CN107613692B - Shell, manufacturing method thereof and mobile terminal - Google Patents

Shell, manufacturing method thereof and mobile terminal Download PDF

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Publication number
CN107613692B
CN107613692B CN201710928558.XA CN201710928558A CN107613692B CN 107613692 B CN107613692 B CN 107613692B CN 201710928558 A CN201710928558 A CN 201710928558A CN 107613692 B CN107613692 B CN 107613692B
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processed
protected
protection
shell
base body
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CN107613692A (en
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孙毅
唐义梅
蒙海滨
陈仕权
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Guangdong Oppo Mobile Telecommunications Corp Ltd
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Guangdong Oppo Mobile Telecommunications Corp Ltd
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Abstract

The invention provides a shell manufacturing method, which comprises the following steps: providing a shell base body, wherein the shell base body is provided with a part to be processed and a part to be protected adjacent to the part to be processed; forming a protection part on the part to be protected, wherein the area is close to the part to be processed; processing the part to be processed; removing the guard. The invention also provides a shell and a mobile terminal. The invention can improve the processing efficiency of the shell.

Description

Shell, manufacturing method thereof and mobile terminal
Technical Field
The invention relates to the technical field of mobile terminal processing, in particular to a shell manufacturing method, a shell and a mobile terminal with the shell.
Background
In the manufacturing process of the shell of the mobile terminal, the part to be processed and the part to be protected are arranged adjacently, the part to be protected is likely to be influenced by the processing process of the part to be processed, subsequent processing on the part to be protected is likely to be required due to the influence, and the subsequent processing has processing risks, can reduce the processing efficiency of the shell and causes economic loss.
Disclosure of Invention
The invention aims to provide a shell manufacturing method with high processing efficiency, a shell and a mobile terminal with the shell.
The invention provides a shell manufacturing method, which comprises the following steps:
providing a shell base body, wherein the shell base body is provided with a part to be processed and a part to be protected adjacent to the part to be processed;
forming a protection part on the part to be protected, wherein the area is close to the part to be processed;
processing the part to be processed;
removing the guard.
The invention provides a shell which is manufactured by adopting the shell manufacturing method of any one of the above embodiments, the shell comprises a shell base body, the shell base body is provided with a top wall, the part to be processed is a micro-seam empty groove and is positioned on the top wall, the part to be protected is convexly arranged on the top wall, the part to be protected is provided with an outer peripheral wall, and the outer peripheral wall is an arc surface.
The invention provides a mobile terminal which comprises a shell in any one of the above embodiments and a camera, wherein the part to be protected is a boss structure, and the boss structure is provided with a through hole for positioning the camera.
According to the shell, the manufacturing method of the shell and the mobile terminal, the protection piece is arranged between the part to be processed and the part to be protected, and the protection piece can block the part to be processed from influencing the part to be protected in the processing process, so that the structural integrity and the structural precision of the part to be protected are ensured, meanwhile, the subsequent treatment process after the part to be protected is influenced is omitted, and the time and the process are saved. Moreover, after the part to be processed is processed, the protection piece can be easily removed, so that the influence of the protection piece on the shell is reduced.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a flowchart of a method for manufacturing a housing according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a housing according to an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a first housing in step 101 in the housing manufacturing method provided by the present invention.
Fig. 4 is a schematic structural diagram of a second housing in step 101 of the housing manufacturing method provided by the present invention.
Fig. 5 is a view along the X direction in fig. 4.
Fig. 6 is a schematic structural diagram of a first housing in step 102 of the housing manufacturing method provided by the present invention.
Fig. 7 is a schematic structural diagram of a second housing in step 102 of the housing manufacturing method provided by the present invention.
Fig. 8 is a view in the X direction in fig. 7.
Fig. 9 is a schematic structural diagram of a housing according to an embodiment of the present invention.
Fig. 10 is a schematic structural diagram of a mobile terminal according to an embodiment of the present invention.
