CN107650291A - A kind of raw material rubber granulation device - Google Patents
A kind of raw material rubber granulation device Download PDFInfo
- Publication number
- CN107650291A CN107650291A CN201711012771.2A CN201711012771A CN107650291A CN 107650291 A CN107650291 A CN 107650291A CN 201711012771 A CN201711012771 A CN 201711012771A CN 107650291 A CN107650291 A CN 107650291A
- Authority
- CN
- China
- Prior art keywords
- blade
- granulation
- slicer
- raw material
- several pieces
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005469 granulation Methods 0.000 title claims abstract description 53
- 230000003179 granulation Effects 0.000 title claims abstract description 53
- 229920001971 elastomer Polymers 0.000 title claims abstract description 47
- 239000005060 rubber Substances 0.000 title claims abstract description 47
- 239000002994 raw material Substances 0.000 title claims abstract description 27
- 239000011449 brick Substances 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 19
- 239000000203 mixture Substances 0.000 claims description 12
- 238000005452 bending Methods 0.000 claims description 3
- 239000003292 glue Substances 0.000 abstract description 10
- 238000002156 mixing Methods 0.000 abstract description 8
- 238000007670 refining Methods 0.000 abstract description 6
- 244000043261 Hevea brasiliensis Species 0.000 abstract description 5
- 229920003052 natural elastomer Polymers 0.000 abstract description 5
- 229920001194 natural rubber Polymers 0.000 abstract description 5
- 239000002245 particle Substances 0.000 abstract description 4
- 229920003051 synthetic elastomer Polymers 0.000 abstract description 4
- 239000005061 synthetic rubber Substances 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 5
- 229920000297 Rayon Polymers 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000010074 rubber mixing Methods 0.000 description 2
- 241001122126 Carex secta Species 0.000 description 1
- 210000001520 comb Anatomy 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 238000010057 rubber processing Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/24—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter coacting with another disc cutter
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention discloses a kind of raw material rubber granulation device, including frame, granulation chamber, material comb, slicer, sleeve, cutter shaft, slitting knife, brick cutter；The granulation chamber is arranged in the frame, the slicer is located at the upper strata of the granulation chamber, the slitting knife is located at the middle level of the granulation chamber, and the brick cutter is located at the lower floor of the granulation chamber, and the material comb difference mounted in pairs is on the slicer, the slitting knife and the brick cutter.The beneficial effects of the invention are as follows：By the particle that bulk rubber chunk is predetermined dimension, solve the problems, such as under normal temperature state natural rubber or synthetic rubber granulation efficiency is low, granulation outcome is bad, contribute to it in banbury and other refining glue raw material are sufficiently mixed, it is favorably improved the refining glue efficiency of banbury, the finished product glue of higher quality can more be produced, coordinate banbury continuously to work, raw material are provided for low temperature continuous mixing.
Description
Technical field
The present invention relates to rubber tooling field, particularly a kind of raw material rubber granulation device, for by bulk
Natural rubber or synthetic rubber are broken into granular fritter, are more prone to the rubber mixing technique of postorder.
Background technology
Mixing is production technology important in rubber processing, and the quality of mixing directly affects being processed further for sizing material
With the quality of finished product.Traditional rubber mixing technique need first to be preheating to blob of viscose in drying room take out after certain temperature cut into it is several big
Block, or do not cut to direct plunge into banbury and be kneaded.Due to being that bulk throws glue, the blob of viscose poor properties put into banbury
Not larger, the stability of compound quality can not be controlled, and because blob of viscose is larger, be put into banbury, moment causes to equipment
Greater impact, power consumption is big, and can not effectively realize automation, and labor intensity of operating staff is big, low production efficiency；Using low temperature
Continuous mixing technology and equipment is world today's tire trend that technology develops in the industry, and low temperature continuous mixing can obtain more
The homogeneity of good mix quality, but low temperature continuous mixing technology has individual prerequisite, various materials must be mobility
Graininess well, powder material.
