The content of the invention
The present invention is in view of the deficienciess of the prior art, propose a kind of power failure-free gear shift automatic speed changer for machine mixing
Power assembly system, it is mainly used on hybrid vehicle, adding TR makes vehicle engine assembly more work
Make in high efficient district, realize that gearshift procedure power transmission is not interrupted, improve dynamic property and economy.
The present invention is achieved through the following technical solutions:
A kind of power failure-free gear shift automatic speed changer for machine hybrid drive train, including engine, main clutch,
Basic transmission, motor and auxiliary transmission,
The basic transmission includes main transmission input shaft, jackshaft I, basic transmission output shaft and jackshaft II, main transformer
Fast device input shaft and the concentric arrangement of basic transmission output shaft, jackshaft I and jackshaft II are put down relative to basic transmission output shaft
Row is arranged symmetrically;The output shaft of the engine is connected with the input shaft of main clutch, the output shaft of the main clutch and master
Transmission input shaft is connected, and the main transmission input shaft is connected with driving gear, the driving gear also with assisted clutch
One end be connected, the other end of the assisted clutch and basic transmission output shaft fixed connection;Be connected driven tooth on the jackshaft I
Wheel I, synchronizer I, be connected on the jackshaft II driven gear II, synchronizer II, the driven gear I, driven gear II with
Driving gear engages;One/six grade of driving gear and three/eight grades of driving gears, and synchronizer I are set with the jackshaft I
Between one/six grade of driving gear and three/eight grades of driving gears, be set with the jackshaft II two/seven grades of driving gears and
Four/nine grades of driving gears, and synchronizer II is between two/seven grades of driving gears and four/nine grades of driving gears;The main transformer speed
Device output shaft successively connected one/six grade of driven gear, two/seven grades of driven gears, three/eight grades of driven gears and four/nine grades from
Moving gear respectively with one/six grade of driving gear, two/seven grades of driving gears, three/eight grades of driving gears and four/nine grades of driving gears
Engagement;
The auxiliary transmission includes auxiliary transmission input shaft and auxiliary transmission output shaft, the auxiliary transmission input shaft and electricity
The output shaft of motivation is connected, and the input shaft of motor is connected with basic transmission output shaft;The auxiliary transmission input shaft be connected from
One end of clutch, the other end and the planet carrier of the clutch are connected, and four planetary gears, and four are installed on the planet carrier
Planetary gear is evenly arranged in sun gear surrounding, four planetary outer rings, the inner rings respectively with gear ring, sun gear into
Inside and outside engagement, the planet carrier and auxiliary transmission output shaft fixed connection, the sun gear are fixedly connected with auxiliary transmission input shaft;
Brake is housed, the rotating part of brake is fixedly connected with gear ring on the auxiliary transmission.
In such scheme, the synchronizer I, synchronizer II have three kinds of location status:Centre position released state, to the left
Sliding engagement state and state is slidably engaged to the right.
In such scheme, the main clutch can use dry clutch or electromagnetic clutch, the clutch, auxiliary
Clutch can use wet clutch or electromagnetic clutch.
In such scheme, the brake can use mechanical brake or electromagnetic brake.
In such scheme, there is the hybrid drive train engine to be operated alone, pure motorized motions, engine and electricity
Three kinds of drive patterns of motivation combination drive;Engine is operated alone under pattern, and assisted clutch engagement offer is auxiliary in gearshift procedure
Torque is helped, engine adjusts square, speed governing, and synchronizer completes the speed sync of pre- gear shift position meshing gear, realizes that power failure-free is changed
Shelves action;The system has two drive shifts and two reverse gears under pure electric Drive Mode, in gearshift procedure by clutch and
The sliding friction of brake carries out gear switch, while motor adjusts square, speed governing, completes the gear shift action of power failure-free;Hair
Under motivation and motor combination drive pattern, motor and assisted clutch provide assist torque jointly in gearshift procedure, simultaneously
Motor and engine adjust square, speed governing jointly, and synchronizer completes the speed sync of pre- gear shift position meshing gear, realize it is unpowered in
Disconnected gear shift action.
The technique effect that the present invention has is:
1) compared with standard machinery speed changer, the present invention is by basic transmission and planetary gears with assisted clutch
Auxiliary transmission composition a kind of power failure-free gear shift automatic speed changer for machine hybrid drive train, preferably solve
The problem of automatic speed changer for machine gear shift power interruption.