Fig. 11 is a partially enlarged view of fig. 10.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Furthermore, the following description of the various embodiments refers to the accompanying drawings, which illustrate specific embodiments in which the invention may be practiced. Directional phrases used in this disclosure, such as, for example, "top," "bottom," "upper," "lower," "front," "rear," "left," "right," "inner," "outer," "side," and the like, refer only to the orientation of the appended drawings and are, therefore, used herein for better and clearer illustration and understanding of the invention, rather than to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and is therefore not to be considered limiting of the invention.
Referring to fig. 1 and fig. 2, fig. 1 shows a method 10 for manufacturing a housing according to an embodiment of the present invention, where the method 10 is used for manufacturing a housing. Referring to fig. 2, the housing 100 is formed by machining a metal plate. The housing 100 is applied to a mobile terminal, which may be a mobile phone, a tablet computer, a notebook computer, or the like. The housing manufacturing method 10 includes the following steps.
Step 101, please refer to fig. 2, providing a housing base 110. The housing base 110 has a portion to be processed 120 and a portion to be protected 130 adjacent to the portion to be processed 120.
In one embodiment, referring to fig. 3, the housing 100 is a rear battery cover of a mobile phone. The housing base 110 has a top wall 111, and the top wall 111 may be a large-area cover surface of the housing base 110, and the top wall 111 faces outwards when the housing base is applied to a mobile terminal. The portion to be processed 120 is a micro-slit hollow groove, is located on the top wall 111, and penetrates through the housing base 110. The portion to be protected 130 is protruded from the top wall 111 and is adjacent to the portion to be processed 120. An included angle a is formed between the portion to be protected 130 and the top wall 111. The part to be protected 130 has a peripheral wall 131, and the peripheral wall 131 includes a protection zone 132 adjacent to the part to be processed 120.
Further, referring to fig. 3, the portion to be protected 130 is a camera mounting boss, the portion to be protected 130 has a through hole 133, and the through hole 133 is used for matching with a camera to mount the camera.
Specifically, the housing 100 is made of metal, the housing 100 is a rear battery cover of the mobile terminal, and the housing 100 has a shielding effect on electromagnetic waves, so that an internal antenna of the mobile terminal cannot receive and transmit electric signals. By forming the micro-slit groove 120 (i.e., the portion to be processed 120) in the metal case 100 and filling the micro-slit groove 120 with the adhesive 150, the internal antenna of the mobile terminal can radiate a signal through the micro-slit groove 120. During the process of filling the rubber 150 into the micro-seam empty groove 120, the rubber 150 is likely to overflow and flow to the camera mounting boss 130 (i.e. the portion to be protected 130), so that the camera mounting boss 130 is affected by the rubber 150. An included angle a is formed between the camera mounting boss 130 and the top wall 111, when the rubber material 150 flows to the included angle a, the rubber material 150 on the camera mounting boss 130 is removed by adopting a polishing mode, the included angle a between the camera mounting boss 130 and the top wall 111 is difficult to polish, if the included angle a is polished forcibly, the camera mounting boss 130 is possibly over-polished, the structure of the camera mounting boss 130 is deformed, and the integral appearance and the forming precision of the shell are influenced.
In another embodiment, referring to fig. 4 and 5, the housing 100 is a rear battery cover of a mobile phone. The housing base 110 has a top wall 111, the top wall 111 may be a cover surface with a large area of the housing base 110, and when the housing base is applied to a mobile terminal, the top wall 111 is an appearance surface. The portion to be processed 120 is a colored region of the top wall 111, which requires a process such as anodic oxidation to dye the housing. The portion to be protected 130 is an identification area of the top wall 111, and the identification area is an area on the housing where characters are engraved, logo is printed, trademarks are printed, and the like. The identification region need not be dyed. When the portion to be protected 130 is only several or several tens of micrometers away from the portion to be processed 120, it is difficult for the portion to be protected 130 to avoid the influence of the processing process of the portion to be processed 120.
In one embodiment, the housing 100 is a rear cover of a battery, and the step 101 of providing the housing base 110 includes the following steps.
