member of end(121)On, and connected by tumbler;
Described tumbler and described control system(60)Electrical connection.
6. amorphous alloy core automatic glue spreading device according to claim 4, it is characterised in that described mechanical arm
(12)In pedestal(11)The angle of the rotation with surface of upper surface is 0 ~ 360 degree;
Described support member(121)With pedestal(11)The angle of the vertical rotation with surface in upper surface is 0 ~ 360 degree.
7. the amorphous alloy core automatic glue spreading device according to any one in claim 2-6, it is characterised in that described
Hydrid component(13)With described colloid reservoir part(20)With gas reservoir part(30)Between be equipped with valve.
8. amorphous alloy core automatic glue spreading device according to claim 7, it is characterised in that described valve with it is described
Control system(60)Electrical connection;
In use state, described control system(60)Colloid reservoir part is arranged on according to the control of the set amount of colloid(20)
And hydrid component(13)Between valve opening and closing;Described control system(60)Set according to the control of the set amount of gas
Put in gas reservoir part(30)And hydrid component(13)Between valve opening and closing.
9. the amorphous alloy core automatic glue spreading device according to any one in claim 1-6, it is characterised in that described
Identification component(40)Comprising:
Support member(41), and
It is arranged on support member(41)The sensor at both ends(42);
Described sensor(42)With described control system(60)Electrical connection.
10. the amorphous alloy core automatic glue spreading device according to any one in claim 1-6, it is characterised in that institute
The identification component stated(40)It is oppositely arranged with described gluing member;Described transfer member(50)It is arranged on described identification part
Part(40)Between described gluing member.
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CN201711206933.6A CN107680795A (en) | 2017-11-27 | 2017-11-27 | A kind of amorphous alloy core automatic glue spreading device |
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CN201711206933.6A CN107680795A (en) | 2017-11-27 | 2017-11-27 | A kind of amorphous alloy core automatic glue spreading device |
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CN201711206933.6A Pending CN107680795A (en) | 2017-11-27 | 2017-11-27 | A kind of amorphous alloy core automatic glue spreading device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108389713A (en) * | 2018-04-12 | 2018-08-10 | 山东恒威电力设备有限公司 | A kind of method of full-automatic rapid processing amorphous alloy transformer core |
CN108654888A (en) * | 2018-04-09 | 2018-10-16 | 武汉德宝装备股份有限公司 | A kind of automotive windshield priming paint automated coating apparatus |
CN112024150A (en) * | 2020-09-04 | 2020-12-04 | 万载鹏威实业有限公司 | Automatic spraying device for spraying production line |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN108654888A (en) * | 2018-04-09 | 2018-10-16 | 武汉德宝装备股份有限公司 | A kind of automotive windshield priming paint automated coating apparatus |
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CN112024150A (en) * | 2020-09-04 | 2020-12-04 | 万载鹏威实业有限公司 | Automatic spraying device for spraying production line |
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