CN107555404A - A kind of integral modular nitrogen charging maintenance system - Google Patents
A kind of integral modular nitrogen charging maintenance system Download PDFInfo
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- CN107555404A CN107555404A CN201711067207.0A CN201711067207A CN107555404A CN 107555404 A CN107555404 A CN 107555404A CN 201711067207 A CN201711067207 A CN 201711067207A CN 107555404 A CN107555404 A CN 107555404A
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- nitrogen
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- post
- maintenance system
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 title claims abstract description 180
- 229910052757 nitrogen Inorganic materials 0.000 title claims abstract description 92
- 238000012423 maintenance Methods 0.000 title claims abstract description 39
- 238000001179 sorption measurement Methods 0.000 claims abstract description 11
- 230000008859 change Effects 0.000 claims abstract description 10
- 229910000975 Carbon steel Inorganic materials 0.000 claims abstract description 5
- 239000010962 carbon steel Substances 0.000 claims abstract description 5
- 230000008676 import Effects 0.000 claims abstract description 4
- 238000003860 storage Methods 0.000 claims description 14
- 238000001914 filtration Methods 0.000 claims description 7
- 238000000151 deposition Methods 0.000 claims 1
- 238000011045 prefiltration Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 14
- 239000003921 oil Substances 0.000 description 13
- 238000013461 design Methods 0.000 description 5
- 239000007789 gas Substances 0.000 description 3
- 239000003112 inhibitor Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010230 functional analysis Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 230000003442 weekly effect Effects 0.000 description 1
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- Separation By Low-Temperature Treatments (AREA)
Abstract
The present invention proposes a kind of integral modular nitrogen charging maintenance system.It is related to Naval Boiler technical field.Structure module is by the hot worked overall skid-mounted structure of carbon steel, and nitrogen module processed, nitrogen charging module, control module and maintenance modules are provided with structure module.Nitrogen module processed includes screw-rod air compressor, and screw-rod air compressor outlet line is sequentially connected in series oil expeller, fore filter and post-filter, post-filter outlet connection air cushioning tank import, air cushioning tank outlet connection pressure change adsorption type nitrogen making machine group.It is small for the space on naval vessel, the characteristics of installation and maintenance inconvenience, the nitrogen charging maintenance system uses modular integratedization skid structure, without aboard ship carrying out mechanical pipeline installation, the work such as power line laying, blowdown pipeline laying, scene is without installation, space is small, stable and reliable operation, conventional maintenance tool spare part is had in this skid, fully ensure the maintaining of Naval Boiler.
Description
Technical field:
The present invention relates to Naval Boiler technical field, specifically a kind of integral modular nitrogen charging maintenance system.
Background technology:
Existing market produces nitrogen processed and uses all devices unit to supply substantially, equipment room connection installation is carried out at project scene, such as:
Mechanical pipeline installation, power line laying, blowdown pipeline laying etc., in-site installation is complicated, and space is big;
Main boiler on board is generally all that loose mail dispatches from the factory, and completes assembling at the scene, and to ensure that boiler condition is good, boiler is gone on board after installation
Before being debugged to igniting, boiler body and burner should add the nitrogen for filling certain pressure to be maintained for a long time using vapour phase inhibitor,
During boiler body dry preservation, the inspection of nitrogen pressure should be carried out weekly, when nitrogen pressure is less than 0.1MPa, should supplement nitrogen in time
Gas, still, the space on general ship are limited, nitrogen charging, the equipment of making nitrogen to scene after again carry out install space it is big, operation not
Just;
Research of the China to Turbo-charged Marine Boiler is started late, the country lack the design of Turbo-charged Marine Boiler device, manufacture, installation,
Debugging and operation maintenance experience, also without the standard in terms of supercharged steam generator design, manufacture, operation maintenance and maintenance, specification, criterion
Deng;
Because the design requirement of Turbo-charged Marine Boiler is to reduce volume, reduction weight, and maintenance guarantor aboard ship is carried out to boiler
Foster space is more limited, it is necessary to a kind of integral modular boiler nitrogen charging maintenance system.
The content of the invention:
In order to solve the above problems, the present invention provides a kind of integral modular nitrogen charging maintenance system.
