CN107587098A - A kind of supersonic flame sprayer of compound regulation - Google Patents

A kind of supersonic flame sprayer of compound regulation Download PDF

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Publication number
CN107587098A
CN107587098A CN201710746156.8A CN201710746156A CN107587098A CN 107587098 A CN107587098 A CN 107587098A CN 201710746156 A CN201710746156 A CN 201710746156A CN 107587098 A CN107587098 A CN 107587098A
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China
Prior art keywords
plate
bottom plate
flexible pipe
fixed
supersonic flame
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Application number
CN201710746156.8A
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Chinese (zh)
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CN107587098B (en
Inventor
程敬卿
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Anhui Ding Heng Manufacturing Technology Research Institute Co Ltd
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Anhui Ding Heng Manufacturing Technology Research Institute Co Ltd
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Publication of CN107587098A publication Critical patent/CN107587098A/en
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Abstract

The present invention relates to a kind of supersonic flame sprayer of compound regulation, including bottom plate, two symmetrical spray stations are fixed with bottom plate;Spray station includes the clamping device being fixed on bottom plate, the Mobile base being slidably mounted on bottom plate, Mobile base is connected with drive device, spray gun is installed on Mobile base, arc is installed on spray gun, arc is provided with the even through hole being spaced apart, through hole is connected with flexible pipe and described flexible pipe is connected with air exhauster, and the air outlet of air exhauster is connected with tank by conduit;The fixed switching device that left and right sides flexible pipe is connected with air exhauster on bottom plate.The present invention can realize the absorbing and filtering to pernicious gas and nanometer dust, people and high temperature nozzle isolate, it can be realized in the present apparatus and adaptability regulation is carried out to the workpiece for processing different-diameter, it can realize and absorption dedusting is carried out to the spray process on multiple stations, the small volume of whole device is improved, compatibility is strong.

