CN107546934A

CN107546934A - The method for winding of vertical coil winding machine and vertical coil winding machine

Info

Publication number: CN107546934A
Application number: CN201710789282.1A
Authority: CN
Inventors: 刘发源
Original assignee: DONGGUAN TUOLAN AUTOMATION TECHNOLOGY Co Ltd
Current assignee: DONGGUAN TUOLAN AUTOMATION TECHNOLOGY Co Ltd
Priority date: 2017-09-05
Filing date: 2017-09-05
Publication date: 2018-01-05

Abstract

It is main for controlling the tension control mechanism of enamel-cover line tension, the vertical coil winding machine structure for enamel-covered wire to be embedded in stator slot, for fixed stator and to drive the product rotating mechanism of stator rotation, for limiting enamel-covered wire the card line wire-arranging mechanism of position, the cross-slot mechanism for catching on enamel-covered wire during enamel-covered wire cross-slot and control assembly for power sources all on machine in controlling in stator slot including frame and in frame the invention discloses a kind of vertical coil winding machine and the method for winding of vertical coil winding machine.In multi cord provided by the invention is vertical around function internally wound stator carry out whole-process automatic coiling and coiling uniformly, will not scratch enamel-covered wire in winding process.

Description

The method for winding of vertical coil winding machine and vertical coil winding machine

Technical field

The present invention relates to coil winding machine, the method for winding of more particularly to a kind of vertical coil winding machine and vertical coil winding machine.

Background technology

The coiling of stator coil at present is divided into interior wound and externally-wound type, traditional method for winding be by manually around System, hand wound has low production efficiency, wastes a large amount of manpowers, and coiling number of turns precision it is poor the problems such as, with science and technology Continue to develop, some manufacturers also have developed the coil winding machine of various styles, be roughly divided into horizontal coil winding machine and vertical coil winding machine, pass The rule mouth of system coil winding machine, which needs to insert inside stator winding slot, could carry out coiling, and such winding method can exist because of rule mouth Stator winding slot space is occupied during coiling and causes the copper factor of finished product stator low, influences motor performance.

The content of the invention

Have whole-process automatic coiling, threading speed fast the invention provides one kind and coiling uniformly, will not in winding process Scratch enamel-covered wire, and space in stator slot is not take up during coiling, the high vertical coil winding machine of stator finished product copper factor and vertical coiling The method for winding of machine.

In order to reach above-mentioned purpose of design, the technical solution adopted by the present invention is as follows：

A kind of vertical coil winding machine, the main tension control machine for being used to control enamel-cover line tension including frame and in frame Structure, for by enamel-covered wire be embedded in stator slot vertical coil winding machine structure, for fixed stator and drive stator rotate product revolve Rotation mechanism, for limit enamel-covered wire in stator slot the card line wire-arranging mechanism of position, for catching on enamel-cover during enamel-covered wire cross-slot The cross-slot string-hooking mechanism of line and the control assembly for controlling all power sources on coil winding machine, wherein,

Tension control mechanism includes tensioned driving group and tension force draw groups, and wherein tension force drive component carries for tension control mechanism For corresponding power source, control is adjusted to the tension force in enamel-covered wire running in its tension force draw groups；

Vertical coil winding machine structure is arranged at tension control mechanism rear end, mainly includes rule shaft assemblies, rule shaft assemblies are entered The rule elevating control component of row elevating control, the traversing control assembly of rule that rule shaft assemblies are carried out with traversing control, its Rule shaft assemblies include axostylus axostyle main body and rule mouth, and axostylus axostyle main body is driven by a nutation drive mechanism and does orientation angle rotation Turn, the end of the rule mouth can be inserted into stator and enter notches for wire, and the line outlet end face of rule mouth protrudes from stator and enters notches for wire Internal orifice, and the whereabouts end points of rule mouth one end when rule is traversing enters wire casing notch with stator and keeps vertical going out rule mouth all the time The perpendicular end surface of line mouth slightly protrudes from the internal orifice that stator enters notches for wire all the time；

Product rotating mechanism is correspondingly arranged in the lower end of vertical coil winding machine structure, and product rotating mechanism is used for banding stator including one group Hoop component, be fixed on hoop component be used for and on stator locating slot coordinate stator locating piece and drive hoop component axle To the rotating assembly of rotation, the end of the rule shaft assemblies in the vertical coil winding machine structure can by rule elevating control component Through stator front end face or rear end face；

Card line wire-arranging mechanism includes upper wire-arranging component, the lower wire-arranging component being symmetrically set in stator upper and lower ends, described Upper wire-arranging component and lower wire-arranging component include movable line ball block assembly and line ball drive mechanism, the movable line ball block assembly Upper and lower displacement can be carried out by being driven by line ball drive device；

Cross-slot mechanism mainly includes one group of cross-slot mounting seat with traverse moving function and having in cross-slot mounting seat is stretched The hooking device composition of shift function.

Further, rule shaft assemblies also include the lead that enamel-covered wire is introduced to rule mouth in the vertical coil winding machine structure Device, the rule mouth are a kind of loose structure.

Further, the nutation drive mechanism include electrical machinery of active force, reductor, the first drive, beat belt wheel and Driving belt, the motor drive the first drive with reductor, and the first drive drives beat belt wheel by driving belt, partially Put belt wheel and drive axostylus axostyle main body so as to the rule mouth that links.

