CN107671516B - Automatic pressure equipment machine of magnet - Google Patents
Automatic pressure equipment machine of magnet Download PDFInfo
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- CN107671516B CN107671516B CN201710874847.6A CN201710874847A CN107671516B CN 107671516 B CN107671516 B CN 107671516B CN 201710874847 A CN201710874847 A CN 201710874847A CN 107671516 B CN107671516 B CN 107671516B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
Abstract
The invention discloses an automatic magnet press-mounting machine, which comprises a rotary table arranged on a rack, wherein a plurality of jigs are arranged at the edge of the upper surface of the rotary table, a feeding mechanism for conveying a workpiece to the positions of the jigs, a material taking mechanism for transferring the workpiece conveyed by the feeding mechanism to the jigs, a workpiece extruding mechanism for extruding the workpiece into the jigs, a glue dispensing mechanism for applying glue to the workpiece at a set position, a magnet pressing-in mechanism for pressing the magnet into the glue injecting position on the workpiece, a detection marking mechanism for detecting and marking the pressed-in state of the magnet, a workpiece ejecting mechanism for ejecting the workpiece bonded with the magnet from the jigs, and a classification recycling mechanism for classifying and recycling the ejected workpiece; the turntable and each mechanism are controlled by a controller to complete the operation of continuously and automatically pressing the magnet into the workpiece. The automatic press-mounting machine for the magnet can realize continuous large-batch automatic production.
Description
Technical Field
The invention relates to the technical field of automatic workpiece assembling machinery, in particular to an automatic magnet press-fitting machine.
Background
In the production of automobile spare and accessory parts, a magnet is required to be pressed into a workpiece sometimes, and in the prior art, manual operation is generally adopted. After a workpiece is placed on the workpiece placing plate and positioned, glue is injected to the workpiece during manual operation, and then the magnet is pressed on the workpiece in the correct direction, so that the pressure of the manual operation pressing during pressing is unstable, the pressure cannot be controlled, the manual operation efficiency is low, the labor intensity is high, and the phenomenon that the magnet leaks from the workpiece is caused.
Chinese patent: 201110318430.4 discloses a magnet press-in jig, including operation platform, support, cylinder and work piece fixing base, the work piece is fixed on the work piece fixing base, and work piece fixing base and support all set up on operation platform, the cylinder fix the upper portion of support, the tip of the piston rod of cylinder is the magnet head of impressing, the magnet head of impressing sets up with the magnet mounting groove of work piece relatively, in addition, the magnet head of impressing in still be provided with the magnet adsorption equipment. The invention utilizes the cylinder to drive, realizes the automation of magnet loading, and can load the magnet into a plurality of workpieces each time, greatly improves the working efficiency, because the stroke of the cylinder is controlled by the control system, the embedded depth of the magnet can be effectively controlled, and because the invention adopts the adsorption magnet with the opposite polarity to the magnet to be loaded, the magnet to be loaded can be fixed and positioned with the polarity, the correctness of the magnet loading polarity is ensured, and the quality of the workpieces is improved. Although the magnet pressing jig is manually switched, the magnet pressing jig is still convenient to operate, and the production efficiency is improved to a certain extent.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide the automatic magnet press-mounting machine which is simple in structure, convenient to use, capable of realizing continuous large-batch automatic production and capable of automatically detecting workpieces.
In order to achieve the purpose, the technical scheme of the invention is to design an automatic magnet press-mounting machine, which comprises a rotary table arranged on a rack, wherein a plurality of jigs are arranged at the edge of the upper surface of the rotary table, a feeding mechanism used for conveying a workpiece to a jig position, a material taking mechanism used for transferring the workpiece conveyed by the feeding mechanism to the jig, a workpiece extruding mechanism used for extruding the workpiece into the jig, a glue dispensing mechanism applied to a set position on the workpiece for injecting glue, a magnet pressing mechanism used for pressing the magnet into the glue injecting position on the workpiece, a detection marking mechanism used for detecting and marking the pressed state of the magnet, a workpiece ejection mechanism used for ejecting the workpiece adhered with the magnet from the jig, and a classification recycling mechanism used for classifying and recycling the ejected workpiece; the turntable and each mechanism are controlled by a controller to complete the operation of continuously and automatically pressing the magnet into the workpiece.
In order to achieve the purpose of continuous automatic production and reduce the occupied area of production equipment as much as possible, the preferable technical scheme is that the rotary disc is connected with the frame through an index disc, a cam dividing disc and a speed reducer.
In order to realize automatic feeding and simplify the structural structure of the feeding mechanism, a further preferred technical scheme is that the feeding mechanism comprises a workpiece vibrating disk arranged on one side of a rotary disk, one side of the workpiece vibrating disk conveys a workpiece to a feeding wharf position on the edge of the rotary disk through a workpiece sliding rail, the lower surface of the feeding wharf is connected with a first transverse sliding block, one side of the first transverse sliding block is connected with a first transverse driving part, the moving direction of the first transverse sliding block is perpendicular to the axial direction of the workpiece sliding rail or forms a set included angle with the axial direction of the workpiece sliding rail, the workpiece sliding rail and the first transverse sliding rail below the first transverse sliding block are both mounted on a first support frame through a first support, and the first support frame is mounted on a machine frame.
