CN107615627B - Assembling jig for motor - Google Patents

Assembling jig for motor Download PDF

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Publication number
CN107615627B
CN107615627B CN201580079763.2A CN201580079763A CN107615627B CN 107615627 B CN107615627 B CN 107615627B CN 201580079763 A CN201580079763 A CN 201580079763A CN 107615627 B CN107615627 B CN 107615627B
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cam
guide
framework
assembly
linkage mechanism
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CN107615627A (en
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张瑜晖
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Shenzhen A&E Intelligent Technology Institute Co Ltd
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Shenzhen A&E Intelligent Technology Institute Co Ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

An assembly jig of a motor, the motor (200) comprising a skeleton (21) and a core (22), the assembly jig (100,400,500) being used for inserting the skeleton into the core, the assembly jig comprising a press-in assembly (11,41,51) comprising a first linkage mechanism (13,411,511) and a hold-down (15,412) and a guide assembly (12,42,52) comprising a second linkage mechanism (14,421,521) and a guide (16,422); after the framework is inserted into the guide piece along a first direction (Y), the first linkage mechanism drives the pressing piece to press the framework into the iron core along the first direction; and in the process of continuous assembly after the framework is contacted and/or contacted with the iron core, the second linkage mechanism drives the guide piece to be drawn away from the framework along a second direction (X) perpendicular to the first direction. The assembly jig is simple in structure, does not need manual operation, and improves the working efficiency and the installation quality.

Description

Assembling jig for motor
Technical Field
The invention relates to the field of mechanical assembly equipment, in particular to an assembly jig for a motor.
Background
Including a plurality of parts such as stator, rotor in the motor, wherein the stator includes iron core, coil and skeleton, and in motor assembling process, need insert the iron core with the skeleton, then twine the coil on the skeleton again.
For the process of installing the framework, namely the process of inserting the framework into the iron core, wherein the framework is generally made of plastic materials and is easy to shrink and deform, so that the bottom end of the framework is smaller, and the width of the framework is smaller than the width of the iron core.
The existing framework installation is basically completed manually, namely, a worker manually props the bottom end of the framework open and then assembles the framework. Because the plastic material for manufacturing the framework is hard, the bottom end of the framework can be propped open only by spending large force during manual operation, so that the working strength of workers is high, and the production efficiency is low; meanwhile, the problem of low installation quality is easily caused by manual operation.
Disclosure of Invention
In order to solve the problems of low motor installation efficiency, high labor cost and low installation quality in the prior art, the embodiment of the invention provides an assembly jig for a motor.
The technical scheme adopted by the embodiment of the invention for solving the technical problems is to provide an assembly jig of a motor, wherein the motor comprises a framework and an iron core, the assembly jig is used for inserting the framework into the iron core, and the assembly jig comprises a pressing-in component and a guiding component; the pressing-in assembly comprises a first linkage mechanism and a pressing-down piece, and the guiding assembly comprises a second linkage mechanism and a guiding piece; after the framework is inserted into the guide piece along the first direction, the first linkage mechanism drives the pressing piece to press the framework into the iron core along the first direction; and in the process of continuous assembly after the framework is contacted and/or contacted with the iron core, the second linkage mechanism drives the guide piece to be drawn away from the framework along a second direction perpendicular to the first direction.
The assembling jig further comprises a driving assembly, and the driving assembly is used for driving the first linkage mechanism and the second linkage mechanism simultaneously.
The first linkage mechanism comprises a first cam, a first driven wheel and a first connecting block group, the first driven wheel is arranged on the side edge of the first cam in a rolling mode, one end of the first connecting block group is connected with the first driven wheel, and the other end of the first connecting block group is connected with the lower pressing piece; the second linkage mechanism comprises a second cam, a second driven wheel and a second connecting block group, the second driven wheel is arranged on the side edge of the second cam in a rolling mode, one end of the second connecting block group is connected with the second driven wheel, and the other end of the second connecting block group is connected with the guide piece; the driving assembly comprises a rotating shaft and a pull rod, one end of the pull rod is connected to the rotating shaft, the first cam and the second cam are both connected to the rotating shaft, the pull rod is pulled, the first cam rotates to enable the first driven wheel to roll along the lateral edge of the first cam so as to drive the first connecting block group and the lower pressing piece to move along the first direction, and the second cam rotates to enable the second driven wheel to roll along the lateral edge of the second cam so as to drive the second connecting block group and the guide piece to move along the second direction.