Further, the hoop component in the product rotating mechanism includes stator rotation outer framework, outside stator rotation Stator clamping inner frame and promotion stator in framework clamp the elastic clamping device drive device of inner frame, the stator Clamping inner frame includes Holding seat, and the lower surface of Holding seat is connected with clamping device drive device, between base upper surface Every being provided with multiple bearing platforms, the upper surface of multiple bearing platforms makes spacing, the load-bearing to stator as the support base of stator The upper end of platform is that one kind extends out structure, and structure, the interior receipts structure are received in the upper end of the stator rotation outer framework for one kind is interior With stator clamping inner frame to extend out structure corresponding, stator rotation outer framework passes through rotating assembly and drives rotation.

Further, a commutation hooking component is additionally provided with the outer peripheral edge of product rotating mechanism, the commutation hooking component includes One installing plate and the commutation hooking nail on commutation installing plate, in commutation when the thread-changing hooking is followed closely for stator enamelled wire coiling During catch on enamel-covered wire.

Further, the upper wire-arranging component in the card line wire-arranging mechanism and lower wire-arranging component are arranged at a winding displacement mounting seat On, winding displacement mounting seat can be provided with a winding displacement by one group of transverse-moving mechanism along trapped orbit transverse moving left and right, the winding displacement mounting seat Guide rail, winding displacement mounting seat are provided with the mounting hole with height adjusting function, and upper wire-arranging component and lower wire-arranging component can be arranged on On different mounting holes, the movable line ball block assembly in the upper wire-arranging component and lower wire-arranging component includes that mounting hole can be arranged on On winding displacement fixed plate, the movable slider that can be slided on winding displacement guide rail, movable slider driven with winding displacement fixed plate by line ball Mechanism forms connection, steps on foot provided with winding displacement on movable slider, the winding displacement steps on the interval that foot can be pressed between the groove of stator two On wall end face.

Further, the winding displacement steps on foot and is provided with buffer unit, and buffering slide, the buffer part are provided with movable slider Part includes the spring set screw mutually fixed with movable slider, and regulation spring is arranged with spring set screw, and winding displacement is stepped on Foot can move through along the track of buffering slide to be contacted to form pressure buffer with regulation spring.

Further, the cross-slot mechanism also includes a cross-slot briquetting component, the cross-slot briquetting component and hooking device group For part in cross-slot mounting seat, the cross-slot mounting seat is provided with mounting seat slide rail, and the cross-slot briquetting component includes fixing Briquetting fixed plate on mounting seat slide rail, the cross-slot sliding block that can be slided on mounting seat slide rail, be provided with cross-slot sliding block across Groove slider-actuated cylinder, cross-slot slider-actuated cylinder are formed by telescopic shaft pole and briquetting fixed plate and connected, set on cross-slot sliding block There is cross-slot briquetting part, the cross-slot briquetting part includes forming fixed buffering fixed plate with cross-slot sliding block, fixed in buffering Buffer bar is installed on plate, buffer spring is arranged with buffer bar, the other end of buffer bar is provided with buffering briquetting, the buffering Briquetting is a kind of open annular structure, and the openings of sizes for buffering pressing plate is not less than rule mouth swing angle in card line wire-arranging mechanism Overall width.

Further, the vertical coil winding machine is additionally provided with a trimming thread depressing mechanism, and the trimming thread depressing mechanism is slided including trimming line ball Block, drive the front and rear slide-driving device shifted of trimming line ball sliding block, the line pressing component on trimming line ball sliding block and cut Line component, the line pressing component include live conductor head, wire pressing block and line ball cylinder, and one is provided with line ball head and protrudes pressure head, pressure Line block is provided with pressuring line groove corresponding with prominent pressure head, and the first end of line ball passes the pressuring line groove other end and passes through axostylus axostyle and line ball cylinder Connection, the trimming component includes scissors bit and drives the movable scissors drive cylinder of scissors bit, on the wire pressing block Provided with a trimming opening passed for scissors bit.

A kind of method for winding of vertical coil winding machine, including A enamel-covered wire machinery resets and B enamel-covered wire coilings enter groove and moved Make, wherein,

A mechanical zeroes, which are set, to be comprised the following steps:

A1 sets whereabouts end points of the winding mechanism on stator, and the whereabouts end points of the X-axis of its Winder enters notches for wire for stator Internal orifice to stator slot outside, the whereabouts end points of the X-axis includes X-axis coiling starting point x0, and X-axis coiling stop x1 and X-axis are cut Line point x2, the whereabouts position of Y-axis are the upper and lower of two end faces of stator, and Y-axis whereabouts end points includes Y-axis coiling starting point y0, Y-axis Coiling stop y2 and Y-axis trimming point y1;

A2 products carry out Turning matched, and after contraposition, a grooves notch of product is vertical with the holding of rule mouth, and the outlet of rule mouth The slightly prominent internal orifice for entering notches for wire with product a grooves of head;

Enamel-covered wire the end of a thread is fixed on coil winding machine by A3;

A4 winding mechanisms guide enamel-covered wire to the X-axis coiling starting point x0 in product A end faces direction, Y-axis coiling starting point y0;

A5 marks off winding displacement node in stator slot;

A6 is located at two end faces of two wire-arranging mechanisms of two end faces of stator away from stator, and with the first row of winding displacement node Line point keeps vertical;

B enamel-covered wire coilings enter groove action and comprised the following steps：

B1 winding mechanisms are fixed from a groove X-axis coiling starting point x0 and Y-axis coiling starting point y0 of stator A end faces to being moved to along Y-axis path Sub- B end faces Y-axis coiling stop y2, X-axis coiling starting point x0, the rule mouth of winding mechanism passes through the inlet wire of stator in conduct distance Notch, because the line outlet of rule mouth protrudes from the internal orifice that stator enters notches for wire, therefore enamel-covered wire will not scratching to stator inlet wire Notch;

