CN107561656A - Optical fiber coloring plastic sleeve composite production line and its production technology - Google Patents
Optical fiber coloring plastic sleeve composite production line and its production technology Download PDFInfo
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- CN107561656A CN107561656A CN201710796221.8A CN201710796221A CN107561656A CN 107561656 A CN107561656 A CN 107561656A CN 201710796221 A CN201710796221 A CN 201710796221A CN 107561656 A CN107561656 A CN 107561656A
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- optical fiber
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Abstract
The present invention relates to optical fiber coloring plastic sleeve composite production line and its production technology, wherein optical fiber coloring plastic sleeve composite production line includes optical fiber pay-off rack, optical fiber coloring solidification equipment, fine cream bubble removing filling device, extruding machine, electric-control system, hot water storgae, waters draw-gear, caliper, take-up dancing wheel and Full-automatic double-deck take-up.Optical fiber coloring solidification equipment is provided with 2n bar staining and curing circuits, and optical fiber pay-off rack is provided with 2n bar unwrapping wire circuits, and the corresponding unwrapping wire circuit of every staining and curing circuit, n is the integer more than 1.Coloring and secondary coating two procedures are merged into a procedure by the present invention, are significantly reduced the pressure of operating personnel, are made manufacturing process more smooth, improve the production efficiency of optical cable.
Description
Technical field
The present invention relates to communications optical cable manufacturing process area, more particularly to optical fiber coloring plastic sleeve composite production line and production work
Skill.
Background technology
Different communications optical cables has the production technology of oneself, due to different performance requirements and structure shape between them be present
Formula, so each several part material is all not quite similar, configuration aspects have differences, but the manufacturing process flow of various communications optical cables is
Essentially identical, mainly including following four big manufacturing processes：Optical fiber coloring, secondary coating, SZ are twisted into cable and sheath process.Wherein
The purpose of optical fiber coloring technique is that distinct, smooth, reliable and stable color to optical fiber, so as in optical cable production process and
Can easily it be recognized during use；Secondary coating technique is exactly from suitable high polymer material, using the side of extrusion molding
Method, under rational process conditions, a suitable Loose tube is put to optical fiber, while between pipe and optical fiber, filling is a kind of
Chemical Physics performance is steady in a long-term, viscosity is suitable, water resistance is excellent, has long-term good protection performance to optical fiber, with covering tubing
Expect the special ointment of fully compatible optical fiber；The purpose that SZ is twisted into cable is to increase the flexibility of optical cable and bendable curvature, is improved
The tensile capacity of optical cable and the temperature characterisitic for improving optical cable, while difference is produced by the combination to different radical Loose tubes
The optical cable of core number；Sheath process is according to optical cable different use environment and laid condition, gives cable core additional upper jacket, to meet
To the mechanical protection of optical fiber under different condition.
In actual production, it is a single production line per procedure, needs manually to be connected between production line and production line, it is right
The demand of labour is very big, and the working strength of operating personnel is also very big.
The content of the invention
The purpose of the present invention is that the present invention provides will two kinds of coloring and secondary coating to solve at least one of problem above
Process is merged into the production line and its production technology of a procedure.
According to an aspect of the present invention, there is provided a kind of optical fiber coloring plastic sleeve composite production line, it is characterised in that including according to
Secondary setting：
Optical fiber pay-off rack, for drawing 2n roads optical fiber；Optical fiber coloring solidification equipment, for 2n roads optical fiber carry out coloring and
Solidification；Fine cream bubble removing filling device, for original fine cream to be squeezed into ointment bucket, bubble removing work is carried out, then gas will have been removed
The fine cream of bubble is squeezed among beam tube, as filling；Extruding machine, the beam tube of 2n roads optical fiber is surrounded for extruding；Electric-control system, it is used for
Control, coordinate the work of each device；Hot water storgae, for carrying out first of hot water cooling to beam tube；Waters draw-gear, is used for
Beam tube is drawn, and second cold water cooling is carried out to beam tube；Caliper, the instant diameter for Real time displaying beam tube；Take-up is waved
Wheel is stepped, for controlling the take-up speed of Full-automatic double-deck take-up；Full-automatic double-deck take-up, for completing beam tube winding function.
