CN107622486A - A kind of product batch mixing defective vision detecting system - Google Patents
A kind of product batch mixing defective vision detecting system Download PDFInfo
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- CN107622486A CN107622486A CN201710713712.1A CN201710713712A CN107622486A CN 107622486 A CN107622486 A CN 107622486A CN 201710713712 A CN201710713712 A CN 201710713712A CN 107622486 A CN107622486 A CN 107622486A
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Abstract
The invention discloses a kind of product batch mixing defective vision detecting system, by presentation layer, logical layer and data Layer Organic structure.The product batch mixing defective vision detection method of the present invention is integrated with a variety of detective operators, and the feature of different product can be judged by a variety of methods, so as to reach the purpose for distinguishing mix product.The interactive mode of software user interface image-centric and towed, provide the user one kind and be concisely and efficiently workflow, simplify the complexity of system, reduce the technical requirements of operating personnel, the abundant measurement operator of the system integration, camera calibration can be achieved, basic size measurement, character have, character the function such as has without, scolding tin.
Description
Technical field
The present invention relates to machine vision image measurement and pattern-recognition, and in particular to a kind of product batch mixing defective vision detection
System.
Background technology
In global processing industry, China is manufacturing powerhouse, is referred to as " world's factory ".With globalized competetion
Aggravation, Chinese manufacturing achieve significant progress.It is exquisite design, complicated technique, strict quality requirement, to processing factory
Production bring huge challenge.Reduce waste product generation, improve quality control capability, turn into one that processing factory faces it is important
Problem.At the same time, requirement of the user to product index also more and more higher, it is that client detects to product batch mixing defective vision below
The technical requirements of software:Detect defect content:Batch mixing, the main distinction are detected whether:There is NULI character on surface;Surface pits
Number;Surface open area size;There is non-soldering tin salient point at the square hole of surface;Surface bottom portion horizontal line position and length.
SVPD has been invented for above testing requirements dimensional view picture.SVPD not only may replace Traditional Man detection, while right
There is breakthrough sexual clorminance than unifunctional vision detection software on the market, unifunctional vision detection software can only be completed on the market
The simple function detection of product, it is low to import cost height, efficiency;SVPD is integrated with abundant detective operators, can meet identical product
The requirement of a variety of detections, it is very necessary to industrial raising production efficiency, reduction human cost.
The content of the invention
The present invention is in view of the above-mentioned problems, provide a kind of product batch mixing defective vision detecting system, by presentation layer, logical layer
With data Layer Organic structure;Presentation layer mainly provides the interface with customer interaction by way of UI;The whole system of logical layer control
The service logic of system, there is provided the data interaction of presentation layer and data Layer, effectively organize the various data of data Layer;Data Layer includes
The various parameters of whole system, and the data result of various detections, these data are effectively managed by various data structures
Reason, data supporting is provided to whole system;Whole the intelligent of software is embodied on the dynamically adapting to various different demands, is led to
Cross and select different detection instruments to be combined, realize different detection logics, plus it is various detection data dynamical saves and
Matching, data interaction is carried out with client finally by means of communication, realizes the different appellative function of client.
Further, the product batch mixing defective vision detecting system course of work comprises the following steps:
S1, software is opened, connect camera, camera parameter is set;
S2, acquisition module image, choose an opening and closing table images and be arranged to template;
S3, template is started from, detection elements are dragged to by taskbar by dragging side;
S4, after template construct is good, preserving template just can perform detection;
S5, detection data can automatically save, quickly generate test report and can print online.
Further, the presentation layer checks that area, detection are tied by menu bar, tool box, taskbar, image district, gray scale
The most of composition in fruit area etc. six, wherein nucleus module are tool box, and this module includes a variety of detection instruments that software uses, respectively
For positioning function, calibrating function, dimensional measurement, character whether there is, scolding tin whether there is, communication function.
