CN107550124A - A kind of sponges spring mattress manufacture method - Google Patents
A kind of sponges spring mattress manufacture method Download PDFInfo
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- CN107550124A CN107550124A CN201710799953.2A CN201710799953A CN107550124A CN 107550124 A CN107550124 A CN 107550124A CN 201710799953 A CN201710799953 A CN 201710799953A CN 107550124 A CN107550124 A CN 107550124A
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- spring
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Abstract
The invention discloses a kind of sponges spring mattress manufacture method, comprise the following steps：S1：The first raised sponge side plate, two drives raised the second sponge side plate, feature board and sponge surface layers is driven to be ready to bottom plate, two, S2：Two described in S1 drive the first raised sponge side plate and two the second raised sponge side plates of drive to carry out being assembled into a sponge framework, and sponge framework are installed on to the top of bottom plate.Spring used in the present invention has stronger compressive property, is not easy to be damaged so that the spring in sponge spring bed can use longer time.
Description
Technical field
The present invention relates to sponges spring mattress manufacturing technology field, more particularly to a kind of sponges spring mattress manufacture method.
Background technology
As the improvement of people's living standards, also more and more higher, sponges spring mattress have for requirement of the people to quality of the life
There is the advantages of preferable elasticity, support is relatively strong, gas permeability is stronger and durable, sponges spring mattress is very popular, sea
Continuous sping mattress is made up of sponge framework, bottom plate, spring, feature board and sponge surface layer, due in sponges spring mattress
The compressive property of spring is poor so that and user has to often change the spring in sponges spring mattress, and then to use
The use at family brings inconvenience.
The content of the invention
Based on technical problem existing for background technology, the present invention proposes a kind of sponges spring mattress manufacture method.
A kind of sponges spring mattress manufacture method proposed by the present invention, comprises the following steps：
S1：Bottom plate, two are driven into the second raised sponge side plate of the first raised sponge side plate, two drives, work(
Energy plate and sponge surface layer are ready to；
S2：Two described in S1 drive the first raised sponge side plate and two the second raised sponge side plates of drive to enter
Row is assembled into a sponge framework, and sponge framework is installed on to the top of bottom plate；
S3：The raw material being ready to required for spring, its chemical element mass percent are：C：0.45-0.65%, Si：
1.3-2.6%, P：0.015-0.025%, S：0.01-0.02%, Cr：0.60-1.40%, Nb：0.02-0.3%, V：0.08-
0.20%th, Mn：0.4-1.6%, Cu：0.20-1.0%, Nb：0.01-0.2%, N：0.002-0.008%, O：0.0007-
0.013%th, surplus is Fe and other inevitable impurity；
S4：Raw material described in S3 is passed through in high temperature furnace, and the temperature setting of high temperature furnace is 2500-3500 DEG C, high temperature furnace
Pressure is arranged to 2-3KPa, and raw material places 3-5h inside high temperature furnace, obtains mixed serum；
S5：Mixed serum is passed through in spring forming equipment by the high temperature furnace described in S4, obtains the thick embryo of spring；
S6：The thick embryo of spring described in S5 is put into cooling device, and cooling device is with 50-80 DEG C/min speed to spring
Thick embryo is cooled down, until the surface temperature of the thick embryo of spring reaches room temperature；
S7：The thick embryo of spring described in S6 is put into roasting plant, and roasting plant is to the surface of the thick embryo of spring with 15-30
DEG C/min speed toasted, until the surface temperature of the thick embryo of spring reaches 200-220 DEG C；
S8：The thick embryo of spring is transported in spraying equipment by the roasting plant described in S7 using conveying equipment, spraying equipment
Carry out spraying the mixed solvent of diamond dust and carborundum on the thick embryo of spring；
S9：The thick embryo of spring after spraying is transported in curing room by the spraying equipment described in S8 using conveying equipment, Gu
Change room to solidify the mixed solvent on the thick embryo of spring；
S10：The thick embryo of spring after solidification is placed again into cooling device by the curing room described in S9, cooling device with
20-30 DEG C/min speed cools down to the thick embryo of spring, until 10 degrees Celsius of the temperature arrival of the thick embryo of spring, obtains spring；
S11：Multiple springs described in S10 are equidistantly installed on the top of bottom plate, are fixed with the top of multiple springs
Same feature board, and feature board is connected with corresponding projection, sponge surface layer are installed on the top of feature board, and with it is corresponding
Projection is connected.
Preferably, in the S2, the junction of sponge framework and bottom plate is filled with glue.
Preferably, in the S4, high temperature furnace is internally provided with firing equipment, and firing equipment is electric heating tube.