The technical scheme is that:A kind of integral modular nitrogen charging maintenance system, including structure module, structure module
It is by the hot worked overall skid-mounted structure of carbon steel, nitrogen module processed, nitrogen charging module, control module and maintenance is installed on structure module
Module.
Described nitrogen module processed, including screw-rod air compressor, screw-rod air compressor outlet line are sequentially connected in series oil expeller, preceding
Put filter and post-filter, post-filter outlet connection air cushioning tank import, air cushioning tank outlet connection transformation
Absorption type nitrogen making machine group.
Described nitrogen charging module includes nitrogen storage tank, pressure change adsorption type nitrogen making machine group outlet connection nitrogen storage tank, nitrogen
The nitrogen outlet pipe of gas holding vessel is provided with blow-down pipe.
Described oil expeller, fore filter and post-filter, the accuracy that removes of oil expeller is 0.001PPm, preposition mistake
The filtering accuracy of filter is 1um, the filtering accuracy of post-filter is 0.1um.
Described oil expeller, fore filter, post-filter, air cushioning tank and nitrogen storage tank, its bottom is all provided with
There is blowoff valve.
The present invention has the advantages that:It is small for the space on naval vessel, the characteristics of installation and maintenance inconvenience, the nitrogen charging
Maintenance system uses modular integratedization skid structure, without aboard ship carrying out mechanical pipeline installation, power line laying, blow-off pipe
The work such as line laying, without installation, space is small, stable and reliable operation, and conventional maintenance tool is had in this skid at scene
Spare part, fully ensure the maintaining of Naval Boiler.
Brief description of the drawings:
Fig. 1 is the structural representation of the present invention;
The flow chart of the present invention of accompanying drawing 2.
1- nitrogen module processeds in figure, 11- oil expellers, 12- fore filters, 13- post-filters, 14- screw-rod air compressors,
15- pressure change adsorption type nitrogen making machine groups, 16- air cushioning tanks, 2- structure modules, 3- control modules, 4- maintenance modules, 5- nitrogen charging moulds
Block, 51- nitrogen storage tanks, 52- blow-down pipes, 53- nitrogen outlet pipes.
Embodiment:
The invention will be further described below in conjunction with the accompanying drawings:
As shown in Fig. 1 combinations Fig. 2, a kind of integral modular nitrogen charging maintenance system, including structure module 2, structure module 2 be by
The hot worked overall skid-mounted structure of carbon steel, nitrogen module processed 1, nitrogen charging module 5, control module 3 and maintenance are installed on structure module 2
Module 4.
Described nitrogen module processed 1, including screw-rod air compressor 14, the outlet line of screw-rod air compressor 14 are sequentially connected in series oil removing
Device 11, fore filter 12 and post-filter 13, the import of the outlet of post-filter 13 connection air cushioning tank 16, air cushioning
The outlet of tank 16 connection pressure change adsorption type nitrogen making machine group 15.
Described nitrogen charging module 5 includes nitrogen storage tank 51, the outlet of pressure change adsorption type nitrogen making machine group 15 connection nitrogen storage
Tank 51, the nitrogen outlet pipe 53 of nitrogen storage tank 51 are provided with blow-down pipe 52.
Described oil expeller 11, fore filter 12 and post-filter 13, oil expeller 11 are except accuracy
0.001PPm, the filtering accuracy of fore filter 12 are 1um, the filtering accuracy of post-filter 13 is 0.1um.
Described oil expeller 11, fore filter 12, post-filter 13, air cushioning tank 16 and nitrogen storage tank 51,
Its bottom is equipped with blowoff valve.
Modularization is in order to realize some function, in the dissimilarity to a range of difference in functionality or identical function
On the basis of energy, the product of different size carry out functional analysis, divide and design some row functional modules, pass through the choosing of module
The function of final demand can be reached by selecting and combining, and meet technical need, and its final principle is to make every effort to form with a small number of modules
Whole system equipment, and make on the basis of meeting to require Product Precision is higher, performance is more stable, structure is simpler, layout more
Rationally, space is smaller, transport is more convenient and the connection of intermodule is as simple as possible, the requirement easily manipulated.