Further, the detection elements of described product batch mixing defective vision detecting system can be free by pulling mode
Template need to be only fabricated separately in combination, different product, and the later stage can directly invoke template detection, simple to operate, only need to simply pull
Action can build application.
Further, the detective operators of described product batch mixing defective vision detecting system, including machine positioning, camera
Demarcation, dimensional measurement, character whether there is, scolding tin whether there is, communication function etc., and above instrument energy independent assortment realizes the mould of different product
Plate makes solution.
Further, mould is fabricated separately in the different product types of described product batch mixing defective vision detecting system
Plate, template is preserved and can subsequently directly invoked, easy to operate;Powerful positioning function workpiece is arbitrarily placed can also stable detection;
Testing result saves as Excel forms, and user can carry out data statistic analysis using the powerful data analysis functions of Excel;Branch
Hold MV-EM cameras and the both at home and abroad image collecting function of various main flow cameras;Support RS232, TCP/IP, IO output.
Advantages of the present invention:
The product batch mixing defective vision detection method of the present invention is integrated with a variety of detective operators, can be sentenced by a variety of methods
The feature of disconnected different product, so as to reach the purpose for distinguishing mix product.Software user interface image-centric and drag
The interactive mode of formula is dragged, one kind has been provided the user and has been concisely and efficiently workflow, simplifies the complexity of system, reduces operation
The technical requirements of personnel, the abundant measurement operator of the system integration, camera calibration can be achieved, basic size measurement, character have, word
Fu Wu, scolding tin such as have at the function.
In addition to objects, features and advantages described above, the present invention also has other objects, features and advantages.
Below with reference to figure, the present invention is further detailed explanation.
Brief description of the drawings
The accompanying drawing for forming the part of the application is used for providing a further understanding of the present invention, schematic reality of the invention
Apply example and its illustrate to be used to explain the present invention, do not form inappropriate limitation of the present invention.
Fig. 1 is a kind of product batch mixing defective vision detecting system workflow diagram of the present invention.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
With reference to figure 1, a kind of product batch mixing defective vision detecting system as shown in Figure 1, by presentation layer, logical layer and data
Layer Organic structure;Presentation layer mainly provides the interface with customer interaction by way of UI;Logical layer controls the industry of whole system
Business logic, there is provided the data interaction of presentation layer and data Layer, effectively organize the various data of data Layer;Data Layer includes whole system
The various parameters of system, and the data result of various detections, these data are effectively managed by various data structures, to whole
Individual systems with data support;Whole the intelligent of software is embodied on the dynamically adapting to various different demands, passes through selection
Different detection instruments are combined, and realize different detection logics, dynamical save and matching plus various detection data, most
Data interaction is carried out with client by means of communication afterwards, realizes the different appellative function of client.
The product batch mixing defective vision detecting system course of work comprises the following steps:
S1, software is opened, connect camera, camera parameter is set;
S2, acquisition module image, choose an opening and closing table images and be arranged to template;
S3, template is started from, detection elements are dragged to by taskbar by dragging side;
S4, after template construct is good, preserving template just can perform detection;
S5, detection data can automatically save, quickly generate test report and can print online.
The presentation layer checks the six big portion such as area, test results zone by menu bar, tool box, taskbar, image district, gray scale
Be grouped into, wherein nucleus module is tool box, and this module includes a variety of detection instruments that software uses, respectively positioning function,
Calibrating function, dimensional measurement, character whether there is, scolding tin whether there is, communication function.
The detection elements of described product batch mixing defective vision detecting system can be by pulling mode independent assortment, difference production
Template need to be only fabricated separately in product, and the later stage can directly invoke template detection, simple to operate, only need simple drag motions to build
Using.
The detective operators of described product batch mixing defective vision detecting system, including machine positioning, camera calibration, size survey
Amount, character whether there is, scolding tin whether there is, communication function etc., and above instrument energy independent assortment realizes that the template construct of different product solves
Scheme.