Natural rubber film physically has very big elastic and sticky, is difficult to be cut and powder under normal temperature state
It is broken.Current prilling process is to carry out cutting granulation only with the moving knife simply rotated mostly, and cutting method is single, is granulated
Effect is bad, it is necessary to further secondary cut, cut three times, or even more reprocessing operation can just be processed into and conform to
The rubber grain asked, granulation efficiency is not high, and processing technology is complicated, and labor intensity is big.
The content of the invention
In order to overcome above mentioned problem present in traditional refining glue and raw material rubber granulation, the invention provides a kind of former material
Expect rubber granulation device, the particle that bulk rubber chunk is predetermined dimension can be solved the natural rubber under normal temperature state
Or the problem of synthetic rubber granulation efficiency is low, granulation outcome is bad, contribute to it in banbury and other refining glue raw material fill
Divide mixing, be favorably improved the refining glue efficiency of banbury, can more produce the finished product glue of higher quality, banbury can be coordinated continuous
Work, raw material are provided for low temperature continuous mixing, so as to be greatly enhanced the homogeneity of elastomeric compound, improve production efficiency.
The technical solution adopted in the present invention is as follows：
A kind of raw material rubber granulation device, including frame, granulation chamber, material comb, slicer, sleeve, cutter shaft, slitting knife,
Brick cutter, blade；The granulation chamber is arranged in the frame, and the slicer is located at the upper strata of the granulation chamber, described to cut
For bar cutter spacing in the middle level of the granulation chamber, the brick cutter is located at the lower floor of the granulation chamber, the material comb difference mounted in pairs
On the slicer, the slitting knife and the brick cutter.
Further improvement is that：The slicer is made up of several pieces described blades on the cutter shaft, several pieces institutes
State blade to be separated by the sleeve respectively and arranged in parallel, several pieces the described blade one end separated by the sleeve are determined by the shaft shoulder
Position, the other end fixed with nut, and the slicers of two compositions pair is overlapping arrangement, and blade described in each two is mutually close to；
The slitting knife is made up of several pieces described blades on the cutter shaft, and several pieces described blades are separated by the sleeve respectively
And it is arranged in parallel, several pieces the described blade one end separated by the sleeve are positioned by the shaft shoulder, and the other end is fixed with nut, two compositions
To the slitting knife be overlapping arrangement, blade described in each two is mutually close to；The brick cutter is by installed in the cutter shaft
On several pieces described blades compositions, several pieces described blades separate and arranged in parallel by the sleeve, are separated by the sleeve respectively
Several pieces described blade one end positioned by the shaft shoulder, the other end is fixed with nut, and the brick cutter of two compositions pair is overlapping cloth
Put, blade is mutually close to described in each two.
Further improvement is that：The blade is the collar plate shape structure with sword tooth, and sword tooth is linear pattern sword tooth, the blade
On have mounting hole, mounting hole is hexagon, and it is circumferential fixed that the blade and the cutter shaft are realized by hexagon type face bind mode
Position.
Further improvement is that：The material comb is made up of comb body and broach, and the comb body section is circle, the comb body peace
On the inwall for selecting grain room, the broach bending angle is 145 degree~155 degree, and the broach rectangular cross-section is described
Broach is arranged between the blade, and the purpose for setting the material comb is that the rubber for preventing from cutting out is bonded on the blade, makes rubber
Smoothly come off.
A kind of prilling process of raw material rubber granulation device of the present invention is：Start first and drive the slicer, described
Slitting knife and the motor of brick cutter rotation, then it is allowed to fall into the section from charging aperture by conveyer belt conveying bulk rubber
Between knife, rubber is cut into sheet by the slicer, and the rubber for being cut into sheet is fallen on the slitting knife, and the slitting knife is piece
Shape rubber is cut into strip, strip rubber finally is cut into blocky-shaped particle by the brick cutter, granular rubber is arranged from discharging opening
Go out.
