CN107555404A - A kind of integral modular nitrogen charging maintenance system - Google Patents

A kind of integral modular nitrogen charging maintenance system Download PDF

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Publication number
CN107555404A
CN107555404A CN201711067207.0A CN201711067207A CN107555404A CN 107555404 A CN107555404 A CN 107555404A CN 201711067207 A CN201711067207 A CN 201711067207A CN 107555404 A CN107555404 A CN 107555404A
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China
Prior art keywords
nitrogen
filter
module
post
maintenance system
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Pending
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CN201711067207.0A
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Chinese (zh)
Inventor
戎玲
杜晓建
张世栋
金盈利
刘志焕
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703th Research Institute of CSIC
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703th Research Institute of CSIC
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Priority to CN201711067207.0A priority Critical patent/CN107555404A/en
Publication of CN107555404A publication Critical patent/CN107555404A/en
Pending legal-status Critical Current

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Abstract

The present invention proposes a kind of integral modular nitrogen charging maintenance system.It is related to Naval Boiler technical field.Structure module is by the hot worked overall skid-mounted structure of carbon steel, and nitrogen module processed, nitrogen charging module, control module and maintenance modules are provided with structure module.Nitrogen module processed includes screw-rod air compressor, and screw-rod air compressor outlet line is sequentially connected in series oil expeller, fore filter and post-filter, post-filter outlet connection air cushioning tank import, air cushioning tank outlet connection pressure change adsorption type nitrogen making machine group.It is small for the space on naval vessel, the characteristics of installation and maintenance inconvenience, the nitrogen charging maintenance system uses modular integratedization skid structure, without aboard ship carrying out mechanical pipeline installation, the work such as power line laying, blowdown pipeline laying, scene is without installation, space is small, stable and reliable operation, conventional maintenance tool spare part is had in this skid, fully ensure the maintaining of Naval Boiler.

