Simple and easy integrated form river course sludge treatment equipment
Technical Field
The invention relates to a simple integrated river sludge treatment device, which is suitable for the technical field of river sludge treatment.
Background
Several urban municipal facilities are important guarantees for building urban material civilization and mental civilization, are the basis of city development, are a key facility for continuously maintaining urban sustainable development, and mainly comprise various engineering systems such as traffic, water supply, drainage, gas, environmental sanitation, power supply, communication, disaster prevention, landscaping and the like; the engineering that wherein water supply and drainage related to is city river channel irrigation canals and ditches, city river channel irrigation canals and ditches mainly are used for the water supply and drainage in the city, and city river channel irrigation canals and ditches play important role to city ecological environment and people daily life, but because city river channel irrigation canals and ditches width is not long and river velocity is mild, the mud pile will appear in city river channel irrigation canals and ditches bottom surface after a period of time, if do not carry out the desilting processing for a long time, will cause the existing of river course jam, river water rising and quality of water variation.
At present, manual dredging is adopted for dredging of small urban river channels, engineering machinery is adopted for dredging of medium and large urban river channels, manual dredging is low in efficiency, time and labor are wasted, and the traditional river channel dredging engineering machinery is complex in structure, single in function, poor in motion flexibility and easy to cause resource waste.
Disclosure of Invention
The invention provides a simple integrated river sludge treatment device which is simple in structure, complete in function and good in movement flexibility, improves dredging efficiency, avoids resource waste, and is suitable for dredging work of various river channels.
The technical scheme adopted by the invention for solving the technical problems is as follows: a simple and easy integrated form river course sludge treatment equipment includes:
the fishing device comprises a portal bracket, wherein a beam on the portal bracket is hoisted with a fishing mechanism which can move left and right on the beam, and the fishing mechanism comprises a telescopic rod and a mud fishing claw arranged at the bottom of the telescopic rod;
the supporting plate is movably arranged in the middle of the door-shaped bracket back and forth;
the crushing mechanism is arranged below the mud scooping claw on the supporting plate, and a crushing cavity and a filter cavity which is separated from the crushing cavity by a filter plate and is arranged at the bottom of the crushing cavity are arranged in the crushing mechanism;
the concentration mechanism comprises a primary filter assembly and an extrusion assembly which are sequentially connected, and the filter cavity is communicated with the primary filter assembly through a sludge discharge pipe;
the front end of the conveying mechanism is connected with the extrusion mechanism, and the rear end of the conveying mechanism directly extends to the outer side of the supporting plate.
Further, a bar-shaped through hole is formed in a cross beam of the door-shaped support, a ball screw is arranged above the bar-shaped through hole, and the fishing mechanism penetrates through the bar-shaped through hole and is connected to a ball nut of the ball screw;
the end part of the ball screw is connected with a driving mechanism.
Furthermore, the mud salvaging claw comprises a pair of claw pieces hinged to the bottom end of the telescopic rod, the outer sides of the claw pieces are connected with hydraulic cylinders, and the bottom ends of the claw pieces are provided with slotting tools;
the base of the hydraulic cylinder is hinged to the lower end of the telescopic rod, and the end part of a piston rod of the hydraulic cylinder is hinged to the outer side of the claw piece.
Furthermore, the crushing roller with a plurality of cutting knives on the outer wall is arranged in the crushing cavity, the filter cavity is arranged below the crushing cavity, the bottom of the filter cavity is an inclined bottom plate, and one end of the sludge discharge pipe is arranged on one lower side of the inclined bottom plate.
Further, the primary filter assembly comprises a primary filter driving roller and two primary filter guide rollers which are distributed in a triangular shape, and a cloth mesh bag wound on the outer side of the primary filter driving roller and the two primary filter guide rollers;
the upper surface of the primary filter assembly is obliquely arranged, and the height of the primary filter driving roll is higher than the heights of the two primary filter guide rolls.
Further, the extrusion assembly comprises an extrusion roller, an extrusion driving roller, a plurality of extrusion guide rollers and an extrusion belt wound on the extrusion driving roller and the extrusion guide rollers, the extrusion roller is arranged above the extrusion belt, and the extrusion guide rollers are arranged on the rear side of the extrusion roller;
the extrusion guide roller is obliquely arranged above the part of the rear side of the extrusion roller.