In order to realize automatic feeding and simplify the structural structure of the feeding mechanism, a further preferable technical proposal is that, the material taking mechanism comprises a vacuum chuck arranged on the edge of a turntable, the vacuum chuck is connected with a first vertical slider through a supporting plate, one surface of the first vertical slider is in sliding fit with a first vertical sliding rail, one end of the first vertical slider is connected with a first vertical driving part through a connecting rod, the first vertical sliding rail is connected with a second horizontal slider through a first vertical supporting frame and a first vertical driving part, the second horizontal slider is in sliding fit with a second horizontal sliding rail, one end of the second horizontal slider is connected with a second horizontal driving part through a connecting rod, the second horizontal driving part and the second horizontal sliding rail are arranged on the first horizontal supporting frame, the first horizontal supporting frame is connected with a second supporting frame, and the second supporting frame is arranged on a rack.
In order to realize that the workpiece can be automatically pressed into the jig so that the workpiece cannot move in the subsequent operation process, the further preferred technical scheme is that the workpiece extrusion mechanism comprises a pressing block arranged on the edge of the turntable, the pressing block is connected with a second vertical extrusion driving part through a connecting piece, the second vertical extrusion driving part is arranged on a second transverse supporting frame, the second transverse supporting frame is connected with a third supporting frame, and the third supporting frame is arranged on the rack.
In order to facilitate the realization of automatically injecting the glue solution into the part of the workpiece to be pressed into the magnet, the further preferable technical proposal is that, the glue dispensing mechanism comprises a glue dispensing head arranged on the edge of the rotary table and connected with a glue dispenser, the glue dispensing head is connected with a second vertical sliding block, the second vertical sliding block is in sliding fit with a second vertical sliding rail, one end of the second vertical sliding block is connected with a second vertical driving part through a connecting rod, the second vertical driving part is arranged on a second vertical supporting frame with the second vertical sliding rail, the second vertical supporting frame is connected with a third transverse sliding block, one surface of the third transverse sliding block is in sliding fit with the third transverse sliding rail, one end of the third transverse sliding block is connected with the third transverse driving part through a connecting rod, the third transverse sliding rail is arranged on the third transverse supporting frame with the third transverse driving part, the third transverse supporting frame is connected with a fourth supporting frame, and the fourth supporting frame is installed on the rack.
In order to facilitate the magnet to be automatically pressed into the workpiece, the further preferable technical scheme is that the magnet pressing mechanism E comprises a magnet extrusion head arranged on the edge of the turntable 2, the magnet extrusion head is connected with one end of a third vertical sliding block, the third vertical sliding block is in sliding fit with a third vertical sliding rail, the other end of the third vertical sliding block is connected with a third vertical driving part through a connecting rod, the third vertical sliding rail and the third vertical driving part are arranged on a third vertical supporting frame, and the third vertical supporting frame is arranged on a fifth supporting frame; a magnet output channel is arranged on one side below the magnet extrusion head, a fourth transverse driving component is arranged on one side of the magnet output channel, a magnet pushing head is arranged at the end part of the fourth transverse driving component, and the magnet output channel and the fourth transverse driving component are installed on a fifth supporting frame through an installation plate on the fourth transverse supporting frame; magnet output channel's top is equipped with the magnet storage box, is equipped with two in the magnet storage box and is listed as magnet, and the magnet storage box is connected with vertical slider, vertical slider and vertical slide rail sliding fit, and the one end of vertical slider is passed through the connecting rod and is connected with vertical drive part, and vertical drive part sets up on vertical support frame with vertical slide rail, and the mounting panel of vertical support frame is installed on the fifth support frame, and the fifth support frame is installed in the frame.
In order to facilitate the detection of whether the pressed magnet exists in the workpiece or not, and the marking of the workpiece without the pressed magnet can be realized, the further preferable technical scheme is that the detection marking mechanism comprises a detection marking head arranged on the edge of the turntable, the detection marking head is arranged on a fourth vertical sliding block, the fourth vertical sliding block is in sliding fit with a fourth vertical sliding rail, one end of the fourth vertical sliding block is connected with a fourth vertical driving part, the fourth vertical driving part and the fourth vertical sliding rail are arranged on a fourth vertical supporting frame, a housing is arranged outside the detection marking head and the fourth vertical sliding block, the fourth vertical supporting frame is arranged on a sixth supporting frame, and the sixth supporting frame is arranged on the rack.
In order to facilitate taking out of the jig of the workpiece into which the magnet is pressed so as to facilitate continuous use of the jig during next circulation, the further preferred technical scheme is that the workpiece ejection mechanism comprises an ejection head arranged below the edge of the turntable, the ejection head is connected with a fifth vertical sliding block through a connecting rod, the fifth vertical sliding block is in sliding fit with a fifth vertical sliding rail, one end of the fifth vertical sliding block is connected with a fifth vertical driving part, the fifth vertical driving part and the fifth vertical sliding rail are arranged on a seventh supporting frame, the seventh supporting frame is mounted on the rack, a jacking platform is arranged at the upper end of the seventh supporting frame, and the jacking platform is provided with a through hole for enabling the ejection head to stretch out and retract.
In order to facilitate the classified recovery of the workpiece pressed with the magnet and the workpiece not pressed with the magnet, the further preferred technical scheme is that the classified recovery mechanism comprises a guide chute arranged on the edge of the rotary table, a first hinge support is arranged in the middle of the lower surface of the guide chute and connected with the upper end of an eighth support frame through an adjusting bolt, the lower end of the eighth support frame is installed on the rack, a second hinge support is arranged on one side of the lower surface of the guide chute and hinged with one end of a piston rod through a pin shaft, the other end of the piston rod is matched with an air cylinder, one end of the air cylinder is hinged with a third hinge support through a pin shaft, the third hinge support is installed on the rack, and a qualified workpiece recovery box and a waste recovery box are respectively arranged below the two ends of the guide chute.