Wherein, optical fiber coloring solidification equipment is provided with 2n bar staining and curing circuits, and optical fiber pay-off rack is provided with 2n bar unwrapping wire circuits,
The corresponding unwrapping wire circuit of every staining and curing circuit, n are the integer more than 1.
Wherein, staining and curing circuit is compound including incoming wire guide wheel, optic fibre fixing device, coloring coating die, staining and curing
Equipment, fine device, outgoing line guide wheel and ink barrel are led, ink barrel intercommunication corresponding with coloring coating die, incoming wire guide wheel, optical fiber are fixed
Device, coloring coating die, staining and curing equipment complex, lead fine device, outgoing line guide wheel is set gradually.
Wherein, optical fiber coloring solidification equipment also includes fixed frame, the electric cabinet of control, upper collection wire carrier and next part wire carrier,
2n bar staining and curing circuits are fixed on fixed frame, and upper collection wire carrier correspondingly collects the optical fiber of n bar staining and curing circuits, lower line concentration
Guide wheel correspondingly collects the optical fiber of remaining n bars staining and curing circuit.
Wherein, staining and curing equipment complex includes reflector, ultraviolet lamp tube and quartz glass tube, ultraviolet lamp tube positioned at quartz
In glass tube, radiation cover is set outside quartz glass tube, and along the length direction of quartz glass tube.
Wherein, optical fiber pay-off rack includes 2n actinobacillus device and 2n dancing wheel, dancing wheel, actinobacillus device and staining and curing
Circuit corresponds, and Full-automatic double-deck take-up possesses double plate handoff functionality and beam tube wire arrangement function.
Wherein, n=6.
According to another aspect of the present invention, there is provided a kind of optical fiber coloring plastic sleeve combined producing tech, the optical fiber coloring plastic sleeve
Combined producing tech is produced using the optical fiber coloring plastic sleeve composite production line：
Optical fiber pay-off rack releases 2n roads optical fiber, and the staining and curing circuit of optical fiber coloring solidification equipment is correspondingly entered per road optical fiber
Coloring and solidification, then unify to surround 2n roads optical fiber into extruding machine extrusion beam tube again, and will by fine cream bubble removing filling device
Fine cream is filled with beam tube and forms cable core, first of hot water cooling is carried out to cable core by hot water storgae, then by waters draw-gear
Traction cable core simultaneously carries out second cold water cooling, then by caliper measurements beam tube diameter, enters back into take-up dancing wheel, then
Cable core winding is completed into Full-automatic double-deck take-up.
Wherein, the 2n inlet wire that optical fiber coloring solidification equipment in 2n roads includes fixed frame and is arranged on fixed frame is led
Wheel, 2n optic fibre fixing device, 2n coloring coating die, 2n roads staining and curing device, 2n leads fine device, 2n outlet is led
Take turns, control electric cabinet, upper collection wire carrier, next part wire carrier and 2n ink barrel.
After 2n roads optical fiber is released, an incoming wire guide wheel will be penetrated per road optical fiber successively, then be led into by guide wheel
Corresponding optic fibre fixing device is temporarily fixed, and prevents optical fiber from refunding, successively will be every after treating 2n roads optical fiber all by fixation
Root optical fiber penetrates corresponding coloring applicator die and uniformly tinted, then penetrates the corresponding line unification of staining and curing device successively
Solidification, is put into corresponding outgoing line guide wheel, then top n root optical fiber is put into upper line concentration and led then in turn through corresponding wire installation
Wheel, following n roots optical fiber is put into next part wire carrier, then by 2n roots optical fiber be uniformly put into extruding machine 4 extrude surround optical fiber beam
Pipe.
