CN107556805A - A kind of water paint production system - Google Patents
A kind of water paint production system Download PDFInfo
- Publication number
- CN107556805A CN107556805A CN201710823214.2A CN201710823214A CN107556805A CN 107556805 A CN107556805 A CN 107556805A CN 201710823214 A CN201710823214 A CN 201710823214A CN 107556805 A CN107556805 A CN 107556805A
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- reaction kettle
- main reaction
- production system
- paint production
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Abstract
The invention discloses a kind of water paint production system, including main reaction kettle, in addition to emulsifying kettle and stirred tank;The discharging opening of emulsifying kettle is connected by the first delivery pipe with the feedstock input of main reaction kettle, first delivery pipe is provided with the first magnetic valve, emulsifying kettle is provided with weighing sensor and microprocessor, the signal output part of weighing sensor and the signal input part of microprocessor connect, and the signal output part of microprocessor and the signal input part of magnetic valve connect;The discharging opening of stirred tank is connected by the second delivery pipe with the feedstock input of main reaction kettle, and the second delivery pipe is provided with measuring pump.The present invention can accurately control the addition and adding speed of raw material, cool down water cooling using the heating of jacket type steam and chuck, can be switched between heating and cooling at any time according to response situation.
Description
Technical field
The present invention relates to a kind of industrial chemicals production equipment, more particularly to a kind of water paint production system.
Background technology
At present, water paint saves resource and the energy because low, safe to use with price, reduces environmental pollution and public
The advantages that evil, it has also become the Main way of current development coatings industry.Water soluble acrylic acid olefine resin coating is sent out in water paint
The pollution-free coating that exhibition is most fast, kind is most.Water-based acrylic resin includes emulsion acrylic resin, acrylic resin moisture
Granular media (also known as water-dilutable acrylic acid) and acrylic resin aqueous solution.Emulsion is mainly emulsified in water by oiliness vinyl monomer
Synthesized under the initiation of water-based free radical initiator, and resin water dispersion is then by free radical solution polymerization or progressively solution
The different technique synthesis such as polymerization.
Paint production plant of the prior art is made up of reactor, filter, condenser etc. mostly, following lack be present
Point:The dropwise addition of raw material is controlled using the keying of valve more, and mass flow discrepancy is even, speed and time also bad control, when addition speed
When spending fast, raw material reaction is violent, influences the quality of final products.
The content of the invention
For overcome the deficiencies in the prior art, it is an object of the invention to provide a kind of water paint production system, its energy
The addition and adding speed of enough accurate control raw materials.
The purpose of the present invention adopts the following technical scheme that realization:
A kind of water paint production system, including main reaction kettle, the main reaction kettle include main reaction kettle and are installed on
Main reaction kettle cover at the top of main reaction kettle;The main reaction kettle cover is provided with feedstock input, the bottom of the main reaction kettle
Portion is provided with raw material delivery outlet;Characterized in that, also include emulsifying kettle and stirred tank;
The discharging opening of the emulsifying kettle is connected by the first delivery pipe with the feedstock input of the main reaction kettle, and described
One delivery pipe is provided with the first magnetic valve, and the emulsifying kettle is provided with weighing sensor and microprocessor, the weighing sensor
Signal output part be connected with the signal input part of the microprocessor, the signal output part of the microprocessor and the electromagnetism
The signal input part connection of valve;
The discharging opening of the stirred tank is connected by the second delivery pipe with the feedstock input of the main reaction kettle, and described
Two delivery pipes are provided with measuring pump.
Further, it is additionally provided with weighing sensor on the main reaction kettle.
Further, it is additionally provided with steam outlet on the main reaction kettle cover;The water paint production system also includes
Condenser and oil water separator;The vapor inlet port of the condenser is connected with the steam outlet of the main reaction kettle, described
The liquid outlet of condenser is connected with the input port of the oil water separator.
Further, the oil outlet of the oil water separator is connected by pipeline with main reaction kettle.
Further, the water paint production system also includes heating and cooling system, the heating and cooling system
Including be installed on the lateral wall of main reaction kettle chuck, vapours input pipe, condensate output transistor, coolant intake pipe and
Coolant outlet hose;The chuck includes dielectric transmission channel, and the first connector connected respectively with dielectric transmission channel
With the second connector;The output end of the vapours input pipe is connected with first connector, the condensate output transistor
Input is connected with second connector;The output end of the coolant intake pipe is connected with second connector, described
The input of coolant outlet hose is connected with first connector;The vapours input pipe, condensate output transistor, cooling water
Pneumatic operated valve is respectively equipped with input pipe and coolant outlet hose.
