CN107662586A - A kind of intelligent cleaning device for being used to clean uncovered train cover compartment - Google Patents
A kind of intelligent cleaning device for being used to clean uncovered train cover compartment Download PDFInfo
- Publication number
- CN107662586A CN107662586A CN201711051910.2A CN201711051910A CN107662586A CN 107662586 A CN107662586 A CN 107662586A CN 201711051910 A CN201711051910 A CN 201711051910A CN 107662586 A CN107662586 A CN 107662586A
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- China
- Prior art keywords
- compartment
- uncovered
- workbench
- train
- cleaning device
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S3/00—Vehicle cleaning apparatus not integral with vehicles
- B60S3/008—Vehicle cleaning apparatus not integral with vehicles for interiors of land vehicles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The present invention provides a kind of intelligent cleaning device for being used to clean uncovered train cover compartment, fixed frame laterally across track is set on the track of traction uncovered compartment operation, lift drive mechanism is set at the top of fixed frame, drives edge guide rail workbench moving up and down, it is transversely arranged on workbench bottom plate to extend downwardly from two rotary rolling brushs, rotation is driven by the electric rotating machine configured on the table.The constant low speed in uncovered compartment enters fashionable, sensor sends signal, workbench declines with rotary rolling brush and high pressure water jet pipe, water spray is completed, scrubs, rinse, when close to compartment tail end, sensor sends signal, lifting motor starts, the safe distance position higher than compartment is raised up to before rotary rolling brush bumps against compartment and stops spraying water, is repeated the above steps, until completing the cleaning of permutation more piece compartment.Cleaning efficiency is greatly improved, train frequent starting is improved and is sent into operation, disposable continous way automation is realized and cleans all compartments.
Description
Technical field
The present invention relates to train cover compartment to clean field, and in particular to a kind of intelligence for being used to clean uncovered train cover compartment
Cleaning device.
Background technology
Train railway carriage carries coal, miberal powder, coil of strip, the task such as slab of transporting, wherein finished steel coils have prepainted coil, galvanized sheet,
The high-end finished product such as aluminium plating zinc plate, silicon steel plate, Automobile Plate, these finished products have packaging mostly, but are retained in compartment bulk cargo still
Can broken parts strip quality, it is necessary to when transporting coiled sheet that the train railway carriage internal washing for being conveyed through bulk cargo is clean, to ensure coiled sheet
Quality.
The problem of existing cleaning equipment is present：
Existing train railway carriage internal washing facility is artificial cleaning easy device, sets workbench in railway both sides, and along work
Make platform direction and collecting gutter is set, for collecting flushing waste water, then access in avris wastewater disposal basin.The train railway carriage for needing to clean is sent into work
Make in the range of platform, once less than 2 sections, operating personnel station is rinsed with giant to train railway carriage inside on the table, auxiliary
Manually to scrub, workload is larger.
Influenceed by flushing pressure, direction and shower nozzle quantity, effect is general, can not meet that coiled sheet will to interior cleanliness factor
Ask.
Part transport coiled sheet vehicle is up to more than ten sections, and train needs ten start feeding operation more than several times could be complete by compartment
Portion's cleaning is completed, and operating efficiency is relatively low, difficulty is big.
The content of the invention
In order to solve the above technical problems, it is an object of the invention to provide a kind of intelligence for being used to clean uncovered train cover compartment
Energy cleaning device, realize that all compartments are cleaned in disposable continous way automation.
The present invention is achieved by the following technical solutions：
Fixed frame laterally across track, fixed frame plan vertical are set on the track of traction uncovered compartment operation
Down-set at least two guide rails, the bottom of guide rail are higher than the upper surface of uncovered compartment carriage wall；
Lift drive mechanism, drives edge guide rail workbench moving up and down, in workbench are set at the top of fixed frame
It is transversely arranged on bottom plate to extend downwardly from two rotary rolling brushs, rotation is driven by the electric rotating machine configured on the table；
The rotary rolling brush is by vertical cylinder core bar and surrounds and is fixed on a large amount of cloths of a core bar perisporium and forms, and works as rotation
Rotating motor drives the rotation of cylinder core bar, and a large amount of cloths centrifugation of perisporium is scattered cylindrical；
Two cylindrical rotary rolling brushs are tangent, and horizontal outer lateral extent is slightly larger than the width of uncovered compartment inwall, described
The height of rotary rolling brush is more than or equal to the height of uncovered compartment inwall；
The rotary rolling brush has with worktable lifting to be stretched lower cleaning position and keeping away of lifting and changes car position, institute
The bottom of rotary rolling brush is stated when stretching lower position close to the bottom plate of uncovered compartment inwall, uncovered compartment railway carriage or compartment is higher than when lifting position
The upper surface of wall；
Around cylindrical rotary rolling brush, extend downwardly from configuring more by workbench and open up spraying water with high pressure for hole for water spraying
Pipe；
The compartment entrance of the section uncovered of monitoring one is set in the sidepiece of the track or top or/and leaves the sensor of workspace
And travel switch, the sensor signal are sent to controller, via controller controls the ascending, descending and stopping of the workbench；Control
Make the rotation and stopping of the rotary rolling brush；Control the water filling of the high pressure water jet pipe and cut off the water；
Displacement transducer is configured on the workbench；
In track both sides, two strips are set to contain the water storage tank of cleaning sullage along track direction of extension.