Further, the conveying mechanism comprises three driving rollers and a conveying belt wound on the driving rollers, and the driving rollers are respectively arranged at two ends of the front side of the concentration mechanism and the right side of the supporting plate;
the height of the driving roller positioned on one side of the supporting plate is lower than the heights of the other two driving rollers;
the bottom side of the driving roller at the right end of the front side of the concentration mechanism is provided with a guide driving roller, and the conveying belt penetrates through the driving roller and the guide driving roller to be wound on the three driving rollers.
Furthermore, two parallel supporting rods are arranged on two sides of a cross beam of the door-shaped support, a main rod is arranged in the middle of each supporting rod, and the upper part and the lower part of each supporting rod are of telescopic structures.
Further, the backup pad sets up between two mobile jib through the slide mechanism of its both sides, slide mechanism includes the sliding tray and sets up the electric putter, the slider of rear end at its inside front end, the rear end outside of sliding tray is fixed at the mobile jib inboardly, slider fixed connection is at the side rear end of backup pad.
Furthermore, the bottom of branch is provided with the triangle-shaped support, and the bottom of triangle-shaped support is provided with a pair of walking wheel.
After the technical scheme is adopted, the fishing mechanism, the crushing device, the concentration mechanism and the conveying mechanism are integrated, the structure is simple, the fishing mechanism can quickly take out sludge from the bottom of a river channel, the crushing mechanism can crush waterweeds and garbage in the sludge, large solids in the sludge can be crushed, the sludge can be conveniently concentrated, the concentration efficiency and effect are improved, the concentration quality can be improved through the two-stage concentration device, the dryness of the sludge after concentration is ensured, the next treatment of the sludge is facilitated, the conveying mechanism can directly convey the concentrated sludge to the outer side of the river channel, the functions are complete, the movement flexibility is high, the sludge dredging device is applicable to different river channel sludge treatments, the dredging efficiency is improved, and the waste of resources is reduced.
Drawings
FIG. 1 is a schematic structural diagram of a simple integrated riverway sludge treatment device according to the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
FIG. 3 is an enlarged view of portion B of FIG. 1;
FIG. 4 is a top view of the supporting plate mechanism of the simple integrated riverway sludge treatment device according to the present invention;
FIG. 5 is a left side view of the mechanism on the support plate in the simple integrated riverway sludge treatment apparatus according to the present invention;
FIG. 6 is a top view of a cross beam of the simple integrated riverway sludge treatment device according to the invention;
in the figure: 1. the device comprises a door-shaped support, 2 parts of a cross beam, 3 parts of a fishing mechanism, 4 parts of an expansion link, 5 parts of a mud fishing claw, 6 parts of a support plate, 7 parts of a crushing cavity, 8 parts of a filter plate, 9 parts of a filter cavity, 10 parts of a primary filter assembly, 11 parts of an extrusion assembly, 12 parts of a mud discharge pipe, 13 parts of a conveying mechanism, 14 parts of a strip-shaped through hole, 15 parts of a ball screw, 16 parts of a driving mechanism, 17 parts of a claw flap, 18 parts of a hydraulic cylinder, 19 parts of an insertion knife, 20 parts of a cutting knife, 21 parts of a crushing roller, 22 parts of an inclined bottom plate, 23 parts of a booster pump, 24 parts of a primary filter driving roller, 25 parts of a primary filter guide roller, 26 parts of a cloth mesh bag, 27 parts of an extrusion roller, 28 parts of an extrusion driving roller, 29 parts of an extrusion guide roller, 30 parts of an extrusion belt, 31 parts of a driving roller, 32 parts of a conveying belt, 33 parts of a guide driving roller, 34.
Detailed Description
In order that the present invention may be more readily and clearly understood, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments that are illustrated in the appended drawings.