Description

A kind of integral modular nitrogen charging maintenance system
Technical field:
The present invention relates to Naval Boiler technical field, specifically a kind of integral modular nitrogen charging maintenance system.
Background technology:
Existing market produces nitrogen processed and uses all devices unit to supply substantially, equipment room connection installation is carried out at project scene, such as: Mechanical pipeline installation, power line laying, blowdown pipeline laying etc., in-site installation is complicated, and space is big;
Main boiler on board is generally all that loose mail dispatches from the factory, and completes assembling at the scene, and to ensure that boiler condition is good, boiler is gone on board after installation Before being debugged to igniting, boiler body and burner should add the nitrogen for filling certain pressure to be maintained for a long time using vapour phase inhibitor, During boiler body dry preservation, the inspection of nitrogen pressure should be carried out weekly, when nitrogen pressure is less than 0.1MPa, should supplement nitrogen in time Gas, still, the space on general ship are limited, nitrogen charging, the equipment of making nitrogen to scene after again carry out install space it is big, operation not Just;
Research of the China to Turbo-charged Marine Boiler is started late, the country lack the design of Turbo-charged Marine Boiler device, manufacture, installation, Debugging and operation maintenance experience, also without the standard in terms of supercharged steam generator design, manufacture, operation maintenance and maintenance, specification, criterion Deng;
Because the design requirement of Turbo-charged Marine Boiler is to reduce volume, reduction weight, and maintenance guarantor aboard ship is carried out to boiler Foster space is more limited, it is necessary to a kind of integral modular boiler nitrogen charging maintenance system.
The content of the invention:
In order to solve the above problems, the present invention provides a kind of integral modular nitrogen charging maintenance system.
The technical scheme is that:A kind of integral modular nitrogen charging maintenance system, including structure module, structure module It is by the hot worked overall skid-mounted structure of carbon steel, nitrogen module processed, nitrogen charging module, control module and maintenance is installed on structure module Module.
Described nitrogen module processed, including screw-rod air compressor, screw-rod air compressor outlet line are sequentially connected in series oil expeller, preceding Put filter and post-filter, post-filter outlet connection air cushioning tank import, air cushioning tank outlet connection transformation Absorption type nitrogen making machine group.
Described nitrogen charging module includes nitrogen storage tank, pressure change adsorption type nitrogen making machine group outlet connection nitrogen storage tank, nitrogen The nitrogen outlet pipe of gas holding vessel is provided with blow-down pipe.
Described oil expeller, fore filter and post-filter, the accuracy that removes of oil expeller is 0.001PPm, preposition mistake The filtering accuracy of filter is 1um, the filtering accuracy of post-filter is 0.1um.
Described oil expeller, fore filter, post-filter, air cushioning tank and nitrogen storage tank, its bottom is all provided with There is blowoff valve.
The present invention has the advantages that:It is small for the space on naval vessel, the characteristics of installation and maintenance inconvenience, the nitrogen charging Maintenance system uses modular integratedization skid structure, without aboard ship carrying out mechanical pipeline installation, power line laying, blow-off pipe The work such as line laying, without installation, space is small, stable and reliable operation, and conventional maintenance tool is had in this skid at scene Spare part, fully ensure the maintaining of Naval Boiler.
Brief description of the drawings:
Fig. 1 is the structural representation of the present invention;
The flow chart of the present invention of accompanying drawing 2.
1- nitrogen module processeds in figure, 11- oil expellers, 12- fore filters, 13- post-filters, 14- screw-rod air compressors, 15- pressure change adsorption type nitrogen making machine groups, 16- air cushioning tanks, 2- structure modules, 3- control modules, 4- maintenance modules, 5- nitrogen charging moulds Block, 51- nitrogen storage tanks, 52- blow-down pipes, 53- nitrogen outlet pipes.
Embodiment:
The invention will be further described below in conjunction with the accompanying drawings:
As shown in Fig. 1 combinations Fig. 2, a kind of integral modular nitrogen charging maintenance system, including structure module 2, structure module 2 be by The hot worked overall skid-mounted structure of carbon steel, nitrogen module processed 1, nitrogen charging module 5, control module 3 and maintenance are installed on structure module 2 Module 4.
Described nitrogen module processed 1, including screw-rod air compressor 14, the outlet line of screw-rod air compressor 14 are sequentially connected in series oil removing Device 11, fore filter 12 and post-filter 13, the import of the outlet of post-filter 13 connection air cushioning tank 16, air cushioning The outlet of tank 16 connection pressure change adsorption type nitrogen making machine group 15.
Described nitrogen charging module 5 includes nitrogen storage tank 51, the outlet of pressure change adsorption type nitrogen making machine group 15 connection nitrogen storage Tank 51, the nitrogen outlet pipe 53 of nitrogen storage tank 51 are provided with blow-down pipe 52.
Described oil expeller 11, fore filter 12 and post-filter 13, oil expeller 11 are except accuracy 0.001PPm, the filtering accuracy of fore filter 12 are 1um, the filtering accuracy of post-filter 13 is 0.1um.
Described oil expeller 11, fore filter 12, post-filter 13, air cushioning tank 16 and nitrogen storage tank 51, Its bottom is equipped with blowoff valve.
Modularization is in order to realize some function, in the dissimilarity to a range of difference in functionality or identical function On the basis of energy, the product of different size carry out functional analysis, divide and design some row functional modules, pass through the choosing of module The function of final demand can be reached by selecting and combining, and meet technical need, and its final principle is to make every effort to form with a small number of modules Whole system equipment, and make on the basis of meeting to require Product Precision is higher, performance is more stable, structure is simpler, layout more Rationally, space is smaller, transport is more convenient and the connection of intermodule is as simple as possible, the requirement easily manipulated.
The present invention is according to main boiler on board using " nitrogen aerating phase corrosion inhibitor dry preservation method " demand during long-acting maintenance, is carried out A kind of integral modular nitrogen charging maintenance system design.Such a nitrogen charging maintenance system can produce nitrogen and the progress of maintenance processed Storage, realize monitoring and the automatic filling of boiler pressure.
A kind of integral modular warship supercharged steam generator nitrogen charging maintenance system of the present invention, is made up of 5 modules, is system respectively Nitrogen module 1, nitrogen charging module 5, control module 3, maintenance modules 4 and frame modules 2.
Structure module 2 be by carbon steel weld overall skid-mounted structure, to whole system provide stable strong support and Operate service clearance.
Nitrogen module processed 1 is by screw rod frequency conversion type air compressor machine 14, pressure change adsorption type nitrogen making machine 15, oil expeller 11, fore filter 12nd, post-filter 13 and air cushioning tank 15 etc. form, for the production system of nitrogen, why from screw rod frequency conversion type pneumatics Machine, it is that operating cost is low, stable and reliable operation, and fault rate is low, noise is low because its energy-conserving and environment-protective, guarantee enterprise employee health safety, Realized intellectuality, can without it is on duty, maintaining is simple, expense is low, and nitrogen making machine mainly has membrane separation nitrogen generating device, transformation The equipment of making nitrogen and the cryogenic air separation unit equipment of making nitrogen etc. are adsorbed, THE PRESSURE SWING ADSORPTION NITROGEN GENERATING DEVICE is compared with other two kinds of equipment of making nitrogen, price It is relatively low, stable and reliable operation, after can starting shooting just can output passing nitrogen, use with the opening, it is energy-saving;
After air is by screw-rod air compressor 14, by oil removing and filter by slightly to essence by the liquid in compressed air Water, oil and dust filtering are clean, compressed air pressure dew point is dropped to 2~10 DEG C, oil content is down to 0.001PPm, dust mistake Filter to 0.01 μm, ensure that the cleaning into PSA nitrogen generator unstripped gas, air inlet surge tank 16, to reduce pressure oscillation, enter Enter pressure change adsorption type nitrogen making machine group 15 and nitrogen is made.
Nitrogen charging module 5 is made up of nitrogen outlet pipe 53, blow-down pipe 52, nitrogen storage tank 51 etc., for buffering pressure-variable adsorption The outlet pressure of formula nitrogen making machine group 15, boiler is filled with by nitrogen.
Control module 3 is used to keep pot furnace pressure, and automatic start nitrogen and nitrogen charging module when dropping under stress.
Maintenance modules 4 are used to store vapour phase inhibitor medicament, preserve the conventional instrument of prying body maintenance, spare part, specification, figure Volume etc..
Small for the space on naval vessel, the characteristics of installation and maintenance inconvenience, the nitrogen charging maintenance system is using modular integrated Change skid structure, without aboard ship carrying out mechanical pipeline installation, power line is laid, and work, the scene such as blowdown pipeline laying need not Installation, space is small, stable and reliable operation, and conventional maintenance tool spare part is had in this skid, fully ensures Naval Boiler Maintaining.