Wherein, the equipment tool further includes the support, and the axis of rotation rotates to be supported on the support.
The first linkage mechanism further comprises a first cam frame and a first spring, the first spring is sleeved on the first connecting block group, the first spring, the first driven wheel and the first cam are limited in the first cam frame, and the first spring is always in a compression state in the process that the framework is assembled to the iron core.
The second linkage mechanism further comprises a second cam frame and a second spring, the second spring is sleeved on the second connecting block group, the second spring, the second driven wheel and the second cam are limited in the second cam frame, and the second spring is always in a compressed state.
Wherein, drive assembly further includes the stopper, and the stopper is used for restricting the turned angle of pull rod to the degree of depth of restriction skeleton insertion iron core.
Wherein the first direction is a vertical direction and the second direction is a horizontal direction.
The framework is attached to the first guide surface along the first direction and inserted into the guide piece, and the first guide surface is in tapered guide in the first direction.
The guide piece comprises a second guide surface, when the guide piece is pulled out from the framework along the second direction, the second guide surface is attached to the framework, and the second guide surface is in conical guide in the second direction.
The guide piece comprises a binding surface, and the binding surface is mutually matched with the outer surface of the framework contacted with the binding surface in the process that the framework is inserted into the iron core.
Wherein, the guide assembly includes a plurality of guide members, and the second linkage drives a plurality of guide assemblies and takes out from a plurality of skeletons respectively along the second direction and leaves.
Wherein the driving assembly comprises a first cylinder/electric cylinder and a second cylinder/electric cylinder, the first cylinder/electric cylinder drives the first linkage mechanism, and the second cylinder/electric cylinder drives the second linkage mechanism.
Compared with the prior art, the motor assembly jig provided by the embodiment of the invention comprises a framework and an iron core, wherein the assembly jig is used for inserting the framework into the iron core and comprises a guide assembly and a press-in assembly, the guide assembly comprises a first linkage mechanism and a guide piece, and the press-in assembly comprises a second linkage mechanism and a lower pressing piece; after the framework is inserted into the guide piece along the first direction, the second linkage mechanism drives the pressing piece to press the framework into the iron core along the first direction; in the process of continuous assembly after the framework is contacted with the iron core and/or the iron core is contacted, the first linkage mechanism drives the guide piece to be drawn out from the framework along a second direction perpendicular to the first direction. According to the assembly jig, the lower end of the framework is unfolded through the guide piece, the framework is pressed into the iron core through the pressing piece, the guide piece is pulled out of the framework when the framework is inserted into the iron core through the first linkage mechanism and the second linkage mechanism, manual operation is not needed, the working efficiency and the installation quality are improved, and the assembly jig is simple in structure and easy to achieve.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without inventive efforts based on these drawings:
fig. 1 is a schematic structural view of an assembly jig of a motor according to a first embodiment of the present invention;
fig. 2 is a schematic structural view of a bobbin and a core in the motor of the present invention;
FIG. 3 is a schematic structural view of a guide member in the first embodiment of the assembly jig shown in FIG. 1;
FIG. 4 is a schematic structural diagram of an assembly jig of a motor according to a second embodiment of the present invention;
fig. 5 is a schematic structural view of an electrode assembly jig according to a third embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention, and it is apparent that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
An assembly jig of a motor comprises a framework and an iron core, and is used for inserting the framework into the iron core, wherein the assembly jig comprises a pressing component and a guiding component; the pressing-in assembly comprises a first linkage mechanism and a pressing-down piece, and the guiding assembly comprises a second linkage mechanism and a guiding piece; after the framework is inserted into the guide piece along the first direction, the first linkage mechanism drives the pressing piece to press the framework into the iron core along the first direction; and in the process of continuous assembly after the framework is contacted and/or contacted with the iron core, the second linkage mechanism drives the guide piece to be drawn away from the framework along a second direction perpendicular to the first direction.