Further, in addition to y-type filter, membrane pump, bag filter and packing container;The main reaction kettle
Raw material equipped at outlet port is provided with outlet valve, and the outlet valve is sequentially connected y-type filter, membrane pump, bag filter by pipeline
And packing container.
Further, in addition to pure water storage tank, centrifugal pump, the 3rd delivery pipe, water inlet and the pure water of the centrifugal pump store up
Tank is connected, and its delivery port is connected by the 3rd delivery pipe with the feedstock input of the main reaction kettle.
Further, in addition to reverse-osmosis treated device, the water inlet of the pure water storage tank pass through the reverse-osmosis treated device
External running water pipe.
Further, the quantity of the stirred tank is at least two.
Further, the main reaction kettle is additionally provided with rabbling mechanism, and the rabbling mechanism includes stirring shaft and is installed on
Stirring motor on main reaction kettle cover;The bottom of the stirring shaft stretches into the inner chamber of main reaction kettle through main reaction kettle cover
In, the bottom of the stirring shaft is provided with agitating paddle, and the top of the stirring shaft is connected by transmission mechanism and stirring motor
Connect.
Compared with prior art, the beneficial effects of the present invention are:
1st, the present invention includes emulsifying kettle and stirred tank, and the discharging opening of emulsifying kettle passes through the first delivery pipe and the main reaction kettle
Feedstock input connection, the first delivery pipe is provided with the first magnetic valve, and emulsifying kettle is provided with weighing sensor and microprocessor,
The signal output part of weighing sensor and the signal input part of microprocessor connect, the signal output part and magnetic valve of microprocessor
Signal input part connection;The discharging opening of stirred tank is connected by the second delivery pipe with the feedstock input of main reaction kettle, and second
Delivery pipe is provided with measuring pump;Emulsifying kettle uses weighing sensing system control system, can automatically weigh, accurate measurement, can mitigate
The amount of labour, stirred tank is added dropwise carries out automatic dripping using measuring pump, and time for adding and speed can control.
2nd, the present invention is using the heating of jacket type steam and chuck cooling water cooling, during work, opens vapours input pipe, cold
Pneumatic operated valve on condensate efferent duct, closes pneumatic operated valve on coolant intake pipe and coolant outlet hose, and vapours enters in chuck
Portion, material in kettle is heated, the condensed water of production is discharged from condensate output transistor;When cooling is needed, vapours is closed
Pneumatic operated valve on input pipe, condensate output transistor, opens pneumatic operated valve on coolant intake pipe and coolant outlet hose, and cooling water enters
Enter chuck quickly to cool down material in kettle., can be according to response situation, at any time in heating and cooling by so designing
Between switch over, ensure that reaction is normally carried out.
Brief description of the drawings
Fig. 1 is the structural representation of the water paint production system of the present invention.
In figure:10th, main reaction kettle;11st, main reaction kettle;12nd, main reaction kettle cover;20th, emulsifying kettle;30th, stirred tank;40、
Condenser;50th, oil water separator;61st, chuck;62nd, vapours input pipe;63rd, condensate output transistor;64th, coolant intake pipe;
65th, coolant outlet hose;71st, y-type filter;72nd, membrane pump;73rd, bag filter;74th, packing container;81st, pure water storage tank;
82nd, centrifugal pump;83rd, the 3rd delivery pipe;84th, reverse-osmosis treated device;100th, weighing sensor;200th, measuring pump.
Embodiment
Below, with reference to accompanying drawing and embodiment, the present invention is described further, it is necessary to which explanation is, not
Under the premise of afoul, new implementation can be formed between various embodiments described below or between each technical characteristic in any combination
Example.Employed in the present embodiment to material be commercially available.
Embodiment 1:
Reference picture 1, a kind of water paint production system, including main reaction kettle 10, main reaction kettle include main reaction kettle 11
And it is installed on the main reaction kettle cover 12 at the top of main reaction kettle 11;Main reaction kettle cover 12 is provided with feedstock input, main reaction kettle
The bottom of body 11 is provided with raw material delivery outlet;Also include emulsifying kettle 20 and stirred tank 30;
The discharging opening of emulsifying kettle 20 is connected by the first delivery pipe with the feedstock input of main reaction kettle 10, the first delivery pipe
The first magnetic valve is provided with, emulsifying kettle 20 is provided with weighing sensor 100 and microprocessor, the signal output part of weighing sensor
It is connected with the signal input part of microprocessor, the signal output part of microprocessor and the signal input part of magnetic valve connect;
The discharging opening of stirred tank 30 is connected by the second delivery pipe with the feedstock input of main reaction kettle 10, the second delivery pipe
It is provided with measuring pump 200.