Beneficial effect acquired by a kind of raw material rubber granulation device of the present invention is：
The raw material rubber granulation device can be granulated under normal temperature state to natural rubber or synthetic rubber, rubber
Isothermal holding is not needed, the substantial amounts of energy can be saved, niggerhead is easier to make for being kneaded with other compounding ingredients, and acquisition mixes
Refining glue homogeneity is good, and the rheological curve of the same class elastomeric compound of different batches is substantially what is overlapped；
The granulated rubber good fluidity that the raw material rubber granulation device processes, for continuous mixer provide needed for
Raw material；
Compared with prior art, the raw material rubber granulation device can carry out continuous granulation, it is not necessary to repeatedly be grasped
Make, granulation efficiency is high, and labor intensity is small；
The raw material rubber granulation device first passes through slicer and bulk rubber is cut into sheet, then carries out chopping granulation, from
And impact is avoided, the damage to cutter when cutting glue is reduced, the block rubber processed is uniform in size, and granulation outcome is good.
Brief description of the drawings
Fig. 1：A kind of raw material rubber granulation apparatus structure schematic diagram of the present invention；
Fig. 2：A kind of slicer fit system schematic diagram of raw material rubber granulation device of the present invention；
Fig. 3：A kind of material comb structural representation of raw material rubber granulation device of the present invention；
Fig. 4：A kind of blade structure schematic diagram of raw material rubber granulation device of the present invention；
Wherein：1- granulation chamber, 2- material combs, 3- slicers, 4- sleeves, 5- cutter shafts, 6- slitting knives, 7- brick cutters, 8- frames,
9- blades, 10- comb bodies, 11- broach.
Embodiment
The specific implementation to the present invention is further described below in conjunction with the accompanying drawings.
As shown in Figures 1 to 4, a kind of raw material rubber granulation device, including frame 8, granulation chamber 1, material comb 2, slicer
3rd, sleeve 4, cutter shaft 5, slitting knife 6, brick cutter 7, blade 9；The granulation chamber 1 is arranged in the frame 8, the slicer 3
Positioned at the upper strata of the granulation chamber 1, the slitting knife 6 is located at the middle level of the granulation chamber 1, and the brick cutter 7 is made positioned at described
The lower floor of grain room 1, the difference mounted in pairs of material comb 2 is on the slicer 3, the slitting knife 6 and the brick cutter 7；Institute
State slicer 3 to be made up of several pieces described blades 9 on the cutter shaft 5, several pieces described blades 9 are respectively by the sleeve 4
Separating and arranged in parallel, several pieces the described one end of blade 9 separated by the sleeve 4 are positioned by the shaft shoulder, and the other end is fixed with nut,
The slicer 3 of two compositions pair is overlapping arrangement, and blade 9 is mutually close to described in each two；The slitting knife 6 by installed in
Several pieces described blades 9 on the cutter shaft 5 are formed, and several pieces described blades 9 are separated and arranged in parallel by the sleeve 4 respectively, by
Several pieces described one end of blade 9 that the sleeve 4 separates are positioned by the shaft shoulder, and the other end is fixed with nut, and the described of two compositions pair cuts
Bar knife 6 is overlapping arrangement, and blade 9 is mutually close to described in each two；The brick cutter 7 is by the number on the cutter shaft 5
Blade 9 is formed described in piece, and several pieces described blades 9 are separated and arranged in parallel by the sleeve 4 respectively, are separated by the sleeve 4
Several pieces described one end of blade 9 are positioned by the shaft shoulder, and the other end is fixed with nut, and the brick cutter 7 of two compositions pair is overlapping cloth
Put, blade 9 is mutually close to described in each two；The blade 9 is the collar plate shape structure with sword tooth, and sword tooth is linear pattern sword tooth, institute
Stating has mounting hole on blade 9, mounting hole is hexagon, and the blade 9 is real by hexagon type face bind mode with the cutter shaft 5
It is existing circumferentially positioned.The material comb is made up of comb body 10 and broach 11, and the section of comb body 10 is circle, and the comb body 10 is arranged on
On the inwall for selecting grain room 1, the bending angle of broach 11 is 145 degree~155 degree, the rectangular cross-section of broach 11, institute
Broach 11 is stated between the blade 9, it is that the rubber for preventing from cutting out is bonded on blade 9 to set the material to comb 2 purposes, makes rubber
Smoothly come off.
