CN107541291B - A kind of preparation method of function lubricating oil - Google Patents

A kind of preparation method of function lubricating oil Download PDF

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CN107541291B
CN107541291B CN201710784845.8A CN201710784845A CN107541291B CN 107541291 B CN107541291 B CN 107541291B CN 201710784845 A CN201710784845 A CN 201710784845A CN 107541291 B CN107541291 B CN 107541291B
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oil
lubricating oil
colloid mill
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CN107541291A (en
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朱剑
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Dalian Fengyuan Oil Reagent Factory
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WUJIANG HUAWEI SPECIAL OIL Co Ltd
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Abstract

The invention discloses a kind of preparation method of function lubricating oil, which obtains finished lube by coarse filtration, separation, low vacuum dehydration, grinding emulsification plus hydrogen, catalytic dewaxing process.The function lubricating oil being prepared, lubricating and wear-resisting can be adapted for fine instrument, with good application prospect.

Description

A kind of preparation method of function lubricating oil
Technical field
The present invention relates to this technical fields of lubricating oil, are related specifically to a kind of preparation method of function lubricating oil.
Background technique
In recent years, with China's rapid development of economy, the consumption of domestic annual lubricating oil and oil dope with 1.0% ~ 1.9% speed increases, and lubricating oil has become communications and transportation and unavoidable " the protection liquid " of industrial machinery.Together When, the high speed development of mechanical industry and environmental protection propose harsher requirement to lubricants performance, as lubricating oil need to have height Anti-oxidative stability preferably glues warm nature, good low temperature flow and excellent shear stability and wear resistence, and only relies on The additive of the single formula of tradition has been unable to reach requirement to improve lubricating oil service performance.Solid lubricant there are many current Performance it is fine, but since density cannot be suspended in oil greatly, for coarse size into not going friction secondary, mass deposition is serious, with long Oil circuit is blocked, can not be applied in lubricating oil.Extreme pressure, antiwear additive in conventional lubrication oil are often a little sulphur, phosphorus, chloride, are led to Boundary lubrication TRANSIENT HIGH TEMPERATURE high pressure and the secondary generation metallic compound of friction are crossed, hardness and wear resistence are improved.Though this compound is hard But it is very crisp, it constantly falls off in friction process and is constantly formed, not only corroded parts, but also consume additive, no matter machinery is gone back Be lubricating oil service life it is all very short.Wear-resistant ingredient in conventional lubrication oil not only corrodes silver-colored bearing, poisons exhaust gas converting means Catalyst is set, also pollution atmospheric environment.
Summary of the invention
In order to solve the above technical problems, the present invention provides a kind of preparation method of function lubricating oil, the technology utilization is a variety of Crude lube stock oil obtains finished product lubrication by coarse filtration, separation, low vacuum dehydration, grinding emulsification plus hydrogen, catalytic dewaxing process Oil.The function lubricating oil being prepared, lubricating and wear-resisting can be adapted for fine instrument, with good application prospect.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of preparation method of function lubricating oil, comprising the following steps:
(1) after crude lube stock oil to be crossed to the sieve coarse filtration of 60 mesh, oil will be considered and be heated to 130-150 DEG C of heat preservation, then will Worry oil input after heating in the membrane module of modified ceramic film equipped with being separated, finally by the oil after film process low true In slack tank, control operating pressure is 0.05~0.07MPa, and dehydration temperaturre is vacuum dehydration at 200-210 DEG C, is purified worry Oil;
(2) purification obtained in step (1) is considered into oil thermal insulating at 180 DEG C or more, with calcium chloride, octadecylamine according to quality It is emulsified than being injected in first order colloid mill after evenly mixing for 75:2:3, level-one colloid disintegrating outlet material is then passed through two Grade colloid mill high speed is overground, obtains lubricating oil first product.
(3) the lubricating oil first product obtained in step (2) is subjected in single reactor hydrogenation reaction, obtains hydrogenated oil;
(4) hydrogenated oil will be obtained in step (3) to dewax, as finished lube.
Preferably, the crude lube stock oil in the step (1) is vacuum distillate, solvent refining vacuum distillate, wax One or more of cream, sweat oil, dewaxing vacuum distillate, frivolous coal tar, heavy deasphalted oil.
Preferably, the modified ceramic film surface oleophyllie hydrophobic in the step (1), the modified ceramic membrane supporting layer in surface are Alpha-alumina, separating layer are aluminium oxide, and the average pore size of the modified ceramic membrane in surface is 10 microns.
Preferably, the colloid mill rotor in the step (2) is 6F, and level-one colloid mill gap is 1mm, between second level colloid mill Gap is 0.5mm.
Preferably, the hydroprocessing condition in the step (3) are as follows: hydrogen partial pressure 10-13MPa, temperature are 580-600 DEG C, Hydrogen to oil volume ratio is 1100: 1, used catalyst nickel and titanium 7:1 mixture.
Preferably, the Dewaxing conditions in the step (4) are 600-620 DEG C of reaction temperature, and pressure is 50-55 kg/ cm2G, dewaxing catalyst are alumina silica molal weight 1:1 mixture.
Compared with prior art, the present invention has the advantages that:
(1) preparation method of function lubricating oil of the invention passes through coarse filtration, separation, low true using various kinds of lubricating oil feedstock oil Sky dehydration, grinding emulsification plus hydrogen, catalytic dewaxing process obtain finished lube.The function lubricating oil being prepared lubricates resistance to It grinds, can be adapted for fine instrument, with good application prospect.