The present invention will be described in detail below with reference to specific embodiments.
Referring to fig. 1, fig. 1 is a schematic structural diagram of an assembly jig 100 of a motor according to a first embodiment of the present invention, the assembly jig 100 is used for assembling a motor 200, and the assembly jig 100 is specifically used for inserting a frame 21 into an iron core 22, so that only the frame 21 and the iron core 22 of the motor 200 are illustrated in fig. 1.
The assembly jig 100 includes a press-in assembly 11 and a guide assembly 12, the press-in assembly 11 includes a first linkage mechanism 13 and a pressing member 15, and the guide assembly 12 includes a second linkage mechanism 14 and a guide member 16.
Specifically, the process of assembling the frame 21 and the core 22 using the assembly jig 100 is as follows:
s1: the frame 21 is inserted into the guide 16 in the first direction Y.
Referring to fig. 2, fig. 2 is a schematic structural diagram of a frame and an iron core of the motor according to the present invention. Wherein the width d of the bottom end of the skeleton 211Less than width d of core 222In the assembling process, the frame 21 is expanded and then inserted into the core 22 along the first direction Y, i.e., the vertical direction.
The guide member 16 of the present assembly jig 100 is used to expand the bottom end of the frame 21. Referring to fig. 3, fig. 3 is a schematic structural view of a guide member in the first embodiment of the assembly fixture shown in fig. 1.
The guide member 16 includes a first guide surface 161, against which the frame 21 abutsThe first guiding surface 161 is inserted into the guiding element 16, and the first guiding surface 161 is tapered in the first direction Y, that is, the guiding element 16 has a structure with a narrow top and a wide bottom, and the width of the top is less than or equal to the width d of the bottom end of the framework1So that the frame 21 can be easily inserted into the guide 16; then the framework 21 is attached to the first guide surface 161 and inserted into the guide 16, namely, the lower end of the framework 21 is expanded; the width of the lower surface of the guide 16 is equal to or greater than the width d of the iron core 222So that the lower end of the bobbin 21 can be spread to the width d of the core 222To smoothly insert the core 22.
S2: the first linkage mechanism 13 drives the pressing member 15 to press the framework 21 into the iron core 22 along the first direction Y.
In this step, the pushing member 15 has an acting force in the first direction Y to the framework 21, and in order to ensure the stability of the acting point, the contact surfaces of the pushing member 15 and the framework 21 are mutually attached, and in this embodiment, the pushing member 15 includes a groove, so that the framework 21 can be clamped in the groove, and the framework 21 cannot deviate when moving downwards, and can be smoothly inserted into the iron core 22.
Also contributing to the stability of the downward movement of the bobbin 21, an abutting surface 163 is further included in the guide 16, and the abutting surface 163 and the outer surface of the bobbin 21 in contact therewith are engaged with each other during the insertion of the bobbin 21 into the core 22.
S3: during the process of continuing to assemble after the framework 21 is contacted and/or contacted with the iron core 22, the second linkage mechanism 14 drives the guide piece 16 to pull away from the framework 21 along the second direction X which is perpendicular to the first direction Y.
This step S3 occurs simultaneously as step S2 proceeds, and reference numerals S2 and S3 are provided only for convenience of description and are not used to indicate the precedence relationship thereof. While the holding-down member 15 presses the frame 21 into the iron core 22, the guide 16 is drawn out of the frame 21 so as not to interfere with the mounting of the frame 21 by the guide 16. The process of withdrawing the guide 16 from the second direction X, i.e., the horizontal direction, may be performed continuously in synchronization with the depression of the press 15 in the first direction Y, or may be instantaneously withdrawn after the frame 21 is inserted into a portion of the core 22.
In the present embodiment, to implement steps S2 and S3, the assembly jig 100 further includes a driving assembly 17, and the driving assembly 17 is configured to simultaneously drive the first linkage 13 and the second linkage 14 to implement steps S2 and S3, respectively.