Preferably, in the S5, spring forming equipment is spring forming machine.
Preferably, in the S6 and S10, cooling device is cooling tower.
Preferably, in the S7, roasting plant is spring roasting plant.
Preferably, in the S8, spraying equipment is provided with spray gun, and spray gun is used for the mixing of diamond dust and carborundum
Solvent is sprayed on the thick embryo of spring.
Beneficial effects of the present invention：
1st, the spring used in foam-rubber cushion spring mattress bed is made up of the mixed solvent after the thick embryo of spring and solidification, the thick embryo of spring
Be by C, Si, P, the element such as Cr, Nb, V, Mn, Cu, Nb, N and O pass through high temperature furnace, spring forming equipment and cooling device successively
It is processed to obtain so that the thick embryo of spring in spring has stronger compressive property；
2nd, the thick embryo of spring in spring is also added by roasting plant, spraying equipment, curing room and cooling device successively
Work, the outside of the thick embryo of spring can be coated with the mixed solvent after solidification, enhance the compressive property of spring, and then sponge bullet again
Spring in spring bed is not easy to be damaged；
Spring used in the present invention has stronger compressive property, is not easy to be damaged so that in sponge spring bed
Spring can use longer time.
Brief description of the drawings
Fig. 1 is a kind of structural representation of sponges spring mattress manufacture method proposed by the present invention；
Fig. 2 is that a kind of the second sponge side plate of sponges spring mattress manufacture method proposed by the present invention is in non-installment state
Structural representation；
Fig. 3 is a kind of structural representation of the first sponge side plate of sponges spring mattress manufacture method proposed by the present invention；
Fig. 4 is a kind of structural representation of the second sponge side plate of sponges spring mattress manufacture method proposed by the present invention.
In figure：1 bottom plate, 2 first sponge side plates, 3 second sponge side plates, 4 projections, 5 springs, 6 feature boards, 7 spongy surfaces
Layer.
Embodiment
The present invention is made with reference to specific embodiment further to explain.
Embodiment one
With reference to figure 1-4, a kind of sponges spring mattress manufacture method is proposed in the present embodiment, is comprised the following steps：
S1：By 1, two 2, two the second sponge side plate for driving projection 4 of the first sponge side plate for driving projection 4 of bottom plate
3rd, feature board 6 and sponge surface layer 7 are ready to；
S2：Two the first sponge side plates 2 for driving projection 4 and two the second sponge sides for driving projection 4 described in S1
Plate 3 is carried out being assembled into a sponge framework, and sponge framework is installed on to the top of bottom plate 1；
S3：The raw material being ready to required for spring 5, its chemical element mass percent are：C：0.45%th, Si：1.3%th,
P：0.015%th, S：0.01%th, Cr：0.60%th, Nb：0.02%th, V：0.08%th, Mn：0.4%th, Cu：0.20%th, Nb：0.01%th,
N：0.002%th, O：0.0007%th, surplus is Fe and other inevitable impurity；
S4：Raw material described in S3 is passed through in high temperature furnace, and the temperature setting of high temperature furnace is 2500 DEG C, and the pressure of high temperature furnace is set
2KPa is set to, raw material places 3h inside high temperature furnace, obtains mixed serum；
S5：Mixed serum is passed through in spring forming equipment by the high temperature furnace described in S4, obtains the thick embryo of spring；
S6：The thick embryo of spring described in S5 is put into cooling device, and cooling device is thick to spring with 50 DEG C/min speed
Embryo is cooled down, until the surface temperature of the thick embryo of spring reaches room temperature；
S7：The thick embryo of spring described in S6 is put into roasting plant, roasting plant to the surface of the thick embryo of spring with 15 DEG C/
Min speed is toasted, until the surface temperature of the thick embryo of spring reaches 200 DEG C；
S8：The thick embryo of spring is transported in spraying equipment by the roasting plant described in S7 using conveying equipment, spraying equipment
Carry out spraying the mixed solvent of diamond dust and carborundum on the thick embryo of spring；
S9：The thick embryo of spring after spraying is transported in curing room by the spraying equipment described in S8 using conveying equipment, Gu
Change room to solidify the mixed solvent on the thick embryo of spring；
S10：The thick embryo of spring after solidification is placed again into cooling device by the curing room described in S9, and cooling device is with 20
DEG C/min speed cools down to the thick embryo of spring, until the temperature of the thick embryo of spring reaches 10 degrees Celsius, obtain spring 5；
S11：Multiple springs 5 described in S10 are equidistantly installed on the top of bottom plate 1, and the top of multiple springs 5 is fixed
There is same feature board 6, and feature board 6 is connected with corresponding raised 4, sponge surface layer 7 is installed on the top of feature board 6, and
It is connected with corresponding raised 4.