Further, for the workbench in addition to bottom plate, vertical direction has bracing piece, and outside is guide wheel or sliding block；
Further, the lift drive mechanism is made up of lifting motor, reel, steel wire rope.
Further, the high pressure water jet pipe and water tank, high-pressure hydraulic pump, motor-driven valve composition jetter.
Further, institute's displacement sensors are draw wire encoder, and rotary encoder is configured on the electric rotating machine, described
Draw wire encoder tests the displacement signal of the workbench, as normal work control signal；The rotary encoder test rotation
The rotating motor number of turns, for checking, when draw wire encoder and inconsistent rotary encoder through signals, send alarm signal, positioning event
Barrier state, start after rotary rolling brush is raised up to limit position by lifting motor and stop.
Further, the sensor can be any one in imaging sensor, infrared sensor, laser sensor；
Track side is provided with two sensors along train direct of travel, and the distance of described two sensors is two row train railway carriages
Spacing, one is used to measure, and another is used to check, and prevents error damage whole equipment；Conduct after sensor debugging good position
Normal work feedback signal, when faulty sensor, travel switch is triggered, rotary rolling brush rises rapidly, protects cleaning device.
Further, two cylindrical rotary rolling brushs, horizontal outer lateral extent are bigger by 10 than the width of uncovered compartment inwall
~50mm.
Intelligent cleaning device cleaning process is as follows：
When uncovered train low speed drives into cleaning area, sensor is started working, and after locomotive engine is by cleaning equipment, is opened
Dynamic lifting motor, electric rotating machine, motor-driven valve, workbench decline with the rotary rolling brush and high pressure water jet pipe of rotation, rotary rolling brush
High pressure water jet pipe above sprays water and the dirt in compartment is moistened and removed, the dirt that round brush will not rinsed well after moistening
Sparking railway carriage is got rid of by round brush cloth and reaches dirt, after round brush is swiped through, high pressure water jet pipe below stays round brush process
Under a little dirt rinse to car bottom, when first segment compartment is close to afterbody, sensor judges in-position, lifting electricity
Round brush is lifted and stops spraying water by machine, when next section compartment enters fashionable, is repeated the above steps, clear until completing permutation more piece train
Wash.
Compared with prior art, the present invention has the advantages that:
1st, fully-automatic intelligent cleaning facility inside train railway carriage is set up on rail track, is made clean inside the train railway carriage after cleaning
Degree meets plate conveyor rollback request, avoids transportation from causing product defects, keeps product cleaning.
2nd, cleaning efficiency is greatly improved, reaches the effect of personnel reduction and enlargement.
3rd, improve train frequent starting and be sent into operation, realize disposable continous way automation and clean all compartments.
4th, the rail track in intelligence cleaning facility-wide transform solid concrete roabed pattern as, is set in circuit both sides useless
Water collects ditch, ensures subgrade stability.
5th, the correct position in the reconstruction scope is set between oil partiting precipitation pool and dosing, to ensure emission compliance, realizes ring
Protect.
6th, flushing water process Posterior circle uses cost-effective.
Brief description of the drawings
From view in terms of box width direction i.e. working position front view when Fig. 1 automatic flushing device rotary rolling brushs lift；
Fig. 2 automatic flushing devices from view in terms of compartment direct of travel be working position left view；
Fig. 3 automatic flushing device top views；
Fig. 4 self-powered platform top views；
Fig. 5 automatic flushing devices rotary rolling brush work when from view in terms of box width direction be working position front view；
Wherein 1. fixed frames, 2. guide rails, 3. lift drive mechanisms, 4. workbench, 5. rotary rolling brushs, 6. spray water with high pressure
Pipe, 7. displacement transducers, 8. limit proximity switches, 9. sensors, 10. electric rotating machines, 11. cloths, 12. core bars, 13. uncovereds
Compartment.
