CN107663577A - Adjustment type mining machinery gear heat treatment device - Google Patents
Adjustment type mining machinery gear heat treatment device Download PDFInfo
- Publication number
- CN107663577A CN107663577A CN201711054741.8A CN201711054741A CN107663577A CN 107663577 A CN107663577 A CN 107663577A CN 201711054741 A CN201711054741 A CN 201711054741A CN 107663577 A CN107663577 A CN 107663577A
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- CN
- China
- Prior art keywords
- fixed
- gear
- base
- heat treatment
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/32—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for gear wheels, worm wheels, or the like
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/667—Quenching devices for spray quenching
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0062—Heat-treating apparatus with a cooling or quenching zone
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
The invention discloses a kind of adjustment type mining machinery gear heat treatment device, including base, full-solid induction heater and the storage tank being arranged on base, cooling holder is fixed with base, spray head is fixed with cooling holder, the cavity of top surface opening is provided with base, rail projection is provided with the top surface of base, it is additionally provided with gear load bearing seat, holding frame is respectively fixed with the both ends of gear load bearing seat, circular hole is transversely provided with holding frame, it is T-shaped press block to be provided with holding frame, I-shaped annulus seat is provided with circular hole, electric rotating machine is fixed with the lateral surface of holding frame, drive gear is fixed with the main shaft of electric rotating machine, there is teeth groove on the montant surface of T-shaped press block.The structure setting of the present invention is reasonable, is not only greatly improved the efficiency of heat treatment and reduces the cost of heat treatment, and can effectively ensure the quality of heat treatment, and stability in use is good, strong applicability and practicality is good.
Description
Technical field
The invention belongs to mining machinery processing technique field, and in particular to a kind of adjustment type mining machinery gear heat treatment
Device.
Background technology
In mining machinery process, because its working environment is more severe, in use, rotary part is easy
Blocked by stone material etc., gear and rotary part are caused to damage, and the structure of mining machinery and volume are generally large, are processing
When, in order to ensure the stability in use of workpiece, it is necessary to be heat-treated to gear and rotary part, and due to its volume etc. compared with
Greatly, using the Equipment for Heating Processing of conventional art, it is mainly made up of chassis and support frame, is provided with support frame all solid state
Sensing heater and storage tank, workpiece is heated by full-solid induction heater for it and the work by storage tank to heating
Part carries out cooling treatment, but it can not effectively fix workpiece, at the same its also can not the position needs of root heat treatment adjusted
Section, the efficiency of heat treatment can be largely effected on hence for large gear etc., while can also influence the cost of heat treatment, so be applicable
Property and practicality are restricted.
The content of the invention
The good adjustment type mining machinery tooth of reasonable and stability in use it is an object of the invention to provide a kind of structure setting
Take turns annealing device.
The technical scheme for realizing the object of the invention is a kind of adjustment type mining machinery gear heat treatment device, including bottom
Seat, full-solid induction heater and the storage tank being arranged on the base, is fixed with cooling holder, in institute on the base
State and spray head is fixed with cooling holder, the shower of connection spray head and the storage tank is fixed with the cooling holder
And spray pump, have on the base power outlet and the controlling switch being connected with the solid-state sensing heater and with it is described
The adjusting switch that spray spray is connected, the cavity of top surface opening is provided with the base, is provided with and leads in the top surface of the base
Rail is raised, is additionally provided with gear load bearing seat, and the bottom of the gear load bearing seat is arranged in the rail projection by guide rail sliding chute,
Holding frame is respectively fixed with the both ends of the gear load bearing seat, circular hole is transversely provided with the holding frame, in the clamping
It is T-shaped press block that frame, which is provided with, and the montant of T-shaped press block is in circular hole, and I-shaped annulus is provided with the circular hole
Seat, is fixed between the cross bar of T-shaped press block and the medial surface of I-shaped annulus seat and compresses cylinder, in the holding frame
Lateral surface is fixed with electric rotating machine, and drive gear is fixed with the main shaft of the electric rotating machine, in the montant of T-shaped press block
There is teeth groove on surface, and the drive gear and the teeth groove are mutually ratcheting, and gear is placed in gear load bearing seat and the two sides of gear
Gripped by the T-shaped press block at both ends.