Step 1, cutting a shell raw material, and performing multiple times of die stamping to form a shell plate material with uniform thickness, wherein the shell raw material is made of a metal material.
Step 2, using a Computer Numerical Control (CNC) machine to machine, mill, grind, cut, etc. the shell blank to form a shell brown stock.
And 3, forging the shell rough blank to form the part to be protected 130.
And 4, performing injection molding on the shell rough blank in a mold, wherein the injection molded plastic material is resin.
And 5, placing the shell rough blank on a computer numerical control machine tool, and forming a part to be processed 120 on the shell rough blank by using a CNC milling cutter so as to form the shell base body 110.
Referring to fig. 1, the method 10 for manufacturing the housing includes the following steps.
102, forming a protection part 140 on the part to be protected 130 in an area close to the part to be processed 120.
In the present embodiment, by providing the guard 140 between the part to be processed 120 and the part to be protected 130, the guard 140 can prevent the influence of the processing process of the part to be processed 120 on the part to be protected 130, thereby ensuring the structural integrity and the structural accuracy of the part to be protected 130, and simultaneously saving the subsequent processing process after the part to be protected 130 is influenced, thereby saving time and process steps.
The material, structure, forming process and specific location of the protection element 140 are not limited in this application. The protection member 140 may be attached to the portion to be protected 130, wherein the protection member 140 may be formed into a film shape first and then attached to the portion to be protected 130, may be formed into a film shape directly on the portion to be protected 130, may be disposed between the portion to be processed 120 and the portion to be protected 130, and does not contact the portion to be protected 130, and so on, as long as the protection member 140 can block the influence of the glue on the portion to be protected 130. The present application is specifically illustrated by the following examples, but the present application includes, but is not limited to, the following examples.
In one possible embodiment, referring to fig. 6, the step 102 of forming the protection component 140 in the protection zone 132 includes: step 1021, forming the protection element 140 on the protection area 132.
In this embodiment, since the protection region 132 is close to the part to be processed 120, the protection element 140 is formed in the protection region 132, so that the influence of glue or the like on the part to be protected 130 can be blocked, the arranged protection element 140 can be reduced, the process and difficulty are simplified in the case that the process of arranging the protection element 140 is difficult, the process cost is saved in the case that the price of the protection element 140 is high, and the risk of the interference of the protection element 140 on the part to be protected 130 or other structures is reduced in the case that the protection element 140 has a slight influence on the part to be protected 130 or other structures.
In a first embodiment, referring to fig. 6, the step 1021 of forming the protection component 140 in the protection region 132 includes the following steps.
Step 11, providing a protective medium, wherein the protective medium is in a liquid state.
Step 12, coating the protective medium on the protective area 132.
Step 13, curing the protective medium to form the protective member 140 on the protective region 132.
In a second embodiment, referring to fig. 6, the step 1021 of forming the protection element 140 in the protection region 132 includes: the protection member 140 is attached to the protection region 132, wherein the protection member 140 is a protection film in the form of a film.
The protective element 140 in the film shape can be attracted to the outer peripheral wall 131 due to electrostatic attraction or magnetic attraction, so that the protective element 140 in the film shape can be directly attached to the protective area 132 without coating adhesive on the surface of the protective element 140, thereby avoiding increasing secondary pollution to the portion to be protected 130. Preferably, the protection element 140 is made of a magnetic material, and since the housing base 110 is made of a metal material, the protection element 140 is attached to the protection region 132 due to a magnetic attraction force, and after the processing of the to-be-processed portion 120 is finished, the protection element 140 is directly torn off from the protection region 132 without leaving any residue.
In a third embodiment, referring to fig. 7 and 8, the housing base 110 further has a connecting portion 112. The connecting portion 112 is located between the portion to be processed 120 and the portion to be protected 130.
Step 1021, the step of forming the protection element 140 on the protection area 132 includes: the guard 140 is fixed to the connection portion 112.