Description

A kind of supersonic flame sprayer of compound regulation
Technical field
The present invention relates to spray coating mechanical technical field, the HVAF dress of specifically a kind of compound regulation Put.
Background technology
At present, HVAF is the major technique hand that metallurgical binding high performance material is carried out on impaired workpiece One of section, HVAF is by gas high-temp combustion, by coating material melted join on substrate surface.But by It is chemical reaction in the process of burning, a certain amount of pernicious gas and nano particle dust can be produced in spraying process, seriously The health of operator is endangered, the conventional mode for dressing mouth mask effectively blocking harmful gas and dust can not be invaded human body Lose, and dress mouth mask to hinder the precise manipulation of operator, the work effect of operator is influenceed in face of high temperature spray gun high degree Rate.
The content of the invention
In order to avoid proposing a kind of HVAF dress of compound regulation with solution above-mentioned technical problem, the present invention Put.
The technical problems to be solved by the invention are realized using following technical scheme:
A kind of supersonic flame sprayer of compound regulation, including bottom plate, it is fixed with the bottom plate symmetrical Two spray stations;The spray station includes the clamping device being fixed on bottom plate, the Mobile base being slidably mounted on bottom plate, The Mobile base is connected with drive device, and spray gun is provided with the Mobile base, and arc, the arc are provided with the spray gun Shape plate is provided with the even through hole being spaced apart, and the through hole is connected with flexible pipe and described flexible pipe is connected with air exhauster, described to take out The air outlet of blower fan is connected with tank by conduit;The fixed switching that left and right sides flexible pipe is connected with air exhauster on the bottom plate Device.
It should be noted that the spray gun in the present invention is connected by pipeline with the supersonic velocity flame plating equipment of outside.
As a further improvement on the present invention, the arc includes connecting plate, the company of being hinged on being slidably installed with spray gun The No.1 plate of fishplate bar upper end, No. two plates for being hinged on connecting plate lower end.
As a further improvement on the present invention, the material of the No.1 plate and No. two plates is transparent high temperature resistant material.
As a further improvement on the present invention, the right-hand member of the connecting plate be connected with it is symmetrical above and below setting and from left to right by The No.1 elastic plate of contracting is tapered, the mode that the No.1 elastic plate lateral surface is connected through a screw thread is provided with No.1 nut.
As a further improvement on the present invention, the mounting blocks of circle are slidably fitted with the spray gun, the flexible pipe is in week It is spaced apart to even on mounting blocks.
As a further improvement on the present invention, the right-hand member of the mounting blocks be connected with it is symmetrical above and below setting and from left to right by No. two elastic plates of contracting are tapered, the mode that the lateral surface of No. two elastic plates is connected through a screw thread is provided with No. two nuts.
As a further improvement on the present invention, the spray gun is in a row provided with N number of, and the N is more than or equal to 1.
As a further improvement on the present invention, the drive device includes the fixed block and fixed block being connected with Mobile base The leading screw of cooperation, it is connected with leading screw and is fixed on the motor on bottom plate.
As a further improvement on the present invention, the clamping device includes the motor and electricity for being fixed on bottom plate front end The connected scroll chuck of machine, the thimble for being fixed on base plate rear end.
As a further improvement on the present invention, the air exhauster is one and the flexible pipe of connecting bottom board both sides simultaneously.
As a further improvement on the present invention, the switching device includes middle part and is movably arranged on swing rod on bottom plate, right Claim distribution to support the baffle plate closed, the telescoping cylinder being connected with swing rod with swing rod, be symmetrically distributed with and be connected on air exhauster on the baffle plate Back-moving spring, one end of the back-moving spring is connected on baffle plate and the other end is connected on air exhauster, on the air exhauster Provided with the chute below flexible pipe junction, the baffle plate coordinates with chute.
As a further improvement on the present invention, long chute is offered on the bottom plate, the Mobile base is provided with to be slided with long The sliding block that groove coordinates.
The beneficial effects of the invention are as follows:
Structure design of the present invention is simple, easy to use, can realize the absorbing and filtering to pernicious gas and nanometer dust, energy It is enough by people and high temperature nozzle isolate, ensure the job security of operator, it is ensured that spraying operation is accurate, improves work effect Rate, it can realize in the present apparatus and adaptability regulation is carried out to the workpiece for processing different-diameter, can realize on multiple stations Spray process carries out absorption dedusting, improves the small volume of whole device, and compatibility is strong.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the front view of the present invention;
Fig. 2 is partial enlarged drawing at Fig. 1 A;
Fig. 3 is partial enlarged drawing at Fig. 1 B;
Fig. 4 is partial enlarged drawing at Fig. 1 C;
Fig. 5 is the top view of the present invention;
Fig. 6 is Fig. 5 I partial enlarged drawings.
Embodiment
In order that the technical means, the inventive features, the objects and the advantages of the present invention are easy to understand, below it is right The present invention is expanded on further.