Claims (5)

1. a kind of integral modular nitrogen charging maintenance system, including structure module (2), it is characterised in that:Structure module (2) be by The hot worked overall skid-mounted structure of carbon steel, nitrogen module processed (1), nitrogen charging module (5), control module are installed on structure module (2) And maintenance modules (4) (3).
A kind of 2. integral modular nitrogen charging maintenance system according to claim 1, it is characterised in that:Described nitrogen mould processed Block (1), including screw-rod air compressor (14), screw-rod air compressor (14) outlet line are sequentially connected in series oil expeller (11), preposition mistake Filter (12) and post-filter (13), post-filter (13) outlet connection air cushioning tank (16) import, air cushioning tank (16) outlet connection pressure change adsorption type nitrogen making machine group (15).
A kind of 3. integral modular nitrogen charging maintenance system according to claim 1,2, it is characterised in that:Described nitrogen charging Module (5) includes nitrogen storage tank (51), pressure change adsorption type nitrogen making machine group (15) outlet connection nitrogen storage tank (51), nitrogen storage The nitrogen outlet pipe (53) for depositing tank (51) is provided with blow-down pipe (52).
A kind of 4. integral modular nitrogen charging maintenance system according to claim 1,2, it is characterised in that:Described oil removing Device (11), fore filter (12) and post-filter (13), the accuracy that removes of oil expeller (11) is 0.001PPm, prefilter The filtering accuracy of device (12) is 1um, the filtering accuracy of post-filter (13) is 0.1um.
A kind of 5. integral modular nitrogen charging maintenance system according to claim 1,2,3, it is characterised in that:Described removes Oily device (11), fore filter (12), post-filter (13), air cushioning tank (16) and nitrogen storage tank (51), its bottom It is equipped with blowoff valve.
CN201711067207.0A 2017-11-03 2017-11-03 A kind of integral modular nitrogen charging maintenance system Pending CN107555404A (en)

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Application Number Priority Date Filing Date Title
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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009010419A1 (en) * 2009-02-26 2010-09-02 Ulrich Stieler Kunststoff Service E.K. Device for obtaining nitrogen from air or nitrogen-containing gas, comprises a first component with a membrane for separating nitrogen from air, and a second component arranged downstream to the first component, with adsorber chambers
KR20120002577U (en) * 2010-10-06 2012-04-16 박종범 Structure of Nitrogen Gas Generating Device
CN202671205U (en) * 2012-06-13 2013-01-16 杭州天跃气体设备制造有限公司 PSA (pressure swing adsorption) nitrogen generating system for vehicular air conditioner
CN203699913U (en) * 2013-11-19 2014-07-09 煤科集团沈阳研究院有限公司 Mobile carbon molecular sieve nitrogen-making device in underground coal mine
CN204958398U (en) * 2015-09-14 2016-01-13 陕西纳通机械科技有限公司 Utilize system nitrogen device of epoxypropane tail gas
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Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009010419A1 (en) * 2009-02-26 2010-09-02 Ulrich Stieler Kunststoff Service E.K. Device for obtaining nitrogen from air or nitrogen-containing gas, comprises a first component with a membrane for separating nitrogen from air, and a second component arranged downstream to the first component, with adsorber chambers
KR20120002577U (en) * 2010-10-06 2012-04-16 박종범 Structure of Nitrogen Gas Generating Device
CN202671205U (en) * 2012-06-13 2013-01-16 杭州天跃气体设备制造有限公司 PSA (pressure swing adsorption) nitrogen generating system for vehicular air conditioner
CN203699913U (en) * 2013-11-19 2014-07-09 煤科集团沈阳研究院有限公司 Mobile carbon molecular sieve nitrogen-making device in underground coal mine
CN204958398U (en) * 2015-09-14 2016-01-13 陕西纳通机械科技有限公司 Utilize system nitrogen device of epoxypropane tail gas
CN207511830U (en) * 2017-11-03 2018-06-19 中国船舶重工集团公司第七0三研究所 A kind of integral modular nitrogen charging maintenance system

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
REICHENAUER ET AL: "Nitrogen adsorption in compliant materials", 《JOURNAL OF NON-CRYSTALLINE SOLIDS》, vol. 277, no. 2, pages 162 - 172, XP004221873, DOI: 10.1016/S0022-3093(00)00304-5 *
张猛;石文星;: "移动式制备高压高纯氮气技术", 化工自动化及仪表, no. 10, pages 1104 - 1106 *

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Application publication date: 20180109