As preferred embodiment, weighing sensor is additionally provided with main reaction kettle 11.So design, can be anti-to master
Answer the raw material in kettle to add total amount to be detected, once exceeding setting range, can be adjusted in time.
As preferred embodiment, steam outlet is additionally provided with main reaction kettle cover 12;Water paint production system is also
Including condenser 40 and oil water separator 50;The vapor inlet port of condenser 40 is connected with the steam outlet of main reaction kettle, cold
The liquid outlet of condenser 40 is connected with the input port of oil water separator 50.
As preferred embodiment, the oil outlet of oil water separator 50 is connected by pipeline with main reaction kettle.So
Design, can be reused the oil separated, and save raw material.
As preferred embodiment, water paint production system also includes heating and cooling system, heating and cooling system
System includes being installed on chuck 61 on the lateral wall of main reaction kettle 11, vapours input pipe 62, condensate output transistor 63, cooling
Water inlet pipe 64 and coolant outlet hose 65;Chuck 61 includes dielectric transmission channel, and is connected respectively with dielectric transmission channel
The first connector and the second connector;The output end of vapours input pipe 62 is connected with the first connector, condensate output transistor
63 input is connected with the second connector;The output end of coolant intake pipe 64 is connected with the second connector, cooling water output
The input of pipe 65 is connected with the first connector;Vapours input pipe 62, condensate output transistor 63, coolant intake pipe 64 and cold
But it is respectively equipped with pneumatic operated valve on water delivery pipe 65.
During work, the pneumatic operated valve on opening vapours input pipe 62, condensate output transistor 63, coolant intake pipe 64 is closed
With pneumatic operated valve on coolant outlet hose 65, vapours enters inside chuck 61, material in kettle heated, the condensed water of production
Discharged from condensate output transistor 63;When cooling is needed, vapours input pipe 62, pneumatic on condensate output transistor 63 is closed
Valve, opens pneumatic operated valve on coolant intake pipe 64 and coolant outlet hose 65, and cooling water is carried out into chuck 61 to material in kettle
Quick cooling.It by so designing, can between heating and cooling be switched at any time according to response situation, ensure reaction
It is normally carried out.
As preferred embodiment, in addition to y-type filter 71, membrane pump 72, bag filter 73 and packing container
74;The raw material equipped at outlet port of main reaction kettle 11 is provided with outlet valve, outlet valve by pipeline be sequentially connected y-type filter 71, every
Membrane pump 72, bag filter 73 and packing container 74.Y-type filter 71 filters the material of rougher (100 mesh), also rise protection every
The effect of membrane pump 72, bag filter 73 is to material secondary filter.By filtering twice, the quality of product is improved.
As preferred embodiment, in addition to pure water storage tank 81, centrifugal pump 82, the 3rd delivery pipe 83, centrifugal pump 82
Water inlet is connected with pure water storage tank 81, and its delivery port is connected by the 3rd delivery pipe 83 with the feedstock input of main reaction kettle.
As preferred embodiment, in addition to reverse-osmosis treated device 84, the water inlet of pure water storage tank 81 passes through counter-infiltration
84 external running water pipe of processor.
As preferred embodiment, the quantity of stirred tank 30 is two.
As preferred embodiment, main reaction kettle 10 is additionally provided with rabbling mechanism, and rabbling mechanism includes stirring shaft and peace
Loaded on the stirring motor on main reaction kettle cover 12;Main reaction kettle 11 is stretched into the bottom of stirring shaft through main reaction kettle cover 12
In inner chamber, the bottom of stirring shaft is provided with agitating paddle, and the top of stirring shaft is connected by transmission mechanism with stirring motor.
Other embodiments:
The quantity of the stirred tank be one, three, four or more.
Above-mentioned embodiment is only the preferred embodiment of the present invention, it is impossible to the scope of protection of the invention is limited with this,
The change and replacement for any unsubstantiality that those skilled in the art is done on the basis of the present invention belong to institute of the present invention
Claimed scope.