B2 rules mouth is moved to X-axis coiling stop x1 along X-axis path, now rule mouth be located at X-axis coiling stop x1 and Y-axis around On line stop y2 positions;

B3 rules mouth is driven by deflection mechanism and carries out angular deflection, and rule mouth deflects to b grooves by a grooves;

The wire-arranging mechanism of two end faces of B4 stators pushes the cell wall end face withstood between stator a grooves and b grooves;

B5 rules mouth is moved back to X-axis coiling starting point x0 along X-axis path, Y-axis coiling stop y2, is now placed in stator winding slot Enamel-covered wire be fixed on by wire-arranging mechanism on the first winding displacement point;

B6 rules mouth is moved to Y-axis coiling starting point y0, X-axis coiling starting point x0 positions along Y-axis path;

B7 rules mouth is moved to X-axis coiling stop x1, Y-axis coiling starting point y0 positions along X-axis path;

Two wire-arranging mechanism return of B8, two end faces away from stator;

B9 rules mouth is driven by deflection mechanism and carries out angular deflection, and rule mouth deflects back to a grooves by b grooves;

The wire-arranging mechanism of two end faces of B10 stators is moved to next winding displacement point, pushes withstand between stator a grooves and b grooves again Cell wall end face;

B11 rules mouth is moved to X-axis coiling starting point x0, Y-axis coiling starting point y0 positions along X-axis path;

B12 repeats B1 to the single groove coiling of B11 steps completion;

Rule mouth is moved to the X-axis trimming point x2 of stator upper surface after all wire casing coilings are completed, and Y-axis trimming point y1 is by cutting Line cord grip cuts enamel-covered wire and pushes down enamel-covered wire the end of a thread.

Further, according to product wire winding, enamel-covered wire coiling is entered into the b grooves in groove action and is set to and a grooves interval The c grooves of at least one groove position carry out cross-slot action, and the cross-slot action includes：

The outer rim direction of C1 cross-slots string-hooking mechanism to stator is traversing to catch on enamel-covered wire；

C2 products rotating mechanism drives product to carry out cross-slot rotation, c grooves is entered notches for wire and is alignd with rule mouth, completes cross-slot Action；

C3 is from a multiple B1 step to B11 steps, by enamel-covered wire around entering in the d grooves adjacent with c grooves, cross-slot string-hooking mechanism pine Enamel-covered wire return is opened away from stator outer rim；

C4 repeats B1 steps to B11 step coilings, until coiling is completed.

The beneficial effect of the method for winding of vertical coil winding machine and vertical coil winding machine of the present invention is：It is provided by the invention vertical Mechanical sub-thread is effectively carried out to stator for formula coiling function and the coiling of multiply enamel-covered wire acts, and improves enamel-covered wire in the groove of stator Radical, the power, moment of torsion, efficiency of motor can be effectively improved, reduce motor size.Rule mouth in vertical winding mechanism in the present invention Slightly longer than stator enters notches for wire, and rule mouth rising during rule/stop bit put it is vertical with entering notches for wire holding all the time, so Design ensure that enamel-covered wire scratching will not enter notches for wire during rule to stator, scraped so as to avoid into notches for wire Hinder enamel-covered wire, rule mouth is designed to can be inserted into the porous type design that stator enters notches for wire so that each hole can only pass through a small amount of paint Envelope curve, the problem of so both having prevented multiply enamel-covered wire tangled up and knotted, and rationally apply stator enter the width of notches for wire with it is high Degree, ensures performance winding multiply enamel-covered wire as far as possible, the nutation type design of rule mouth, when making enamel-covered wire list groove coiling not With multiple exchanging position, operating efficiency is added, the hood type design of product rotating mechanism can further enhance stator processed Fastness in journey, it is ensured that stator will not produce loosening off normal in process, and card line wire-arranging mechanism, which uses to have, to be stretched The upper fixture block group and lower fixture block group of function serve good cushion effect effect, can effectively avoid weighing paint during coil multi-lay winding wounded Envelope curve；Cross-slot mechanism can play orderly cross-slot enamel-covered wire alignment in cross-slot coiling, prevent enamel-covered wire from wire jumper, unrest occur The problems such as line, line ball thread cutting mechanism employ fully mechanical design, make that line ball is more firm, trimming is more convenient；The present invention carries The method for winding of confession makes rule mouth not take space in stator winding slot in coiling, so as to which stator finished product be greatly improved Copper factor, the present invention can be automatically performed the processes such as coiling, winding displacement, indexing, cross-line, and stator need to only be put into product rotation by operating personnel On rotation mechanism, completion winding process can be moved by starting machine, realize Full-automatic coiling operation.

Brief description of the drawings

Fig. 1 is the overall structure diagram of the present invention；

Fig. 2 is the structural representation of vertical winding mechanism in the present invention；

Fig. 3 is rule shaft assemblies and the cooperation schematic diagram of nutation drive mechanism in vertical coil winding machine structure；

Fig. 4 is the positional structure schematic diagram that rule mouth enters notches for wire with stator in vertical coil winding machine structure；

Fig. 5 is the decomposition texture schematic diagram of product rotating mechanism and commutation hooking component；

Fig. 6 is the structural representation that stator clamps inner frame in product rotating mechanism；

Fig. 7 is the structural representation that stator rotates outer framework in product rotating mechanism；

Fig. 8 is the structural representation that card line wire-arranging mechanism coordinates with stator in the present invention；

Fig. 9 is the side structure schematic diagram that card line wire-arranging mechanism of the present invention coordinates with stator；

Figure 10 is the overall structure diagram of mid-span groove mechanism of the present invention；