Perpendicular baffle plate is fixed with the outer side edges bottom surface of the gear load bearing seat, in lateral surface and the perpendicular gear of the base
Control cylinder is fixed between plate, the cylinder bottom of the control cylinder is fixed on the lateral surface of the base and the control cylinder
Piston shaft be fixed on the perpendicular baffle plate, the gear load bearing seat it is described control cylinder in the presence of in the rail projection
Upper movement.
Limited block is fixed with the base, the both ends in the cavity are provided with the positioning hole of top surface opening, in institute
State in positioning hole and be provided with positioning mandril, lifting gas is fixed between the bottom wall of the bottom of the positioning mandril and the positioning hole
Cylinder, vertical through holes penetrating up and down, effect of the positioning mandril in the lifting cylinder are provided with the gear load bearing seat
Under gear is positioned from the bottom of vertical through holes through gear load bearing seat and being pressed in the teeth groove of gear.
Heating coil is fixed with the full-solid induction heater, slide rail, the slide rail are fixed with the base
Perpendicular with the rail projection, the bottom of the full-solid induction heater is arranged in the slide rail by sliding block, in institute
State and drive cylinder is fixed with base, the piston shaft of the drive cylinder is fixed on the sliding block, and the full-solid induction adds
Hot device makes heating coil be pressed on the side surfaces of gear in the presence of the drive cylinder.
Bearing is provided between the I-shaped annulus seat and the side wall of the circular hole, the electric rotating machine drives T-shaped support
When briquetting rotates, I-shaped annulus seat synchronous axial system at the circular hole.
The drainage channel being connected with the pocket base wall is provided with the base, is provided with and increases in the drainage channel
Water pump, the booster water pump are connected to the top of storage tank by return duct.
External air source interface is fixed with the base, is additionally provided with the base and the external air source interface phase
The control valve of connection.
The holding frame includes chassis body and upper frame, is provided with the lifting chamber of top surface opening in the chassis body, it is described on
The bottom of support body is arranged between the bottom of the lifting intracavitary and the upper frame and the bottom wall of lifting chamber and is fixed with lifting air
Cylinder, the circular hole and electric rotating machine are arranged on upper frame.
Arc contact block, effect of the positioning mandril in the lifting cylinder are fixed with the top of the positioning mandril
Under arc contact block is pressed in the teeth groove of gear.
The present invention has positive effect：The structure setting of the present invention is reasonable, and it not only can be effectively and quickly fixed big
Type geared parts, while can also move as needed or rotation process, be not only greatly improved heat treatment efficiency and
The cost of heat treatment is reduced, and can effectively ensure the quality of heat treatment, stability in use is good, strong applicability and practicality
It is good.
Brief description of the drawings
In order that present disclosure is more likely to be clearly understood, it is right below according to specific embodiment and with reference to accompanying drawing
The present invention is described in further detail, wherein：
Fig. 1 is the structural representation of the present invention；
Fig. 2 is A-A cut-away views in Fig. 1.
Embodiment
(embodiment 1)
Fig. 1 and Fig. 2 shows a kind of embodiment of the present invention, and wherein Fig. 1 is the structural representation of the present invention；Figure
2 be A-A cut-away views in Fig. 1.