2) hybrid drive train of the invention has three kinds of drive patterns:Engine is operated alone, pure motorized motions, hair
Motivation and motor combination drive, and power failure-free gear shift action can be completed under three kinds of drive patterns, realize that smooth-going is fast
Quick change shelves;And be operated alone in engine, there are ten drive shifts under engine and motor combination drive pattern, move vehicle
Power assembly more works in high efficient district, improves the dynamic property and economy of vehicle.
Embodiment
The present invention is carried out in detail, clearly and completely to describe below in conjunction with embodiment and accompanying drawing.
As shown in figure 1, a kind of power failure-free gear shift automatic speed changer for machine hybrid drive train, including engine
1st, main clutch 2, basic transmission 24, motor 14 and auxiliary transmission 18;
The basic transmission 24 includes I 5, one/six grades of main transmission input shaft 3, driving gear 4, driven gear driving tooths
Wheel 6, I 7, three/eight grades of driving gears 8 of synchronizer, I 9, one/six grades of jackshaft, 10, two/seven grades of driven gear driven gear 11,
Three/eight grades of driven gears, 12, four/nine grades of driven gears 13, basic transmission output shaft 15, jackshaft II 22, driven gear II 23,
Two/seven grades of driving gears, 21, four/nine grades of driving gears 19, synchronizer II 20 and assisted clutch 25;Main transmission input shaft 3
It is parallel right relative to basic transmission output shaft 15 with jackshaft II 22 with 15 concentric arrangement of basic transmission output shaft, jackshaft I 9
Claim arrangement;The output shaft of engine 1 is connected with the input shaft of main clutch 2, and the output shaft and basic transmission of main clutch 2 are defeated
Entering axle 3 to be connected, main transmission input shaft 3 is connected with driving gear 4, and the one end of driving gear 4 also with assisted clutch 25 is connected,
The other end of assisted clutch 25 is connected with basic transmission output shaft 15;Be connected driven gear I 5, synchronizer I 7 on jackshaft I 9,
Be connected driven gear II 23, synchronizer II 20 on jackshaft II 22, and driven gear I 5, driven gear II 23 and driving gear 4 are nibbled
Close;One/six grade of driving gear 6 and three/eight grades of driving gears 8 are set with jackshaft I 9, and synchronizer I 7 is located at one/six grade of master
Between moving gear 6 and three/eight grades of driving gears 8, two/seven grades of driving gears 21 and four/nine grades of masters are set with jackshaft II 22
Moving gear 19, and synchronizer II 20 is between two/seven grades of driving gears 21 and four/nine grades of driving gears 19;Basic transmission is defeated
Shaft 15 is connected one/six grade of 10, two/seven grades of driven gear, 11, three/eight grades of driven gear driven gear 12 and four/nine grades successively
Driven gear 13, one/six grade of driven gear 10 engage with one/six grade of driving gear 6, two/seven grades of driven gears 11 and two/seven
Shelves driving gear 21 engages, and three/eight grades of driven gears 12 engage with three/eight grades of driving gears 8, four/nine grades of driven gears 13 and
Four/nine grades of driving gears 19 engage;
Auxiliary transmission 18 includes auxiliary transmission input shaft 16, clutch 17, brake 26, gear ring 27, planetary gear 28, OK
Carrier 29, auxiliary transmission output shaft 30 and sun gear 31;Auxiliary transmission input shaft 16 is connected with the output shaft of motor 14, electronic
The input shaft of machine 14 is connected with basic transmission output shaft 15;Auxiliary transmission input shaft 16 is connected one end of clutch 17, clutch
17 other end is connected with planet carrier 29, and four planetary gears 28, and four 28 uniform cloth of planetary gear are installed on planet carrier 29
Put in the surrounding of sun gear 31, the outer rings of four planetary gears 28 and gear ring 27 into internal messing, the inner ring of four planetary gears 28 with
Sun gear 31 is connected into external toothing, planet carrier 29 with auxiliary transmission output shaft 30, and sun gear 31 is solid with auxiliary transmission input shaft 16
Fixed connection;Brake 26 is housed, the rotating part of brake 26 is fixedly connected with gear ring 27 on auxiliary transmission 18.