The manufacturing of communications optical cable belongs to labor-intensive production, and the present invention will coloring and the conjunction of secondary coating two procedures
And into one of compound working procedure, human users' pressure is significantly reduced, makes manufacturing process more smooth, improves the production effect of optical cable
Rate.
Brief description of the drawings
By reading the detailed description of hereafter preferred embodiment, it is various other the advantages of and benefit it is common for this area
Technical staff will be clear understanding.Accompanying drawing is only used for showing the purpose of preferred embodiment, and is not considered as to the present invention
Limitation.And in whole accompanying drawing, identical part is denoted by the same reference numerals.In the accompanying drawings：
Fig. 1 shows the schematic diagram of the optical fiber coloring plastic sleeve composite production line according to embodiment of the present invention；
Fig. 2 shows the optical fiber coloring solidification equipment of the optical fiber coloring plastic sleeve composite production line according to embodiment of the present invention
Front view；
Fig. 3 shows the optical fiber coloring solidification equipment of the optical fiber coloring plastic sleeve composite production line according to embodiment of the present invention
Top view.
Embodiment
The illustrative embodiments of the disclosure are more fully described below with reference to accompanying drawings.Although this public affairs is shown in accompanying drawing
The illustrative embodiments opened, it being understood, however, that may be realized in various forms the disclosure without the reality that should be illustrated here
The mode of applying is limited.Conversely, there is provided these embodiments are to be able to be best understood from the disclosure, and can be by this public affairs
The scope opened completely is communicated to those skilled in the art.
New coloring plastic sleeve composite production line as shown in Figure 1, including optical fiber pay-off rack 1, optical fiber coloring solidification equipment 2,
Fine cream bubble removing filling device 3, extruding machine 4, electric-control system 5, hot water storgae 6, waters draw-gear 7, caliper 8, take-up dancing
Wheel 9, Full-automatic double-deck take-up 10.
Wherein, fine cream bubble removing filling device 3 is mainly used in squeezing into original fine cream in ointment bucket, carries out bubble removing work
Make, then again squeeze into the fine cream except complete bubble among beam tube with precision gear pump, as filler.Extruding machine 4 is mainly used in
It is extruded into shape pipe.Electric-control system 5 is mainly used in coordinating the course of work of each component.Hot water storgae 6 is that extruding machine 4 extrudes beam tube
First of hot water cooling afterwards.Waters draw-gear 7 is used for the beam tube for drawing the extrusion of extruding machine 4, and it is cold to carry beam tube second
Water cooling function.Caliper 8 is used for the real-time diameter of Real time displaying production beam tube.Take-up dancing wheel 9 is used to control full-automatic pair
The take-up speed of disk take-up 10.Full-automatic double-deck take-up 10 is used to complete beam tube winding function, and carries double plate handoff functionality, beam
Pipe wire arrangement function.
Optical fiber pay-off rack 1 includes 12 actinobacillus devices and 12 dancing wheels, dancing wheel and actinobacillus device correspond to be formed
Unwrapping wire circuit, the optical fiber wire releasing device of dancing wheel control carry out unwrapping wire, and optical fiber coloring solidification equipment is provided with 12 staining and curing lines
Road, optical fiber pay-off rack 1 are provided with 12 unwrapping wire circuits, the corresponding unwrapping wire circuit of every staining and curing circuit, and Full-automatic double-deck is received
Line 10 possesses double plate handoff functionality and beam tube wire arrangement function.