See Fig. 1 and Fig. 2, a kind of adjustment type mining machinery gear heat treatment device, including base 1, be arranged on the bottom
Full-solid induction heater 2 and storage tank 3 on seat 1, full-solid induction heater and storage tank are the structures of prior art, together
When be also use structure conventional in the art, therefore be not described in detail, cooling holder 4 be fixed with the base 1,
Spray head 5 is fixed with the cooling holder 4, connection spray head 5 and the storage tank 3 are fixed with the cooling holder 4
Shower and spray pump 6, have power outlet 7 and the control being connected with the solid-state sensing heater 2 on the base 1
Switch 8 and the adjusting switch 9 being connected with the spray spray, the cavity 10 of top surface opening is provided with the base 1, described
The top surface of base 1 is provided with rail projection 11, is additionally provided with gear load bearing seat 12, and the bottom of the gear load bearing seat passes through guide rail sliding chute
13 are arranged in the rail projection 11, holding frame 14 are respectively fixed with the both ends of the gear load bearing seat 12, in the folder
Hold and circular hole 15 is transversely provided with frame, it is T-shaped press block 16 to be provided with the holding frame, and the montant of T-shaped press block is in
In circular hole, I-shaped annulus seat 17 is provided with the circular hole, in the inner side of the cross bar and I-shaped annulus seat of T-shaped press block
It is fixed between face and compresses cylinder 18, electric rotating machine 19 is fixed with the lateral surface of the holding frame, in the electric rotating machine
Drive gear 20 is fixed with main shaft, there is teeth groove 21, the drive gear and the teeth groove on the montant surface of T-shaped press block
Mutually ratcheting, gear is placed in gear load bearing seat and the two sides of gear are gripped by the T-shaped press block at both ends.
Be fixed with perpendicular baffle plate 22 in the outer side edges bottom surface of the gear load bearing seat 12, the base lateral surface with it is described
Control cylinder 23 is fixed between perpendicular baffle plate, the cylinder bottom of the control cylinder is fixed on the lateral surface of the base and the control
The piston shaft of cylinder processed is fixed on the perpendicular baffle plate, and the gear load bearing seat is led in the presence of the control cylinder described
Moved in rail projection.
Limited block 24 is fixed with the base 1, the both ends in the cavity are provided with the positioning hole 25 of top surface opening,
Positioning mandril 26 is provided with the positioning hole, is fixed between the bottom wall of the bottom of the positioning mandril and the positioning hole
Lifting cylinder 27, vertical through holes 28 penetrating up and down are provided with the gear load bearing seat, the positioning mandril is in the lifting
Pass through gear load bearing seat from the bottom of vertical through holes in the presence of cylinder and be pressed in the teeth groove of gear and position gear.
Heating coil 29 is fixed with the full-solid induction heater, slide rail 30 is fixed with the base, it is described
Slide rail and the rail projection are perpendicular, and the bottom of the full-solid induction heater is arranged on the slide rail by sliding block 31
It is interior, drive cylinder 32 is fixed with the base, the piston shaft of the drive cylinder is fixed on the sliding block, described complete solid
State sensing heater makes heating coil be pressed on the side surfaces of gear in the presence of the drive cylinder.
Bearing 33 is provided between the I-shaped annulus seat and the side wall of the circular hole, the electric rotating machine drives T-shaped
When press block rotates, I-shaped annulus seat synchronous axial system at the circular hole.
The drainage channel 34 being connected with the pocket base wall is provided with the base, is provided with the drainage channel
Booster water pump 35, the booster water pump are connected to the top of storage tank by return duct 36.
External air source interface 37 is fixed with the base, is additionally provided with the base and the external air source interface
The control valve 38 being connected.
The holding frame 14 includes chassis body 141 and upper frame 142, and the lifting chamber of top surface opening is provided with the chassis body
143, the bottom of the upper frame is arranged between the bottom of the lifting intracavitary and the upper frame and the bottom wall of lifting chamber admittedly
Surely there is lift cylinder 144, the circular hole and electric rotating machine are arranged on upper frame.
Arc contact block 39 is fixed with the top of the positioning mandril 26, the positioning mandril is in the lifting cylinder
Arc contact block is set to be pressed in the teeth groove of gear under effect.Using arc contact block, can prevent from damaging gear in lifting.
The structure setting of the present invention is reasonable, and it not only can effectively and quickly fix large gear part, while can be with
Move or rotation process as needed, be not only greatly improved the efficiency of heat treatment and reduce the cost of heat treatment, and
Also the quality of heat treatment can effectively be ensured, stability in use is good, strong applicability and practicality is good.