Embodiment
Embodiments of the invention are elaborated below, the present embodiment with the technical scheme is that according to development,
Give detailed embodiment and specific operating process.
Rail track in intelligence cleaning facility-wide transform solid concrete roabed pattern as, and length is by disposably rinsing whole cars
Railway carriage or compartment considers.Circuit both sides set gutter or water storage tank, are intelligently cleaning between facility end set oil partiting precipitation pool and dosing.
Fixed frame span 6m, high about 8m, frame roof are provided with limit proximity switch 8, set on the curb girder of railway line two
Large water tank is put, for depositing flushing water.
When 5 km/h of speed of the constant low speed of train drives into cleaning area, sensor 9 sends signal, starts lifting
Motor and electric rotating machine 10, rotary rolling brush 5 vertically decline, and stop vertical decline mould after being down to away from car bottom certain distance
Formula, the high pressure water jet pipe 6 on workbench 4 are low to compartment inwall and rotary rolling brush 5, train downline road direction by high pressure water jets
Fast traveling, cloth 11, which is got rid of, beats and sprays water under high pressure joint flushing compartment inwall, when close to first segment compartment tail end, sensor 9
Signal is sent, lifting motor starts, is raised up to the safe distance position higher than train height and stops spraying water, sensor detects
When second section compartment reaches cleaning positions, repeat the above steps, until completing permutation more piece train washer.
Filling pipe all the way is picked out on upper hose is closed on, the water tank delivered on beam, liquid level gauge is set in water tank, is less than in the water surface
When setting liquid level, Water supplement pattern is opened, when reaching setting liquid level, stops moisturizing.
Waste water is discharged in the gutter of lower section by carriage side door, and flows into oil partiting precipitation pool.
Above example is the preferred embodiment of the application, and one of ordinary skill in the art can also enter on this basis
The various conversion of row or improvement, on the premise of the total design of the application is not departed from, these conversion or improvement should all belong to this Shen
Within the scope of please being claimed.
Claims (7)
- A kind of 1. intelligent cleaning device for being used to clean uncovered train cover compartment, it is characterised in that：Set on (13) track that traction uncovered compartment is run laterally across track fixed frame (1), fixed frame (1) hang down by top Straight down-set at least two guide rails (2), upper surface of the bottom of guide rail (2) higher than uncovered compartment (13) carriage wall；Fixed frame (1) top set lift drive mechanism (3), drives edge guide rail (2) workbench moving up and down (4), in work Make (5) platform is (4) transversely arranged on bottom plate to extend downwardly from two rotary rolling brushs, by configure workbench (4) on electric rotating machine (10) drive Rotation；(5) (12) the rotary rolling brush and is surrounded by vertical cylinder core bar and is fixed on a large amount of cloths of a core bar (12) perisporium and (11) form, When (10) electric rotating machine drives a core bar (12) to rotate, a large amount of cloths of perisporium (11) centrifuge scatter it is cylindrical；Two cylindrical rotary rolling brushs are (5) tangent, and horizontal outer lateral extent is slightly larger than the width of uncovered compartment inwall, the rotation The height of tumbler brush (5) is more than or equal to the height of uncovered compartment inwall；(5) (4) the rotary rolling brush lifts with workbench and changes car position with stretching lower cleaning position and keeping away of lifting, institute The bottom of rotary rolling brush (5) is stated when stretching lower position close to the bottom plate of uncovered compartment inwall, uncovered compartment is higher than when lifting position The upper surface of carriage wall；(5) (4) cylindrical rotary rolling brush around, is extended downwardly from configuring the more high pressure water jet pipes for opening up hole for water spraying by workbench ⑹；The section uncovered of monitoring one compartment is set to enter or/and leave the sensor of workspace (9) in the sidepiece of the track or top, The sensor signal is sent to controller, and via controller controls the ascending, descending and stopping of the workbench (4)；Control the rotation The rotation and stopping of round brush (5)；Control high pressure water jet pipe water filling (6) and cut off the water；(7) the workbench is (4) upper to configure displacement transducer；In track both sides, two strips are set to contain the water storage tank of cleaning sullage along track direction of extension.
- A kind of 2. intelligent cleaning device for being used to clean uncovered train cover compartment according to claim 1, it is characterised in that For the workbench (4) in addition to bottom plate, vertical direction has bracing piece.
- A kind of 3. intelligent cleaning device for being used to clean uncovered train cover compartment according to claim 1, it is characterised in that (3) the lift drive mechanism is made up of lifting motor, reel, steel wire rope.
- A kind of 4. intelligent cleaning device for being used to clean uncovered train cover compartment according to claim 1, it is characterised in that (6) the high pressure water jet pipe forms jetter with water tank, high-pressure hydraulic pump, motor-driven valve.