Main clutch 2 can use dry clutch or electromagnetic clutch, and assisted clutch 25 and clutch 17 can be adopted
With wet clutch or electromagnetic clutch, brake 26 can use mechanical brake or electromagnetic brake.Synchronizer I 7,
Synchronizer II 20 includes centre position released state, is slidably engaged state to the left and is slidably engaged three kinds of position shapes of state to the right
State.
The hybrid drive train has three kinds of drive patterns:Engine is operated alone, pure motorized motions and engine
With motor combination drive, and can be completed under three kinds of drive patterns power failure-free gear shift action, realize smooth-going gear shift.Under
Face is described in detail for power failure-free gear shift action under three kinds of drive patterns, is specially:
(1) engine acts with the power failure-free gear shift under motor combination drive pattern:
When drive pattern is combination drive pattern, by control synchronizer I 7, synchronizer II 20, assisted clutch 25,
The separation of clutch 17, brake 26 completes power failure-free gear shift action with engaging.Due to two grades to fourth gear, six grades to nine grades
Between lifting shelves it is similar with the power failure-free gear shift process between one grade and two grades, in unpowered between fourth gear and five grades
Disconnected power failure-free gear shift process between gearshift procedure and nine grades and ten grades is similar, and main clutch 2 remains engagement, one grade
Clutch 17 keeps separation during to five grades, and brake 26 remains engaged with, and clutch 17 keeps connecing during six grades to ten grades
Close, brake 26 keep separation, only describe here under combination drive pattern by one grade rise two grades, fourth gear rise five grades, five grades rise six
Shelves, two grades of one grade of drops, five grades of drop fourth gear, the power failure-free gear shifts of six grades of five grades of drops act.It is specific as follows:
(1) one grade rises two grades of power failure-free gear shift actions:
Synchronizer I 7 is moved to middle separation point position by bonding station, while the engagement of assisted clutch 25 is in sliding wear shape
State, engine 1 adjusts square, speed governing jointly with motor 14, when the speed discrepancy of two/seven grades of driving gears 21 and jackshaft II 22 reaches
During the requirement that synchronizer II 20 engages, synchronizer II 20 slides to two/seven grades of driving gears 21, while assisted clutch 25 to the left
Separation, complete one grade and rise two grades of power failure-free gear shift gear shift actions.
(2) fourth gear rises five grades of power failure-free gear shift actions:
Synchronizer II 20 is moved to middle separation point position by bonding station, while assisted clutch 25 starts engagement in cunning
Mill state, engine 1 adjust square, speed governing jointly with motor 14, when the rotating speed of engine 1 and motor 14 and torque meet currently
During driving demand, assisted clutch 25 is completed fourth gear and is risen five grades of power failure-frees by sliding wear status transition to the state that is completely combined
Gear shift gear shift acts.
(3) five grades rise six grades of power failure-free gear shift actions:
Brake 26 is transformed into released state by engagement state, while clutch 17 is transformed into joint shape by released state
State, assisted clutch 25 adjust square, speed governing jointly to sliding wear state, engine 1 by being completely combined State Transferring with motor 14, when
When one/six grade of driving gear 6 reaches the requirement that synchronizer I 7 engages with the speed discrepancy of jackshaft I 9, synchronizer I 7 slides to the left
One/six grade of driving gear 6, while assisted clutch 25 separates, and completes five grades and rises six grades of power failure-free gear shift gear shift actions.
The one grade of power failure-free gear shift action of (4) two grades of drops:
Synchronizer II 20 is moved to middle separation point position by bonding station, while the engagement of assisted clutch 25 is in sliding wear shape
State, engine 1 adjusts square, speed governing jointly with motor 14, when the speed discrepancy of one/six grade of driving gear 6 and jackshaft I 9 reaches same
When walking the requirement that device I 7 engages, synchronizer I 7 slides to one/six grade of driving gear 6 to the left, while assisted clutch 25 separates, and completes
Two grades of drops, one grade of power failure-free gear shift gear shift action.
(5) five grades of drop fourth gear power failure-free gear shift actions:
Assisted clutch 25 is initially separated in sliding wear state, and engine 1 adjusts square, speed governing jointly with motor 14, when four/
When nine grades of driving gears 19 reach the requirement that synchronizer II 20 engages with the speed discrepancy of jackshaft II 22, synchronizer II 20 is slided to the right
To four/nine grades of driving gears 19, while assisted clutch 25 completes five grades of drops four by sliding wear status transition to the state that is kept completely separate
The gear shift action of shelves power failure-free gear shift.