The invention has the advantages and beneficial effects that: the automatic press-mounting machine for the magnets has the advantages of simple structure, convenience in use, capability of realizing continuous large-batch automatic production, capability of automatically detecting workpieces, capability of detecting the workpieces with the magnets neglected to mount, high press-mounting efficiency, stable workpiece quality and the like.
Drawings
Fig. 1 is a schematic view of the overall structure of the automatic press-fitting machine for magnets of the present invention;
FIG. 2 is a schematic structural diagram of a feeding mechanism in the automatic magnet press-fitting machine of the present invention;
FIG. 3 is a schematic structural view of a material taking mechanism in the automatic magnet press-fitting machine of the present invention;
FIG. 4 is a schematic structural diagram of a workpiece pressing mechanism in the automatic magnet press-fitting machine of the present invention;
FIG. 5 is a schematic structural diagram of a dispensing mechanism of the automatic magnet press-fitting machine of the present invention;
fig. 6 is a schematic structural view of a magnet press-fitting mechanism in the automatic magnet press-fitting machine of the present invention;
FIG. 7 is a schematic structural view of a detection marking mechanism in the automatic press-fitting machine for magnets of the present invention;
fig. 8 is a schematic structural view of a workpiece ejection mechanism in the automatic magnet press-fitting machine of the present invention;
fig. 9 is a schematic structural view of a sorting and recycling mechanism in the automatic magnet press-fitting machine of the present invention.
In the figure: 1. a frame; 2. a turntable; 2.1, dividing a disc by a cam; 3. a jig; 4. a workpiece; 5. a magnet; 6. a controller; 7. a qualified workpiece recovery box; 8. a waste recycling bin;
A. a feeding mechanism; a1, a workpiece vibrating disk; a2, workpiece slide rail; a3, a loading dock; a4, a first transverse sliding block; a5, a first transverse driving component; a6, a first transverse slide rail; a7, a first support; a8, a first support frame; a9, optical fiber sensor;
B. a material taking mechanism; b1, vacuum chuck; b2, support plate; b3, a vertical slide block; b4, a first vertical slide rail; b5, a first vertical drive component; b6, a first vertical support frame; b7, a second transverse sliding block; b8, a second transverse slide rail; b9, a second lateral drive component; b10, a first transverse support frame; b11, a second support frame;
C. a workpiece extrusion mechanism; c1, pressing blocks; c2, a second vertical extrusion driving component; c3, a second transverse support frame; c4, a third support;
D. a glue dispensing mechanism; d1, dispensing heads; d2, a second vertical slide block; d3, a second vertical slide rail; d4, a second vertical drive component; d5, a second vertical support frame; d6, a third transverse sliding block; d7, a third transverse slide rail; d8, a third lateral drive component; d9, a third transverse support frame; d10, a fourth support frame;
E. a magnet press-in mechanism; e1, a magnet extrusion head; e2, a third vertical slide block; e3, a third vertical slide rail; e4, a third vertical drive component; e5, a third vertical support frame; e6, fifth support; e7, magnet output channel; e8, fourth lateral drive component; e9, a magnet pushing head; e10, a fourth transverse support frame; e11, mounting plate; e12, a magnet storage box; e13, longitudinal slide; e14, longitudinal slide rail; e15, longitudinal drive member; e16, longitudinal bracing; e17, mounting plate;
F. a detection marking mechanism; f1, detecting a marker head; f2, a fourth vertical slide block; f3, a fourth vertical slide rail; f4, fourth vertical drive component; f5, a fourth vertical support frame; f6, a cover; f7, a sixth support frame;
G. a workpiece ejection mechanism; g1, an ejector head; g2, a fifth vertical slide block; g3, a fifth vertical slide rail; g4, fifth vertical drive component; g5, a seventh support frame; g6, a top pressure platform; g7, vias;
H. a sorting and recycling mechanism; h1, a material guide groove; h2, a first hinge bracket; h3, adjusting bolts; h4, eighth support shelf; h5, second hinge bracket; h6, a pin shaft; h7, a piston rod; h8, air cylinder; h9, a pin shaft; h10, third hinge bracket.
Detailed Description
The following description of the embodiments of the present invention will be made with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
As shown in fig. 1, the present invention is an automatic magnet press-fitting machine, which includes a rotary table 2 mounted on a frame 1, 8 jigs 3 are evenly arranged on the edge of the upper surface of the turntable 2, feeding mechanisms A for conveying the workpiece 4 to the positions of the jigs 3 are respectively and sequentially arranged on the outer edge of the turntable 2, a material taking mechanism B for transferring the workpiece 4 conveyed by the material feeding mechanism A to the jig 3, a workpiece extruding mechanism C for extruding the workpiece 4 into the jig 3, a glue dispensing mechanism D for dispensing glue at a set position on the workpiece 4, a magnet press-in mechanism E for pressing the magnet 5 into the glue injection position on the workpiece 4, a detection marking mechanism F for detecting and marking the press-in state of the magnet 5, a workpiece ejection mechanism G for ejecting the workpiece 4 bonded with the magnet 5 from the jig 3, and a sorting and recycling mechanism H for sorting and recycling the ejected workpiece 4; the turntable 2 and the mechanisms are controlled by the controller 6 to continuously and automatically press the magnet 5 into the workpiece 4.