As shown in fig. 1 to 6, a simple integrated river sludge treatment device includes:
the device comprises a portal bracket 1, wherein a beam 2 on the portal bracket 1 is hoisted with a salvaging mechanism 3 which can move left and right on the beam 2, and the salvaging mechanism 3 comprises an expansion link 4 and a mud salvaging claw 5 arranged at the bottom of the expansion link 4;
the supporting plate 6 is movably arranged in the middle of the door-shaped bracket 1 in the front-back direction;
the crushing mechanism is arranged below the mud scooping claw 5 on the supporting plate 6, and is internally provided with a crushing cavity 7 and a filter cavity 9 which is separated from the crushing cavity 7 by a filter plate 8 and is arranged at the bottom of the crushing cavity 7;
the concentration mechanism comprises a primary filter assembly 10 and an extrusion assembly 11 which are connected in sequence, and the filter cavity 9 is communicated with the primary filter assembly 10 through a sludge discharge pipe 12;
and the front end of the conveying mechanism 13 is connected with the extrusion mechanism 11, and the rear end of the conveying mechanism 13 directly extends to the outer side of the supporting plate 6.
A bar-shaped through hole 14 is formed in the cross beam 2 of the door-shaped support 1, a ball screw 15 is arranged above the bar-shaped through hole 14, and the fishing mechanism 3 is connected to a ball nut of the ball screw 15 through the bar-shaped through hole 14; the rotation of the ball screw 15 can drive the fishing mechanism 3 to move left and right, so that the replacement of the sludge fishing position is realized, and the dredging efficiency is improved.
The end of the ball screw 15 is connected with a driving mechanism 16, the driving mechanism 16 is used for providing power for the ball screw 15, and specifically, the driving mechanism is a motor.
The mud salvaging claw 5 comprises a pair of claw pieces 17 hinged to the bottom end of the telescopic rod 4, the outer sides of the claw pieces 17 are connected with hydraulic cylinders 18, and the bottom ends of the claw pieces 17 are provided with slotting tools 19; the hydraulic cylinder 18 can control the clamping of the claw flaps, so that the grabbing and releasing of the sludge are realized, the slotting tool 19 can facilitate the claw flaps 17 to be inserted into the sludge at the river bottom, and the convenience of dredging is improved.
The base of the hydraulic cylinder 18 is hinged at the lower end of the telescopic rod 4, and the end part of the piston rod of the hydraulic cylinder 18 is hinged with the outer side of the claw piece.
Specifically, the extension rod 18 is a cylinder.
Be provided with the crushing roller 21 that has a plurality of cutting knives 20 on the outer wall in broken chamber 7, filter chamber 9 sets up in the below in broken chamber 7, and its bottom is hang plate 22, the one end setting of mud pipe 12 is in hang plate 22 one side on the low side, and the crushing roller 21 that has cutting knife 20 can smash great impurity in the mud fast, is convenient for carry out concentration on next step, and the bottom of filter chamber 9 adopts hang plate 22 can flow mud toward one side at mud pipe 12 place, improves the effect of blowdown.
Specifically, the direction of cutting knife 20 is the same with the length direction of crushing roller 21, can improve kibbling effect to can be provided with booster pump 23 on mud pipe 12, can further improve the effect of blowdown, then improve sludge treatment's efficiency.
The primary filter assembly 10 comprises a primary filter driving roller 24 and two primary filter guide rollers 25 which are distributed in a triangular shape, and a cloth mesh bag 26 wound on the outer side of the primary filter driving roller and the two primary filter guide rollers; the position that mud reachd the prefiltration subassembly 10 can tentatively dewater mud, reduces the water content of mud.
The upper surface of the primary filter assembly 10 is inclined, the primary filter driving roll 24 is higher than the two primary filter guide rolls 25, the inclined arrangement can improve the dewatering effect in the sludge, and the water flows down to the lower end.
The extrusion assembly 11 comprises an extrusion roller 27, an extrusion driving roller 28 and a plurality of extrusion guide rollers 29, and an extrusion belt 30 wound on the extrusion driving roller 28 and the extrusion guide rollers 29, wherein the extrusion roller 27 is arranged above the extrusion belt 30, and the extrusion guide rollers 29 are arranged at the rear side of the extrusion roller 27;
the extrusion guide roll 29 is obliquely arranged above the part of the rear side of the extrusion roll 27, the water removal effect can be further improved by the position as well as the primary filter assembly 10, and the extrusion roll 27 can extrude the sludge to extrude the water in the sludge completely.
Specifically, the height of the rear end of the extrusion assembly 11 is lower than the height of the front end of the primary filter assembly 10, so that sludge can fall onto the extrusion assembly 11 from the primary filter assembly 10 conveniently.