In this embodiment, referring to fig. 9 and 10, the protection component 140 may be a baffle structure or other structures, and is intercepted between the to-be-processed portion 120 and the to-be-protected portion 130. The protection member 140 may be fixed to the connection portion 112 by adhesion, magnetic attraction, vacuum attraction, external force, or the like, so as to block the processing of the portion to be processed 120 from affecting the portion to be protected 130.
Referring to fig. 1, the method 10 for manufacturing the housing includes the following steps.
And 103, processing the part to be processed 120.
The present application does not limit the specific structure of the portion to be processed 120, and does not limit the specific processing procedure of the portion to be processed 120. The portion to be processed 120 may have a planar or arc structure, or may have a patterned groove structure, a raised structure, a rough surface, or the like. The present application is specifically illustrated by the following two examples, but the present application includes, but is not limited to, the following examples.
In one embodiment, referring to fig. 3, the portion to be processed 120 is a micro-slit cavity 120. The step 103 of machining the portion to be machined 120 includes the following steps.
Step 21, filling the micro-seam empty groove 120 with the glue 150, and filling the micro-seam empty groove 120 with the glue;
and step 22, polishing the sizing material 150 overflowing from the micro-seam empty groove 120.
Specifically, the micro-seam groove 120 is filled with the glue material 150 to fill the micro-seam groove 120, the glue material 150 is cured to seal the micro-seam groove 120, and the glue material 150 overflowing from the micro-seam groove 120 is polished to remove the glue material 150 overflowing from the micro-seam groove 120.
In this structure, before the portion to be processed 120 is coated with the glue 150, the protection member 140 is disposed between the portion to be processed 120 and the portion to be protected 130. Due to the blocking effect of the protection part 140, the glue 150 is not sprayed on the part to be processed 130 during the surface treatment of the part to be processed 120, so that the part to be protected 130 is protected from being affected.
In another embodiment, referring to fig. 4 and 5, the portion to be processed 120 is a colored region of the top wall 111, and the colored region needs to be subjected to a process such as anodic oxidation to dye the top wall 111. The portion to be protected 130 is an identification area of the top wall 111, and the identification area is an area on the top wall 111 where characters are engraved, logo is printed, trademarks are printed, and the like.
The step 103 of machining the portion to be machined 120 includes the following steps.
Step 31, grinding the colored region 120. The colored region 120 of the top wall 111 is ground so that the colored region 120 of the top wall 111 is uniform.
Step 32, polishing the colored region 120 to make the colored region 120 of the top wall 111 smoother.
Step 33, sandblasting said colored region 120 to roughen said colored region 120 of said top wall 111 for coloring.
Step 34, anodizing the colored region 120 to color the colored region 120 of the top wall 111.
Specifically, the housing 100 is a rear battery cover, the to-be-processed portion 120 is an external surface of the rear battery cover, and the external surface of the rear battery cover and the surface of the rear battery cover covering the electronic component face away from each other.
Referring to fig. 1, the method 10 for manufacturing the housing includes the following steps.
Step 104, removing the protection member 140 to reduce the influence of the protection member 140 on the structure of the housing 100.
First embodiment
Step 104, the step of removing the guard comprises the following steps.
And 41, spraying liquid to the protection piece, wherein the protection piece is dissolved with the liquid.
In one embodiment, the material of the protection member 140 is hydrosol. The hydrosol is sprayed on the protection zone 132 of the portion to be protected 130 to form a protection member 140 on the protection zone 132. The hydrosol may be emulsified with acrylic or polyurethane resins. The hydrosol may be dissolved in water or an aqueous solution.
In another embodiment, the protecting member 140 is made of oil gel. The main component of the oil gel may be acrylic acid or urethane, and may be dissolved using an oily solvent (e.g., toluene, DMF, methyl ethyl ketone, etc.).
Step 42, removing the liquid and the guard 140 dissolved in the liquid.