As shown in Figure 2 to 3, optical fiber coloring solidification equipment 2 mainly includes 12 incoming wire guide wheels, 21,12 optical fiber fixation dresses
22,12 coloring 23,12 pairs of coating die quartz glass tubes 26,12 of quartz burner 25,12 of reflector 24,12 are put to lead
Fine 27,12 outgoing line guide wheels 28 of device, electric 29,12 colored optical fibers 210 of cabinet of control, upper collection wire carrier 211, next part wire carrier
212nd, 12 ink barrels 213, fixed frame 214., the optic fibre fixing device 22, one of an incoming wire guide wheel 21, one coloring coating
23, staining and curing equipment complexes of mould, one lead fine 27, outgoing line guide wheels 28 of device and an ink barrel 213 is formed
One staining and curing circuit.Ink barrel 213 corresponds intercommunication with coloring coating die 23, and incoming wire guide wheel 21, optical fiber fix dress
Put 22, coloring coating die 23, staining and curing equipment complex, lead fine device 27, outgoing line guide wheel 28 in composite production line successively
Set.
12 staining and curing circuits are fixed on fixed frame 241, and upper collection wire carrier 211 is corresponding to collect 6 staining and curing lines
The optical fiber on road, the corresponding optical fiber for collecting remaining 6 staining and curing circuits of next part wire carrier 212.Staining and curing equipment complex includes
Reflector 24, ultraviolet lamp tube 25 and quartz glass tube 26, ultraviolet lamp tube 25 are located in quartz glass tube 26, and radiation cover 24 is located at stone
The top of English glass tube 26, and set along the length direction of quartz glass tube 26.
The invention further relates to the connection with fibre coating production technology carried out using the optical fiber coloring plastic sleeve composite production line, specific bag
Include：
All component is fixed on ground first, the center of all component is liftoff 1 meter, and connect water, electricity,
Gas, optical fiber pay-off rack 1 release 12 optical fiber, and 12 optical fiber coloring curing circuits for respectively enteing optical fiber coloring solidification equipment 2 are entered
Row staining and curing works, and then enters back into extruding machine 4 and extrudes beam tube shaping, and by fine cream bubble removing filling device 3 by beam tube
Fine cream is filled with, first of hot water cooling is carried out by hot water storgae 6, beam tube traction is carried out by waters draw-gear 7 after cooling, gone forward side by side
Row second cold water cools down, and then by caliper 8 (being used for real-time display beam tube diameter), enters back into take-up dancing wheel 9, then enter
Enter Full-automatic double-deck take-up 10, complete beam tube winding function, and carry double plate handoff functionality, beam tube wire arrangement function.
During operation, by 12 disk original fibers in optical fiber pay-off rack 1,12 optical fiber are drawn by pay off rack dancing wheel,
The incoming wire guide wheel 21 of every optical fiber coloring curing circuit of optical fiber coloring solidification equipment 2 is respectively enterd, and uses optic fibre fixing device
22 is interim fixed, prevents optical fiber from refunding draw drum, after 12 original fibers are all temporarily fixed on optic fibre fixing device 22,
12 optical fiber are penetrated into 12 coloring 23 unified staining and curings of coating die one by one again, are then each passed through 12 quartz glass
Pipe 26, fine device 27 is led by 12, is put into 12 outgoing line guide wheels 28, and 6 optical fiber above are put into upper collection wire carrier 211,
6 optical fiber are put into next part wire carrier 212 below.
The coloring color of 12 optical fiber is controlled by the ink colors in 12 ink barrels 213, and the optical fiber after coloring is penetrated
Extruding machine 4, and fine cream filling is carried out to beam tube by fine cream bubble removing filling device 3, beam tube enters back into hot water storgae 6 and carried out first
Hot water is cooled down, and waters draw-gear 7 is entered after cooling, and carries out second cold water cooling in the apparatus, is cooled and shaped laggard
Enter caliper 8, Real time displaying produces the real-time diameter of beam tube, enters back into take-up dancing wheel 9, enter back into Full-automatic double-deck take-up 10
For completing beam tube winding function, and double plate handoff functionality is carried, beam tube wire arrangement function.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art the invention discloses technical scope in, the change or replacement that can readily occur in,
It should all be included within the scope of the present invention.Therefore, protection scope of the present invention should be with the protection model of the claim
Enclose and be defined.