A kind of prilling process of raw material rubber granulation device of the present invention is：Start first and drive the slicer 3, described
The motor that slitting knife 6 and the brick cutter 7 rotate, then it is allowed to fall into described cut from charging aperture by conveyer belt conveying bulk rubber
Between piece knife 3, rubber is cut into sheet by the slicer 3, and the rubber for being cut into sheet is fallen on the slitting knife 6, the slitting
Sheet rubber is cut into strip by knife 6, and strip rubber finally is cut into blocky-shaped particle by the brick cutter 7, granular rubber from
Discharging opening is discharged.
Although embodiment of the present invention is disclosed as above, listed fortune in specification and embodiment is not restricted to
With for those of ordinary skill in the field, can also making on the basis of the above description other various forms of
Change changes.Here all embodiments can not be exhaustive.Every technical scheme that belongs to is amplified out
Obvious changes or variations still in protection scope of the present invention row.
Claims (4)
- A kind of 1. raw material rubber granulation device, it is characterised in that：Including frame, granulation chamber, material comb, slicer, sleeve, knife Axle, slitting knife, brick cutter, blade；The granulation chamber is arranged in the frame, and the slicer is located at the upper of the granulation chamber Layer, the slitting knife are located at the middle level of the granulation chamber, and the brick cutter is located at the lower floor of the granulation chamber, the material comb difference Mounted in pairs is on the slicer, the slitting knife and the brick cutter.
- 2. raw material rubber granulation device as claimed in claim 1, it is characterised in that：The slicer is by installed in the knife Several pieces described blades compositions on axle, several pieces described blades are separated and arranged in parallel by the sleeve respectively, by the sleeve every Several pieces the described blade one end opened are positioned by the shaft shoulder, and the other end is fixed with nut, and the slicer of two compositions pair is overlapping Arrangement, blade described in each two are mutually close to；The slitting knife is made up of several pieces described blades on the cutter shaft, number Blade described in piece is separated and arranged in parallel by the sleeve respectively, and several pieces the described blade one end separated by the sleeve are by the shaft shoulder Positioning, the other end fixed with nut, and the slitting knives of two compositions pair is overlapping arrangement, and blade described in each two is mutually tight Patch；The brick cutter is made up of several pieces described blades on the cutter shaft, and several pieces described blades are respectively by the sleeve Separating and arranged in parallel, several pieces the described blade one end separated by the sleeve are positioned by the shaft shoulder, and the other end is fixed with nut, and two The brick cutter of composition pair is overlapping arrangement, and blade described in each two is mutually close to.
- 3. raw material rubber granulation device as claimed in claim 2, it is characterised in that：The blade is the collar plate shape with sword tooth Structure, sword tooth are linear pattern sword tooth, have mounting hole on the blade, mounting hole is hexagon, and the blade leads to the cutter shaft Cross hexagon type face bind mode realize it is circumferentially positioned.