Specifically, the first linkage 13 includes a first cam 131, a first driven wheel 132, and a first connecting block set 133, the first driven wheel 132 is disposed at a side edge of the first cam 131 in a rolling manner, one end of the first connecting block set 133 is connected to the first driven wheel 132, and the other end is connected to the pressing member 15.
The rotation of the first cam 131 causes the first driven wheel 132 to roll along the side edge of the first cam 131, and then drives the first connecting block set 133 and the pressing member 15 to move along the first direction Y, so as to press the framework 21 into the iron core 22.
Wherein the first linkage 13 further includes a first spring 134 and a first rack cam 135, and the first spring 134, the first driven wheel 132 and the first cam 131 are defined in the first rack cam 135, and a shaft of the first cam 131 is fixed to the first rack cam 135.
The first driven pulley 132 is provided to roll on a side edge of the first cam 131 by a first spring 134. One end of the first spring 134 is fixed on the first cam bracket 135, and the other end is fixedly connected with the shaft of the first driven wheel 132, and the thrust of the first spring 134 makes the first driven wheel 132 always cling to the side edge of the first cam 131.
The first spring 134 is sleeved on the first connecting block set 133, and the first connecting block set 133 is fixedly connected to the shaft of the first driven wheel 132. The first follower wheel 132 thus moves both the first connecting block set 133 and the hold-down member 15 in the first direction Y while rolling along the side edge of the first cam 131.
Since the first spring 134 is always in a compressed state during the assembly of the bobbin 21 to the iron core 22, the urging force of the first spring 134 acts on the bobbin 21 through the hold-down 15, enabling it to be inserted into the iron core 22.
The second linkage 14 includes a second cam 141, a second driven wheel 142, and a second connecting block group 143, the second driven wheel 142 is disposed at a side edge of the second cam 141, and one end of the second connecting block group 143 is connected to the second driven wheel 142, and the other end is connected to the guide 16.
The second linkage 14 further includes a second spring 144 and a second cam rack 145, the second spring 144 is sleeved on the second connecting block set 143, and the second spring 144, the second driven wheel 142 and the second cam 141 are limited in the second cam rack 145, the second spring 144 is always in a compressed state.
The operation principle of the second linkage 14 is similar to that of the first linkage 13, and detailed description thereof is omitted.
The first cam 131 in the first linkage 13 and the second cam 141 in the second linkage 14 are driven by the driving component to rotate.
The driving assembly 17 includes a rotating shaft 171 and a pull rod 172, one end of the pull rod 172 is connected to the rotating shaft 171, the first cam 131 and the second cam 141 are both connected to the rotating shaft 171, and when the pull rod 172 is pulled, the first cam 131 rotates to make the first driven wheel 132 roll along the side edge of the first cam 131 to drive the first connecting block set 133 and the lower pressing member 15 to move along the first direction Y, and the second cam 141 rotates to make the second driven wheel 142 roll along the side edge of the second cam 141 to drive the second connecting block set 143 and the guide member 16 to move along the second direction X.
The drive of the first and second linkages 13, 14 is effected by the drive assembly 17 in such a way that the withdrawal of the guide 16 from the second direction X continues in synchronism with the depression of the push-down element 15 in the first direction Y. Referring to fig. 3 again, in order to make the withdrawing of the guiding element 16 in the second direction X smoother, the guiding element 16 further includes a second guiding surface 162, the second guiding surface 162 is also tapered in the second direction X, and when the guiding element 16 is withdrawn from the framework 21 along the second direction X, the second guiding surface 162 is abutted to the framework 21 to be withdrawn.
The driving assembly 17 further includes a stopper 173, and the stopper 173 is used for limiting the rotation angle of the pull rod 172 to limit the depth of the framework 21 inserted into the iron core 22. And ensures the consistency of the manufacturing process, i.e. the insertion depth of the frame 21 into the core 22 is the same each time it is mounted.