The five grades of power failure-free gear shift actions of (6) six grades of drops:
Synchronizer I 7 is moved to middle separation point position by bonding station, while the engagement of assisted clutch 25 is in sliding wear shape
State, clutch 17 is transformed into released state by engagement state, while brake 26 is transformed into engagement state by released state, starts
Machine 1 adjusts square, speed governing jointly with motor 14, and assisted clutch 25 completes six grades by sliding wear State Transferring to the state that is completely combined
Five grades of power failure-free gear shift gear shift actions of drop.
(2) the power failure-free gear shift action under pattern is operated alone in engine:
It is to lack a power source on the basis of engine and motor combination drive pattern that pattern, which is operated alone, in engine
Motor 14, therefore lack in gearshift procedure tune square, the speed governing of motor 14, but it is synchronizer I 7 in gearshift procedure, synchronous
Device II 20, assisted clutch 25, clutch 17, the separation of brake 26 and joint action and engine and motor combination drive
Gear shift manner of execution under pattern is the same, with reference to above engine and the power failure-free gear shift of motor combination drive pattern are moved
Make, be not repeated to describe herein.
(3) the power failure-free gear shift action under pure electric Drive Mode:
When drive pattern is pure electric Drive Mode, main clutch 2 separates, and assisted clutch 25 separates, synchronizer I 7,
Synchronizer II 20 is located at middle released state, by controlling the separation of clutch 17, brake 26 real with engaging in gearshift procedure
Existing power failure-free gear shift action between one grade and two grades.It is specific as follows:
(1) one grade rises two grades of power failure-free gear shift actions:
Brake 26 is transformed into released state by engagement state, while clutch 17 is transformed into joint shape by released state
State, motor 14 carries out tune square, speed governing in whole transfer process, realizes that power failure-free gear shift acts.
The one grade of process power failure-free gear shift action of (2) two grades of drops:
Clutch 17 is transformed into released state by engagement state, while brake 26 is transformed into joint shape by released state
State, motor 14 carries out tune square, speed governing in whole transfer process, realizes that power failure-free gear shift acts.
Pattern and engine and motor combination drive, which is operated alone, in engine can provide ten drive shifts, engine list
Only drive pattern power source is engine 1, and engine and motor combination drive mode power source are gone back apart from the engines 1
There is the motor 14 between basic transmission output shaft 15 and auxiliary transmission input shaft 16.Therefore, engine, which is operated alone, transmits road
Line is that reduction is defeated positioned at output shaft 15 and auxiliary transmission on the basis of engine and motor combination drive power transmission route
Enter the power source motor 14 between axle 16.
It is detailed to engine and the power transmission line of motor combination drive pattern and pure motor drive mode below
Explanation.
(1) engine and motor combination drive pattern, it is specific as follows:
(1) one grade:
Main clutch 2 engages, and assisted clutch 25 separates, and I 7 left cunning of synchronizer engages with one/six grade of driving gear 6, together
Step device II 20 is in middle separation point position, and clutch 17 separates, and brake 26 engages, its power transmission line:
As shown in Fig. 24 → driven gear of engine 1 → main clutch, 2 → main transmission input shaft, 3 → driving gear I 5
I 7 → mono-/six grades of → synchronizer, 6 → mono-/six grades of driving gear driven gear 10 → basic transmission output shaft, 15 → motor 14
16 → sun gear of → auxiliary transmission input shaft, 31 → tetra- planetary gear 28 → planet carrier, 29 → auxiliary transmission output shafts 30.