As shown in fig. 1, in order to realize continuous automatic production and to reduce the floor space of the production facility as much as possible, in a preferred embodiment of the present invention, the turntable 2 is connected to the frame 1 through an index plate, a cam plate 2.1, and a reduction gear. The speed reducer is driven by the motor and drives the index plate, the index plate and the cam partition plate 2.1 drive the rotary plate to rotate for 45 degrees at intervals of a set time, the interval time can be calculated according to the longest time in each processing step, and the rotary plate rotates for one circle and stays on 8 stations. The residence time is also controlled by the controller.
As shown in fig. 2, in order to realize automatic feeding and simplify the structural configuration of the feeding mechanism a, a further preferred embodiment of the present invention is that the feeding mechanism a includes a workpiece vibration disk a1 disposed on one side of the turntable 2, one side of the workpiece vibration disk a1 transports the workpiece 4 to a feeding dock A3 on the edge of the turntable 2 via a workpiece slide rail a2, the lower side of the feeding dock A3 is connected to a first transverse slider a4, one side of the first transverse slider a4 is connected to a first transverse driving member a5, the moving direction of the first transverse slider a4 is perpendicular to or at a set angle with the axial direction of the workpiece slide rail a2, the workpiece slide rail a2 and the first transverse slide rail A6 under the first transverse slider a4 are both mounted on a first support frame A8 via a first support member a7, and the first support frame A8 is mounted on the machine frame 1. The first transverse driving component A5 can adopt driving components such as a pneumatic cylinder and an electric push rod, an optical fiber sensor A9 is further arranged on one side of the feeding wharf A3, when the workpiece 4 moves to the position of the feeding wharf A3 through the workpiece sliding rail A2, the optical fiber sensor A9 sends a signal to the controller 6, the controller 6 immediately sends a control command to start the first transverse driving component A5 to work, the workpiece 4 is pushed to the position corresponding to the material taking mechanism B, after the workpiece 4 is taken away from the feeding wharf A3 by the material taking mechanism B, the optical fiber sensor A9 transmits the signal to the controller 6 again, the controller 6 sends the control command again, and the first transverse driving component A5 resets.
As shown in fig. 3, in order to realize automatic feeding and simplify the structural configuration of the feeding mechanism a, a further preferred embodiment of the present invention is that the material taking mechanism B includes a vacuum cup B1 disposed on the edge of the turntable 2, the vacuum cup B1 is connected with a first vertical slider B3 through a support plate B2, one surface of the first vertical slider B3 is slidably engaged with a first vertical slide rail B4, one end of the first vertical slider B3 is connected with a first vertical driving component B5 through a connecting rod, the first vertical slide rail B3 and a first vertical driving component B5 are connected with a second horizontal slider B7 through a first vertical support frame B6, the second horizontal slider B7 is slidably engaged with a second horizontal slide rail B8, one end of the second horizontal slider B7 is connected with a second horizontal driving component B9 through a connecting rod, the second horizontal driving component B9 and a second horizontal slide rail B8 are disposed on a first horizontal support frame B10, the first transverse support frame B10 is connected with the second support frame B11, and the second support frame B11 is installed on the machine frame 1. Wherein the first vertical driving component B5 and the second horizontal driving component B9 can adopt pneumatic cylinders, electric push rods and other driving components, when the turntable 2 rotates to a station shared by feeding and taking, the feeding mechanism firstly conveys the workpiece to a feeding wharf A3, the feeding wharf A3 then pushes the workpiece 4 to the position of the taking mechanism, a sensor on the taking mechanism detects the workpiece 4 and then a controller 6 sends a control command, a first vertical driving part B5 drives a vacuum chuck B1 to suck the workpiece 4 downwards and then lift upwards, then the controller 6 controls a second horizontal driving part B9 to start to bring the first vertical driving part B5 and a first vertical support frame B6 to move the workpiece 4 to the position of the turntable 2 provided with the jig 3, then the controller 6 controls the first vertical driving component B5 to move downwards, the workpiece 4 is put into the jig 3, and finally the controller 6 controls the material taking mechanism to reset for the next operation.
In order to be able to press the workpiece 4 into the fixture 3 automatically so that the workpiece 4 does not move during the subsequent operation, as shown in fig. 4, a further preferred embodiment of the present invention is that the workpiece pressing mechanism C includes a pressing block C1 disposed on the edge of the turntable 2, the pressing block CI is connected to a second vertical pressing driving part C2 through a connecting member, the second vertical pressing driving part C2 is disposed on a second horizontal supporting frame C3, the second horizontal supporting frame C3 is connected to a third supporting frame C4, and the third supporting frame C4 is mounted on the frame 1. The second vertical driving component B5 can adopt driving components such as a pneumatic cylinder and an electric push rod, when the jig 3 with the workpiece 4 rotates to the position of the workpiece extrusion mechanism C through the turntable 2, the sensor sends out a control signal, the controller 6 sends out a control command, the press block C1 in the workpiece extrusion mechanism C extrudes the workpiece into the jig 3 under the driving of the second vertical extrusion driving component C2, and finally the controller 6 controls the press block C1 to reset.