(2) function crude lube stock of the invention be easy to get, simple process, be suitable for heavy industrialization use, it is practical.
Specific embodiment
The technical solution of invention is described in detail combined with specific embodiments below.
Embodiment 1
(1) after vacuum distillate to be crossed to the sieve coarse filtration of 60 mesh, oil will be considered and be heated to 130 DEG C of heat preservations, after then heating Worry oil input equipped with modified ceramic film membrane module in separated, finally will after film process oil in low vacuum tank In, control operating pressure is 0.05MPa, and dehydration temperaturre is vacuum dehydration at 200 DEG C, is purified worry oil;
(2) purification obtained in step (1) is considered into oil thermal insulating at 180 DEG C or more, with calcium chloride, octadecylamine according to quality It is emulsified than being injected in first order colloid mill after evenly mixing for 75:2:3, level-one colloid disintegrating outlet material is then passed through two Grade colloid mill high speed is overground, and colloid mill rotor is 6F, and level-one colloid mill gap is 1mm, and second level colloid mill gap is 0.5mm, obtains To lubricating oil first product.
(3) the lubricating oil first product obtained in step (2) is subjected to hydrogenation reaction, hydrogen partial pressure 10MPa, temperature in single reactor Degree is 580 DEG C, hydrogen to oil volume ratio 1100: 1, and used catalyst nickel and titanium 7:1 mixture obtain hydrogenated oil;
(4) hydrogenated oil will be obtained in step (3) to dewax, Dewaxing conditions are 6000 DEG C of reaction temperature, pressure 50 kg/cm2G, dewaxing catalyst are alumina silica molal weight 1:1 mixture, as finished lube.
The performance test results of function lubricating oil obtained are as shown in table 1.
Embodiment 2
(1) it will subtract after solvent refining vacuum distillate crosses the sieve coarse filtration of 60 mesh, oil will be considered and be heated to 150 DEG C of heat preservations, so The worry oil input after heating is finally existed the oil after film process equipped with separating in the membrane module of modified ceramic film afterwards In low vacuum tank, control operating pressure is 0.07MPa, and dehydration temperaturre is vacuum dehydration at 210 DEG C, is purified worry oil;
(2) purification obtained in step (1) is considered into oil thermal insulating at 180 DEG C or more, with calcium chloride, octadecylamine according to quality It is emulsified than being injected in first order colloid mill after evenly mixing for 75:2:3, level-one colloid disintegrating outlet material is then passed through two Grade colloid mill high speed is overground, and colloid mill rotor is 6F, and level-one colloid mill gap is 1mm, and second level colloid mill gap is 0.5mm, obtains To lubricating oil first product.
(3) the lubricating oil first product obtained in step (2) is subjected to hydrogenation reaction, hydrogen partial pressure 13MPa, temperature in single reactor Degree is 600 DEG C, hydrogen to oil volume ratio 1100: 1, and used catalyst nickel and titanium 7:1 mixture obtain hydrogenated oil;
(4) hydrogenated oil will be obtained in step (3) to dewax, Dewaxing conditions are 620 DEG C of reaction temperature, and pressure is 55 kg/ cm2G, dewaxing catalyst are alumina silica molal weight 1:1 mixture, as finished lube.
The performance test results of function lubricating oil obtained are as shown in table 1.
Comparative example 1
(1) after vacuum distillate to be crossed to the sieve coarse filtration of 60 mesh, oil will be considered and be heated to 130 DEG C of heat preservations, after then heating Worry oil input equipped with modified ceramic film membrane module in separated, finally will after film process oil in low vacuum tank In, control operating pressure is 0.05MPa, and dehydration temperaturre is vacuum dehydration at 200 DEG C, is purified worry oil;
(2) purification obtained in step (1) is considered into oil thermal insulating at 180 DEG C or more, with calcium chloride, octadecylamine according to quality It is emulsified than being injected in first order colloid mill after evenly mixing for 75:2:3, at the beginning of level-one colloid disintegrating outlet material is lubricating oil Product, colloid mill rotor are 6F, and level-one colloid mill gap is 1mm.
(3) the lubricating oil first product obtained in step (2) is subjected to hydrogenation reaction, hydrogen partial pressure 10MPa, temperature in single reactor Degree is 580 DEG C, hydrogen to oil volume ratio 1100: 1, and used catalyst nickel and titanium 1:1 mixture obtain hydrogenated oil;
(4) hydrogenated oil will be obtained in step (3) to dewax, Dewaxing conditions are 600 DEG C of reaction temperature, pressure 50kg/ cm2G, dewaxing catalyst are alumina silica molal weight 1:1 mixture, as finished lube.
The performance test results of function lubricating oil obtained are as shown in table 1.
It is viscous that the function lubricating oil obtained and commercially available common lubricating oil of embodiment 1-2 and comparative example are carried out to movement respectively This several degree, pour point, coefficient of friction performance tests.
Table 1
  Kinematic viscosity (40 DEG C, mm2/ s) Pour point, DEG C Coefficient of friction
Embodiment 1 111 -12 ~0.05
Embodiment 2 124 -16 ~0.05
Comparative example 1 160 -5 ~0.25
Commercially available M board lubricating oil 135 -5 ~0.15
The preparation method of function lubricating oil of the invention passes through coarse filtration, separation, low vacuum using various kinds of lubricating oil feedstock oil Dehydration, grinding emulsification plus hydrogen, catalytic dewaxing process obtain finished lube.The function lubricating oil being prepared lubricates resistance to It grinds, can be adapted for fine instrument, with good application prospect.Function crude lube stock of the invention is easy to get, simple process, It is used suitable for heavy industrialization, it is practical.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair Equivalent structure or equivalent flow shift made by bright description is applied directly or indirectly in other relevant technology necks Domain is included within the scope of the present invention.