As shown in Figures 1 to 6, a kind of supersonic flame sprayer of compound regulation, including bottom plate 1, on the bottom plate It is fixed with two symmetrical spray stations;The spray station include be fixed on bottom plate 1 clamping device, be slidably installed Mobile base 2 on bottom plate 1, the Mobile base 2 are connected with drive device, spray gun 3, the spray are provided with the Mobile base 2 Arc 4 is installed, the arc 4 is connected with flexible pipe 5 provided with even the through hole 4a, the through hole 4a being spaced apart on rifle 3 And described flexible pipe 5 is connected with air exhauster 6, the air outlet of the air exhauster 6 is connected with tank 7 by conduit;On the bottom plate 1 The fixed switching device that left and right sides flexible pipe 5 is connected with air exhauster 6.
The contours profiles formed by arc 4, caused high temperature heat source in spraying process is kept apart with operator, kept away Exempt from direct body contact's high temperature, by the through hole 4a that is distributed on arc 4 by caused pernicious gas, via the row of air exhauster 6 Remove and complete to absorb in tank 7.
It should be noted that the spray gun 3 in the present invention is connected by pipeline with the supersonic velocity flame plating equipment of outside.
Connecting plate 41 that the arc 4 includes being slidably installed with spray gun 3, it is hinged on the No.1 plate of the upper end of connecting plate 41 42nd, No. two plates 43 of the lower end of connecting plate 41 are hinged on.By the design of articulated form, No.1 in regulation arc 4 can be realized The opening degree that plate 42 and No. two plates 43 are formed, the adaptability of different size workpiece is adjusted.
The material of the No.1 plate 42 and No. two plates 43 is transparent high temperature resistant material.In this way, convenient operation Person carries out Real Time Observation to process.
The right-hand member of the connecting plate 41 is connected with setting symmetrical above and below and the No.1 elastic plate 8 gradually tapered up from left to right, The mode that the lateral surface of No.1 elastic plate 8 is connected through a screw thread is provided with No.1 nut 9.In this way, turn is passed through Connecting plate 41 is fixed on spray gun 3 by No.1 nut 9, extruding No.1 elastic plate 8.
The mounting blocks 10 of circle are slidably fitted with the spray gun 3, the flexible pipe 5 is arranged on peace in circumferential even be spaced apart Fill on block 10.In this way, flexible pipe 5 is lined up according to certain order, while mounting blocks 10 are used to coordinate regulation arc The opening degree of shape plate 4.
The right-hand member of the mounting blocks 10 is connected with setting symmetrical above and below and No. two elastic plates 11 gradually tapered up from left to right, The mode that the lateral surface of No. two elastic plates 11 is connected through a screw thread is provided with No. two nuts 12.In this way, pass through Mounting blocks 10 are fixed on spray gun 3 by No. two nuts 12 of turn, No. two elastic plates 11 of extruding.
The spray gun 3 in a row be provided with it is N number of, the N be more than or equal to 1.By increasing the number of spray gun 3, spraying effect is improved Rate.
The drive device includes the fixed block 13 being connected with Mobile base 2, the leading screw 14 and leading screw that coordinate with fixed block 13 14 motors 15 for being connected and being fixed on bottom plate 1.In this way, the mobile operation of spray gun 3 is driven.
The clamping device include being fixed on the motor 16 of the front end of bottom plate 1, the scroll chuck 17 being connected with motor 16, It is fixed on the thimble 18 of the rear end of bottom plate 1.In this way, by Workpiece clamping and rotation is realized, carries out spraying operation.
The air exhauster 6 is one and the flexible pipe 5 of the both sides of connecting bottom board 1 simultaneously.Realized by an air exhauster 6 to two Draft effect in spray station.
The switching device includes middle part and is movably arranged on swing rod 19 on bottom plate 1, symmetrical and support and close with swing rod 19 Baffle plate 20, the telescoping cylinder 21 that is connected with swing rod 19, be symmetrically distributed with the reset bullet being connected on air exhauster 6 on the baffle plate 20 Spring 22, one end of the back-moving spring 22 is connected on baffle plate 20 and the other end is connected on air exhauster 6, on the air exhauster 6 Provided with the chute 6a below the junction of flexible pipe 5, the baffle plate 20 coordinates with chute 6a.In this way, baffle plate 20 exists Enter line slip in chute 6a, air exhauster 6 can be realized to the connection between the flexible pipe 5 in the spray station of both sides, the gear in left side Plate 20 and chute 6a coordinates or the baffle plate 20 on right side coordinates with chute 6a, and air exhauster 6 can be realized to any on two stations One is operated, and can also realize air exhauster 6 on two stations while carrying out getter action, telescoping cylinder 21 promotes swing rod 19 real The progress of existing whole process.
Long chute 1a is offered on the bottom plate 1, the Mobile base 2 is provided with the sliding block 2a coordinated with long chute 1a.It is logical This mode is crossed, realizes the slip of Mobile base 2.
The application method of the present invention is further elaborated below:
During work, by the alignment pieces of spray gun 3 so that arc 4 is enclosed in the outside of workpiece, mobile link plate 41 and installation The position of block 10, centre-to-centre spacing between the two is adjusted, change the folding that No.1 plate 42 and No. two plates 43 are formed on connecting plate 41 Degree, after determining position, turn No.1 nut 9 and No. two nuts 12, realize respectively to No.1 elastic plate 8 and No. two elastic plates 11 Promote, the position of arc 4 is fixed, when carrying out spraying operation, start motor 15 and air exhauster 6, leading screw 14 pass through Fixed block 13 drives the movement of Mobile base 2, and then realizes that spray gun 3 passes through logical along operation on the axis direction of workpiece, air exhauster 6 Hole 4a absorbs caused pernicious gas in spraying process, is absorbed via conduit in tank 7, when arc 4 completely cuts off work Caused heat.
General principle, principal character and the advantages of the present invention of the present invention has been shown and described above.The technology of the industry For personnel it should be appreciated that the present invention is not limited to the above embodiments, that described in above-described embodiment and specification is the present invention Principle, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these change and Improvement is both fallen within claimed invention.The claimed scope of the invention is by appended claims and its equivalent circle It is fixed.