In one embodiment, the step of removing the protection member 140 comprises removing the protection member 140 with water. The hydrosol may be dissolved in water due to its characteristics, and after the portion to be processed 120 is processed, the hydrosol may be soaked in water, so that the protection member 140 and the rubber compound and the like disposed on the protection member 140 may be removed together, thereby preventing the rubber compound and the like from affecting the portion to be protected 130 and reducing the risk of interference of the protection member 140 with the housing 100.
In another embodiment, the step of removing the protection member 140 comprises removing the protection member 140 with an oily solvent.
Second embodiment
Step 104, the step of removing the guard comprises the following steps.
Step 51, heating the guard to make the guard in a molten state.
In the present embodiment, the material of the guard 140 is thermosol. Hot melt adhesives are thermoplastic resins, the main component of which can be polyvinyl butyral (PVB), which can be dissolved using methanol/ethanol/ether solvents.
The shield is removed from the molten state, step 52.
The step of removing the guard 140 includes: the guard 140 is removed by heating and wiping.
Third embodiment
In the step 104 of removing the protection member 140, the protection member 140 is peeled off from the portion to be protected 130, and the protection member 140 is a peelable adhesive.
In this embodiment, the protection member 140 is peeled off from the portion to be protected 130. The peelable glue can be sprayed on the protective area 132 of the part to be protected 130 to form a protective coating, and the protective coating can be quickly dried at normal temperature and can be completely peeled off from the part to be protected 130 after being dried to form a film, so that the process is simple and the peelable glue can be cleaned without water or solvents.
Referring to fig. 11, fig. 11 is a housing 100 according to an embodiment of the disclosure. The housing 100 is manufactured by the housing manufacturing method 10 according to any of the above embodiments.
The housing 100 includes a housing base 110. The housing base 110 has a top wall 111. The portion to be processed 120 is a micro-slit hollow groove and is located on the top wall 111. Treat that protection portion 130 is protruding to be located roof 111, treat that protection portion 130 has periphery wall 131, periphery wall 131 is the cambered surface.
Optionally, the portion to be protected 130 is a boss structure, and has a through hole 133, and the through hole 133 is used for positioning an electronic component. The electronic element can be a camera assembly, a flash lamp, a fingerprint identification assembly, a key and the like.
Optionally, the portion to be protected 130 has a protection zone 132. The guard region 132 is connected to the top wall 111 and is adjacent to the part to be processed 120. The guard 132 is a curved surface. A chamfer 113 is formed between the guard 132 and the top wall 111.
In one embodiment, the housing 100 is a metal housing, and the portion to be processed 120 may be an antenna micro-slit cavity for radiating a signal. The portion 130 to be protected is a crater-shaped camera mounting boss for positioning the camera. A chamfer 113 is formed between the peripheral wall 131 of the portion to be protected 130 and the top wall 111. In the manufacturing method of the housing 100, the micro-slit groove 120 and the camera mounting boss 130 are formed, and the distance between the micro-slit groove 120 and the camera mounting boss 130 is 100 um-2 mm. In order to seal the micro-seam groove 120, glue is filled into the micro-seam groove 120, and during the glue filling process, the glue is likely to overflow the micro-seam groove 120, and the micro-seam groove 120 is closely spaced to the camera mounting boss 130, so that the glue is likely to flow into the chamfer 113 between the camera mounting boss 130 and the top wall 111. Once the glue flows into the chamfer 113, the glue needs to be ground away by sanding, but the sanding process may damage the top wall 111 and the camera mounting boss 130, resulting in a reduction in the texture and accuracy of the housing 100, as well as reducing the efficiency of the processing of the housing 100.
In the present embodiment, the guard 140 is attached to the chamfer 113 before the filling of the micro-gap groove 120. When the micro-seam groove 120 is filled with glue, the glue overflows the micro-seam groove 120 and flows to the camera mounting boss 130, and the glue first encounters the protection part 140 and stays and solidifies on the protection part 140, so that the glue does not flow to the chamfer 113. The guard 140 is a peelable material. After the filling process of the micro-seam empty groove 120 is finished, the protection part 140 is removed, so that the protection part 140 and the glue can be removed together, and the chamfer 113 is prevented from being influenced by the glue.