The assembly jig 100 further includes a bracket 18, and the rotating shaft 171 of the driving assembly 17 is rotatably supported on the bracket 18, so that the structure of the whole assembly jig 100 is more stable.
Referring to fig. 4, fig. 4 is a schematic structural diagram of an assembly fixture of a motor according to a second embodiment of the present invention. The assembly jig 400 of the present embodiment can simultaneously mount a plurality of frames 21, and also includes a press-in component 41 and a guiding component 42, and the working principle thereof is similar to that of the assembly jig 100, and the description of the same parts is omitted.
The difference is that in the present embodiment, the guiding assembly 42 includes a second linkage 421 and a plurality of guiding elements 422, and the second linkage 421 drives the plurality of guiding elements 422 to respectively draw out from the plurality of frameworks 21 along the second direction X.
The press-in assembly 41 also includes a first linkage mechanism 411 and a pressing member 412, and the first linkage mechanism 411 drives the pressing member 412 to press the plurality of bobbins 21 into the plurality of iron cores 22 along the first direction Y, respectively.
The plurality of frames 21 and the cores 22 are sequentially arranged along the third direction Z, and the corresponding plurality of guides 422 are also sequentially arranged along the third direction, so that the plurality of guides 422 are connected to realize simultaneous driving by the second link mechanism 421. For the lower pressing member 412, a plurality of lower pressing members may be arranged in sequence along the third direction Z and connected to the first linkage 411 together to realize simultaneous driving; it may be provided in an elongated shape extending in the third direction so as to be able to press the plurality of bobbins 21 into the iron core 22 at the same time.
Considering the balance of the assembly jig 400, it is not suitable for mounting too many frames 21, and 2 frames are taken as an example in the present embodiment, and 2 or 3 frames 21 are generally mounted at the same time in actual production.
Referring to fig. 5, fig. 5 is a schematic structural diagram of an electrode assembly fixture according to a third embodiment of the present invention. The assembly jig 500 of the present embodiment can simultaneously mount a plurality of frameworks 21, and also includes a press-in component 51, a guiding component 52 and a driving component 53, the working principle of which is similar to that of the assembly jig 100, and the description of the same parts is omitted.
The difference is that the driving unit 53 includes a first cylinder 531 and a second cylinder 532 in the present embodiment, the first cylinder 531 drives the first linkage 511 of the press-in unit 51, and the second cylinder 432 drives the second linkage 521 of the guide unit 52. Wherein the air cylinder can also be replaced by an electric cylinder.
The motor assembly jig comprises a framework and an iron core, wherein the framework is inserted into the iron core, the assembly jig comprises a guide assembly and a press-in assembly, the guide assembly comprises a first linkage mechanism and a guide piece, and the press-in assembly comprises a second linkage mechanism and a lower pressing piece; after the framework is inserted into the guide piece along the first direction, the second linkage mechanism drives the pressing piece to press the framework into the iron core along the first direction; in the process of continuous assembly after the framework is contacted with the iron core and/or the iron core is contacted, the first linkage mechanism drives the guide piece to be drawn out from the framework along a second direction perpendicular to the first direction. According to the assembly jig, the lower end of the framework is unfolded through the guide piece, the framework is pressed into the iron core through the pressing piece, the guide piece is pulled out of the framework when the framework is inserted into the iron core through the first linkage mechanism and the second linkage mechanism, manual operation is not needed, the working efficiency and the installation quality are improved, and the assembly jig is simple in structure and easy to achieve.
It should be noted that the terms "first", "second", and the like in the embodiments of the present invention are only the letter symbols adopted as needed, and are not limited thereto in practice, and the letter symbols may be used interchangeably.
In the above embodiments, only the embodiments of the present invention have been exemplarily described, but those skilled in the art, after reading the present patent application, may make various modifications to the embodiments of the present invention without departing from the spirit and scope of the embodiments of the present invention.