Figure 11 is the overall structure diagram of trimming thread depressing mechanism in the present invention；

Figure 12 is the decomposition texture schematic diagram of line pressing component and trimming component in trimming thread depressing mechanism;

Figure 13 be stator method for winding in A enamel-covered wire machinery resets view;

Figure 14 is the enlarged diagram that enamel-covered wire walks line position in Figure 13；

Figure 15 be stator method for winding in B1 steps schematic diagram;

Figure 16 is the enlarged diagram that enamel-covered wire walks line position in Figure 15

Figure 17 be stator method for winding in B2 steps schematic diagram;

Figure 18 is the enlarged diagram that enamel-covered wire walks line position in Figure 17

Figure 19 be stator method for winding in B3 steps schematic diagram;

Figure 20 is the enlarged diagram that enamel-covered wire walks line position in Figure 19

Figure 21 be stator method for winding in B4-B6 steps schematic diagram;

Figure 22 is the enlarged diagram that enamel-covered wire walks line position in Figure 21

Figure 23 be stator method for winding in B7-B8 steps schematic diagram;

Figure 24 is the enlarged diagram that enamel-covered wire walks line position in Figure 23

Figure 25 be stator method for winding in B9-B11 steps schematic diagram；

Figure 26 is the enlarged diagram that Figure 25 enamel-covered wires walk line position

The position relationship schematic diagram of each stator slot when Figure 27 is stator cross-slot coiling；

Figure 28 is rule mouth X-axis start-stop path schematic diagram during rule；

Figure 29 is rule mouth Y-axis start-stop path schematic diagram during rule.

Embodiment

The embodiment of the present invention is described in detail with reference to Figure of description.Obviously, described implementation Example is only the part of the embodiment of the present invention, and those skilled in the art is acquired on the premise of not paying creative work Other embodiments, belong to protection scope of the present invention.

Vertical coil winding machine provided by the invention as shown in Figure 1, mainly include frame 1 and be used to control in frame 1 The tension control mechanism 2 of painting envelope curve tension force, for by enamel-covered wire be embedded in stator slot vertical coil winding machine structure 3, for fixing Stator and product rotating mechanism 4, the card line cable machine for limiting enamel-covered wire position in stator slot for driving stator to rotate Structure 6, the cross-slot string-hooking mechanism 5 for catching on enamel-covered wire during enamel-covered wire cross-slot, for pushing down enamel-covered wire the end of a thread and enamel-covered wire coiling After the completion of cut the trimming thread depressing mechanism 7 of enamel-covered wire the end of a thread, the control assembly for controlling all power sources on vertical coil winding machine （Tension control mechanism 2, vertical coil winding machine structure 3, product rotating mechanism 4, card line wire-arranging mechanism 6 and cross-slot mechanism 5, trimming line ball Mechanism 7 forms a work streamline, and a plurality of work streamline can be set in frame 1）.

Vertical coil winding machine structure 3 is arranged at the rear end of tension control mechanism 2, as shown in Fig. 2 vertical coil winding machine structure 3 mainly includes Rule shaft assemblies 31, rule shaft assemblies are carried out with the rule elevating control component 32 of elevating control, to rule shaft assemblies The traversing control assembly 33 of rule of traversing control is carried out, the traversing control assembly 33 of rule includes a traversing plate in the present embodiment 331 and a traversing motor 332, rule elevating control component 32 include a riser guide apparatus on traversing plate 331 321st, the lifter plate 322 on riser guide apparatus 321 and the lifting motor 323 for driving lifter plate 322 to lift, it is embedding Bobbin bar assembly 31 be arranged on lifter plate 322 on, as shown in figure 3, the rule shaft assemblies 31 include axostylus axostyle main body 311 and Rule mouth 312, the axostylus axostyle main body 311 is driven by a nutation drive mechanism 34 and does orientation angle rotation, so as to the rule that links Mouth 312 carries out angle beat, makes the beat between a grooves and b grooves of rule mouth 312, in the present embodiment, nutation drive mechanism 34 is wrapped Electrical machinery of active force 341, reductor 342, the first drive 343, beat belt wheel 344 and driving belt 345, the motor are included 341 drive the first drive 343 with reductor 342, and the first drive 343 drives beat belt wheel 344 by driving belt 345, Beat belt wheel 344 drives axostylus axostyle main body 311 so as to which the rule mouth 312 that links carries out angle beat, is provided with axostylus axostyle main body 311 Enamel-covered wire is introduced to the thread guide devices of rule mouth 312（Thread guide devices include wire-crossing wheel 313 and cross line plate in the present embodiment 314）, the rule mouth 312 is a kind of loose structure, and the width of rule mouth 312 is slightly less than the width that stator enters notches for wire, is such as schemed Shown in 4, the end of rule mouth 312 can be inserted into stator and enter notches for wire, and the line outlet end face of rule mouth 312 is charged into enters wire casing in stator The internal orifice of mouth, and rule mouth 312, in rule, the X-axis coiling starting point of rule mouth 312 enters wire casing notch with stator and keeps hanging down all the time Directly, the perpendicular end surface of the line outlet of rule mouth 312 is made slightly to protrude from the internal orifice that stator enters notches for wire, rule mouth 312 and stator all the time Enter the matching structure design of notches for wire and the rule path of rule mouth is designed rule mouth 312 during ensure that rule and either risen Drop or the line outlet of transverse moving left and right rule mouth 312 slightly charge into the internal orifice for entering notches for wire in stator all the time.