(2) two grades:
Main clutch 2 engages, and assisted clutch 25 separates, and synchronizer I 7 is in middle separation point position, and synchronizer II 20 is left
Cunning engages with two/seven grades of driving gears 21, and clutch 17 separates, and brake 26 engages, its power transmission line:
As shown in figure 3,4 → driven gear of engine 1 → main clutch, 2 → main transmission input shaft, 3 → driving gear II
II 20 → bis-/seven grades of 23 → synchronizer, 21 → bis-/seven grades of driving gear, 11 → basic transmission of driven gear output shaft 15 → electronic
16 → sun gear of machine 14 → auxiliary transmission input shaft, 31 → tetra- planetary gear 28 → planet carrier, 29 → auxiliary transmission output shafts
30。
(3) third gear:
Main clutch 2 engages, and assisted clutch 25 separates, and I 7 right cunning of synchronizer engages with three/eight grades of driving gears 8, together
Step device II 20 is in middle separation point position, and clutch 17 separates, and brake 26 engages, its power transmission line:
As shown in figure 4,4 → driven gear of engine 1 → main clutch, 2 → main transmission input shaft, 3 → driving gear I 5
I 7 → tri-/eight grades of → synchronizer, 8 → tri-/eight grades of driving gear driven gear 12 → basic transmission output shaft, 15 → motor 14
16 → sun gear of → auxiliary transmission input shaft, 31 → tetra- planetary gear 28 → planet carrier, 29 → auxiliary transmission output shafts 30.
(4) fourth gear:
Main clutch 2 engages, and assisted clutch 25 separates, and synchronizer I 7 is in middle separation point position, and synchronizer II 20 is right
Cunning engages with four/nine grades of driving gears 19, and clutch 17 separates, and brake 26 engages, its power transmission line:
As shown in figure 5,4 → driven gear of engine 1 → main clutch, 2 → main transmission input shaft, 3 → driving gear II
II 20 → tetra-/nine grades of 23 → synchronizer, 19 → tetra-/nine grades of driving gear, 13 → basic transmission of driven gear output shaft 15 → electronic
16 → sun gear of machine 14 → auxiliary transmission input shaft, 31 → tetra- planetary gear 28 → planet carrier, 29 → auxiliary transmission output shafts 30.
(5) five grades:
Main clutch 2 engages, and assisted clutch 25 engages, and synchronizer I 7 and synchronizer II 20 are in middle separation point position,
Clutch 17 separates, and brake 26 engages, its power transmission line:
As shown in fig. 6, engine 1 → main clutch, 2 → main transmission input shaft, 3 → driving gear, 4 → assisted clutch
25 → basic transmission output shaft 15 → motor, 14 → auxiliary transmission input shaft, 16 → sun gear, 31 → tetra- planetary gears 28 →
29 → auxiliary transmission of planet carrier output shaft 30.
(6) six grades:
Main clutch 2 engages, and assisted clutch 25 separates, and I 7 left cunning of synchronizer engages with one/six grade of driving gear 6, together
Step device II 20 is in middle separation point position, and clutch 17 engages, and brake 26 separates, its power transmission line:
As shown in fig. 7,4 → driven gear of engine 1 → main clutch, 2 → main transmission input shaft, 3 → driving gear I 5
I 7 → mono-/six grades of → synchronizer, 6 → mono-/six grades of driving gear driven gear 10 → basic transmission output shaft, 15 → motor 14
→ auxiliary transmission input shaft 16 → planet carrier, 29 → auxiliary transmission output shaft 30.
(7) seven grades:
Main clutch 2 engages, and assisted clutch 25 separates, and single synchronizer I 7 is in middle separation point position, synchronizer II 20
Left cunning engages with two, seven grades of driving gears 21, and clutch 17 engages, and brake 26 separates, its power transmission line:
As shown in figure 8,4 → driven gear of engine 1 → main clutch, 2 → main transmission input shaft, 3 → driving gear II
II 20 → bis-/seven grades of 23 → synchronizer, 21 → bis-/seven grades of driving gear, 11 → basic transmission of driven gear output shaft 15 → electronic
Machine 14 → auxiliary transmission input shaft 16 → planet carrier, 29 → auxiliary transmission output shaft 30.
(8) eight grades:
Main clutch 2 engages, and assisted clutch 25 separates, and I 7 right cunning of synchronizer engages with three/eight grades of driving gears 8, together
Step device II 20 is in middle separation point position, and clutch 17 engages, and brake 26 separates, its power transmission line:
As shown in figure 9,4 → driven gear of engine 1 → main clutch, 2 → main transmission input shaft, 3 → driving gear I 5
I 7 → tri-/eight grades of → synchronizer, 8 → tri-/eight grades of driving gear driven gear 12 → basic transmission output shaft, 15 → motor 14
→ auxiliary transmission input shaft 16 → planet carrier, 29 → auxiliary transmission output shaft 30.