Embodiment two
With reference to figure 1-4, a kind of sponges spring mattress manufacture method is proposed in the present embodiment, is comprised the following steps：
S1：By 1, two 2, two the second sponge side plate for driving projection 4 of the first sponge side plate for driving projection 4 of bottom plate
3rd, feature board 6 and sponge surface layer 7 are ready to；
S2：Two the first sponge side plates 2 for driving projection 4 and two the second sponge sides for driving projection 4 described in S1
Plate 3 is carried out being assembled into a sponge framework, and sponge framework is installed on to the top of bottom plate 1；
S3：The raw material being ready to required for spring 5, its chemical element mass percent are：C：0.55%th, Si：1.95%th,
P：0.02%th, S：0.015%th, Cr：1.0%th, Nb：0.16%th, V：0.14%th, Mn：1.0%th, Cu：0.6%th, Nb：0.1%th, N：
0.005%th, O：0.001%th, surplus is Fe and other inevitable impurity；
S4：Raw material described in S3 is passed through in high temperature furnace, and the temperature setting of high temperature furnace is 3000 DEG C, and the pressure of high temperature furnace is set
2.5KPa is set to, raw material places 4h inside high temperature furnace, obtains mixed serum；
S5：Mixed serum is passed through in spring forming equipment by the high temperature furnace described in S4, obtains the thick embryo of spring；
S6：The thick embryo of spring described in S5 is put into cooling device, and cooling device is thick to spring with 65 DEG C/min speed
Embryo is cooled down, until the surface temperature of the thick embryo of spring reaches room temperature；
S7：The thick embryo of spring described in S6 is put into roasting plant, roasting plant to the surface of the thick embryo of spring with 22.5 DEG C/
Min speed is toasted, until the surface temperature of the thick embryo of spring reaches 210 DEG C；
S8：The thick embryo of spring is transported in spraying equipment by the roasting plant described in S7 using conveying equipment, spraying equipment
Carry out spraying the mixed solvent of diamond dust and carborundum on the thick embryo of spring；
S9：The thick embryo of spring after spraying is transported in curing room by the spraying equipment described in S8 using conveying equipment, Gu
Change room to solidify the mixed solvent on the thick embryo of spring；
S10：The thick embryo of spring after solidification is placed again into cooling device by the curing room described in S9, and cooling device is with 25
DEG C/min speed cools down to the thick embryo of spring, until the temperature of the thick embryo of spring reaches 10 degrees Celsius, obtain spring 5；
S11：Multiple springs 5 described in S10 are equidistantly installed on the top of bottom plate 1, and the top of multiple springs 5 is fixed
There is same feature board 6, and feature board 6 is connected with corresponding raised 4, sponge surface layer 7 is installed on the top of feature board 6, and
It is connected with corresponding raised 4.
Embodiment three
With reference to figure 1-4, a kind of sponges spring mattress manufacture method is proposed in the present embodiment, is comprised the following steps：
S1：By 1, two 2, two the second sponge side plate for driving projection 4 of the first sponge side plate for driving projection 4 of bottom plate
3rd, feature board 6 and sponge surface layer 7 are ready to；
S2：Two the first sponge side plates 2 for driving projection 4 and two the second sponge sides for driving projection 4 described in S1
Plate 3 is carried out being assembled into a sponge framework, and sponge framework is installed on to the top of bottom plate 1；
S3：The raw material being ready to required for spring 5, its chemical element mass percent are：C：0.65%th, Si：2.6%th,
P：0.025%th, S：0.02%th, Cr：1.40%th, Nb：0.3%th, V：0.20%th, Mn：1.6%th, Cu：1.0%th, Nb：0.2%th, N：
0.008%th, O：0.0013%th, surplus is Fe and other inevitable impurity；
S4：Raw material described in S3 is passed through in high temperature furnace, and the temperature setting of high temperature furnace is 3500 DEG C, and the pressure of high temperature furnace is set
3KPa is set to, raw material places 5h inside high temperature furnace, obtains mixed serum；
S5：Mixed serum is passed through in spring forming equipment by the high temperature furnace described in S4, obtains the thick embryo of spring；
S6：The thick embryo of spring described in S5 is put into cooling device, and cooling device is thick to spring with 80 DEG C/min speed
Embryo is cooled down, until the surface temperature of the thick embryo of spring reaches room temperature；
S7：The thick embryo of spring described in S6 is put into roasting plant, roasting plant to the surface of the thick embryo of spring with 30 DEG C/
Min speed is toasted, until the surface temperature of the thick embryo of spring reaches 220 DEG C；
S8：The thick embryo of spring is transported in spraying equipment by the roasting plant described in S7 using conveying equipment, spraying equipment
Carry out spraying the mixed solvent of diamond dust and carborundum on the thick embryo of spring；
S9：The thick embryo of spring after spraying is transported in curing room by the spraying equipment described in S8 using conveying equipment, Gu
Change room to solidify the mixed solvent on the thick embryo of spring；
S10：The thick embryo of spring after solidification is placed again into cooling device by the curing room described in S9, and cooling device is with 30
DEG C/min speed cools down to the thick embryo of spring, until the temperature of the thick embryo of spring reaches 10 degrees Celsius, obtain spring 5；
S11：Multiple springs 5 described in S10 are equidistantly installed on the top of bottom plate 1, and the top of multiple springs 5 is fixed
There is same feature board 6, and feature board 6 is connected with corresponding raised 4, sponge surface layer 7 is installed on the top of feature board 6, and
It is connected with corresponding raised 4.