Product rotating mechanism 4 is correspondingly arranged in the lower end of vertical coil winding machine structure 3, as shown in figure 5, in product rotating mechanism 4 Outer peripheral edge be additionally provided with a commutation hooking component 8, the commutation hooking component 8 includes an installing plate and on commutation installing plate Commutation hooking is followed closely, and the commutation hooking is followed closely for catching on enamel-covered wire, product whirler during stator enamelled wire coiling in commutation process Structure 4 mainly includes one group of hoop component for being used for banding stator, is fixed on hoop component for coordinating with locating slot on stator Stator locating piece 41 and drive hoop component axial-rotation rotating assembly 42, in the present embodiment, rotating assembly 42 includes There are rotary shaft, bearing block and power source, its bottom bracket linkage hoop component, the hoop component includes stator rotation housing Frame 43, the stator clamping inner frame 44 in stator rotation outer framework 43 and promotion stator clamping inner frame 44 are elastic Clamping device drive device 45, as shown in fig. 6, stator clamping inner frame 44 includes Holding seat 441, Holding seat 441 Lower surface be connected with clamping device drive device 45, multiple bearing platforms 442 are arranged at intervals with the upper surface of base 441, it is multiple The upper surface 443 of bearing platform 442 is made spacing as the support base of stator to stator, and the upper end of the bearing platform 442 is one Kind extend out structure, as shown in fig. 7, the upper end of stator rotation outer framework 43 is receives structure in a kind of, the interior receipts structure with Bearing platform 443 to extend out structure corresponding, stator rotation outer framework 43 passes through rotating assembly 42 and drives rotation.

Product rotating mechanism operation principle：Stator is placed on the bearing platform of stator clamping inner frame, passes through clamping device Drive device pulls the base of stator clamping inner frame to be pressed down against stator clamping inner frame, and structure is extended out due to bearing platform Corresponding with the interior receipts structure of stator rotation outer framework, so as to make holding to bearing platform, multiple bearing platforms are squeezed inwardly Shrink so as to hold stator tightly, drive stator to rotate outer framework rotation so as to drive stator to be rotated by rotating assembly.

As shown in figure 8, card line wire-arranging mechanism 6 is included in a winding displacement mounting seat 61, winding displacement mounting seat passes through one group of cross sliding machine Structure can be provided with a winding displacement guide rail 611, and winding displacement mounting seat 61 is provided with along trapped orbit transverse moving left and right in winding displacement mounting seat 61 Mounting hole with height adjusting function, upper wire-arranging component 62 and lower wire-arranging component 63 are arranged on mounting hole, the upper winding displacement Component 62 and lower wire-arranging component 63 include movable line ball block assembly 64 and line ball drive mechanism 65, the movable wire pressing block group Part 64 includes the winding displacement fixed plate 641 that can be arranged on mounting hole, the movable slider 642 that can be slided on winding displacement guide rail 611, pressure Line drive mechanism 65 makes movable slider 642 form connection with winding displacement fixed plate 641（Line ball drive mechanism in this implementation includes Drive cylinder and connection axostylus axostyle on movable slider）, foot 643 is stepped on provided with winding displacement on movable slider 642, such as Fig. 9 Shown, the winding displacement is stepped on the spaced walls end face that foot 643 can be pressed between the groove of stator two（In the present embodiment Zhong Cai foots 643 End for withstanding stator is a kind of camber line bending structure）, buffer unit is additionally provided with foot 643 is stepped on, it is sliding in activity Block 642 is provided with buffering slide 644, and the buffer unit includes the spring set screw fixed with the phase of movable slider 642 645, regulation spring 646 is arranged with spring set screw 645, winding displacement is stepped on foot and can moved and lead to along the track of buffering slide Cross and contact to form pressure buffer with regulation spring.

Card line wire-arranging mechanism operation principle：In winding process, upper wire-arranging component and lower wire-arranging component withstand on stator terminal respectively On face, multiple winding displacement points are marked off in each wire casing of stator, when coil winding machine carries out coiling work, winding displacement mounting seat passes through horizontal stroke Telephone-moving structure carries out transverse shift along the winding displacement point route being previously set, and winding displacement and spacing, row are carried out to the enamel-covered wire in winding Xian Cai foots use, and there is Telescopic to be advantageous in that:When coil winding machine carries out multilayer winding, stepping on foot can be along the row set Line point route can be expressed to the enamel-covered wire on winding displacement point when shifting, stepping on can be tight from trend back pressure when foot is under pressure, so as to rise To certain compensator or trimmer pressure, the second layer and above enamel-covered wire with proper alignment and can will not be weighed last layer enamel-covered wire wounded.

As shown in Figure 10, cross-slot mechanism 5, which mainly includes one group, has the cross-slot mounting seat 51 of traverse moving function, pacifies located at cross-slot Hooking device component 52 and cross-slot briquetting component 53, the cross-slot mounting seat 51 on dress seat 51 are provided with mounting seat slide rail 511, The cross-slot briquetting component 53 includes being fixed on briquetting fixed plate 531 on mounting seat slide rail 511, can be in mounting seat slide rail 511 The cross-slot sliding block 532 of upper slip, cross-slot slider-actuated cylinder 533, cross-slot slider-actuated cylinder are provided with cross-slot sliding block 532 533 are formed by telescopic shaft pole and briquetting fixed plate 531 and connect, and cross-slot sliding block 532 is provided with cross-slot briquetting part 53, it is described across Groove briquetting part 53 includes forming the buffering fixed plate 534 of fixation with cross-slot sliding block 532, is provided with buffering fixed plate 534 Buffer bar 535, is arranged with buffer spring on buffer bar 535, and the other end of buffer bar is provided with buffering briquetting 536, the buffering Briquetting 536 is a kind of open annular structure, and the openings of sizes of buffering briquetting 536 is not less than rule mouth 312 in card line wire-arranging mechanism The overall width of swing angle；The hooking device component 52 includes a hooking device 521 and drives the flexible displacement of hooking device 521 Hooking cylinder 522, as needed, hooking device component 52 can be fixed on buffering briquetting 536 on.