Claims (10)

1. a kind of supersonic flame sprayer of compound regulation, including bottom plate (1), it is characterised in that:It is fixed on the bottom plate There are two symmetrical spray stations;The spray station include be fixed on bottom plate (1) clamping device, be slidably mounted on Mobile base (2) on bottom plate (1), the Mobile base (2) are connected with drive device, spray gun are provided with the Mobile base (2) (3) arc (4), is installed, the arc (4) is provided with the even through hole (4a) being spaced apart, described on the spray gun (3) Through hole (4a) is connected with flexible pipe (5) and described flexible pipe (5) is connected with air exhauster (6), and the air outlet of the air exhauster (6) passes through Conduit is connected with tank (7);The switching that left and right sides flexible pipe (5) is connected with air exhauster (6) is fixed on the bottom plate (1) to fill Put.
A kind of 2. supersonic flame sprayer of compound regulation according to claim 1, it is characterised in that:The arc It is connecting plate (41) that plate (4) includes being slidably installed with spray gun (3), the No.1 plate (42) for being hinged on connecting plate (41) upper end, be hinged No. two plates (43) in connecting plate (41) lower end.
A kind of 3. supersonic flame sprayer of compound regulation according to claim 2, it is characterised in that:The No.1 The material of plate (42) and No. two plates (43) is transparent high temperature resistant material.
A kind of 4. supersonic flame sprayer of compound regulation according to claim 2, it is characterised in that:The connection The right-hand member of plate (41) is connected with setting symmetrical above and below and the No.1 elastic plate (8) gradually tapered up from left to right, the No.1 elasticity The mode that plate (8) lateral surface is connected through a screw thread is provided with No.1 nut (9).
A kind of 5. supersonic flame sprayer of compound regulation according to claim 1, it is characterised in that:The spray gun (3) mounting blocks (10) of circle are slidably fitted with, the flexible pipe (5) is spaced apart installed in mounting blocks (10) in circumferentially even On.
A kind of 6. supersonic flame sprayer of compound regulation according to claim 5, it is characterised in that:The installation The right-hand member of block (10) is connected with setting symmetrical above and below and No. two elastic plates (11) gradually tapered up from left to right, No. two elasticity The mode that the lateral surface of plate (11) is connected through a screw thread is provided with No. two nuts (12).
A kind of 7. supersonic flame sprayer of compound regulation according to claim 1, it is characterised in that:The driving Device is connected including the fixed block (13) being connected with Mobile base (2), the leading screw (14) coordinated with fixed block (13), with leading screw (14) And it is fixed on the motor (15) on bottom plate (1).
A kind of 8. supersonic flame sprayer of compound regulation according to claim 1, it is characterised in that:The clamping Device includes being fixed on the motor (16) of bottom plate (1) front end, the scroll chuck (17) being connected with motor (16), is fixed on bottom The thimble (18) of plate (1) rear end.
A kind of 9. supersonic flame sprayer of compound regulation according to claim 1, it is characterised in that:The exhausting Machine (6) is one and the flexible pipe (5) of connecting bottom board (1) both sides simultaneously.
A kind of 10. supersonic flame sprayer of compound regulation according to claim 1, it is characterised in that:It is described to cut Changing device includes swing rod (19), the baffle plate symmetrical and that conjunction is supported with swing rod (19) that middle part is movably arranged on bottom plate (1) (20), the telescoping cylinder (21) being connected with swing rod (19), it is symmetrically distributed with the baffle plate (20) and is connected to answering on air exhauster (6) Position spring (22), the air exhauster (6) are provided with the chute (6a) below flexible pipe (5) junction, the baffle plate (20) with Chute (6a) coordinates.
CN201710746156.8A 2017-08-26 2017-08-26 A kind of supersonic flame sprayer of compound adjusting Active CN107587098B (en)

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CN201710746156.8A CN107587098B (en) 2017-08-26 2017-08-26 A kind of supersonic flame sprayer of compound adjusting

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108940645A (en) * 2018-09-27 2018-12-07 泰州智艺门业有限公司 Spray-painting plant is used in a kind of production of Furniture manufacture

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1986076A (en) * 2005-12-23 2007-06-27 鸿富锦精密工业(深圳)有限公司 Sprayer
CN102443754A (en) * 2011-09-13 2012-05-09 中国人民解放军装甲兵工程学院 Dust discharging and preventing as well as cooling device for inner hole plasma spraying
CN206244865U (en) * 2016-10-28 2017-06-13 陕西瑞特快速制造工程研究有限公司 A kind of orientation metal dusting device of electric arc spraying change system
CN206337304U (en) * 2016-12-20 2017-07-18 北京华德星科技有限责任公司 Electric arc, flame-spraying back work unit

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1986076A (en) * 2005-12-23 2007-06-27 鸿富锦精密工业(深圳)有限公司 Sprayer
CN102443754A (en) * 2011-09-13 2012-05-09 中国人民解放军装甲兵工程学院 Dust discharging and preventing as well as cooling device for inner hole plasma spraying
CN206244865U (en) * 2016-10-28 2017-06-13 陕西瑞特快速制造工程研究有限公司 A kind of orientation metal dusting device of electric arc spraying change system
CN206337304U (en) * 2016-12-20 2017-07-18 北京华德星科技有限责任公司 Electric arc, flame-spraying back work unit

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108940645A (en) * 2018-09-27 2018-12-07 泰州智艺门业有限公司 Spray-painting plant is used in a kind of production of Furniture manufacture
CN108940645B (en) * 2018-09-27 2024-02-27 泰州智艺门业有限公司 Paint spraying apparatus for furniture manufacturing production

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