As shown in fig. 5, in order to facilitate the automatic injection of the glue solution into the position to be pressed into the magnet on the workpiece 4, a further preferred embodiment of the present invention further includes that the glue dispensing mechanism D includes a glue dispensing head D1 disposed on the edge of the turntable 2 and connected to the glue dispenser, the glue dispensing head D1 is connected to a second vertical slider D2, a second vertical slider D2 is slidably engaged with a second vertical slide rail D3, one end of the second vertical slider D2 is connected to a second vertical driving component D4 through a connecting rod, the second vertical driving component D4 and a second vertical slide rail D3 are disposed on a second vertical supporting frame D5, the second vertical supporting frame D5 is connected to a third horizontal slider D6, one side of the third horizontal slider D6 is slidably engaged with a third horizontal slide rail D7, one end of the third horizontal slider D6 is connected to a third horizontal driving component D8 through a connecting rod, the third horizontal slide rail D7 and the third horizontal driving component D8 are disposed on a third horizontal supporting frame 9D 9, the third transverse support frame D9 is connected with the fourth support frame D10, and the fourth support frame D10 is installed on the machine frame 1. The second vertical driving component D4 and the third horizontal driving component D8 can adopt driving components such as a pneumatic cylinder and an electric push rod, when the workpiece 4 installed in the extrusion jig 3 is rotated to the position of the dispensing mechanism D through the turntable 2, the sensor sends a control signal, the controller 6 sends a control command, the second vertical driving component D4 in the dispensing mechanism D drives the dispensing head D1 to move downwards to perform dispensing operation on a first dispensing position on the workpiece 4, then the dispensing head D1 performs dispensing operation by controlling the controller 6, the dispensing head D1 is driven by the third horizontal driving component D8 to move transversely to a second dispensing position on the workpiece 4, and finally the controller controls the 6 dispensing head D1 to reset. The mechanism is used for workpieces with two dispensing positions.
As shown in fig. 6, in order to facilitate the automatic pressing of the magnet 5 into the workpiece 4, a further preferred embodiment of the present invention further includes that the magnet pressing mechanism E includes a magnet pressing head E1 disposed on an edge of the turntable 2, the magnet pressing head E1 is connected to one end of a third vertical slider E2, the third vertical slider E2 is slidably engaged with a third vertical slide rail E3, the other end of the third vertical slider E2 is connected to a third vertical driving component E4 through a connecting rod, the third vertical slide rail E3 and the third vertical driving component E4 are disposed on a third vertical supporting frame E5, and the third vertical supporting frame E5 is mounted on a fifth supporting frame E6; a magnet output channel E7 is arranged on one side below the magnet extrusion head E1, a fourth transverse driving component E8 is arranged on one side of the magnet output channel E7, a magnet pushing head E9 is arranged at the end part of the fourth transverse driving component E8, and the magnet output channel E7 and the fourth transverse driving component E8 are mounted on a fifth supporting frame E6 through a mounting plate E11 on the fourth transverse supporting frame E10; a magnet storage box E12 is arranged above the magnet output channel E7, two rows of magnets 5 are arranged in the magnet storage box E12, the magnet storage box E12 is connected with a longitudinal sliding block E13, a longitudinal sliding block E13 is in sliding fit with a longitudinal sliding rail E14, one end of the longitudinal sliding block E13 is connected with a longitudinal driving part E15 through a connecting rod, a longitudinal driving part E15 and the longitudinal sliding rail E14 are arranged on a longitudinal supporting frame E16, an installation plate E17 of the longitudinal supporting frame E16 is installed on a fifth supporting frame E6, and the fifth supporting frame E6 is installed on the rack 1. Wherein the third vertical driving component E4, the fourth transverse driving component E8 and the longitudinal driving component E15 can adopt pneumatic cylinders, electric push rods and other driving components, when the dispensed workpiece 4 rotates to the position of the magnet pressing-in mechanism E through the turntable 2, the sensor sends out a control signal, the fourth transverse driving component E8 in the magnet pressing mechanism E pushes the magnet 5 to the mounting groove of the magnet 5 on the dispensed workpiece through the magnet pushing head E9 and the magnet output channel E7 by sending a control command through the controller 6, then the controller 6 sends out a control command to reset the fourth transverse driving component E8, at this time, one magnet in the magnet storage box E12 falls into the magnet output channel E7, meanwhile, a third vertical driving part E4 in the magnet pressing-in mechanism E is started to drive a magnet extrusion head E1 to press the magnet into a mounting groove of the magnet 5 on the dispensed workpiece. Because two rows of magnets 5 are arranged in the magnet storage box E12, when one row of magnets 5 is used up, the sensor sends a signal, the controller 6 starts the longitudinal driving part E15 according to the signal, the output end of the other row of magnets is extended to the magnet output channel E7, if the two rows of magnets are used up, the sensor sends a signal again to inform an operator to add magnets into the magnet storage box E12, and the longitudinal driving part E15 can reset after the magnet storage box E12 is filled with the magnets. After a piece of magnet 5 is pressed into the mounting groove of one magnet 5 on the workpiece 4, the workpiece 4 is driven by the rotary disc 2 to rotate to the next station, and the operation process is repeated at the next station to press the magnet 5 into the mounting groove of the other magnet 5 on the workpiece 4.