(9) nine grades:
Main clutch 2 engages, and assisted clutch 25 separates, and synchronizer I 7 is in middle separation point position, and synchronizer II 20 is right
Cunning engages with four, nine grades of driving gears 19, and clutch 17 engages, and brake 26 separates, its power transmission line:
As shown in Figure 10,1 → main clutch of engine, 2 → main transmission input shaft, 3 → driving gear, 4 → driven gear II
II 20 → tetra-/nine grades of 23 → synchronizer, 19 → tetra-/nine grades of driving gear, 13 → basic transmission of driven gear output shaft 15 → electronic
Machine 14 → auxiliary transmission input shaft 16 → planet carrier, 29 → auxiliary transmission output shaft 30.
(10) ten grades:
Main clutch 2 engages, and assisted clutch 25 engages, and synchronizer I 7 and synchronizer II 20 are in middle separation point position,
Clutch 17 engages, and brake 26 separates, its power transmission line:
As shown in figure 11,1 → main clutch of engine, 2 → main transmission input shaft, 3 → driving gear, 4 → assisted clutch
25 → basic transmission output shaft 15 → motor, 14 → auxiliary transmission input shaft 16 → planet carrier, 29 → auxiliary transmission output shaft 30.
(2) pure motorized motions can provide two drive shifts, specific as follows:
(1) one grade:
Main clutch 2 separates, and assisted clutch 25 separates, and synchronizer I 7 and synchronizer II 20 separate position all in centre
Put, clutch 17 separates, and brake 26 engages, its power transmission line:
As shown in figure 12,14 → auxiliary transmission of motor input shaft, 16 → sun gear, 31 → tetra- 28 → planets of planetary gear
29 → auxiliary transmission of frame output shaft 30.
(2) two grades:
Main clutch 2 separates, and assisted clutch 25 separates, and synchronizer I 7 and synchronizer II 20 separate position all in centre
Put, clutch 17 engages, and brake 26 separates, its power transmission line:
As shown in figure 13,14 → auxiliary transmission of motor input shaft, 16 → planet carrier, 29 → auxiliary transmission output shaft 30.
(3) pure motorized motions can provide two reverse gears
Offer is operated alone by the reversion of motor 14 in reverse gear, simply the rotation direction of motor 14 and drive shift rotation direction
On the contrary, other each component working states are the same, reverse gear has two gears of reverse gear at a slow speed and quick reverse gear, specific as follows:
(1) reverse gear at a slow speed:
Main clutch 2 separates, and assisted clutch 25 separates, and synchronizer I 7 and synchronizer II 20 separate position all in centre
Put, clutch 17 separates, and brake 26 engages, its power transmission line:
As shown in figure 12,14 → auxiliary transmission of motor input shaft, 16 → sun gear, 31 → tetra- 28 → planets of planetary gear
29 → auxiliary transmission of frame output shaft 30.
(2) quick reverse gear:
Main clutch 2 separates, and assisted clutch 25 separates, and synchronizer I 7 and synchronizer II 20 separate position all in centre
Put, clutch 17 engages, and brake 26 separates, its power transmission line:
As shown in figure 13,14 → auxiliary transmission of motor input shaft, 16 → planet carrier, 29 → auxiliary transmission output shaft 30.
The braking mode with energy regenerating is described in detail below:
When driver's brake pedal, vehicle enters braking mode, and engine 1 does not outwards export power, motor
14 are now used as generator, and the power drive motor 14 from wheel charges a battery, and realizes energy regenerating.Lower mask
Body describes braking maneuver:
(1) small brake drag:
Separated during braking regardless of original state, main clutch 2, assisted clutch 25 separates, synchronizer I 7, synchronization
Device II 20 is in middle separation point position, and clutch 17 engages, and brake 26 separates;
(2) big brake drag:
Separated during braking regardless of original state, main clutch 2, assisted clutch 25 separates, synchronizer I 7, synchronization
Device II 20 is in middle separation point position, and clutch 17 separates, and brake 26 engages.
The embodiment is preferred embodiment of the invention, but the present invention is not limited to above-mentioned embodiment, not
Away from the present invention substantive content in the case of, those skilled in the art can make it is any it is conspicuously improved, replace
Belong to protection scope of the present invention.