The conveying mechanism 13 comprises three driving rollers 31 and a conveying belt 32 wound on the driving rollers 31, and the driving rollers 31 are respectively arranged at two ends of the front side of the concentration mechanism and at the right side of the supporting plate 6;
the height of the driving roller 31 positioned at one side of the supporting plate 6 is lower than the height of the other two driving rollers 31;
the bottom side of the driving roller 31 at the right end of the front side of the concentrating mechanism is provided with a guide driving roller 33, the conveying belt 32 penetrates through the driving roller 31 and the guide driving roller 33 to be wound on the three driving rollers 31, and the conveying mechanism 13 can directly convey the concentrated sludge to the outer side of a river channel, so that the convenience and the rapidness are realized.
2 both sides of crossbeam of door type support 1 are two parallel branches 34, and the centre of branch 34 is mobile jib 35, and upper and lower is extending structure, and its height can be adjusted according to the particular case in river course to door type support 1, is convenient for be applicable to in the river course desilting of difference handles.
Specifically, the support rod 34 may be a bidirectional telescopic device such as a bidirectional cylinder or a bidirectional hydraulic cylinder.
The slide mechanism setting of backup pad 6 through its both sides is between two mobile jib 35, slide mechanism includes sliding tray 36 and sets up the electric putter 37, the slider 38 of rear end at its inside front end, the rear end outside of sliding tray 36 is fixed at the mobile jib 35 inboardly, slider 38 fixed connection utilizes electric putter 37 to promote the removal of backup pad 6 at the side rear end of backup pad 6, is convenient for drag for mud claw 5 when backup pad 6 antedisplacement and reciprocates and carry out work, and can make when backup pad 6 antedisplacement drag for mud claw 5 and put into rubbing crusher structure with its inside mud.
The bottom of branch 34 is provided with triangle-shaped support 39, and the bottom of triangle-shaped support 39 is provided with a pair of walking wheel 40, is convenient for remove whole sludge treatment equipment, improves its flexibility.
Specifically, the end portions of the crushing roller 21, the primary filter drive roller 24, the squeezing roller 27, and the squeezing drive roller 28 are connected to the drive mechanism 16, respectively, and the drive mechanism 16 is a drive member such as a motor.
In addition, the treatment device also comprises a controller, the controller is respectively and electrically connected with the air cylinder, the driving part 16, the hydraulic cylinder 18 and the electric push rod 37, the automatic control of the whole treatment device can be realized through the controller, the intelligent degree is high, the time and the labor are saved, and the dredging efficiency is further improved.
Specifically, the controller is, but not limited to, an 80C51 single chip microcomputer.
When dredging a river channel, the door-shaped bracket 1 is spanned on two sides of the river channel on the bank, the extension of a starting cylinder is controlled, a mud fishing claw 5 is descended to extend into the bottom of the river, a hydraulic cylinder 18 is contracted, the mud fishing claw 5 is opened to be inserted into sludge, then the hydraulic cylinder 18 is extended to grab the sludge, the cylinder is contracted, the mud fishing claw 5 is ascended, then an electric push rod 37 is controlled to extend, a supporting plate 6 is pushed to move backwards, the mud fishing claw 5 is loosened to put the sludge into a crushing mechanism to be crushed, then the sludge falls into a filter cavity 9 through the filtration of a filter plate 8, then the sludge is introduced into a cloth mesh bag 26 on a primary filter assembly 10 through a drain pipe 12, a primary filter driving roller 24, an extrusion driving roller 28 and an extrusion roller 27 are started to rotate, then the sludge is subjected to primary dewatering of the cloth mesh bag 26 and then falls onto an extrusion assembly 11, the sludge is extruded after secondary dewatering, so that a large amount, and fall to conveying mechanism 13, utilize conveying mechanism 13 to carry to the river course outside, convenient operation is simple. Drag for the mud during operation once more, rotate ball 15, will drag for mud claw 5 and remove about, can transversely carry out the desilting to whole river course and handle, and walking wheel 40 can drive whole processing apparatus and remove along the river course, realizes the desilting work of whole river course. When dragging for mud claw 5 and being in dragging for the mud state, backup pad 6 is located the front side of door type support 1 through electric putter 37's drive, avoids blockking to drag for mud claw 5 work.
The above embodiments are described in further detail to solve the technical problems, technical solutions and advantages of the present invention, and it should be understood that the above embodiments are only examples of the present invention and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.