As shown in fig. 7, in order to facilitate the detection of whether the magnet 5 is pressed in the workpiece 4, and to mark the workpiece without the pressed magnet 5, a further preferred embodiment of the present invention further includes a detection marking head F1 disposed on an edge of the turntable 2, the detection marking head F1 is disposed on a fourth vertical slider F2, the fourth vertical slider F2 is slidably engaged with a fourth vertical sliding rail F3, one end of the fourth vertical slider F2 is connected with a fourth vertical driving component F4, the fourth vertical driving component F4 and the fourth vertical sliding rail F3 are disposed on a fourth vertical supporting frame F5, a cover F6 is disposed outside the detection marking head F1 and the fourth vertical slider F2, the fourth vertical supporting frame F5 is mounted on a sixth supporting frame F7, and the sixth supporting frame F7 is mounted on the machine frame 1. The fourth vertical driving component F4 can adopt a pneumatic cylinder, an electric push rod and other driving components, after the workpiece is pressed into the magnet, the turntable 2 rotates to the position of the detection marking mechanism F, the controller 6 sends out a control command, the detection marking head F1 detects whether the workpiece 4 is provided with the magnet or not, and whether the workpiece is provided with 2 magnets or not, if the workpiece is not provided with the magnet or only provided with one magnet, the detection marking head F1 sends out a control command through the controller to drive the fourth vertical driving component F4 to downwards mark the workpiece without the magnet or only provided with one magnet, and then the workpiece is reset.
As shown in fig. 8, in order to facilitate the workpiece 4 pressed into the magnet 5 to be taken out from the jig 3 for further use in the next cycle, a further preferred embodiment of the present invention is that the workpiece ejection mechanism G includes an ejection head G1 disposed below the edge of the turntable 2, the ejection head G1 is connected to a fifth vertical slider G2 through a connecting rod, the fifth vertical slider G2 is slidably engaged with a fifth vertical sliding rail G3, one end of the fifth vertical slider G2 is connected to a fifth vertical driving component G4, the fifth vertical driving component G4 and the fifth vertical sliding rail G3 are disposed on a seventh supporting frame G5, the seventh supporting frame G5 is mounted on the machine frame 1, the upper end of the seventh supporting frame G5 is provided with a pressing platform G6, and the pressing platform G6 is provided with a through hole G7 for extending and retracting the ejection head G1. The fifth vertical driving component G4 can adopt a pneumatic cylinder, an electric push rod, and other driving components, when the turntable 2 rotates to the position of the workpiece ejection mechanism G, the sensor sends a signal, the controller 6 sends a control instruction according to the signal, and the fifth vertical driving component G4 starts to drive the ejection head G1 to position the workpiece 4 from the inside of the jig 3 from bottom to top, and then resets.
As shown in fig. 9, in order to facilitate the classification and collection of the workpiece 4 to which the magnet 5 has been press-fitted and the workpiece 4 to which the magnet 5 has not been press-fitted, a further preferred embodiment of the present invention, the classified recovery mechanism H comprises a material guide groove H1 arranged on the edge of the turntable 2, a first hinge support H2 is arranged in the middle of the lower surface of the material guide groove H1, the first hinge support H2 is connected with the upper end of an eighth support H4 through an adjusting bolt H3, the lower end of an eighth support H4 is arranged on the rack 1, a second hinge support H5 is arranged on one side of the lower surface of the material guide groove H1, the second hinge support H5 is hinged with one end of a piston rod H7 through a pin shaft H6, the other end of the piston rod H7 is matched with a cylinder H8, one end of the cylinder H8 is hinged with a third hinge support H10 through a pin shaft H9, and the third hinge support H10 is arranged on the rack 1, a qualified workpiece recycling box 7 and a waste recycling box 8 are respectively arranged below two ends of the material guide groove H1. The workpiece 4 ejected out of the jig 3 falls into the material guide groove H1 after rotating to the classification recycling mechanism H through the turntable 2, the falling workpiece in the material guide groove H1 sends qualified products into the qualified workpiece recycling box 7 under the action of the sensor and the controller 6, and sends unqualified flat workpieces (workpieces without pressed magnets) into the waste recycling box 8. The telescopic action of the piston rod H7 in the cylinder H8 is realized by the control of the valve separating switch by the controller 6. The telescopic action of the middle piston rod H7 in the cylinder H8 can be used for controlling the swinging of the guide chute H1, and the workpieces 4 can be respectively sent into the qualified workpiece recycling box 7 or the waste recycling box 8 through the swinging of the guide chute H1.