Template is fabricated separately in the different product types of described product batch mixing defective vision detecting system, after template preserves
It is continuous to directly invoke, it is easy to operate;Powerful positioning function workpiece is arbitrarily placed can also stable detection;Testing result saves as
Excel forms, user can carry out data statistic analysis using the powerful data analysis functions of Excel;Support MV-EM cameras and state
The image collecting function of inside and outside various main flow cameras;Support RS232, TCP/IP, IO output.
Template is fabricated separately in the different product type, and if any tri- kinds of products of A, B, C, there have in three kinds of product features to be slight poor
It is different, three templates can be made respectively by combining different detection instruments, then can be by calling A templates when producing A products
Realize batch mixing detection function, with should manufacturing machine kind be changed into B, C product then respectively call B, C template realize batch mixing detection function.
The product batch mixing defective vision detecting system course of work is specific as follows:
CCD hardware devices are connected, camera Demo is opened, checks whether IMAQ is normal;
Software is opened, it is normal to brightness of image into IMAQ interface, regulation camera parameter;
Template is started from, the element in tool box is dragged to taskbar, multiple element independent assortment, achievable machine is determined
Position, camera calibration, basic size measurement, the function such as character whether there is, scolding tin whether there is;
After making template, a key realizes continuous detection function, and test results zone can show statistics, detect shape
State, detection time etc.;
Communication, testing result can be exported by IO, RS232, TCP/IP and preserved with document form simultaneously raw
Into result form.
Detective operators can independent assortment realize the template construct of different product.If A products with the differentiation of B products are mainly word
Symbol whether there is, bottom transverse line position etc.;A products are mainly surface open area, concave point number with the differentiation of C products.It can lead to above
Cross dimensional measurement (distinguishing concave point number), character whether there is, puts the measurement element combinations such as line-spacing to complete the detection scheme of this product.
The product batch mixing defective vision detection method of the present invention is integrated with a variety of detective operators, can be sentenced by a variety of methods
The feature of disconnected different product, so as to reach the purpose for distinguishing mix product.Software user interface image-centric and drag
The interactive mode of formula is dragged, one kind has been provided the user and has been concisely and efficiently workflow, simplifies the complexity of system, reduces operation
The technical requirements of personnel, the abundant measurement operator of the system integration, camera calibration can be achieved, basic size measurement, character have, word
Fu Wu, scolding tin such as have at the function.
The foregoing is only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all the present invention spirit and
Within principle, any modification, equivalent substitution and improvements made etc., it should be included in the scope of the protection.
Claims (6)
1. a kind of product batch mixing defective vision detecting system, it is characterised in that have mechanism by presentation layer, logical layer and data Layer
Into;Presentation layer mainly provides the interface with customer interaction by way of UI;Logical layer controls the service logic of whole system, carries
For the various data of the data interaction of presentation layer and data Layer, effectively tissue data Layer;Data Layer includes the various of whole system
Parameter, and the data result of various detections, these data are effectively managed by various data structures, carried to whole system
For data supporting;Whole the intelligent of software is embodied on the dynamically adapting to various different demands, by selecting different inspections
Survey instrument is combined, and realizes different detection logics, dynamical save and matching plus various detection data, finally by logical
Letter instrument carries out data interaction with client, realizes the different appellative function of client.
2. product batch mixing defective vision detecting system according to claim 1, it is characterised in that the product batch mixing defect
The vision detection system course of work comprises the following steps:
S1, software is opened, connect camera, camera parameter is set;
S2, acquisition module image, choose an opening and closing table images and be arranged to template;
S3, template is started from, detection elements are dragged to by taskbar by dragging side;
S4, after template construct is good, preserving template just can perform detection;
S5, detection data can automatically save, quickly generate test report and can print online.