Obviously, the above embodiment of the present invention is only intended to clearly illustrate example of the present invention, and is not pair
The restriction of embodiments of the present invention.For those of ordinary skill in the field, may be used also on the basis of the above description
To make other changes in different forms.There is no necessity and possibility to exhaust all the enbodiments.And these
The obvious changes or variations that the connotation for belonging to of the invention is extended out still falls within protection scope of the present invention.
Claims (9)
1. a kind of adjustment type mining machinery gear heat treatment device, including base, all solid state sense being arranged on the base
Heater and storage tank are answered, cooling holder is fixed with the base, spray head is fixed with the cooling holder, in institute
The shower and spray pump that connection spray head and the storage tank are fixed with cooling holder are stated, has power supply to insert on the base
Seat and the controlling switch being connected with the solid-state sensing heater and the adjusting switch being connected with the spray spray, its feature
It is：The cavity of top surface opening is provided with the base, rail projection is provided with the top surface of the base, is additionally provided with gear and holds
Seat is carried, the bottom of the gear load bearing seat is arranged in the rail projection by guide rail sliding chute, in the gear load bearing seat
Both ends are respectively fixed with holding frame, and circular hole is transversely provided with the holding frame, are provided with the holding frame and are compressed to be T-shaped
Block, the montant of T-shaped press block are in circular hole, I-shaped annulus seat are provided with the circular hole, in the horizontal stroke of T-shaped press block
It is fixed between the medial surface of bar and I-shaped annulus seat and compresses cylinder, electric rotating is fixed with the lateral surface of the holding frame
Machine, drive gear is fixed with the main shaft of the electric rotating machine, has teeth groove, the drive on the montant surface of T-shaped press block
Moving gear and the teeth groove are mutually ratcheting, and gear is placed in gear load bearing seat and the two sides of gear are supported by the T-shaped of both ends
Briquetting grips.
2. adjustment type mining machinery gear heat treatment device according to claim 1, it is characterised in that：In the gear
The outer side edges bottom surface of load bearing seat is fixed with perpendicular baffle plate, and control gas is fixed between the lateral surface and the perpendicular baffle plate of the base
Cylinder, the cylinder bottom of the control cylinder is fixed on the lateral surface of the base and the piston shaft of the control cylinder be fixed on it is described
On perpendicular baffle plate, the gear load bearing seat moves in the presence of the control cylinder in the rail projection.
3. adjustment type mining machinery gear heat treatment device according to claim 2, it is characterised in that：In the base
On be fixed with limited block, the both ends in the cavity be provided with top surface opening positioning hole, in the positioning hole be provided with positioning
Push rod, lifting cylinder is fixed between the bottom wall of the bottom of the positioning mandril and the positioning hole, is carried in the gear
Seat is provided with vertical through holes penetrating up and down, and the positioning mandril is in the presence of the lifting cylinder from the bottom of vertical through holes
Gear is positioned through gear load bearing seat and being pressed in the teeth groove of gear.
4. adjustment type mining machinery gear heat treatment device according to claim 3, it is characterised in that：It is described all solid state
Heating coil is fixed with sensing heater, slide rail is fixed with the base, the slide rail mutually hangs down with the rail projection
Directly, the bottom of the full-solid induction heater is arranged in the slide rail by sliding block, and driving is fixed with the base
Cylinder, the piston shaft of the drive cylinder are fixed on the sliding block, and the full-solid induction heater is in the drive cylinder
In the presence of heating coil is pressed on the side surfaces of gear.
5. adjustment type mining machinery gear heat treatment device according to claim 4, it is characterised in that：It is described I-shaped
Bearing is provided between the side wall of annulus seat and the circular hole, when the electric rotating machine drives T-shaped press block rotation, the I-shaped
Shape annulus seat synchronous axial system at the circular hole.
6. adjustment type mining machinery gear heat treatment device according to claim 5, it is characterised in that：In the base
The drainage channel being connected with the pocket base wall is provided with, booster water pump, the pressurized water are provided with the drainage channel
Pump is connected to the top of storage tank by return duct.