When the automatic magnet press-mounting machine is used, a workpiece vibrating disc conveys a workpiece into a straight vibrating flow channel of a feeding mechanism, the workpiece moves to a set position of the feeding mechanism under the action of straight vibration, a material taking mechanism in the feeding mechanism puts the workpiece into a jig on a rotating disc, the rotating disc rotates for 45 degrees, a jig pressing mechanism completely presses the workpiece into the jig to complete the positioning of the workpiece, the rotating disc rotates for 45 degrees, a glue dispensing mechanism injects glue into the set position of the workpiece, the rotating disc rotates for 45 degrees, a magnet pushing cylinder in a first magnet pressing mechanism pushes a magnet out of a material storage plate, a pressure head sucks the magnet, the magnet is pressed into a first position corresponding to the workpiece under the pushing of the cylinder to complete the combination of the magnet and the workpiece, the rotating disc rotates for 45 degrees, a second magnet pressing mechanism presses the magnet into a second position corresponding to the workpiece again to complete the combination of a second magnet and the workpiece, the rotating disc rotates by 45 degrees, a proximity switch in the detection marking mechanism detects whether the workpiece is pressed into the magnet or not, the marking pen marks the workpiece correspondingly, the rotating disc rotates by 45 degrees, the tool ejecting mechanism ejects the workpiece out of the tool, the combined workpiece is conveyed into a material guide groove of the material distributing mechanism in a matching mode through the material taking mechanism, and the material distributing mechanism distributes materials according to the workpiece marked by the detection marking mechanism.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the technical principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (6)
1. The automatic magnet press-mounting machine is characterized by comprising a rotary table arranged on a rack, wherein a plurality of jigs are arranged on the edge of the upper surface of the rotary table, a feeding mechanism used for conveying a workpiece to the positions of the jigs, a material taking mechanism used for transferring the workpiece conveyed by the feeding mechanism to the jigs, a workpiece extruding mechanism used for extruding the workpiece into the jigs, a glue dispensing mechanism used for injecting glue at a set position on the workpiece, a magnet pressing-in mechanism used for pressing the magnet into the glue injection position on the workpiece, a detection marking mechanism used for detecting and marking the pressed-in state of the magnet, a workpiece ejecting mechanism used for ejecting the workpiece bonded with the magnet out of the jigs, and a classification recycling mechanism used for classifying and recycling the ejected workpiece; the turntable and each mechanism are controlled by the controller to complete the operation of continuously and automatically pressing the magnet into the workpiece,
the rotary disc is connected with the frame through an index plate, a cam dividing plate and a speed reducer,
the feeding mechanism comprises a workpiece vibrating disk arranged on one side of a rotary disk, one side of the workpiece vibrating disk conveys workpieces to a feeding wharf position on the edge of the rotary disk through a workpiece sliding rail, the lower surface of the feeding wharf is connected with a first transverse sliding block, one side of the first transverse sliding block is connected with a first transverse driving part, the moving direction of the first transverse sliding block is vertical to the axial direction of the workpiece sliding rail or forms a set included angle with the axial direction of the workpiece sliding rail, the workpiece sliding rail and the first transverse sliding rail under the first transverse sliding block are both arranged on a first support frame through a first support piece, the first support frame is arranged on a machine frame,
the magnet pressing mechanism comprises a magnet extrusion head arranged on the edge of the turntable, the magnet extrusion head is connected with one end of a third vertical sliding block, the third vertical sliding block is in sliding fit with a third vertical sliding rail, the other end of the third vertical sliding block is connected with a third vertical driving part through a connecting rod, the third vertical sliding rail and the third vertical driving part are arranged on a third vertical supporting frame, and the third vertical supporting frame is arranged on a fifth supporting frame; a magnet output channel is arranged on one side below the magnet extrusion head, a fourth transverse driving component is arranged on one side of the magnet output channel, a magnet pushing head is arranged at the end part of the fourth transverse driving component, and the magnet output channel and the fourth transverse driving component are installed on a fifth supporting frame through an installation plate on the fourth transverse supporting frame; a magnet storage box is arranged above the magnet output channel, two rows of magnets are arranged in the magnet storage box, the magnet storage box is connected with a longitudinal slide block, the longitudinal slide block is in sliding fit with a longitudinal slide rail, one end of the longitudinal slide block is connected with a longitudinal driving part through a connecting rod, the longitudinal driving part and the longitudinal slide rail are arranged on a longitudinal support frame, a mounting plate of the longitudinal support frame is arranged on a fifth support frame, the fifth support frame is arranged on a machine frame,
the detection marking mechanism comprises a detection marking head arranged on the edge of the turntable, the detection marking head is arranged on a fourth vertical sliding block, the fourth vertical sliding block is in sliding fit with a fourth vertical sliding rail, one end of the fourth vertical sliding block is connected with a fourth vertical driving part, the fourth vertical driving part and the fourth vertical sliding rail are arranged on a fourth vertical supporting frame, a housing is arranged outside the detection marking head and the fourth vertical sliding block, the fourth vertical supporting frame is arranged on a sixth supporting frame, and the sixth supporting frame is arranged on the rack.
2. The automatic magnet press-fitting machine according to claim 1, wherein the material taking mechanism comprises a vacuum chuck arranged on the edge of the turntable, the vacuum chuck is connected with a first vertical slider through a support plate, one surface of the first vertical slider is in sliding fit with a first vertical slide rail, one end of the first vertical slider is connected with a first vertical driving part through a connecting rod, the first vertical slide rail and the first vertical driving part are connected with a second horizontal slider through a first vertical support frame, the second horizontal slider is in sliding fit with a second horizontal slide rail, one end of the second horizontal slider is connected with a second horizontal driving part through a connecting rod, the second horizontal driving part and the second horizontal slide rail are arranged on the first horizontal support frame, the first horizontal support frame is connected with the second support frame, and the second support frame is arranged on the machine frame.
3. The automatic press-fitting machine for magnets of claim 1, wherein the workpiece pressing mechanism includes a pressing block provided on an edge of the turntable, the pressing block is connected to a second vertical pressing driving member provided on a second lateral supporting frame connected to a third supporting frame mounted on the frame through a connecting member.
4. The automatic magnet press-fitting machine according to claim 1, wherein the glue dispensing mechanism includes a glue dispensing head disposed on an edge of the turntable and connected to the glue dispenser, the glue dispensing head is connected to a second vertical slider, the second vertical slider is slidably engaged with a second vertical slide rail, one end of the second vertical slider is connected to a second vertical driving member through a connecting rod, the second vertical driving member and the second vertical slide rail are disposed on a second vertical supporting frame, the second vertical supporting frame is connected to a third horizontal slider, one side of the third horizontal slider is slidably engaged with a third horizontal slide rail, one end of the third horizontal slider is connected to a third horizontal driving member through a connecting rod, the third horizontal slide rail and the third horizontal driving member are disposed on a third horizontal supporting frame, the third horizontal supporting frame is connected to a fourth supporting frame, and the fourth supporting frame is mounted on the machine frame.