Please refer to fig. 1-11, and fig. 10 and 11 are a mobile terminal 200 according to an embodiment of the present application. The mobile terminal 200 may be any device with communication and storage functions, such as: the system comprises intelligent equipment with a network function, such as a tablet personal computer, a mobile phone, an electronic reader, a remote controller, a personal computer, a notebook computer, vehicle-mounted equipment, a network television, wearable equipment and the like.
The mobile terminal 200 includes the housing 100 according to any of the above embodiments, and further includes a camera 210, the portion to be protected 130 is a boss structure and has a through hole 133, and the through hole 133 is used to position the camera 210.
In this embodiment, before the part to be processed 120 is processed, the protection piece 140 is disposed between the part to be processed 120 and the part to be protected 130, and the protection piece 140 can block the influence on the part to be protected 130 when the part to be processed 120 is processed, so that the structural integrity and the structural accuracy of the part to be protected 130 are ensured, and meanwhile, the subsequent treatment process after the part to be protected 130 is influenced is omitted, thereby saving time and working procedures. After the machining of the portion to be machined 120 is completed, the guard 140 is removed to reduce the influence of the guard 140 on the structure of the housing 100.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention.

Claims (4)

1. A shell manufacturing method is characterized by comprising the following steps:
providing a shell base body, wherein the shell base body is provided with a part to be processed and a part to be protected adjacent to the part to be processed;
forming a protection part on the part to be protected, wherein the area is close to the part to be processed;
processing the part to be processed;
removing the guard;
in the step of providing the shell base body, the part to be processed is a micro-seam empty groove, the part to be protected is provided with an outer peripheral wall, and the outer peripheral wall comprises a protection area close to the part to be processed; wherein the distance between the part to be protected and the part to be processed is only several micrometers to dozens of micrometers;
forming a protection piece on the protection part in the area close to the part to be processed, wherein the protection piece is formed on the protection area;
wherein the step of machining the portion to be machined includes:
filling the micro-seam empty groove with a sizing material to fill the micro-seam empty groove;
polishing the sizing material overflowing from the micro-seam empty groove; the built-in antenna of the mobile terminal radiates signals through the micro-slit empty slot;
in the step of providing the shell base body, the part to be protected is a boss structure, the boss structure is provided with a through hole, the through hole is used for mounting a camera, and an included angle a is formed between the boss structure and the top wall of the shell base body;
wherein, in the step of forming the protection piece in the protection area, the protection piece is attached to the protection area, and the protection piece is a protection film; the protective film is made of a magnetic material, the shell body is made of a metal material, and the protective film is attached to the protective area due to magnetic attraction, so that the surface of the protective film is not required to be coated with adhesive, and secondary pollution to a part to be protected is avoided;
wherein, in the step of providing the housing base body, the housing base body has a top wall, and the portion to be processed is a colored region on the top wall;
the step of machining the portion to be machined includes: grinding the colored region; polishing the colored region; sandblasting the colored region; anodizing the colored region;
in the step of providing the shell base body, the part to be protected is a mark area close to the part to be processed, and the mark area does not need to be colored.
2. The method of manufacturing a housing of claim 1,
in the step of providing the shell base body, the shell base body is further provided with a connecting part, and the connecting part is positioned between the part to be processed and the part to be protected;
in the step of molding the protection member in the protection zone, the protection member is fixed to the connecting portion.
3. A shell, characterized in that, made by the shell manufacturing method of any one of claims 1 to 2, the shell comprises a shell base body, the shell base body is provided with a top wall, the part to be processed is a micro-seam empty groove and is positioned on the top wall, the part to be protected is convexly arranged on the top wall, the part to be protected is provided with a peripheral wall, and the peripheral wall is an arc surface.
4. A mobile terminal, characterized in that the mobile terminal comprises the housing of claim 3, and further comprises a camera, the portion to be protected is a boss structure, the boss structure has a through hole, and the through hole is used for positioning the camera.
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