Cross-slot mechanical work principle：According to wire winding, when one group of groove after the completion of, it is necessary to during across other phase slot numbers, Hooking device component and cross-slot briquetting component are pushed simultaneously, and cross-slot briquetting component is pushed down on the enamel-covered wire that stator faces are wound, across Groove briquetting part plays pressure buffer in the presence of buffer spring, and so as to weigh enamel-covered wire wounded, hereafter, hooking device is horizontal Move, catch on the enamel-covered wire in buffering briquetting opening, make enamel-covered wire above stator slot across a phase coiling without under the influence of.

As shown in figure 11, trimming thread depressing mechanism 7 includes trimming line ball sliding block 71, drives trimming line ball sliding block 71 is front and rear to shift Slide-driving device 72, line pressing component 73 and trimming component 74 on trimming line ball sliding block 71（As needed, trimming One group of lifting block assembly 75 with regulatory function can be set on line ball sliding block, so that line pressing component 73 and trimming component 74 have There is height adjusting function）As shown in figure 12, the line pressing component 73 includes live conductor first 731, wire pressing block 732 and line ball cylinder 733, one is provided with line ball first 731 and protrudes pressure head 734, wire pressing block 732 is provided with and prominent 734 corresponding pressuring line groove of pressure head 735, first 731 one end of line ball passes wire pressing block 732, and first 731 other end of line ball is connected with line ball cylinder 733, enamel-covered wire is placed In line ball first 731, line ball first 731 is driven to make to protrude pressure head 734 and be squeezed into the enamel-covered wire on line ball head by line ball cylinder 733 In the pressuring line groove 735 of wire pressing block 732, the trimming component 74 includes scissors bit 741 and drives what scissors bit 741 moved forward and backward Scissors drive cylinder 742, the opening 736 passed for scissors bit 741, the size of scissors bit 741 are provided with the wire pressing block 732 Corresponding with opening 736, by the promotion of scissors drive cylinder 742, scissors bit 741 may pass through opening 736 so as to cut line ball Enamel-covered wire on head.

A mechanical zeroes, which are set, to be comprised the following steps:

As shown in Figure 13,14,28,29, A1 sets whereabouts end points of the winding mechanism on stator, the row of the X-axis of its Winder Not-go-end point is that stator enters outside internal orifice to the stator slot of notches for wire, and the whereabouts end points of the X-axis includes X-axis coiling starting point x0, X-axis coiling stop x1 and X-axis trimming point x2, the whereabouts position of Y-axis are the upper and lower of two end faces of stator, Y-axis whereabouts end points Including Y-axis coiling starting point y0, Y-axis coiling stop y2 and Y-axis trimming point y1;

Enamel-covered wire the end of a thread is fixed on coil winding machine by A3;

A5 marks off winding displacement node in stator slot;

As shown in Figure 15,16, winding mechanism is from a groove X-axis coiling starting point x0 and Y-axis coiling starting point y0 of stator A end faces to along Y by B1 Axle path is moved to stator B end faces Y-axis coiling stop y2, X-axis coiling starting point x0, the rule mouth of winding mechanism in conduct distance Enter notches for wire through stator, because the line outlet of rule mouth protrudes from the internal orifice that stator enters notches for wire, therefore enamel-covered wire will not Scratching enters notches for wire to stator;

For B2 as shown in Figure 17,18, rule mouth is moved to X-axis coiling stop x1 along X-axis path, and now rule mouth is located at X-axis coiling On stop x1 and Y-axis coiling stop y2 positions;

As shown in Figure 19,20, rule mouth is driven and carries out angular deflection B3 by deflection mechanism, and rule mouth deflects to b grooves by a grooves;

（B4-B6 steps are as shown in Figure 21,22）

Two wire-arranging mechanism return of B8, two end faces away from stator;

（B7-B8 steps are as shown in Figure 23,24）

（B9-B11 steps are as shown in Figure 25,26）

B12 repeats B1 to the single groove coiling of B11 steps completion;

As shown in figure 27, according to product wire winding, enamel-covered wire coiling is entered into the b grooves in groove action and is set to and a grooves The c grooves for being spaced at least one groove position carry out cross-slot action, and the cross-slot action includes：

C4 repeats B1 steps to B11 step coilings, until coiling is completed.

Finally it should be noted that：Above example is merely to illustrate technical scheme, rather than its limitations；Although The present invention is described in detail with reference to the foregoing embodiments, it will be understood by those within the art that：It still can be with Technical scheme described in foregoing embodiments is modified, or equivalent substitution is carried out to which part technical characteristic；And These modifications are replaced, and the essence of appropriate technical solution is departed from the spirit and model of various embodiments of the present invention technical scheme Enclose.