5. The automatic press-fitting machine for magnets of claim 1, wherein the workpiece ejecting mechanism comprises an ejecting head disposed below the edge of the turntable, the ejecting head is connected to a fifth vertical slider through a connecting rod, the fifth vertical slider is slidably engaged with a fifth vertical slide rail, one end of the fifth vertical slider is connected to a fifth vertical driving component, the fifth vertical driving component and the fifth vertical slide rail are disposed on a seventh supporting frame, the seventh supporting frame is mounted on the machine frame, the upper end of the seventh supporting frame is provided with an ejecting platform, and the ejecting platform is provided with a through hole for extension and retraction of the ejecting head.
6. The automatic press-mounting machine for magnets as claimed in claim 1, wherein the sorting and recycling mechanism comprises a material guiding chute arranged on the edge of the rotary table, a first hinge bracket is arranged at the lower middle part of the material guiding chute, the first hinge bracket is connected with the upper end of the eighth supporting frame through an adjusting bolt, the lower end of the eighth supporting frame is mounted on the frame, a second hinge bracket is arranged at one side of the lower surface of the material guiding chute, the second hinge bracket is hinged with one end of a piston rod through a pin shaft, the other end of the piston rod is matched with an air cylinder, one end of the air cylinder is hinged with a third hinge bracket through a pin shaft, the third hinge bracket is mounted on the frame, and a qualified workpiece recycling box and a waste recycling box are respectively arranged below the two ends of the.
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| CN201710874847.6A CN107671516B (en) | 2017-09-25 | 2017-09-25 | Automatic pressure equipment machine of magnet |
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| CN201710874847.6A CN107671516B (en) | 2017-09-25 | 2017-09-25 | Automatic pressure equipment machine of magnet |
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| CN107671516B true CN107671516B (en) | 2020-05-01 |
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| CN208342139U (en) * | 2018-03-30 | 2019-01-08 | 深圳市大疆百旺科技有限公司 | Assemble equipment |
| CN108262608A (en) * | 2018-04-03 | 2018-07-10 | 东莞市沃德精密机械有限公司 | Magnet assembling device |
| CN108539936B (en) * | 2018-04-03 | 2024-05-03 | 广东沃德精密科技股份有限公司 | Mobile phone vibration motor assembly equipment |
| CN108435504B (en) * | 2018-05-30 | 2024-01-05 | 厦门华联电子科技有限公司 | Automatic assembly machine for electronic drying box |
| CN109227081B (en) * | 2018-10-08 | 2020-09-04 | 苏州市朗电机器人有限公司 | Assembling method for adjusting acting force between magnets in magnet assembling machine |
| CN110153668B (en) * | 2019-05-21 | 2024-04-16 | 东莞市龙立五金有限公司 | Filling device and method for filling magnets into jig mounting holes |
| CN110587289B (en) * | 2019-09-16 | 2021-11-23 | 浙江志达管业有限公司 | Pipe fitting processing equipment for blasting test |
| CN110788586B (en) * | 2019-10-16 | 2021-04-02 | 南京溧水高新创业投资管理有限公司 | Fuse box production facility |
| CN112008393B (en) * | 2020-08-27 | 2021-07-30 | 库卡机器人(广东)有限公司 | Valve body assembly system |
| CN112659428B (en) * | 2020-12-09 | 2022-09-09 | 深圳市惟禾自动化设备有限公司 | Full-automatic production line equipment for glue filling and pin cutting of LED lamp module |
| CN114654222A (en) * | 2020-12-22 | 2022-06-24 | 广东大王椰电器有限公司 | High-pressure cooker cover baffle assembly equipment |
| CN112775640A (en) * | 2020-12-31 | 2021-05-11 | 常州科恩威尔自动化科技有限公司 | Automatic get split type magnet equipment of material |
| CN114212502B (en) * | 2021-12-27 | 2023-11-21 | 中国电子科技集团公司第三十八研究所 | Magnet automatic separation device |
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| WO2006063630A1 (en) * | 2004-12-16 | 2006-06-22 | Richard Bergner Verbindungstechnik Gmbh& Co Kg | Feeding unit and method for feeding an element to a treatment unit |
| CN202818609U (en) * | 2012-07-31 | 2013-03-20 | 廖光鸿 | Automatic loudspeaker assembling system and PCB assembling machine |
| US8950054B2 (en) * | 2012-10-10 | 2015-02-10 | The Boeing Company | Manufacturing method and robotic assembly system |
| CN103707055B (en) * | 2013-11-30 | 2016-08-17 | 东莞市凯誉自动化设备有限公司 | A kind of full automatic rivet magnetic circuit kludge |
| CN203876353U (en) * | 2014-05-30 | 2014-10-15 | 信阳圆创磁电科技有限公司 | System device for adhering magnet on iron sheet |
| CN204975902U (en) * | 2015-09-24 | 2016-01-20 | 深圳市英诺维信自动化设备有限公司 | Automatic kludge of magnet |
| CN205798922U (en) * | 2016-07-03 | 2016-12-14 | 深圳市久巨工业设备有限公司 | A kind of horn magnetic circuit assembles equipment |
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