Claims (8)
1. optical fiber coloring plastic sleeve composite production line, it is characterised in that including what is set gradually：
Optical fiber pay-off rack (1), for drawing 2n roads optical fiber；
Optical fiber coloring solidification equipment (2), for 2n roads optical fiber to be coloured and solidified；
Fine cream bubble removing filling device (3), for original fine cream to be squeezed into ointment bucket, bubble removing work is carried out, then will remove
The fine cream of bubble is squeezed among beam tube as filling；
Extruding machine (4), the beam tube of 2n roads optical fiber is surrounded for extruding；
Electric-control system (5), for controlling, coordinating the work of each device；
Hot water storgae (6), for carrying out first of hot water cooling to beam tube；
Waters draw-gear (7), second cold water cooling is carried out for drawing beam tube, and to beam tube；
Caliper (8), the instant diameter for Real time displaying beam tube；
Take-up dancing wheel (9), for controlling the take-up speed of Full-automatic double-deck take-up (10)；
Full-automatic double-deck take-up (10), for completing beam tube winding function；
Wherein, the optical fiber coloring solidification equipment (2) includes 2n bar staining and curing circuits, and the optical fiber pay-off rack (1) is provided with 2n
Bar unwrapping wire circuit, the corresponding unwrapping wire circuit of every staining and curing circuit, n is the integer more than 1.
2. optical fiber coloring plastic sleeve composite production line as claimed in claim 1, it is characterised in that
The staining and curing circuit includes incoming wire guide wheel (21), optic fibre fixing device (22), coloring coating die (23), coloring admittedly
Change equipment complex, lead fine device (27), outgoing line guide wheel (28) and ink barrel (213), the ink barrel (213) applies with the coloring
The corresponding intercommunication of mould (23) is covered, the incoming wire guide wheel (21), optic fibre fixing device (22), coloring coating die (23), coloring are solid
Change equipment complex, lead fine device (27), outgoing line guide wheel (28) is set gradually.
3. optical fiber coloring plastic sleeve composite production line as claimed in claim 1 or 2, it is characterised in that
The optical fiber coloring solidification equipment (2) also include fixed frame (241), the electric cabinet (29) of control, upper collection wire carrier (211) and
Next part wire carrier (212), the 2n bars staining and curing circuit are fixed on the fixed frame (241), the upper collection wire carrier
(211) the corresponding optical fiber for collecting n bar staining and curing circuits, the next part wire carrier (212) is corresponding to collect remaining n bars staining and curing
The optical fiber of circuit.
4. optical fiber coloring plastic sleeve composite production line as claimed in claim 2, it is characterised in that
The staining and curing equipment complex includes reflector (24), ultraviolet lamp tube (25) and quartz glass tube (26), described ultraviolet
Fluorescent tube (25) is located in the quartz glass tube (26), and the radiation cover (24) is located at the quartz glass tube (26) outside, and edge
The length direction of the quartz glass tube (26) is set.
5. optical fiber coloring plastic sleeve composite production line as claimed in claim 1, it is characterised in that
The optical fiber pay-off rack (1) includes 2n actinobacillus device and 2n dancing wheel, the dancing wheel and the actinobacillus device and
The staining and curing circuit corresponds, and the Full-automatic double-deck take-up (10) possesses double plate handoff functionality and beam tube winding displacement work(
Energy.
6. optical fiber coloring plastic sleeve composite production line as claimed in claim 1, it is characterised in that
N=6.