In the present embodiment, in S2, the junction of sponge framework and bottom plate 1 is filled with glue, in S4, the inside of high temperature furnace
It is provided with firing equipment, firing equipment is electric heating tube, and in S5, spring forming equipment is spring forming machine, cold in S6 and S10
But device is cooling tower, and in S7, roasting plant is spring roasting plant, and in S8, spraying equipment is provided with spray gun, and spray gun is used
In the mixed solvent of diamond dust and carborundum is sprayed on the thick embryo of spring, the spring 5 used in foam-rubber cushion spring mattress bed is by bullet
Mixed solvent composition after the thick embryo of spring and solidification, the thick embryo of spring be by C, Si, P, the element such as Cr, Nb, V, Mn, Cu, Nb, N and O
Be processed to obtain by high temperature furnace, spring forming equipment and cooling device successively so that the thick embryo of spring in spring 5 have compared with
Strong compressive property, the thick embryo of spring in spring 5 also enter by roasting plant, spraying equipment, curing room and cooling device successively
Row processing, the outside of the thick embryo of spring can be coated with the mixed solvent after solidification, enhance the compressive property of spring 5 again, and then
Spring 5 in sponge spring bed is not easy to be damaged, the present invention used in spring 5 there is stronger compressive property, be not easy by
Damage so that the spring 5 in sponge spring bed can use longer time.
Contrast conventional sponges spring mattress and the sponges spring mattress of embodiment one to three, the sponge of embodiment one to three
The raising percentage such as following table of sping mattress：
From above table, the usage time and compressive property of sponges spring mattress proposed by the present invention are respectively provided with substantially
Improve, and it is most preferred embodiment to implement three.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art the invention discloses technical scope in, technique according to the invention scheme and its
Inventive concept is subject to equivalent substitution or change, should all be included within the scope of the present invention.
Claims (7)
1. a kind of sponges spring mattress manufacture method, it is characterised in that comprise the following steps：
S1：Bottom plate (1), two are driven into the first sponge side plate (2) of raised (4), two the second sponges for driving raised (4)
Side plate (3), feature board (6) and sponge surface layer (7) are ready to；
S2：Two the first sponge side plates (2) for driving raised (4) and two the second sponges for driving raised (4) described in S1
Side plate (3) is carried out being assembled into a sponge framework, and sponge framework is installed on to the top of bottom plate (1)；
S3：The raw material being ready to required for spring (5), its chemical element mass percent are：C：0.45-0.65%, Si：1.3-
2.6%th, P：0.015-0.025%, S：0.01-0.02%, Cr：0.60-1.40%, Nb：0.02-0.3%, V：0.08-
0.20%th, Mn：0.4-1.6%, Cu：0.20-1.0%, Nb：0.01-0.2%, N：0.002-0.008%, O：0.0007-
0.013%th, surplus is Fe and other inevitable impurity；
S4：Raw material described in S3 is passed through in high temperature furnace, and the temperature setting of high temperature furnace is 2500-3500 DEG C, the pressure of high temperature furnace
2-3KPa is arranged to, raw material places 3-5h inside high temperature furnace, obtains mixed serum；
S5：Mixed serum is passed through in spring forming equipment by the high temperature furnace described in S4, obtains the thick embryo of spring；
S6：The thick embryo of spring described in S5 is put into cooling device, and cooling device is with 50-80 DEG C/min speed to the thick embryo of spring
Cooled down, until the surface temperature of the thick embryo of spring reaches room temperature；
S7：The thick embryo of spring described in S6 is put into roasting plant, and roasting plant is to the surface of the thick embryo of spring with 15-30 DEG C/min
Speed toasted, until the thick embryo of spring surface temperature reach 200-220 DEG C；
S8：The thick embryo of spring is transported in spraying equipment by the roasting plant described in S7 using conveying equipment, and spraying equipment is in bullet
Carry out spraying the mixed solvent of diamond dust and carborundum on the thick embryo of spring；
S9：The thick embryo of spring after spraying is transported in curing room by the spraying equipment described in S8 using conveying equipment, curing room
Mixed solvent on the thick embryo of spring is solidified；
S10：The thick embryo of spring after solidification is placed again into cooling device by the curing room described in S9, and cooling device is with 20-30
DEG C/min speed cools down to the thick embryo of spring, until the temperature of the thick embryo of spring reaches 10 degrees Celsius, obtain spring (5)；
S11：Multiple springs (5) described in S10 are equidistantly installed on the top of bottom plate (1), and the top of multiple springs (5) is consolidated
Surely there is same feature board (6), and feature board (6) is connected with corresponding raised (4), sponge surface layer (7) is installed on feature board
(6) top, and be connected with corresponding raised (4).