Claims (10)
1. a kind of water paint production system, including main reaction kettle, the main reaction kettle includes main reaction kettle and is installed on master
Main reaction kettle cover at the top of reaction kettle body;The main reaction kettle cover is provided with feedstock input, the bottom of the main reaction kettle
Provided with raw material delivery outlet;Characterized in that, also include emulsifying kettle and stirred tank;
The discharging opening of the emulsifying kettle is connected by the first delivery pipe with the feedstock input of the main reaction kettle, and described first is defeated
Pipe is sent to be provided with the first magnetic valve, the emulsifying kettle is provided with weighing sensor and microprocessor, the letter of the weighing sensor
Number output end is connected with the signal input part of the microprocessor, the signal output part of the microprocessor and the magnetic valve
Signal input part connects;
The discharging opening of the stirred tank is connected by the second delivery pipe with the feedstock input of the main reaction kettle, and described second is defeated
Pipe is sent to be provided with measuring pump.
2. water paint production system as claimed in claim 1, it is characterised in that be additionally provided with and weigh on the main reaction kettle
Sensor.
3. water paint production system as claimed in claim 1, it is characterised in that be additionally provided with steam on the main reaction kettle cover
Delivery outlet;The water paint production system also includes condenser and oil water separator;The vapor inlet port of the condenser with
The steam outlet connection of the main reaction kettle, the input port of the liquid outlet of the condenser and the oil water separator connect
Connect.
4. water paint production system as claimed in claim 3, it is characterised in that the oil outlet of the oil water separator leads to
Piping is connected with main reaction kettle.
5. water paint production system as claimed in claim 1, it is characterised in that the water paint production system also includes
Heating and cooling system, the heating and cooling system include chuck, the vapours being installed on the lateral wall of main reaction kettle
Input pipe, condensate output transistor, coolant intake pipe and coolant outlet hose;The chuck includes dielectric transmission channel, and
The first connector and the second connector connected respectively with dielectric transmission channel;The output end of the vapours input pipe with it is described
First connector is connected, and the input of the condensate output transistor is connected with second connector;The coolant intake pipe
Output end be connected with second connector, the input of the coolant outlet hose is connected with first connector;Institute
State and be respectively equipped with pneumatic operated valve on vapours input pipe, condensate output transistor, coolant intake pipe and coolant outlet hose.
6. water paint production system as claimed in claim 1, it is characterised in that also including y-type filter, membrane pump, bag
Formula filter and packing container;The raw material equipped at outlet port of the main reaction kettle is provided with outlet valve, and the outlet valve passes through pipeline
It is sequentially connected y-type filter, membrane pump, bag filter and packing container.
7. water paint production system as claimed in claim 1, it is characterised in that also including pure water storage tank, centrifugal pump, the 3rd
Delivery pipe, the water inlet of the centrifugal pump are connected with pure water storage tank, and its delivery port is anti-by the 3rd delivery pipe and the master
The feedstock input of kettle is answered to connect.
8. water paint production system as claimed in claim 7, it is characterised in that described pure also including reverse-osmosis treated device
The water inlet of water storage tank passes through the external running water pipe of reverse-osmosis treated device.
9. water paint production system as claimed in claim 1, it is characterised in that the quantity of the stirred tank is at least two
It is individual.
10. water paint production system as claimed in claim 1, it is characterised in that the main reaction kettle is additionally provided with mixer
Structure, the rabbling mechanism include stirring shaft and the stirring motor being installed on main reaction kettle cover;The bottom of the stirring shaft
Stretched into through main reaction kettle cover in the inner chamber of main reaction kettle, the bottom of the stirring shaft is provided with agitating paddle, the stirring
The top of rotating shaft is connected by transmission mechanism with stirring motor.
Priority Applications (1)
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CN201710823214.2A CN107556805A (en) | 2017-09-13 | 2017-09-13 | A kind of water paint production system |
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CN201710823214.2A CN107556805A (en) | 2017-09-13 | 2017-09-13 | A kind of water paint production system |
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Cited By (3)
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CN108854707A (en) * | 2018-06-12 | 2018-11-23 | 江西乔威化工有限公司 | A kind of water paint steaming device |
CN110548474A (en) * | 2019-09-29 | 2019-12-10 | 深圳市亚仕德新材料有限公司 | Coating production system |
CN112705434A (en) * | 2020-12-23 | 2021-04-27 | 神华铁路装备有限责任公司 | Spray control method and spray device |
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CN112705434A (en) * | 2020-12-23 | 2021-04-27 | 神华铁路装备有限责任公司 | Spray control method and spray device |
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