The present invention is according to main boiler on board using " nitrogen aerating phase corrosion inhibitor dry preservation method " demand during long-acting maintenance, is carried out
A kind of integral modular nitrogen charging maintenance system design.Such a nitrogen charging maintenance system can produce nitrogen and the progress of maintenance processed
Storage, realize monitoring and the automatic filling of boiler pressure.
A kind of integral modular warship supercharged steam generator nitrogen charging maintenance system of the present invention, is made up of 5 modules, is system respectively
Nitrogen module 1, nitrogen charging module 5, control module 3, maintenance modules 4 and frame modules 2.
Structure module 2 be by carbon steel weld overall skid-mounted structure, to whole system provide stable strong support and
Operate service clearance.
Nitrogen module processed 1 is by screw rod frequency conversion type air compressor machine 14, pressure change adsorption type nitrogen making machine 15, oil expeller 11, fore filter
12nd, post-filter 13 and air cushioning tank 15 etc. form, for the production system of nitrogen, why from screw rod frequency conversion type pneumatics
Machine, it is that operating cost is low, stable and reliable operation, and fault rate is low, noise is low because its energy-conserving and environment-protective, guarantee enterprise employee health safety,
Realized intellectuality, can without it is on duty, maintaining is simple, expense is low, and nitrogen making machine mainly has membrane separation nitrogen generating device, transformation
The equipment of making nitrogen and the cryogenic air separation unit equipment of making nitrogen etc. are adsorbed, THE PRESSURE SWING ADSORPTION NITROGEN GENERATING DEVICE is compared with other two kinds of equipment of making nitrogen, price
It is relatively low, stable and reliable operation, after can starting shooting just can output passing nitrogen, use with the opening, it is energy-saving;
After air is by screw-rod air compressor 14, by oil removing and filter by slightly to essence by the liquid in compressed air
Water, oil and dust filtering are clean, compressed air pressure dew point is dropped to 2~10 DEG C, oil content is down to 0.001PPm, dust mistake
Filter to 0.01 μm, ensure that the cleaning into PSA nitrogen generator unstripped gas, air inlet surge tank 16, to reduce pressure oscillation, enter
Enter pressure change adsorption type nitrogen making machine group 15 and nitrogen is made.
Nitrogen charging module 5 is made up of nitrogen outlet pipe 53, blow-down pipe 52, nitrogen storage tank 51 etc., for buffering pressure-variable adsorption
The outlet pressure of formula nitrogen making machine group 15, boiler is filled with by nitrogen.
Control module 3 is used to keep pot furnace pressure, and automatic start nitrogen and nitrogen charging module when dropping under stress.
Maintenance modules 4 are used to store vapour phase inhibitor medicament, preserve the conventional instrument of prying body maintenance, spare part, specification, figure
Volume etc..
Small for the space on naval vessel, the characteristics of installation and maintenance inconvenience, the nitrogen charging maintenance system is using modular integrated
Change skid structure, without aboard ship carrying out mechanical pipeline installation, power line is laid, and work, the scene such as blowdown pipeline laying need not
Installation, space is small, stable and reliable operation, and conventional maintenance tool spare part is had in this skid, fully ensures Naval Boiler
Maintaining.
Claims (5)
1. a kind of integral modular nitrogen charging maintenance system, including structure module (2), it is characterised in that:Structure module (2) be by
The hot worked overall skid-mounted structure of carbon steel, nitrogen module processed (1), nitrogen charging module (5), control module are installed on structure module (2)
And maintenance modules (4) (3).
A kind of 2. integral modular nitrogen charging maintenance system according to claim 1, it is characterised in that:Described nitrogen mould processed
Block (1), including screw-rod air compressor (14), screw-rod air compressor (14) outlet line are sequentially connected in series oil expeller (11), preposition mistake
Filter (12) and post-filter (13), post-filter (13) outlet connection air cushioning tank (16) import, air cushioning tank
(16) outlet connection pressure change adsorption type nitrogen making machine group (15).
A kind of 3. integral modular nitrogen charging maintenance system according to claim 1,2, it is characterised in that:Described nitrogen charging
Module (5) includes nitrogen storage tank (51), pressure change adsorption type nitrogen making machine group (15) outlet connection nitrogen storage tank (51), nitrogen storage
The nitrogen outlet pipe (53) for depositing tank (51) is provided with blow-down pipe (52).