A kind of 2. sponges spring mattress manufacture method according to claim 1, it is characterised in that in the S2, sponge frame
The junction of frame and bottom plate (1) is filled with glue.
A kind of 3. sponges spring mattress manufacture method according to claim 1, it is characterised in that in the S4, high temperature furnace
Be internally provided with firing equipment, firing equipment is electric heating tube.
A kind of 4. sponges spring mattress manufacture method according to claim 1, it is characterised in that in the S5, spring into
Type equipment is spring forming machine.
5. a kind of sponges spring mattress manufacture method according to claim 1, it is characterised in that cold in the S6 and S10
But device is cooling tower.
6. a kind of sponges spring mattress manufacture method according to claim 1, it is characterised in that in the S7, baking is set
Standby is spring roasting plant.
7. a kind of sponges spring mattress manufacture method according to claim 1, it is characterised in that in the S8, spraying is set
Standby to be provided with spray gun, spray gun is used to the mixed solvent of diamond dust and carborundum spraying to the thick embryo of spring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710799953.2A CN107550124A (en) | 2017-09-07 | 2017-09-07 | A kind of sponges spring mattress manufacture method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710799953.2A CN107550124A (en) | 2017-09-07 | 2017-09-07 | A kind of sponges spring mattress manufacture method |
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| Publication Number | Publication Date |
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| CN107550124A true CN107550124A (en) | 2018-01-09 |
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ID=60979516
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201710799953.2A Pending CN107550124A (en) | 2017-09-07 | 2017-09-07 | A kind of sponges spring mattress manufacture method |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101400818A (en) * | 2005-12-15 | 2009-04-01 | 株式会社神户制钢所 | Spring steel, method for producing a spring using said steel and a spring made from such steel |
| CN202173092U (en) * | 2011-08-19 | 2012-03-28 | 万隆鑫 | Spring mattress |
| CN103352946A (en) * | 2013-07-04 | 2013-10-16 | 昆山杰升精密五金有限公司 | Compression spring |
| CN105231716A (en) * | 2015-10-30 | 2016-01-13 | 江苏恒康家居科技股份有限公司 | Manufacturing method of sponge-spring mattress |
| CN106232849A (en) * | 2014-04-23 | 2016-12-14 | 新日铁住金株式会社 | Spring steel and manufacture method thereof |
| CN106282807A (en) * | 2016-08-17 | 2017-01-04 | 安徽红桥金属制造有限公司 | A kind of high-carbon hot rolling spring steel plate and process technique thereof |
-
2017
- 2017-09-07 CN CN201710799953.2A patent/CN107550124A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101400818A (en) * | 2005-12-15 | 2009-04-01 | 株式会社神户制钢所 | Spring steel, method for producing a spring using said steel and a spring made from such steel |
| CN202173092U (en) * | 2011-08-19 | 2012-03-28 | 万隆鑫 | Spring mattress |
| CN103352946A (en) * | 2013-07-04 | 2013-10-16 | 昆山杰升精密五金有限公司 | Compression spring |
| CN106232849A (en) * | 2014-04-23 | 2016-12-14 | 新日铁住金株式会社 | Spring steel and manufacture method thereof |
| CN105231716A (en) * | 2015-10-30 | 2016-01-13 | 江苏恒康家居科技股份有限公司 | Manufacturing method of sponge-spring mattress |
| CN106282807A (en) * | 2016-08-17 | 2017-01-04 | 安徽红桥金属制造有限公司 | A kind of high-carbon hot rolling spring steel plate and process technique thereof |
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Application publication date: 20180109 |