Claims

A kind of 1. vertical coil winding machine, it is characterised in that：Mainly include frame and be used to control enamel-covered wire in frame The tension control mechanism of power, the vertical coil winding machine structure for enamel-covered wire to be embedded in stator slot, for fixed stator and drive it is fixed Son rotation product rotating mechanism, for limit enamel-covered wire in stator slot the card line wire-arranging mechanism of position, for enamel-covered wire The cross-slot mechanism of enamel-covered wire and the control assembly for power sources all on machine in controlling are caught on during cross-slot, wherein,

Tension control mechanism includes tensioned driving group and tension force draw groups, and wherein tension force drive component carries for tension control mechanism For corresponding power source, control is adjusted to the tension force in enamel-covered wire running in its tension force draw groups；

Vertical coil winding machine structure is arranged at tension control mechanism rear end, mainly includes rule shaft assemblies, rule shaft assemblies are entered The rule elevating control component of row elevating control, the traversing control assembly of rule that rule shaft assemblies are carried out with traversing control, its Rule shaft assemblies include axostylus axostyle main body and rule mouth, and axostylus axostyle main body is driven by a nutation drive mechanism and does orientation angle rotation Turn, the end of the rule mouth can be inserted into stator and enter notches for wire, and the line outlet end face of rule mouth protrudes from stator and enters notches for wire Internal orifice, and the whereabouts end points of rule mouth one end when rule is traversing enters wire casing notch with stator and keeps vertical going out rule mouth all the time The perpendicular end surface of line mouth slightly protrudes from the internal orifice that stator enters notches for wire all the time；

Product rotating mechanism is correspondingly arranged in the lower end of vertical coil winding machine structure, and product rotating mechanism is used for banding stator including one group Hoop component, be fixed on hoop component be used for and on stator locating slot coordinate stator locating piece and drive hoop component axle To the rotating assembly of rotation, the end of the rule shaft assemblies in the vertical coil winding machine structure can by rule elevating control component Through stator front end face or rear end face；

Card line wire-arranging mechanism includes upper wire-arranging component, the lower wire-arranging component being symmetrically set in stator upper and lower ends, described Upper wire-arranging component and lower wire-arranging component include movable line ball block assembly and line ball drive mechanism, the movable line ball block assembly Upper and lower displacement can be carried out by being driven by line ball drive device；

Cross-slot mechanism mainly includes one group of cross-slot mounting seat with traverse moving function and having in cross-slot mounting seat is stretched The hooking device composition of shift function.
2. vertical coil winding machine according to claim 1, it is characterised in that：Rule shaft assemblies in the vertical coil winding machine structure Also include the thread guide devices that enamel-covered wire is introduced to rule mouth, the rule mouth is a kind of loose structure.
3. vertical coil winding machine according to claim 1, it is characterised in that：The nutation drive mechanism includes active force electricity Machine, reductor, the first drive, beat belt wheel and driving belt, the motor drive the first drive with reductor, and first passes Driving wheel drives beat belt wheel by driving belt, and beat belt wheel drives axostylus axostyle main body so as to the rule mouth that links.
4. vertical coil winding machine according to claim 1, it is characterised in that：Hoop component bag in the product rotating mechanism The stator for include stator rotation outer framework, rotating in outer framework located at stator is clamped before and after inner frame and promotion stator clamping inner frame Flexible clamping device drive device, the stator clamping inner frame include Holding seat, the lower surface of Holding seat and clamping Mechanism driving device connects, and multiple bearing platforms is arranged at intervals with base upper surface, the upper surface of multiple bearing platforms is as stator Support base stator is made spacing, the upper end of the bearing platform extends out structure for one kind, the stator rotation outer framework Upper end to receive structure in a kind of, this is interior receive structure extend out that structure is corresponding, and stator rotation is outer with stator clamping inner frame Framework is driven by rotating assembly to be rotated.
5. vertical coil winding machine according to claim 1, it is characterised in that：One is additionally provided with the outer peripheral edge of product rotating mechanism Commutation hooking component, the commutation hooking component include an installing plate and the commutation hooking nail on commutation installing plate, the thread-changing Hooking is followed closely for catching on enamel-covered wire in commutation process during stator enamelled wire coiling.
6. vertical coil winding machine according to claim 1, it is characterised in that：Upper wire-arranging component in the card line wire-arranging mechanism And lower wire-arranging component is arranged in a winding displacement mounting seat, winding displacement mounting seat can be along trapped orbit or so by one group of transverse-moving mechanism Traversing, the winding displacement mounting seat is provided with a winding displacement guide rail, and winding displacement mounting seat is provided with the mounting hole with height adjusting function, Upper wire-arranging component and lower wire-arranging component can be arranged on different mounting holes, the work in the upper wire-arranging component and lower wire-arranging component Dynamic pressure line block assembly includes the winding displacement fixed plate that can be arranged on mounting hole, the movable slider that can be slided on winding displacement guide rail, living Movable slider is formed by line ball drive mechanism with winding displacement fixed plate and connected, and steps on foot provided with winding displacement on movable slider, the winding displacement Step on the spaced walls end face that foot can be pressed between the groove of stator two.
7. vertical coil winding machine according to claim 6, it is characterised in that：The winding displacement steps on foot and is provided with buffer unit, Movable slider is provided with buffering slide, and the buffer unit includes the spring set screw mutually fixed with movable slider, in bullet It is arranged with regulation spring in spring set screw, winding displacement is stepped on foot and can moved through along the track of buffering slide to be connect with regulation spring Touch and form pressure buffer.
8. vertical coil winding machine according to claim 1, it is characterised in that：The cross-slot mechanism also includes a cross-slot briquetting group Part, for the cross-slot briquetting component with hooking device component in cross-slot mounting seat, the cross-slot mounting seat is provided with installation Seat slide rail, the cross-slot briquetting component include be fixed on mounting seat slide rail briquetting fixed plate, can be slided on mounting seat slide rail Dynamic cross-slot sliding block, is provided with cross-slot slider-actuated cylinder on cross-slot sliding block, cross-slot slider-actuated cylinder by telescopic shaft pole with Briquetting fixed plate forms connection, and cross-slot sliding block is provided with cross-slot briquetting part, and the cross-slot briquetting part includes and cross-slot sliding block Fixed buffering fixed plate is formed, buffer bar is installed in buffering fixed plate, buffer spring is arranged with buffer bar, is buffered The other end of bar is provided with buffering briquetting, and the buffering briquetting is a kind of open annular structure, and the openings of sizes for buffering pressing plate is not small The overall width of rule mouth swing angle in card line wire-arranging mechanism.
9. vertical coil winding machine according to claim 1, it is characterised in that：The vertical coil winding machine is additionally provided with a trimming line-pressing machine Structure, the trimming thread depressing mechanism include trimming line ball sliding block, the slide-driving device for driving the front and rear displacement of trimming line ball sliding block, installation Line pressing component and trimming component on trimming line ball sliding block, the line pressing component include live conductor head, wire pressing block and line ball gas Cylinder, one is provided with line ball head and protrudes pressure head, wire pressing block is provided with pressuring line groove corresponding with prominent pressure head, and the first end of line ball passes The pressuring line groove other end is connected by axostylus axostyle with line ball cylinder, and the trimming component includes scissors bit and drives scissors bit is front and rear to move Dynamic scissors drive cylinder, the wire pressing block are provided with a trimming opening passed for scissors bit.
A kind of 10. method for winding of vertical coil winding machine, it is characterised in that:Including A enamel-covered wire machinery resets and B enamel-covered wires around Line enters groove action, wherein,