7. a kind of optical fiber coloring plastic sleeve combined producing tech, it is characterised in that the optical fiber coloring plastic sleeve combined producing tech makes
Produced with the optical fiber coloring plastic sleeve composite production line as described in any in claim 1~6：
Optical fiber pay-off rack (1) releases 2n roads optical fiber, and the staining and curing line of optical fiber coloring solidification equipment (2) is correspondingly entered per road optical fiber
Road colours and solidification, then unifies to surround 2n roads optical fiber into extruding machine (4) extrusion beam tube again, and filled and filled by fine cream bubble removing
Fine cream formation cable core will be filled with by putting (3) in beam tube, first of hot water cooling be carried out to cable core by hot water storgae (6), then by water
Domain draw-gear (7) draws cable core and carries out second cold water cooling, then measures beam tube diameter by caliper (8), then enter
Enter take-up dancing wheel (9), cable core winding is completed subsequently into Full-automatic double-deck take-up (10).
8. optical fiber coloring plastic sleeve combined producing tech as claimed in claim 7, it is characterised in that
Optical fiber coloring solidification equipment (2) includes fixed frame (241) and 2n incoming wire guide wheel being arranged on fixed frame (241)
(21), 2n optic fibre fixing device (22), 2n coloring coating die (23), 2n roads staining and curing device, 2n are led fine device
(27), 2n outgoing line guide wheel (28), the electric cabinet (29) of control, upper collection wire carrier (211), next part wire carrier (212) and 2n ink
Bucket (213)；
After 2n roads optical fiber is released, an incoming wire guide wheel (21) will be penetrated per road optical fiber successively, then by the guide wheel (21)
Lead into corresponding optic fibre fixing device (22) to be temporarily fixed, prevent optical fiber from refunding, treat that 2n roads optical fiber is all complete by fixation
Bi Hou, every optical fiber is penetrated into corresponding coloring applicator die (23) successively and uniformly tinted, then penetrate staining and curing successively
The corresponding line of device (2) is unified to be solidified, and corresponding outgoing line guide wheel is put into then in turn through corresponding wire installation (27)
(28) upper collection wire carrier (211), then by top n root optical fiber is put into, following n roots optical fiber is put into next part wire carrier (212), then
By 2n roots optical fiber be uniformly put into extruding machine 4 extrude surround optical fiber beam tube.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710796221.8A CN107561656B (en) | 2017-09-06 | 2017-09-06 | Optical fiber coloring plastic-coated composite production line and production process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710796221.8A CN107561656B (en) | 2017-09-06 | 2017-09-06 | Optical fiber coloring plastic-coated composite production line and production process thereof |
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| CN107561656A true CN107561656A (en) | 2018-01-09 |
| CN107561656B CN107561656B (en) | 2023-09-22 |
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ID=60979473
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| Application Number | Title | Priority Date | Filing Date |
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Cited By (4)
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| CN108597674A (en) * | 2018-03-27 | 2018-09-28 | 成都亨通光通信有限公司 | A kind of easily branched type coaxial photoelectric composite rope of platypelloid type and production technology |
| CN110286451A (en) * | 2019-05-09 | 2019-09-27 | 成都亨通光通信有限公司 | A kind of optical cable multi-fiber coloring plastic sleeve integrated energy-saving production line |
| CN111875266A (en) * | 2020-08-11 | 2020-11-03 | 四川天府江东科技有限公司 | Synchronous coloring and curing device for multiple optical fibers |
| CN114217397A (en) * | 2021-12-20 | 2022-03-22 | 长飞光纤光缆股份有限公司 | Forming method of optical fiber ribbon and special dispensing equipment for implementing forming method |
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| CN111875266A (en) * | 2020-08-11 | 2020-11-03 | 四川天府江东科技有限公司 | Synchronous coloring and curing device for multiple optical fibers |
| CN114217397A (en) * | 2021-12-20 | 2022-03-22 | 长飞光纤光缆股份有限公司 | Forming method of optical fiber ribbon and special dispensing equipment for implementing forming method |
| CN114217397B (en) * | 2021-12-20 | 2023-03-21 | 长飞光纤光缆股份有限公司 | Forming method of optical fiber ribbon and special dispensing equipment for implementing forming method |
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|---|---|
| CN107561656B (en) | 2023-09-22 |
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