- A kind of 5. intelligent cleaning device for being used to clean uncovered train cover compartment according to claim 1, it is characterised in that (7) institute's displacement sensors are draw wire encoder, the electric rotating machine (10) survey by upper configuration rotary encoder, the draw wire encoder Try the displacement signal of the workbench (4)；The rotary encoder test electric rotating machine number of turns is (10).
- A kind of 6. intelligent cleaning device for being used to clean uncovered train cover compartment according to claim 1, it is characterised in that (9) the sensor can be any one in imaging sensor, infrared sensor, laser sensor；Track side is along train row Enter direction and two sensors are installed (9), the distance of two sensors (9) is the spacing of two row train railway carriages.
- A kind of 7. intelligent cleaning device for being used to clean uncovered train cover compartment according to claim 1, it is characterised in that Two cylindrical rotary rolling brushs, horizontal outer lateral extent are bigger 10~50mm than the width of uncovered compartment inwall.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711051910.2A CN107662586A (en) | 2017-10-30 | 2017-10-30 | A kind of intelligent cleaning device for being used to clean uncovered train cover compartment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711051910.2A CN107662586A (en) | 2017-10-30 | 2017-10-30 | A kind of intelligent cleaning device for being used to clean uncovered train cover compartment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107662586A true CN107662586A (en) | 2018-02-06 |
Family
ID=61143808
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711051910.2A Pending CN107662586A (en) | 2017-10-30 | 2017-10-30 | A kind of intelligent cleaning device for being used to clean uncovered train cover compartment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107662586A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109080591A (en) * | 2018-10-11 | 2018-12-25 | 常州摩本智能科技有限公司 | Cleaning robot |
| CN109774664A (en) * | 2019-01-30 | 2019-05-21 | 江西科技学院 | Cleaning equipment |
| CN112224173A (en) * | 2020-09-14 | 2021-01-15 | 杭州盛忆镐科技有限公司 | Multipurpose locomotive spray set |
| CN116511196A (en) * | 2023-06-29 | 2023-08-01 | 安徽中海环境科技有限公司 | Intelligent cleaning equipment for garbage bin |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102013106996A1 (en) * | 2013-07-03 | 2015-01-08 | Thyssenkrupp Industrial Solutions Ag | Waggon cleaning system |
| CN205844861U (en) * | 2016-07-29 | 2016-12-28 | 天府重工有限公司 | A kind of trusk cleaner cart identifies the control device of railway carriage automatically |
| CN205966582U (en) * | 2016-07-29 | 2017-02-22 | 天府重工有限公司 | Clear car machine of open car |
| CN207389161U (en) * | 2017-10-30 | 2018-05-22 | 上海梅山工业民用工程设计研究院有限公司 | A kind of intelligent cleaning device for being used to clean uncovered train cover compartment |
-
2017
- 2017-10-30 CN CN201711051910.2A patent/CN107662586A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102013106996A1 (en) * | 2013-07-03 | 2015-01-08 | Thyssenkrupp Industrial Solutions Ag | Waggon cleaning system |
| CN205844861U (en) * | 2016-07-29 | 2016-12-28 | 天府重工有限公司 | A kind of trusk cleaner cart identifies the control device of railway carriage automatically |
| CN205966582U (en) * | 2016-07-29 | 2017-02-22 | 天府重工有限公司 | Clear car machine of open car |
| CN207389161U (en) * | 2017-10-30 | 2018-05-22 | 上海梅山工业民用工程设计研究院有限公司 | A kind of intelligent cleaning device for being used to clean uncovered train cover compartment |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109080591A (en) * | 2018-10-11 | 2018-12-25 | 常州摩本智能科技有限公司 | Cleaning robot |
| CN109080591B (en) * | 2018-10-11 | 2024-02-06 | 常州摩本智能科技有限公司 | Cleaning robot |
| CN109774664A (en) * | 2019-01-30 | 2019-05-21 | 江西科技学院 | Cleaning equipment |
| CN109774664B (en) * | 2019-01-30 | 2023-09-05 | 江西科技学院 | Cleaning device |
| CN112224173A (en) * | 2020-09-14 | 2021-01-15 | 杭州盛忆镐科技有限公司 | Multipurpose locomotive spray set |
| CN116511196A (en) * | 2023-06-29 | 2023-08-01 | 安徽中海环境科技有限公司 | Intelligent cleaning equipment for garbage bin |
| CN116511196B (en) * | 2023-06-29 | 2023-12-05 | 安徽中海环境科技有限公司 | Intelligent cleaning equipment for garbage bin |
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