A mechanical zeroes, which are set, to be comprised the following steps:

A1 sets whereabouts end points of the winding mechanism on stator, and the whereabouts end points of the X-axis of its Winder enters notches for wire for stator Internal orifice to stator slot outside, the whereabouts end points of the X-axis includes X-axis coiling starting point x0, and X-axis coiling stop x1 and X-axis are cut Line point x2, the whereabouts position of Y-axis are the upper and lower of two end faces of stator, and Y-axis whereabouts end points includes Y-axis coiling starting point y0, Y-axis Coiling stop y2 and Y-axis trimming point y1;

A2 products carry out Turning matched, and after contraposition, a grooves notch of product is vertical with the holding of rule mouth, and the outlet of rule mouth The slightly prominent internal orifice for entering notches for wire with product a grooves of head;

Enamel-covered wire the end of a thread is fixed on coil winding machine by A3;

A4 winding mechanisms guide enamel-covered wire to the X-axis coiling starting point x0 in product A end faces direction, Y-axis coiling starting point y0;

A5 marks off winding displacement node in stator slot;

A6 is located at two end faces of two wire-arranging mechanisms of two end faces of stator away from stator, and with the first row of winding displacement node Line point keeps vertical;

B enamel-covered wire coilings enter groove action and comprised the following steps：

B1 winding mechanisms are fixed from a groove X-axis coiling starting point x0 and Y-axis coiling starting point y0 of stator A end faces to being moved to along Y-axis path Sub- B end faces Y-axis coiling stop y2, X-axis coiling starting point x0, the rule mouth of winding mechanism passes through the inlet wire of stator in conduct distance Notch, because the line outlet of rule mouth protrudes from the internal orifice that stator enters notches for wire, therefore enamel-covered wire will not scratching to stator inlet wire Notch;

B2 rules mouth is moved to X-axis coiling stop x1 along X-axis path, now rule mouth be located at X-axis coiling stop x1 and Y-axis around On line stop y2 positions;

B3 rules mouth is driven by deflection mechanism and carries out angular deflection, and rule mouth deflects to b grooves by a grooves;

The wire-arranging mechanism of two end faces of B4 stators pushes the cell wall end face withstood between stator a grooves and b grooves;

B5 rules mouth is moved back to X-axis coiling starting point x0 along X-axis path, Y-axis coiling stop y2, is now placed in stator winding slot Enamel-covered wire be fixed on by wire-arranging mechanism on the first winding displacement point;

B6 rules mouth is moved to Y-axis coiling starting point y0, X-axis coiling starting point x0 positions along Y-axis path;

B7 rules mouth is moved to X-axis coiling stop x1, Y-axis coiling starting point y0 positions along X-axis path;

Two wire-arranging mechanism return of B8, two end faces away from stator;

B9 rules mouth is driven by deflection mechanism and carries out angular deflection, and rule mouth deflects back to a grooves by b grooves;

The wire-arranging mechanism of two end faces of B10 stators is moved to next winding displacement point, pushes withstand between stator a grooves and b grooves again Cell wall end face;

B11 rules mouth is moved to X-axis coiling starting point x0, Y-axis coiling starting point y0 positions along X-axis path;

B12 repeats B1 to the single groove coiling of B11 steps completion;

Rule mouth is moved to the X-axis trimming point x2 of stator upper surface after all wire casing coilings are completed, and Y-axis trimming point y1 is by cutting Line cord grip cuts enamel-covered wire and pushes down enamel-covered wire the end of a thread.
11. the method for winding of vertical coil winding machine according to claim 10, it is characterised in that:According to product wire winding, The b grooves that enamel-covered wire coiling enters in groove action are set to carry out cross-slot action with the c grooves of at least one groove position in a grooves interval, The cross-slot action includes：

The outer rim direction of C1 cross-slots string-hooking mechanism to stator is traversing to catch on enamel-covered wire；

C2 products rotating mechanism drives product to carry out cross-slot rotation, c grooves is entered notches for wire and is alignd with rule mouth, completes cross-slot Action；

C3 is from a multiple B1 step to B11 steps, by enamel-covered wire around entering in the d grooves adjacent with c grooves, cross-slot string-hooking mechanism pine Enamel-covered wire return is opened away from stator outer rim；

C4 repeats B1 steps to B11 step coilings, until coiling is completed.