3. product batch mixing defective vision detecting system according to claim 1, it is characterised in that the presentation layer is by menu
Column, tool box, taskbar, image district, gray scale check the most of composition in area, test results zone etc. six, and wherein nucleus module is work
Has case, this module includes a variety of detection instruments that software uses, and respectively positioning function, calibrating function, dimensional measurement, character has
Nothing, scolding tin whether there is, communication function.
4. product batch mixing defective vision detecting system according to claim 1, it is characterised in that described product batch mixing lacks
Template, later stage can need to be only fabricated separately by pulling mode independent assortment, different product by falling into the detection elements of vision detection system
Template detection can be directly invoked, it is simple to operate, only need simple drag motions to build application.
5. product batch mixing defective vision detecting system according to claim 1, it is characterised in that described product batch mixing lacks
Fall into the detective operators of vision detection system, including machine positioning, camera calibration, dimensional measurement, character whether there is, scolding tin whether there is, leads to
Telecommunication function, above instrument energy independent assortment realize the template construct solution of different product.
6. product batch mixing defective vision detecting system according to claim 1, it is characterised in that described product batch mixing lacks
Template is fabricated separately in the different product types for falling into vision detection system, and template is preserved and can subsequently directly invoked, easy to operate;By force
Big positioning function workpiece is arbitrarily placed can also stable detection;Testing result saves as Excel forms, and user can utilize
The powerful data analysis functions of Excel carry out data statistic analysis;Support MV-EM cameras and the both at home and abroad image of various main flow cameras
Acquisition function;Support RS232, TCP/IP, IO output.
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Cited By (7)
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CN108460806A (en) * | 2018-02-09 | 2018-08-28 | 西京学院 | A kind of metal parts surface color visible detection method |
CN111707667A (en) * | 2020-05-06 | 2020-09-25 | 慧泉智能科技(苏州)有限公司 | Die-cutting product detection method and software |
CN112116668A (en) * | 2020-11-23 | 2020-12-22 | 常州微亿智造科技有限公司 | Optical copying method and device for quality inspection and quality inspection equipment |
CN112764858A (en) * | 2021-01-21 | 2021-05-07 | 深圳鸿瑞自动化科技有限公司 | Machine vision interaction system and operation method thereof |
CN113643250A (en) * | 2021-08-09 | 2021-11-12 | 苏州英诺威视图像有限公司 | Detection method, device, equipment and storage medium |
CN113721072A (en) * | 2021-08-18 | 2021-11-30 | 宁波云太基智能科技有限公司 | Flow measuring method of intelligent measuring instrument |
CN117824499A (en) * | 2023-12-29 | 2024-04-05 | 深圳市吉尔德技术有限公司 | Pearl size measuring method based on machine vision |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN108460806A (en) * | 2018-02-09 | 2018-08-28 | 西京学院 | A kind of metal parts surface color visible detection method |
CN111707667A (en) * | 2020-05-06 | 2020-09-25 | 慧泉智能科技(苏州)有限公司 | Die-cutting product detection method and software |
CN112116668A (en) * | 2020-11-23 | 2020-12-22 | 常州微亿智造科技有限公司 | Optical copying method and device for quality inspection and quality inspection equipment |
CN112116668B (en) * | 2020-11-23 | 2021-04-06 | 常州微亿智造科技有限公司 | Optical copying method and device for quality inspection and quality inspection equipment |
CN112764858A (en) * | 2021-01-21 | 2021-05-07 | 深圳鸿瑞自动化科技有限公司 | Machine vision interaction system and operation method thereof |
CN113643250A (en) * | 2021-08-09 | 2021-11-12 | 苏州英诺威视图像有限公司 | Detection method, device, equipment and storage medium |
CN113721072A (en) * | 2021-08-18 | 2021-11-30 | 宁波云太基智能科技有限公司 | Flow measuring method of intelligent measuring instrument |
CN117824499A (en) * | 2023-12-29 | 2024-04-05 | 深圳市吉尔德技术有限公司 | Pearl size measuring method based on machine vision |
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