Claims (1)

1. a kind of preparation method of function lubricating oil, which comprises the following steps:
(1) after crude lube stock oil to be crossed to the sieve coarse filtration of 60 mesh, oil strain is heated to 130-150 DEG C of heat preservation, it then will heating Equipped with being separated in the membrane module of modified ceramic film, modified ceramic film surface oleophyllie hydrophobic, surface is modified for oil strain input afterwards Ceramic membrane supporting layer be Alpha-alumina, separating layer is aluminium oxide, and the average pore size of the modified ceramic membrane in surface is 10 microns, Finally by the oil after film process in low vacuum tank, control operating pressure is 0.05~0.07MPa, and dehydration temperaturre is Vacuum dehydration at 200-210 DEG C, is purified oil strain;
(2) the purification oil strain obtained in step (1) is kept the temperature at 180 DEG C or more, is according to mass ratio with calcium chloride, octadecylamine 75:2:3, which is injected after evenly mixing in first order colloid mill, to be emulsified, and level-one colloid disintegrating outlet material is then passed through secondary glue Body mill high speed is overground, obtains lubricating oil first product, and colloid mill rotor is 6F, and level-one colloid mill gap is 1mm, second level colloid mill gap For 0.5mm;
(3) the lubricating oil first product obtained in step (2) is subjected to hydrogenation reaction, hydroprocessing condition in single reactor are as follows: hydrogen 10-13MPa is divided, temperature is 580-600 DEG C, hydrogen to oil volume ratio 1100: 1, and used catalyst nickel and titanium 7:1 mixture obtain To hydrogenated oil;
(4) hydrogenated oil will be obtained in step (3) to dewax, Dewaxing conditions are 600-620 DEG C of reaction temperature, pressure 50-55 kg/cm2G, dewaxing catalyst are alumina silica molal weight 1:1 mixture, as finished lube.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101280241B (en) * 2008-05-22 2010-07-14 南京工业大学 Method for purifying waste lubricant oil
CN101723618B (en) * 2008-10-28 2014-12-10 中国石油化工股份有限公司 High-permeability prime coating emulsified asphalt and preparation method thereof
SG193576A1 (en) * 2011-03-31 2013-10-30 Chevron Usa Inc Novel process and catalyst system for improving dewaxing catalyst stability and lubricant oil yield
CN105378037B (en) * 2013-07-02 2018-11-16 沙特基础工业公司 It is the method for petroleum chemicals by refinery's heavy oil residue upgrading

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