Claims (12)

1. An assembly jig of a motor, the motor comprises a framework and an iron core, the assembly jig is used for inserting the framework into the iron core, and the assembly jig is characterized by comprising a pressing-in component and a guiding component; the pressing-in assembly comprises a first linkage mechanism and a pressing-down piece, and the guide assembly comprises a second linkage mechanism and a guide piece;
after the framework is inserted into the guide piece along a first direction, the first linkage mechanism drives the pressing piece to press the framework into the iron core along the first direction; in the process of continuing assembling after the framework is contacted with the iron core, the second linkage mechanism drives the guide piece to be drawn out from the framework along a second direction perpendicular to the first direction;
the assembly jig further comprises a driving assembly, wherein the driving assembly is used for simultaneously driving the first linkage mechanism and the second linkage mechanism;
the first linkage mechanism comprises a first cam, a first driven wheel and a first connecting block group, the first driven wheel is arranged on the side edge of the first cam in a rolling mode, one end of the first connecting block group is connected with the first driven wheel, and the other end of the first connecting block group is connected with the lower pressing piece; the second linkage mechanism comprises a second cam, a second driven wheel and a second connecting block group, the second driven wheel is arranged on the side edge of the second cam in a rolling mode, one end of the second connecting block group is connected with the second driven wheel, and the other end of the second connecting block group is connected with the guide piece;
the driving assembly is connected with the first cam and the second cam, the driving assembly drives the first cam to rotate so that the first driven wheel rolls along the lateral edge of the first cam to drive the first connecting block group and the lower pressing piece to move along the first direction, and the second cam rotates so that the second driven wheel rolls along the lateral edge of the second cam to drive the second connecting block group and the guide piece to move along the second direction.
2. The assembly jig of claim 1, wherein the driving assembly comprises a rotating shaft and a pull rod, one end of the pull rod is connected to the rotating shaft, the first cam and the second cam are both connected to the rotating shaft, and when the pull rod is pulled, the first cam rotates and the second cam rotates.
3. The assembly jig of claim 2, further comprising a support, wherein the rotating shaft is rotatably supported on the support.
4. The assembly jig of claim 2, wherein the first linkage mechanism further comprises a first rack cam and a first spring, the first spring is sleeved on the first connecting block set, the first spring, the first driven wheel and the first cam are limited in the first rack cam, and the first spring is always in a compressed state.
5. The assembly jig according to claim 2, wherein the second linkage mechanism further includes a second cam frame and a second spring, the second spring is sleeved on the second connecting block set, the second spring, the second driven wheel and the second cam are limited in the second cam frame, and the second spring is always in a compressed state during the process of assembling the framework to the iron core.
6. The assembly jig of claim 2, wherein the driving assembly further comprises a limiting block, and the limiting block is used for limiting a rotation angle of the pull rod so as to limit a depth of the framework inserted into the iron core.
7. The assembly jig of claim 1, wherein the first direction is a vertical direction and the second direction is a horizontal direction.
8. The assembly jig according to claim 1, wherein the guide member includes a first guide surface, the frame is inserted into the guide member while being fitted to the first guide surface along the first direction, and the first guide surface is guided in a tapered manner in the first direction.
9. The assembly jig of claim 8, wherein the guide member includes a second guide surface, the second guide surface abuts against the frame when the guide member is pulled away from the frame along a second direction, and the second guide surface is tapered in the second direction.
10. The assembly jig of claim 8, wherein the guide member includes an abutting surface, and the abutting surface and the outer surface of the bobbin contacting therewith are engaged with each other during insertion of the bobbin into the core.
11. The assembly jig according to claim 1, wherein the guide assembly includes a plurality of guide members, and the second linkage drives the plurality of guide assemblies to respectively pull out from the plurality of frameworks along the second direction.
12. The assembly jig of claim 1, wherein the driving assembly comprises a first pneumatic/electric cylinder and a second pneumatic/electric cylinder, the first pneumatic/electric cylinder driving the first linkage mechanism while the second pneumatic/electric cylinder driving the second linkage mechanism.
CN201580079763.2A 2015-12-31 2015-12-31 Assembling jig for motor Active CN107615627B (en)

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CN113037025B (en) * 2021-03-09 2024-06-25 深圳市金岷江智能装备有限公司 Iron core assembly device
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