7. adjustment type mining machinery gear heat treatment device according to claim 6, it is characterised in that：In the base
On be fixed with external air source interface, the control valve being connected with the external air source interface is additionally provided with the base.
8. adjustment type mining machinery gear heat treatment device according to claim 7, it is characterised in that：The holding frame
Including chassis body and upper frame, the lifting chamber of top surface opening is provided with the chassis body, the bottom of the upper frame is arranged on institute
State and be fixed with lift cylinder, the circular hole and electric rotating between the bottom of lifting intracavitary and the upper frame and the bottom wall of lifting chamber
Machine is arranged on upper frame.
9. adjustment type mining machinery gear heat treatment device according to claim 8, it is characterised in that：In the positioning
Arc contact block is fixed with the top of push rod, the positioning mandril compresses arc contact block in the presence of the lifting cylinder
In the teeth groove of gear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711054741.8A CN107663577B (en) | 2017-10-18 | 2017-10-18 | Gear heat treatment device for adjusting mining machinery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711054741.8A CN107663577B (en) | 2017-10-18 | 2017-10-18 | Gear heat treatment device for adjusting mining machinery |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107663577A true CN107663577A (en) | 2018-02-06 |
| CN107663577B CN107663577B (en) | 2023-07-21 |
Family
ID=61144264
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711054741.8A Active CN107663577B (en) | 2017-10-18 | 2017-10-18 | Gear heat treatment device for adjusting mining machinery |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107663577B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202717809U (en) * | 2012-07-19 | 2013-02-06 | 无锡梁溪电炉有限公司 | Double-finger vertical quenching machine tool for automatically clamping workpieces |
| JP2014231623A (en) * | 2013-05-28 | 2014-12-11 | 高周波熱錬株式会社 | Press heat treatment apparatus |
| CN105563139A (en) * | 2016-03-17 | 2016-05-11 | 无锡市绿色热处理设备有限公司 | Rotary type pick brazing and heat treatment integrated production line |
| CN205571913U (en) * | 2016-03-17 | 2016-09-14 | 无锡市绿色热处理设备有限公司 | Rotation type pick is brazed and integrative production line of thermal treatment |
| CN106903524A (en) * | 2017-03-29 | 2017-06-30 | 周庆川 | Inclined plane work pieces process gripping apparatus |
| CN107042524A (en) * | 2017-02-22 | 2017-08-15 | 郭斌 | A kind of holding screw quenching takes thing hand with machinery |
| CN207376091U (en) * | 2017-10-18 | 2018-05-18 | 浙江西维亚进出口有限公司 | Adjustment type mining machinery gear heat treatment device |
-
2017
- 2017-10-18 CN CN201711054741.8A patent/CN107663577B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202717809U (en) * | 2012-07-19 | 2013-02-06 | 无锡梁溪电炉有限公司 | Double-finger vertical quenching machine tool for automatically clamping workpieces |
| JP2014231623A (en) * | 2013-05-28 | 2014-12-11 | 高周波熱錬株式会社 | Press heat treatment apparatus |
| CN105563139A (en) * | 2016-03-17 | 2016-05-11 | 无锡市绿色热处理设备有限公司 | Rotary type pick brazing and heat treatment integrated production line |
| CN205571913U (en) * | 2016-03-17 | 2016-09-14 | 无锡市绿色热处理设备有限公司 | Rotation type pick is brazed and integrative production line of thermal treatment |
| CN107042524A (en) * | 2017-02-22 | 2017-08-15 | 郭斌 | A kind of holding screw quenching takes thing hand with machinery |
| CN106903524A (en) * | 2017-03-29 | 2017-06-30 | 周庆川 | Inclined plane work pieces process gripping apparatus |
| CN207376091U (en) * | 2017-10-18 | 2018-05-18 | 浙江西维亚进出口有限公司 | Adjustment type mining machinery gear heat treatment device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107663577B (en) | 2023-07-21 |
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