- 4. raw material rubber granulation device as claimed in claim 1, it is characterised in that：The material comb is by comb body and comb group Into the comb body section is circle, and for the comb body on the inwall for selecting grain room, the broach bending angle is 145 ~155 degree of degree, the broach rectangular cross-section, the broach are arranged between the blade.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711012771.2A CN107650291A (en) | 2017-10-26 | 2017-10-26 | A kind of raw material rubber granulation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711012771.2A CN107650291A (en) | 2017-10-26 | 2017-10-26 | A kind of raw material rubber granulation device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107650291A true CN107650291A (en) | 2018-02-02 |
Family
ID=61119270
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711012771.2A Pending CN107650291A (en) | 2017-10-26 | 2017-10-26 | A kind of raw material rubber granulation device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107650291A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110000831A (en) * | 2019-04-15 | 2019-07-12 | 浙江海洋大学 | Squid filament cutter |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2053852C1 (en) * | 1993-04-14 | 1996-02-10 | Кудрявцев Леонид Алексеевич | Device for comminution of rubber/fabric/metalcord wastes |
| CN2266490Y (en) * | 1996-07-19 | 1997-11-05 | 广东番禺石楼食品机械厂 | Cutter comb of sliced meat cutting machine for removing cut-out material |
| CN2318022Y (en) * | 1997-07-25 | 1999-05-12 | 何绍铭 | Roll type granule making machine |
| CN2579620Y (en) * | 2002-11-11 | 2003-10-15 | 江苏正昌粮机股份有限公司 | Roller type slicing machine |
| CN101745934A (en) * | 2009-12-10 | 2010-06-23 | 温志建 | One-time edible shred and cubed meat cutting machine with three knife groups |
| CN201733642U (en) * | 2010-06-08 | 2011-02-09 | 王全利 | Mulberry chopping machine |
| CN202862245U (en) * | 2012-09-23 | 2013-04-10 | 山东银鹰炊事机械有限公司 | Easy-clean integrated combined cutting tool |
| CN203171697U (en) * | 2013-04-09 | 2013-09-04 | 石家庄祥云机械制造有限公司 | Multifunctional meat slicing machine |
| CN105252675A (en) * | 2014-07-15 | 2016-01-20 | 青岛蓝农谷农产品研究开发有限公司 | Dual-stirring rubber crusher |
| CN105345866A (en) * | 2015-12-15 | 2016-02-24 | 镇江市世龙食品机械有限公司 | Shredded meat cutting machine |
| CN205889316U (en) * | 2016-06-28 | 2017-01-18 | 浙江工贸职业技术学院 | Kitchen is automatic washes dish pairing all -in -one of cutting dish |
| CN207327357U (en) * | 2017-10-26 | 2018-05-08 | 青岛科技大学 | A kind of raw material rubber granulation device |
-
2017
- 2017-10-26 CN CN201711012771.2A patent/CN107650291A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2053852C1 (en) * | 1993-04-14 | 1996-02-10 | Кудрявцев Леонид Алексеевич | Device for comminution of rubber/fabric/metalcord wastes |
| CN2266490Y (en) * | 1996-07-19 | 1997-11-05 | 广东番禺石楼食品机械厂 | Cutter comb of sliced meat cutting machine for removing cut-out material |
| CN2318022Y (en) * | 1997-07-25 | 1999-05-12 | 何绍铭 | Roll type granule making machine |
| CN2579620Y (en) * | 2002-11-11 | 2003-10-15 | 江苏正昌粮机股份有限公司 | Roller type slicing machine |
| CN101745934A (en) * | 2009-12-10 | 2010-06-23 | 温志建 | One-time edible shred and cubed meat cutting machine with three knife groups |
| CN201733642U (en) * | 2010-06-08 | 2011-02-09 | 王全利 | Mulberry chopping machine |
| CN202862245U (en) * | 2012-09-23 | 2013-04-10 | 山东银鹰炊事机械有限公司 | Easy-clean integrated combined cutting tool |
| CN203171697U (en) * | 2013-04-09 | 2013-09-04 | 石家庄祥云机械制造有限公司 | Multifunctional meat slicing machine |
| CN105252675A (en) * | 2014-07-15 | 2016-01-20 | 青岛蓝农谷农产品研究开发有限公司 | Dual-stirring rubber crusher |
| CN105345866A (en) * | 2015-12-15 | 2016-02-24 | 镇江市世龙食品机械有限公司 | Shredded meat cutting machine |
| CN205889316U (en) * | 2016-06-28 | 2017-01-18 | 浙江工贸职业技术学院 | Kitchen is automatic washes dish pairing all -in -one of cutting dish |
| CN207327357U (en) * | 2017-10-26 | 2018-05-08 | 青岛科技大学 | A kind of raw material rubber granulation device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110000831A (en) * | 2019-04-15 | 2019-07-12 | 浙江海洋大学 | Squid filament cutter |
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