A kind of 4. integral modular nitrogen charging maintenance system according to claim 1,2, it is characterised in that:Described oil removing
Device (11), fore filter (12) and post-filter (13), the accuracy that removes of oil expeller (11) is 0.001PPm, prefilter
The filtering accuracy of device (12) is 1um, the filtering accuracy of post-filter (13) is 0.1um.
A kind of 5. integral modular nitrogen charging maintenance system according to claim 1,2,3, it is characterised in that:Described removes
Oily device (11), fore filter (12), post-filter (13), air cushioning tank (16) and nitrogen storage tank (51), its bottom
It is equipped with blowoff valve.
Priority Applications (1)
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CN201711067207.0A CN107555404A (en) | 2017-11-03 | 2017-11-03 | A kind of integral modular nitrogen charging maintenance system |
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CN201711067207.0A CN107555404A (en) | 2017-11-03 | 2017-11-03 | A kind of integral modular nitrogen charging maintenance system |
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CN107555404A true CN107555404A (en) | 2018-01-09 |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009010419A1 (en) * | 2009-02-26 | 2010-09-02 | Ulrich Stieler Kunststoff Service E.K. | Device for obtaining nitrogen from air or nitrogen-containing gas, comprises a first component with a membrane for separating nitrogen from air, and a second component arranged downstream to the first component, with adsorber chambers |
KR20120002577U (en) * | 2010-10-06 | 2012-04-16 | 박종범 | Structure of Nitrogen Gas Generating Device |
CN202671205U (en) * | 2012-06-13 | 2013-01-16 | 杭州天跃气体设备制造有限公司 | PSA (pressure swing adsorption) nitrogen generating system for vehicular air conditioner |
CN203699913U (en) * | 2013-11-19 | 2014-07-09 | 煤科集团沈阳研究院有限公司 | Mobile carbon molecular sieve nitrogen-making device in underground coal mine |
CN204958398U (en) * | 2015-09-14 | 2016-01-13 | 陕西纳通机械科技有限公司 | Utilize system nitrogen device of epoxypropane tail gas |
CN207511830U (en) * | 2017-11-03 | 2018-06-19 | 中国船舶重工集团公司第七0三研究所 | A kind of integral modular nitrogen charging maintenance system |
-
2017
- 2017-11-03 CN CN201711067207.0A patent/CN107555404A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009010419A1 (en) * | 2009-02-26 | 2010-09-02 | Ulrich Stieler Kunststoff Service E.K. | Device for obtaining nitrogen from air or nitrogen-containing gas, comprises a first component with a membrane for separating nitrogen from air, and a second component arranged downstream to the first component, with adsorber chambers |
KR20120002577U (en) * | 2010-10-06 | 2012-04-16 | 박종범 | Structure of Nitrogen Gas Generating Device |
CN202671205U (en) * | 2012-06-13 | 2013-01-16 | 杭州天跃气体设备制造有限公司 | PSA (pressure swing adsorption) nitrogen generating system for vehicular air conditioner |
CN203699913U (en) * | 2013-11-19 | 2014-07-09 | 煤科集团沈阳研究院有限公司 | Mobile carbon molecular sieve nitrogen-making device in underground coal mine |
CN204958398U (en) * | 2015-09-14 | 2016-01-13 | 陕西纳通机械科技有限公司 | Utilize system nitrogen device of epoxypropane tail gas |
CN207511830U (en) * | 2017-11-03 | 2018-06-19 | 中国船舶重工集团公司第七0三研究所 | A kind of integral modular nitrogen charging maintenance system |
Non-Patent Citations (2)
Title |
---|
REICHENAUER ET AL: "Nitrogen adsorption in compliant materials", 《JOURNAL OF NON-CRYSTALLINE SOLIDS》, vol. 277, no. 2, pages 162 - 172, XP004221873, DOI: 10.1016/S0022-3093(00)00304-5 * |
张猛;石文星;: "移动式制备高压高纯氮气技术", 化工自动化及仪表, no. 10, pages 1104 - 1106 * |
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Application publication date: 20180109 |